AN-995A [ETC]

Electronic Ballasts Using the Cost-Saving IR215X Drivers(153.99 k) ; 电子镇流器使用节省成本的IR215X驱动程序( 153.99 K)\n
AN-995A
型号: AN-995A
厂家: ETC    ETC
描述:

Electronic Ballasts Using the Cost-Saving IR215X Drivers(153.99 k)
电子镇流器使用节省成本的IR215X驱动程序( 153.99 K)\n

电子 驱动
文件: 总10页 (文件大小:157K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Application Notes  
AN-995A  
Electronic Ballasts Using the Cost-Saving  
IR215X Drivers  
Introduction  
Electronic ballast circuits have recently undergone a  
revolution in sophistication from the early bipolar de-  
signs of ten years ago. This has been brought about  
partly by the advent of power MOSFET switches with  
their inherent advantages in efficiency, but mainly by in-  
centives and utility rebate programs sponsored by do-  
mestic and foreign governments. New IEC requirements  
have also spurred the design of high power factor bal-  
lasts and are starting to impose further restrictions on  
crest factor, ballast factor and life expectancy (see IEC  
555 Standard.)  
Until power semiconductors allowed for today’s inno-  
vations in ballast design, coil and core fluorescent bal-  
lasts were manufactured in large quanitities by a few key  
suppliers.  
Now there are hundreds of electronics companies that  
are “in the ballast business” and more are joining their  
ranks all the time.  
former. The primary of this transformer is driven by the  
current in the lamp circuit and operates at the resonant  
frequency of L-C.  
Unfortunately, the circuit is not self starting and must  
be pulsed by the DIAC connected to the gate of the  
lower MOSFET.  
After the initial turn-on of the lower switch, oscillation  
sustains and a high frequency square wave (30 - 80 kHz)  
excites the L-C resonant circuit. The sinusoidal voltage  
across C is magnified by the Q at resonance and devel-  
ops sufficient amplitude to strike the lamp, which then  
provides flicker-free illumination.  
This basic circuit has been the standard for electronic  
ballasts for many years, but has the following inherent  
shortcomings:  
1) not self starting  
2) poor switch times  
3) labor intensive torroidal current transformer  
4) not amenable to dimming  
5) expensive to manufacture in large quantity.  
Most electronic ballasts use two power switches in a  
totem pole (half-bridge) topology and the tube circuits  
consist of L-C series resonant circuits with the lamp(s)  
across one of the reactances. Figure 1 shows this basic  
topology.  
Next Generation Ballast  
These criticisms have all been resolved in the new,  
cost-saving International Rectifier IR215X Control IC  
series.  
In this circuit the switches are power MOSFETs driven  
to conduct alternately by windings on a current trans-  
+
L
C
-
Figure 1. Electronic ballast using transformer drive  
CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
C-59  
Application Notes  
International Rectifier Control ICs are monolithic  
power integrated circuits capable of driving low-side and  
high-side MOSFETs or IGBTs from logic level, ground  
referenced inputs. They provide offset voltage capabili-  
ties up to 600 VDC and, unlike driver transformers, can  
provide super-clean waveforms of any duty cycle 0 -  
99%.  
The IR215X series is a recent addition to the Control  
IC family and, in addition to the above features, these  
devices have a front end similar in function to the  
CMOS 555 timer IC.  
IR2151 and 2152 have 75 ohm RT source (Equation 1.)  
These drivers are intended to be supplied from the rec-  
tified AC input voltage and for that reason they are de-  
signed for minimum quiescent current and have a 15V  
internal shunt regulator so that a single dropping resistor  
can be used from the DC rectified bus voltage.  
Referring again to Figure 2, note the synchronizing ca-  
pability of the driver. The two back-to-back diodes in se-  
ries with the lamp circuit are effectively a zero crossing  
detector for the lamp current. Before the lamp strikes, the  
resonant circuit consists of L, C1 and C2 all in series.  
These drivers provide the designer with self-oscillating  
or synchronized oscillation functions merely with the  
C1 is a DC blocking capacitor with a low reactance, so  
that the resonant circuit is effectively L and C2. The volt-  
age across C2 is magnified by the Q factor of L and C2 at  
resonance and strikes the lamp.  
After the lamp strikes, C is effectively shorted by the  
lamp voltage drop and the 2frequency of the resonant cir-  
cuit now depends upon L and C1.  
