AN-9735 [FAIRCHILD]

Design Guideline for LED Lamp Control Using Primary-Side Regulated Flyback Converter, FAN103 & FSEZ1317; 设计指南LED灯控制使用初级侧稳压反激式转换器, FAN103和FSEZ1317
AN-9735
型号: AN-9735
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
描述:

Design Guideline for LED Lamp Control Using Primary-Side Regulated Flyback Converter, FAN103 & FSEZ1317
设计指南LED灯控制使用初级侧稳压反激式转换器, FAN103和FSEZ1317

转换器
文件: 总12页 (文件大小:481K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
www.fairchildsemi.com  
AN-9735  
Design Guideline for LED Lamp Control Using Primary-  
Side Regulated Flyback Converter, FAN103 & FSEZ1317  
design without incurring tremendous costs. Fairchild  
Semiconductor PWM PSR controller FAN103 and Fairchild  
Introduction  
Many LED lamp systems use the flyback converter  
topology. In applications where precise output current  
regulation is required, current sensing in the secondary side  
is always necessary, which results in additional sensing loss.  
For power supply designers struggling to meet increasing  
regulatory pressures, the output current sensing is a daunting  
design challenge.  
Power Switch (FPS™) (MOSFET + Controller, EZ-PSR)  
FSEZ1317 significantly simplify meeting tighter efficiency  
requirements with fewer external components.  
This application note presents design considerations for  
LED lamp systems employing Fairchild Semiconductor  
components. It includes designing the transformer and  
output filter, selecting the components, and implementing  
constant-current control. The step-by-step procedure  
completes a power supply design. The design is verified  
through an experimental prototype converter using  
FSEZ1317. Figure 1 shows the typical application circuit  
for an LED lamp using FSEZ1317.  
Primary-Side Regulation (PSR) for power supplies can be  
an optimal solution for compliance and cost in LED lamp  
systems. Primary-side regulation controls the output voltage  
and current precisely with information in the primary side of  
the LED lamp controller only. This removes the output  
current sensing loss and eliminates all secondary-feedback  
circuitry. This facilitates a higher efficiency power supply  
Figure 1. Typical Application Circuit  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
AN-9735  
APPLICATION NOTE  
current (IF) decreases linearly from the peak value to zero.  
At the end of tDIS, all the energy stored in the inductor has  
been delivered to the output.  
Operation Principle of Primary-Side  
Regulation  
Stage III  
Figure 2 shows typical waveforms of a flyback converter.  
Generally, Discontinuous Conduction Mode (DCM)  
operation is preferred for primary-side regulation since it  
allows better output regulation. The key of primary-side  
regulation is how to obtain output voltage and current  
information without directly sensing them. Once these  
values are obtained, the control can be accomplished by the  
conventional feedback compensation method.  
When the diode current reaches zero, the transformer  
auxiliary winding voltage (VA) begins to oscillate by the  
resonance between the primary-side inductor (Lm) and the  
output capacitor of MOSFET.  
Design Procedure  
In this section, a design procedure is presented using the  
schematic in Figure 3 as a reference.  
Stage III Stage I  
Stage I  
IPK  
IDS  
N
P
N
S
IO = IF_AVG  
IF  
Figure 3. CV & CC Operation Area  
N A  
VF  
N S  
[STEP-1] Estimate the Efficiencies  
Figure 3 shows the CV & CC operation area. To optimize  
the power stage design, the efficiencies and input powers  
should be specified for operating point A (nominal output  
voltage and current), B (70% of nominal output voltage),  
and C (minimum output voltage).  
VA  
1. Estimated overall efficiency (η) for operating points  
A, B, and C: The overall power conversion efficiency  
should be estimated to calculate the input power. If  
no reference data is available, set η = 0.7 ~ 0.75 for  
low-voltage output applications and η = 0.8 ~ 0.85  
for high-voltage output applications.  
tON  
Figure 2. Key Waveforms of PSR Flyback Converter  
2. Estimated primary-side efficiency (ηP) and  
secondary-side efficiency (ηS) for operating points A,  
B, and C. Figure 4 shows the definition of primary-  
side and secondary-side efficiencies, where the  
primary-side efficiency is for the power transfer from  
AC line input to the transformer primary side, while  
the secondary-side efficiency is for the power transfer  
from the transformer primary side to the power  
supply output.  