This causes a shift to a lower resonant frequency during  
normal operation, again synchronized by sensing the zero  
crossing of the AC current and using the resultant voltage to  
control the driver oscillator.  
In addition to the driver quiescent current, there are two  
other components of DC supply current that are a func-  
tion of the actual application circuit:  
addition of external R and C components (Figure 2).  
T
T
They also have internal circuitry which provides a nomi-  
nal 1.2 µs dead time between outputs and alternating  
high side and low side outputs for driving half-bridge  
power switches.  
When used in the self oscillating mode the frequency  
of oscillation is given by:  
1
f =  
(1)  
1.4× (R + 75)×C  
T
T
The three available self-oscillating drivers are IR2151,  
IR2152 and IR2155.  
IR2155 has larger output buffers that switch a 1000 pF  
capacitive load with tr = 80 ns and t = 40 ns. It has mi-  
cro power start-up and 150 ohm RTfsource.  
1) current due to charging the input capacitance of the  
power switches  
2) current due to charging and discharging the junction  
isolation capacitance of the International Rectifier gate  
driver.  
IR2151 has t and t of 100 ns and 50 ns and functions  
similarly to IRr2155. f  
Both components of current are charge-related and  
therefore follow the rules:  
IR2152 is identical to IR2151 but with phase inversion  
from RT to LO.  
Q = CV  
(2)  
+
VCC  
R
VB  
HO  
VS  
T IR2151  
C1  
CT  
RT  
COM  
LO  
L
CT  
C2  
SYNC  
Figure 2. Electronic ballast using IR2151 driver  
C-60 CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
Application Notes  
It can readily be seen, therefore, that to charge and  
discharge the power switch input capacitances, the re-  
quired charge is a product of the gate drive voltage and  
the actual input capacitances and the input power re-  
quired is directly proportional to the product of charge  
and frequency and voltage squared:  
The low power factor circuit shown in figure 3 accepts  
115 VAC or 230 VAC 50/60/400 Hz inputs to produce a  
nominal DC bus of 320 VDC. Since the input rectifiers  
conduct only near the peaks of the AC input voltage, the  
input power factor is approximately 0.6 lagging with a  
non-sinusoidal current waveform. This type of rectifier  
is not recommended for anything other than an evalua-  
tion circuit or low power compact fluorescents and in-  
deed may become unacceptable as harmonic currents in  
power distribution systems are further reduced by power  
quality regulations.  
QV2  
×f  
Power =  
(3)  
2
The above relationships suggest the following consider-  
ations when designing an actual ballast circuit:  
1) select the lowest operating frequency consistent  
with minimizing inductor size;  
2) select the smallest die size for the power switches  
consistent with low conduction losses (this reduces the  
charge requirements);  
3) DC bus voltage is usually specified, but if there is a  
choice, use the lowest voltage.  
Note that the International Rectifier IR2151 Control  
IC operates directly off the DC bus through a dropping  
resistor and oscillates at around 45 kHz in compliance  
with the following relationship:  
1
f =  
1.4× (R + 75)×C  
T
T
Power for the high side switch gate drive comes from a  
bootstrap capacitor of 0.1 µF which is charged to ap-  
NOTE: Charge is not a function of switching speed.  
The charge transferred is the same for 10 ns or 10 µs  
switch times.  
proximately 14V whenever V (lead 6) is pulled low  
S
during the low side power switch conduction. The boot-  
strap diode 11DF4 blocks the DC bus voltage when the  
high side switch conducts. A fast recovery diode (<100  
ns) is required to ensure that the bootstrap capacitor is  
not partially discharged as the diode recovers and blocks  
the high voltage bus.  
The high frequency output from the half-bridge is a  
square wave with very fast transition times (approxi-  
mately 50 ns). In order to avoid excessive radiated noise  
Let us now consider some practical ballast circuits  
which are possible with the self-oscillating drivers. By  
far the most popular fluorescent fixture is the so-called  
‘Double 40’ type which uses two standard T12 or T8  
lamps in a common reflector.  
Two suggested ballast circuits are shown in figures 3  
and 4. One is a low power factor circuit, and the other  
uses a novel diode/capacitor configuration to achieve a  
power factor > 0.95.  
3 x 0.2  
µ2F  
250 VAC  
L1  
L
4 x 1N4007  
1
+320V  
L
2
100  
µF  
0.01  
µ
F
200v  
600V  
+
N
+
40W  
+
µF  
91K  
1/2W  
11DF4  
100  
20V  
PTC  
IRF  
720  
+
1
2
8
7
1
µ
F
V
VCC  
B
400V  
22  
f
= 45 kHz  
OSC  
47  
µ
F
R
HO  
T
P.F. = 0.6 LAG  
L2  
0.01µF  
20V  
600V  
+
15K  
0.1µF  
6
40W  
120 VAC INPUT  
V
S
USE L-N  
3
IRF 720  
1
PTC  
C
10  
T
5
1/2W  
LO  
COM  
230 VAC INPUT  
USE L-L  
22  
1
2
0.01  
µ
F
0.001  
µF  
4
600v  
L3  
*Polyproplylene Capacitor  
L1 Core: Micorometals T106-26L2-L3 Core: TDK PC30EE302 Bobbin: TDK BE30-1110CPP.T.C. CERA MITE #307C1260BHEAB  
18T Bifilar #18 HAPT  
Inductance 2 x 30H  
64T #22 HATP  
Inductance 1.35 mH: Gap spacer 0.01 inch  
or XFMRS Inc. part #XFO213EE30  
µ
Figure 3. ‘Double 40’ ballast using IR2151 oscillator/driver  
CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
C-61  
Application Notes  
from the fast wave fronts, a 0.5W snubber of 10and  
0.001 µF is used to reduce the switch times to approxi-  
mately 0.5 µs. Note that there is a built-in dead time of  
1.2 µs in the IR2151 driver to prevent shoot-through cur-  
rents in the half-bridge.  
The fluorescent lamps are operated in parallel, each  
with its own L-C resonant circuit. Up to four tube cir-  
cuits can be driven from a single pair of MOSFETs sized  
to suit the power level.  
the striking voltage with hot filaments is reached and the  
lamp strikes.  
High Power Factor  
The circuit shown in figure 4 is a passive power factor  
improvement (no active boost circuit) and is applicable  
to low power ballasts such as compact fluorescent. It  
suffers from the disadvantage of low DC rectified output  
voltage and results in a crest factor of about 2.  
Note that a crest factor standard not exceeding 1.7 is  
recommended by fluorescent lamp manufacturers to re-  
alize the maximum life projections of 20,000 hours for  
these lamps.  
The reactance values for the lamp circuit are selected  
from L-C reactance tables or from the equation for series  
resonance:  
1
Peak Current  
f =  
(4)  
2π LC  
Crest Factor =  
RMS Current  
The Q of the lamp circuits is rather low because of the  
need for operation from a fixed frequency which, of  
course, can vary because of RT and CT tolerances. Fluo-  
rescent lamps do not normally require very high striking  
voltages so a Q of 2 or 3 is sufficient. ‘Flat Qcurves  
tend to result from larger inductors and small capacitor  
ratios where:  
If the ballast delivers a pure sine wave of voltage and  
current to the lamp, the crest factor would be 2 . In an  
electronic ballast, a DC bus voltage is derived from a  
mains frequency rectifier and is filtered by means of an  
electrolytic capacitor. The 2x line frequency ripple volt-  
age on the DC bus gives rise to additional ripple currents  
in the lamp. Even if the lamp current is sinusoidal (crest  
factor 1.414) the mains-related ripple adds to the peak  
current value and causes the crest factor to increase. Re-  
ferring to the waveforms of figure 5, it is clear that the  
ripple voltage amplitude is VP/2 which results in a crest  
factor of approximately 2.  
2πfL  
Q =  
(5)  
R
and R tends to be larger as more turns are used.  
Soft-starting with tube filament pre-heating can be  
cheaply incorporated by using P.T.C. thermistors across  
each lamp. In this way, the voltage across the lamp  
gradually increases as the P.T.C. self-heats until finally  
What is needed, therefore, is a power factor correction  
using active control to minimize current ripple and stabi-  
lize the DC bus voltage. Boost regulator correction cir-  
0.22  
µF  
250 VAC  
4 x 1N4007  
230 VAC  
+ 40W Output  
1N4007  
0.22  
µF  
250 VAC  
1N  
4007  
10  
µF  
10  
µF  
200v  
P.F. > 0.96 LAG  
200v  
47  
1W  
Note: The addition of 4  
7 resistor  
improves P.F. from 0.94 to 0.96  
1N4007  
-
Figure 4. Passive high power factor rectifier/filter  
C-62 CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
Application Notes  
cuits have become popular for off-line power supplies  
and several semiconductor manufacturers supply control  
ICs for this topology.  