The operation principles of DCM flyback converter are:  
Stage I  
During the MOSFET ON time (tON), input voltage (VDL) is  
applied across the primary-side inductor (Lm). Then  
MOSFET current (IDS) increases linearly from zero to the  
peak value (IPK). During this time, the energy is drawn from  
the input and stored in the inductor.  
Stage II  
The typical values for the primary-side and secondary-side  
efficiencies are given as:  
When the MOSFET is turned off, the energy stored in the  
inductor forces the rectifier diode (DF) to be turned on.  
During the diode conduction time (tDIS), the output voltage  
(VO), together with diode forward-voltage drop (VF), are  
applied across the secondary-side inductor and the diode  
1
2
(1)  
P 3 ,S 3 ;VO 10V  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
2
AN-9735  
APPLICATION NOTE  
2
1
The secondary-side efficiency at 70% of nominal output  
voltage (operating point B) can be approximated as:  
(2)  
P 3 ,S 3 ;VO 10V  
N
N
0.7VO  
VO VF  
S @ B S   
(6)  
N
N
0.7VO VF  
VO  
Then, the power supply input power and transformer input  
power at 70% nominal output voltage (operating point B)  
are given as:  
N
0.7VO N IO  
P
(7)  
(8)  
IN @B  
@B  
0.7VO N IO  
N
P
IN _T @B  
S @B  
The overall efficiency at the minimum output voltage  
(operating point C) can be approximated as:  
Figure 4. Primary- and Secondary-Side Efficiency  
With the estimated overall efficiency, the input power at  
nominal output is given as:  
min  
N
VO  
VOmin VF  
VO VF  
@C   
(9)  
N
N
VO N IO  
VO  
(3)  
P   
where, Vomin is the minimum output voltage.  
IN  
N
N
The secondary-side efficiency at minimum output voltage  
(operating point C) can be approximated as:  
where VO and IO are the nominal output voltage and  
current, respectively.  
min  
N
The input power of transformer at nominal output is given  
as:  
VO  
VOmin VF  
VO VF  
@C S   
(10)  
N
VO  
N
VO N IO  
(4)  
Then, the power supply input power and transformer input  
power at the minimum output voltage (operating point C)  
are given as:  
P
IN _T  
S  
When the output voltage drops below 70% of its nominal  
value, the frequency is reduced to 33kHz to prevent CCM  
operation. Thus, the transformer should be designed for  
DCM both at 70% of nominal output voltage and minimum  
output voltage.  
N
VOmin IO  
P
(11)  
(12)  
IN @C  
@C  
VOmin IO  
N
As output voltage reduces in CC Mode, the efficiency also  
drops. To optimize the transformer design, it is necessary to  
estimate the efficiencies properly at 70% of nominal output  
voltage and minimum output voltage conditions.  
P
IN _T @B  
S @C  
[STEP-2] Determine the DC Link Capacitor  
(CDL) and the DC Link Voltage Range  
The overall efficiency at 70% of nominal output voltage  
(operating point B) can be approximated as:  
It is typical to select the DC link capacitor as 2-3µF per watt  
of input power for universal input range (90 ~ 265VRMS) and  
1µF per watt of input power for European input range (195  
~ 265VRMS). With the DC link capacitor chosen, the  
minimum DC link voltage is obtained as:  
N
N
0.7VO  
VO VF  
@ B   
(5)  
N
N
0.7VO VF  
VO  
where VF is diode forward-voltage drop.  