RT(DISCH). Obviously, if the “on” time of the boost  
MOSFET is reduced the boost voltage ratio is also re-  
duced proportionately:  
For electronic ballasts, however, the sophistication of  
these control chips may not be necessary and it is rela-  
tively simple to provide power factors exceeding 0.95 by a  
simple boost topology operating at a fixed 50% duty  
cycle. Using the IR2151 driver it is also possible to pro-  
vide dimming merely by changing the duty cycle and,  
hence, the boost ratio.  
1
V ×  
boost voltage ratio =  
(6)  
IN  
1D  
1
V ×  
= 2V  
IN  
e.g., at 50% duty cycle:  
IN  
0.5  
where V = instantaneous input voltage and D is the  
IN  
Figures 6* and 7 illustrate how this can be accom-  
plished.  
‘on’ time ratio of the boost MOSFET.  
A variation of this circuit, shown in Figure 8, allows  
dimming to be controlled remotely by a variable resistor.  
The circuits of Figures 7 and 8 both suffer from a basic  
flaw; namely that if the lamps are removed or broken the  
open circuit DC bus voltage rises until the power  
MOSFETs avalanche and fail or the filter capacitor over-  
heats and fails due to overvoltage.  
To prevent this, the duty cycle of the boost transistor  
can be reduced so that the DC bus is regulated to a con-  
stant level, as shown in Figure 9.  
In operation, the duty cycle of the boost regulator is  
determined by comparing a fraction of the DC bus volt-  
age with a reference triangle wave appearing on the tim-  
ing capacitor C . The switching levels of the IR2151  
Control IC timing circuit occur at one-third V and  
Dimming Control  
The IR2151 has a ‘front end’ oscillator circuit akin to  
the 555 IC and is amenable to the same type of circuitry  
to control the duty cycle of the output waveforms.  
Dimming control to 50% of power input is easily  
achieved by this control. When R (lead 2) switches high  
T
the charging path for C (lead 3) is through the forward  
T
biased diode and the left side of the duty cycle control  
pot. When C charges to two-thirds V , R switches  
T
T
CC  
low and C discharges through the right side of the con-  
T
trol pot. Until the one-third V voltage is reached, the  
CC  
cycle then repeats. Note that although the charge and  
T
discharge times of C can be varied, the sum of them  
T
CC  
remains constant and hence the oscillation frequency is  
also constant. This allows sufficient lamp striking volt-  
age even under dimmed conditions.  
two-thirds V . Since V is regulated by an internal  
voltage regulator, the amplitude of the C waveform is  
CC  
CC  
T
also regulated.  
In actual operation, the ‘on’ time of the boost MOS-  
FET is reduced as R (CHG) becomes smaller than  
T
*U.S. Patent No. 5001400 Nilssen, March 1991  
AC Voltage and current  
PF = 0.96 LAG  
DC Bus voltage showing 50% Vp ripple  
100V/Div., 2msec/Div.  
200 V/Div., 0.5 A/Div., 5 msec/Div.  
Figure 5. Waveforms of Figure 4  
CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
C-63  
Application Notes  
The LM311 comparator produces a positive output  
HPS ballasts have some unique requirements not  
found in fluorescent ballasts. They must:  
whenever the instantaneous voltage on C exceeds a  
T
fraction of the DC bus voltage. This output is ‘OR’ed  
with the 50% LO waveform and impedance matched to  
drive the boost MOSFET by a 2N2222A emitter fol-  
lower. The DC bus regulation resulting from this tech-  
nique is 210-225 VDC with an input AC range of 90  
VAC to 130 VAC and dimming from 50% to 100% (225  
VDC maximum with bulb removed). Dimming is per-  
formed by raising the operating frequency to approxi-  
mately double for a 50% reduction in power output.  