P (1Dch )  
CDL fL  
min  
min  
VDL 2(VLINE )2   
IN  
(13)  
min  
where VLINE is the minimum line voltage, CDL is the  
DC link capacitor, fL is the line frequency, and Dch is the  
DC link capacitor charging duty ratio defined as shown in  
Figure 5, which is typically about 0.2.  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
3
AN-9735  
APPLICATION NOTE  
voltage should be also considered. The maximum voltage  
stress of MOSFET is given as:  
max  
VDS VDLmax VRO VOS  
(20)  
T1  
T2  
Dch  
For reasonable snubber design, voltage overshoot (VOS) is  
typically 1~1.5 times the reflected output voltage. It is also  
typical to have a margin of 15~20% of breakdown voltage  
for maximum MOSFET voltage stress.  
Figure 5. DC Link Voltage Waveforms  
The maximum DC link voltage is given as:  
max  
max  
(14)  
VDL 2 VLINE  
where VLINEmax is the maximum line voltage.  
NP  
(VO VF )
NS  
The minimum input DC link voltage at 70% nominal output  
voltage are given as:  
P
@B (1Dch )  
CDL fL  
IN  
min  
min  
VDL@B 2(VLINE )2   
(15)  
The minimum input DC link voltage at minimum output  
voltage are given as:  
Figure 6. Voltage Stress of MOSFET  
The transformer turns ratio between the auxiliary winding  
and secondary winding (NA/NS) should be determined by  
considering the permissible IC supply voltage (VDD) range  
and minimum output voltage in constant current. When the  
LED operates in constant current, VDD is changed, together  
with the output voltage, as seen Figure 7. The overshoot of  
auxiliary winding voltage caused by the leakage inductance  
also affects the VDD. VDD voltage at light-load condition,  
where the overshoot of auxiliary winding voltage is  
negligible, is given as:  
P
@C (1Dch )  
CDL fL  
IN  
min  
min  
VDL@C 2(VLINE )2   
(16)  
[STEP-3] Determine the Transformer Turns  
Ratio  
Figure 6 shows the MOSFET drain-to-source voltage  
waveforms. When the MOSFET is turned off, the sum of  
the input voltage (VDL) and the output voltage reflected to  
the primary is imposed across the MOSFET as:  
NA  
VDDmin1  
VO VF VFA  
nom  
max  
(21)  
(17)  
VDS  
VDL VRO  
NS  
The actual VDD voltage at heavy load is higher than  
Equation (21) due to the overshoot by the leakage  
inductance, which is proportional to the voltage overshoot  
of MOSFET drain-to-source voltage shown in Figure 7.  
Considering the effect of voltage overshoot, the VDD  
voltages for nominal output voltage and minimum output  
voltage are given as:  
where VRO is reflected output voltage defined as:  
NS  
VRO  
VO VF  
(18)  
NP  
where VF is the diode forward voltage drop and NP and NS  
are number of turns for the primary side and secondary  
side, respectively.  
NA  
NS  
NS  
NP  
VDDmax  
VDDmin 2  
VO VF   
VOS VFA  
When the MOSFET is turned on, the output voltage,  
together with input voltage reflected to the secondary, are  
imposed across the diode as:  
(22)  
(23)  
NA  
NS  
NS  
NP  
min  
VO VF   
VOS VFA  
NS  
max  
VF VO   
VDL  
(19)  
NP  
where VFA is the diode forward-voltage drop of auxiliary  
winding diode.  
As observed in Equations (5) and (6), increasing the  
transformer turns ratio (NP/NS) results in increased voltage  
of MOSFET, while it leads to reduced voltage stress of  
rectifier diode. Therefore, the transformer turns ratio  
(NP/NS) should be determined by the compromise between  
MOSFET and diode voltage stresses. When determining the  
transformer turns ratio, the voltage overshoot (VOS) on drain  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
4
AN-9735  
APPLICATION NOTE  
Transformer primary-side inductance can be calculated as:  
(VDL@Bmin tON @B )2 fS  
(26)  
Lm   
2P  
IN _T @B  
The maximum peak-drain current can be obtained at the  
nominal output condition as:  
2P  
PK  
IN _T  
(27)  
IDS  
Lm fS  
The MOSFET conduction time at the nominal output  
condition is obtained as:  
Lm  
tON IDS PK   
(28)  
min  
VDL  
The minimum number of turns for the transformer primary  
side to avoid the core saturation is given by:  
Figure 7. VDD and Winding Voltage  
PK  
Lm IDS  
Bsat Ae  
min  
[STEP-4] Design the Transformer  
(29)  
NP  
Figure 8 shows the definition of MOSFET conduction time  
(tON), diode conduction time (tDIS), and non-conduction time  
(tOFF). The sum of MOSFET conduction time and diode  
conduction time at 70% of nominal output voltage is  
obtained as:  
where Ae is the cross-sectional area of the core in m2 and  
Bsat is the saturation flux density in Tesla.  
Figure 9 shows the typical characteristics of ferrite core  
from TDK (PC40). Since the saturation flux density (Bsat)  
decreases as the temperature rises, the high-temperature  
characteristics should be considered when it comes to  
charger in enclosed case. If there is no reference data, use  
min  
VDL@ B  
NS  
tON @ B tDIS @ B t  
1  
(24)  
ON @ B   
NP 0.7VO VF  
Bsat =0.25~0.3T.  
The first step in transformer design is to determine how  
much non-conduction time (tOFF) is allowed in DCM  
operation.  
Once the turns ratio is obtained, determine the proper  
integer for NS so that the resulting NP is larger than NP  
obtained from Equation (29).  
min  
Once the tOFF is determined, by considering the frequency  
variation caused by frequency hopping and its own  
tolerance, the MOSFET conduction time is obtained as:  
1
tOFF @ B  
fS  
tON @ B  
(25)  
min  
VDL@ B  
NS  
1  
NP 0.7VO VF  
Figure 8. Definition of tON, tDIS, and tOFF  
Figure 9. Typical B-H Curves of Ferrite Core (TDK/PC40)  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
5
AN-9735  
APPLICATION NOTE  
N
DCM operation at minimum output voltage should be also  
checked. The MOSFET conduction time at minimum output  
voltage is given as:  
R1 VO  
NA  
1  
(38)  
R2 Vref NS  
Select 1% tolerance resistor for better output regulation.  
2PIN _T @C Lm  
1
tON @C  
(30)  
min  
It is recommended to place a bypass capacitor of 22~68pF  
closely between the VS pin and the GND pin to bypass the  
switching noise and keep the accuracy of the sampled  
voltage for CV regulation. The value of the capacitor affects  
the load regulation and constant-current regulation. Figure  
10 illustrates the measured waveform on the VS pin with a  
different VS capacitor. If a higher value VS capacitor is  
used, the charging time becomes longer and the sampled  
voltage is higher than the actual value.  
fSR  
VDL@C  
where fSR is the reduced switching frequency to prevent  
CCM operation.  
Then, the non-conduction time at minimum output voltage  
is given as:  
min  
VDL@C  
1
NP  
NS  
(31)  
tOFF @C  
tON @C (1  
)
min  
fSR  
VO VF  
The non-conduction time should be larger than 3µs (10% of  
the switching period), considering the tolerance of the  
switching frequency.  
[STEP-5] Calculate the Voltage and Current of  
the Switching Devices  
Primary-Side MOSFET  
The voltage stress of the MOSFET was discussed when  
determining the turns ratio in STEP-3. Assuming that drain-  
voltage overshoot is the same as the reflected output  
voltage, maximum drain voltage is given as:  
max  
VDS VDLmax VRO VOS  
(32)  
The RMS current though the MOSFET is given as:  
tON fS  
rms  
IDS IDS PK   
(33)  
Figure 10.Effect on Sampling Voltage with  
Different VS Capacitor  
3
Secondary-Side diode  
[STEP-7] Determine the Output Filter Stage  
The maximum reverse voltage and the RMS current of the  
rectifier diode are obtained, respectively, as:  
The peak to peak ripple of capacitor current is given as:  
NS  
NP  
N
max  
PK  
VF VO  
VDL  
ICO  
IDS  
(34)  
(35)  
(39)  
NP  
NS  
The voltage ripple on the output is given by:  
min  
VDL  
NP  
NS  
IF IDS rms   
rms  
2  
N
ICO tDIS  
2CO  
ICO IO  
ICO  
VRO  
(40)  
VO   
 ICO RC  
[STEP-6] Output Voltage and Current Setting  
Sometimes it is impossible to meet the ripple specification  
with a single output capacitor (CO) due to the high ESR (RC)  
of the electrolytic capacitor. Additional LC filter stages  
(post filter) can be used. When using the post filters, do not  
to place the corner frequency too low. Too low a corner  
frequency may make the system unstable or limit the control  
bandwidth. It is typical to set the corner frequency of the  
post filter at around 1/10 ~ 1/5 of the switching frequency.  