Reliable striking of the lamp is always assured at any  
dimming setting because the circuit is synchronized to  
the natural resonance of the lamp circuit. Note the back-  
to-back diodes which form a zero current crossing detec-  
not be damaged when operating into open cir-  
cuit  
supply sufficient energy at 3 - 4 kV to start the  
lamp  
accomodate large variations in lamp voltage  
not cause arc instability in the lamp  
be matched to lamp characteristics to maximize  
lamp life  
The circuit shown in figure 10 provides an input power  
factor >0.9 and has DC bus control limiting the voltage  
to 225 VDC whether or not the lamp is energized. L3  
performs two functions:  
tor for the lamp current and the connection of C to this  
T
synchronizing voltage (see also figure 2.)  
1) current limiting for the negative resistance  
characteristics of the lamp  
2) a pulse voltage step-up function to strike the  
After the lamp strikes, the synchronization circuit is no  
longer able to control the frequency which then reverts  
to whatever is selected by C and the variable R .  
T
T
In addition to the popular fluorescent ballast applica-  
tions, there is a growing interest in High Intensity Dis-  
charge (HID) ballasts for outdoor lighting. These too can  
be simply designed using the International Rectifier  
IR2151. A 70 watt high-pressure sodium (HPS) ballast is  
illustrated in Figure 10.  
HPS lamp.  
The 3 kV pulse voltage is derived from a 135V SIDAC  
which discharges a 1 µF capacitor into the 2 turn wind-  
ing of L3. The 30:1 step-up ratio of L3 supplies the  
starting pulse to the lamp. After the lamp strikes, there is  
insufficient charge voltage on the 1 µF capacitor in the 2  
turn winding circuit to avalanche the SIDAC and no fur-  
L
4
0.22  
µ
F
0.22  
µF  
4 x  
250 VAC  
250 VAC  
1N4007  
10KF6  
-
120 VAC  
L
10KF6  
91K, 1/2W  
1
0.01  
µF  
600V  
+
+
40  
W
10KF6  
100  
µF  
200V  
PTC  
IRF820  
22  
+
1
2
3
8
7
6
1µF  
VCC  
R
VB  
400V  
47µF  
HO  
T IR2151  
20V  
01 F  
µ
0.01µF  
15K  
CT  
VS  
600V  
IRF830  
22  
+
4
5
40  
W
COM  
LO  
10  
L
2
PTC  
0.001 µF  
0.01 µF  
600V  
L
3
Figure 6. ‘Double 40’ IR2151 ballast with active power factor correction  
C-64 CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
Application Notes  
ther start pulses are supplied. The hot re-strike time of  
this ballast is approximately 75 seconds.  
ing an IR2111 slave circuit. Figure 12 illustrates this to-  
pology which is described in the following text.  
The circuits described above have illustrated some of  
the ways in which the IR2151 Control IC may be used in  
synchronized and non-synchronized ballasts.  
Some applications require higher lamp voltages which  
may be too high for the simple half-bridge topology. By  
using four power MOSFETs in a full bridge circuit, the  
output voltage may be doubled without increasing the  
MOSFET current. A full bridge circuit automatically  
doubles output power and this topology can be imple-  
mented with the IR2151 low-cost master oscillator driv-  
This ballast is intended to drive two 80W fluorescent  
lamps such as F96-T12 type. These lamps are operated  
at the same current as their 48 inch counterparts but re-  
quire twice the voltage both for striking and normal op-  
eration. These slim line lamps have single pin contacts  
and are designed to be instantly started from suitable  
ballasts. Since the lamps start with cold electrodes, the  
ballast must provide in excess of 800V RMS for reliable  
starting of any lamp at low ambient temperatures.  
The circuit shows a full bridge with each leg driven  
from a separate Control IC. U1 is a self-oscillating  
driver (IR2151) and U2 is a slave driver (IR2111). The  
L1  
120  
VAC  
L1  
40  
W
VCC  
RT  
VB  
HO  
VS  
IR2151  
4.7K  
4.7K  
20K  
CT  
40  
W
COM  
LO  
L2  
0.001 µF  
IRF820  
L3  
POWER FACTOR >0.95  
FOR COMPONENT VALUES SEE FIGURE 6.  
Figure 7. Local dimming by bus voltage control  
AC  
+15V  
V
R
C
V
B
51K  
51K  
CC  
T
TO LAMP  
CIRCUIT  
20K  
1N914  
HO  
V
1N914  
IR2151  
T
S
COM  
LO  
1
µ
F
0.001 µF  
50K  
POWER FACTOR > 0.95  
DIMMING  
Figure 8. Remote dimming control by variable resistor  
CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
C-65  
Application Notes  
operation of the IR2151 is the same as previously de-  
scribed for the ‘Simple Double 40 Fluorescent Ballast.’  