The nominal output current is determined by the sensing  
resistor value and transformer turns ratio as:  
NP  
RSense  
(37)  
NS IO N 8.5  
The voltage divider R1 and R2 should be determined such  
that VS is 2.5V at the end of diode current conduction time,  
as shown in Figure 8.  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
6
AN-9735  
APPLICATION NOTE  
once the MOSFET drain voltage exceeds the voltage of  
cathode of DSN. In the analysis of snubber network, it is  
assumed that the snubber capacitor is large enough that its  
voltage does not change significantly during one switching  
cycle. The snubber capacitor should be ceramic or a  
material that offers low ESR. Electrolytic or tantalum  
capacitors are unacceptable for these reasons.  
[STEP-8] Cable Voltage-Drop Compensation  
When the load is far away from output, the output voltage  
needs to compensate for voltage drop. FAN103 and  
FSEZ1317 have cable voltage-drop compensation that can  
be programmed by a resistor on the COMR pin, as shown in  
Table 1. If the COMR is not used, such as for LED bulb, it  
needs be to connected to GND.  
The snubber capacitor voltage at full-load condition (VSN) is  
given as:  
Table 1. Cable Compensation  
% of Voltage Drop Compensation COMR Resistor  
VSN VRO VOS  
(41)  
7%  
6%  
Open  
The power dissipated in the snubber network is obtained as:  
900  
2
VSN  
VSN  
1
2
PK  
P
Llk (IDS )2   
fS  
(42)  
SN  
5%  
4%  
3%  
2%  
1%  
0%  
380㏀  
230㏀  
180㏀  
145㏀  
100㏀  
45㏀  
RSN  
VSN VOS  
PK  
where IDS is peak-drain current at full load, Llk is the  
leakage inductance, VSN is the snubber capacitor voltage  
at full load, and RSN is the snubber resistor.  
The leakage inductance is measured at the switching  
frequency on the primary winding with all other windings  
shorted. Then, the snubber resistor with proper rated  
wattage should be chosen based on the power loss. The  
maximum ripple of the snubber capacitor voltage is  
obtained as:  
[STEP-9] Design RCD Snubber in Primary  
Side  
VSN  
VSN  
(43)  
When the power MOSFET is turned off, there is a high-  
voltage spike on the drain due to the transformer leakage  
inductance. This excessive voltage on the MOSFET may  
lead to an avalanche breakdown and, eventually, failure of  
the device. Therefore, it is necessary to use an additional  
network to clamp the voltage. The RCD snubber circuit and  
MOSFET drain-voltage waveform are shown in Figure 6.  
The RCD snubber network absorbs the current in the  
leakage inductance by turning on the snubber diode (DSN)  
CSN RSN fS  
In general, 5~20% ripple of the selected capacitor voltage is  
reasonable.  
In the snubber design in this section, neither the lossy  
discharge of the inductor nor stray capacitance is  
considered. In the actual converter, the loss in the snubber  
network is less than the designed value due to this effect.  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
7
AN-9735  
APPLICATION NOTE  
Design Example Using FSFR1317  
Table 2. Cable Compensation  
Application  
Device  
Input  
Output  
LED Bulb  
FSEZ1317MY  
90VAC ~ 265VAC (50 ~ 60Hz)  
4.2W (12V/0.35A)  
Description  
Symbol  
Value  
Unit  
System Specifications  
min  
Minimum Line Input Voltage  
Maximum Line Input Voltage  
Line Frequency  
VLINE  
90  
265  
60  
VAC  
VAC  
Hz  
V
max  
VLINE  
fL  
Setting Output Voltage  
VO  
12  
Output Voltage at Point B  
Minimum Output Voltage  
VO@B  
8.40  
3
V
Input  
min  
VO  
V
N
Normal Output Current  
IO  
0.35  
0.55  
50  
A
Output Diode Voltage Drop  
Normal Switching Frequency  
Switching Frequency between Point B and Point C  
VF  
fS  
V
kHz  
kHz  
fSR  
33  
Estimated Efficiency  
Input  
Efficiency  
η
0.75  
0.91  
5.60  
4.62  
0.74  
0.89  
3.99  
3.30  
0.66  
0.80  
1.58  
1.31  
Secondary-Side Efficiency  
Input Power  
ηS  
PIN  
Input Power of Transformer  
Efficiency at Point B  
PIN_T  
η@B  
Secondary-Side Efficiency at Point B  
Input Power at Point B  
ηS@B  
PIN@B  
PIN_T@B  
η@C  
W
Output  
Input Power of Transformer at Point B  
Efficiency at Point C  
Secondary-Side Efficiency at Point C  
Input Power at Point C  
ηS@C  
PIN@C  
PIN_T@C  
Input Power of Transformer at Point C  
Determine DC Link Capacitor & DC Link Voltage Range  
Input  
DC Link Capacitor  
CDL  
9.40  
µF  
V
min  
Minimum DC Link Voltage  
VDL  
90.87  
max  
Maximum DC Link Voltage  
Minimum DC Link Voltage at Point B  
Minimum DC Link Voltage at Point C  
VDL  
374.77  
102.64  
118.12  
Output  
min  
VDL@B  
min  
VDL@C  
Determine the Transformer Turn Ratio  
Rectifier Output Voltage  
Maximum VDD  
VRO  
VDDmax  
VDDmin  
VDDripple  
VFA  
70.0  
24.0  
5.5  
Minimum VDD  
Input  
VDD Ripple in Burst Mode  
2.5  
VDD Diode Drop Voltage  
NA/NS Ratio  
0.70  
0.80  
70.00  
5.58  
0.69  
0.39  
0.69  
0.98  
NA/Ns  
VOS  
V
MOSFET Overshoot Voltage  
NP/NS Ratio  
NP/NS  
min1  
Minimum NA/NS Ratio 1  
Output  
NA/NS  
min2  
Minimum NA/NS Ratio 2  
NA/NS  
Determine Minimum NA/NS Ratio  
Determine Maximum NA/NS Ratio  
NA/Nsmin  
NA/Nsmax  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
8
AN-9735  
APPLICATION NOTE  
Description  
Symbol  
Value  
Unit  
Transformer Design  
Non Conduction Time at Point B  
Transformer Core Cross-Sectional Area  
Maximum Flux Density  
tOFF@B  
Ae  
5.00  
20.10  
0.30  
20  
µs  
mm2  
T
Input  
Bsat  
NS  
Determine Secondary-Side Turns  
MOSFET Conduction Time at Point B  
Transformer Primary-Side Inductance  
Peak Drain Current  
Turns  
µs  
tON@B  
Lm  
4.91  
1.92  
0.31  
98.93  
112  
mH  
PK  
IDS  
A
min  
Minimum Primary-Side Turns  
Determine Primary-Side Turns  
Determine Auxillary Winding Turns  
Final NP/NS Ratio  
Np  
Turns  
Turns  
Turns  
Np  
NA  
16  
NP/NS  
NA/Ns  
tON  
5.60  
0.80  
6.57  
8.49  
4.95  
3.31  
19.65  
7.35  
Output  
Final NA/NS Ratio  
MOSFET Conduction Time  
Inductor Discharge Time  
µs  
µs  
µs  
µs  
µs  
µs  
tDIS  
Non-Conduction Time  
tOFF  
MOSFET Conduction Time at Point C  
Inductor Discharge Time at Point C  
Non Conduction Time at Point C  
tON@C  
tDIS@C  
tOFF@C  
Selection Switching Device  
MOSFET Maximum Drain-Source Voltage  
max  
VDS  
514.77  
0.10  
V
A
V
A
rms  
MOSFET RMS Current  
IDS  
Output  
Maximum Diode Voltage  
Maximum Diode RMS Current  
VF  
IF  
78.92  
0.65  
Setting Output Voltage & Current  
VS Low-Side Resistor  
R2  
Rsense1  
Rsense2  
R1_real  
R1  
33.00  
3.9  
KΩ  
Current-Sensing Resistor 1  
Input  
Current-Sensing Resistor 2  
3.6  
Real VS High-Side Resistor  
VS High-Side Resistor  
100  
KΩ  
KΩ  
93.72  
1.92  
11.34  
1.872  
0.36  
Current-Sensing Resistor  
Rsense  
VO  
Output  
Real Output Voltage Setting  
Real Current-Sensing Resistor  
Real Output Current Setting  
V
RS  
IO  
A
Design RCD Snubber Stage  
Leakage Inductance of Primary Side  
Llk  
VRO  
VOS  
VSN  
ΔVSN  
tS  
50  
70  
µH  
V
Rectifier Output Voltage  
MOSFET Overshoot Voltage  
Snubber Voltage  
Input  
70  
V
141  
V
Snubber Capacitor Ripple Voltage  
Resonance Time  
28.11  
0.22  
0.24  
82.26  
1.22  
V
µs  
W
KΩ  
nF  
Output  
Power Dissipation in Snubber Resistor  
Snubber Resistor  
PSN  
RSN  
CSN  
Snubber Capacitor  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
9
AN-9735  
APPLICATION NOTE  
Design Summary using FSFR1317  
1
4
2
3
N
-
L
+
Figure 11.Schematic for LED Bulb  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
10  
AN-9735  
APPLICATION NOTE  
Transformer for LED Bulb  
Core : EE-16 (Material: PC-40)  
Bobbin : 8-Pin  
Figure 12.Transformer Specifications and Construction  
Table 3. Winding Specifications  
No.  
1
Winding  
Pin (S F)  
2 1  
Wire  
Turns  
Winding Method  
Np  
0.12φ×1  
112 Ts  
Solenoid winding  
Solenoid winding  
Solenoid winding  
2
Insulation: Polyester Tape t = 0.025mm, 3 Layer  
0.32φ(TEX)×1 20 Ts  
Insulation: Polyester Tape t = 0.025mm, 3 Layer  
0.15φ×1 16 Ts  
3
Ns  
8 5  
3 4  
4
5
Naux  
6
Insulation: Polyester Tape t = 0.025mm, 3 Layer  
Table 4. Electrical Characteristics  
Pin  
Specification  
Remark  
Inductance  
1 – 2  
1.90mH ±10%  
1kHz, 1V  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
11  
AN-9735  
APPLICATION NOTE  
Related Datasheets  
FSEZ1317 — Primary- Side Regulation PWM with Power MOSFET Integrated Datasheet  
FAN103 — Primary-Side Regulation PWM Controller Datasheet  
AN-8033 — Design and Application of Primary-Side Regulation (PSR) PWM Controller  
DISCLAIMER  
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS  
HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE  
APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS  
PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.  
LIFE SUPPORT POLICY  
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS  
WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION.  
As used herein:  
1. Life support devices or systems are devices or systems  
which, (a) are intended for surgical implant into the body, or  
(b) support or sustain life, or (c) whose failure to perform  
when properly used in accordance with instructions for use  
provided in the labeling, can be reasonably expected to  
result in significant injury to the user.  
2. A critical component is any component of a life support  
device or system whose failure to perform can be reasonably  
expected to cause the failure of the life support device or  
system, or to affect its safety or effectiveness.  
© 2011 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 4/12/11  
www.fairchildsemi.com  
12  

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