The full bridge circuit essentially doubles the available  
becoming nearly universally required, particularly at  
higher power levels. Many papers have been presented on  
the subject and a few semiconductor manufacturers pro-  
AC output voltage compared with the half-bridge design. vide control chips and application information on their  
use.  
The slave driver U2 is driven from lead 2 of U1 and  
The ballast circuit will operate with or without a P.F.C.  
provides an inversion of its input signal at lead 2 to the  
rectifier; the simplest approach being a configuration  
LO drive waveform at lead 4. U1 does not have this in-  
similar to the ‘Simple Double 40 Ballast’ circuit. If this  
version feature so its LO waveform is in phase with pin  
option is used, the DC bus voltage is around 320 VDC  
2. When driven in this fashion, it is apparent that Q1 and  
and the values of L2 and L3 should be reduced by 25%  
Q4 conduct together and on the other half cycle Q2 and  
to around 1 mH (by increasing the core gap.) The R1  
Q3 conduct together. The resultant output square wave  
value should also be reduced to provide the slightly  
higher resonant frequency now required.  
has the same RMS value as the DC bus voltage (400  
VDC). The lamp circuits are resonant at the self-oscillat-  
ing frequency of U1 determined from equation (1).  
The low-Q lamp circuits have a broad resonance curve  
Summary  
This application note has described a few ballast cir-  
so that tolerance buildups of the timing components R1  
cuits which are easily implemented with International  
and C3 do not seriously compromise the available strik-  
Rectifier’s IR215X Control IC family. Additional possi-  
ing voltage for each lamp. Even with a Q of only 2, the  
bilities are limited only by the imagination of the de-  
RMS lamp striking voltage exceeds 800V — more than  
signer.  
sufficient to strike the F96T12 lamps.  
Also shown on the schematic is a power factor correc-  
tion circuit following theAC input rectifier. These circuits  
use a boost topology to achieve in-phaseAC sinusoidal  
current waveforms with low harmonic content, and are  
This PC board (shown actual size) is designed to drive a 13W to 40W fluorescent lamp using the IR2155, IR2151 or IR2152.)  
Input is 115 or 230 VAC. (Schematic, parts list and board available on request.Ask for Design Tips DT 94-3.)  
C-66 CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
Application Notes  
L
4 X 1N4007  
0.22  
µ
250 VAC  
N
12K  
600  
µ
H
DIM  
20K  
1 µF  
11DF4  
11DF4  
8
47  
µF  
15K, 1/2W  
+15V  
16V  
IRFD224  
1
2
3
4
V
R
C
V
47  
250V  
0.22  
400V  
µF  
CC  
T
B
7
6
5
10K  
2N2222A  
µ
F
HO  
160k  
IR2151  
0.1µF  
IN 914  
3
2
V
S
6
T
7
-
+
IRFD224  
1
4
COM  
LO  
LM311  
IRFD  
224  
0.01µ  
F
6.2K  
4.7K  
26W  
0.001 µF  
2X1N4001  
630 VAC  
SYNC  
POWER FACTOR >0.95  
4.3 mH  
Figure 9. Compact fluorescent with dimming and bus voltage control  
0.22  
µ
F
0.22  
µF  
250 VAC  
250 VAC  
4 X 1N4007  
L2  
L1  
120 VAC  
1
µ
F 400  
15K  
+225V  
11DF4  
11DF4  
1/2W  
160k  
1µF 200V  
47µF 16V  
IRF720  
1
2
3
4
8
7
6
5
220K  
VCC  
RT  
VB  
H O  
VS  
+
22 µF  
250V  
LU  
70  
22  
0.1  
10K  
1N914  
IR2151  
µ
F
(15K)  
1
CT  
6
3
2
-
+
7
C O M  
L O  
IRF720  
1
2N2222A  
2
L3  
3
63T  
2T  
IRF  
624  
4
1µF  
200V  
0.001µF  
6.2K  
4.7K  
22  
Core: TDK #EE-30Z  
Bobbin: TDK #BE-30-1110CP  
64T #22 AWG HAPT  
Core: Phillips EC-35-3C81  
Bobbin: Special 3-Slot bobbin (see Figure 11)  
L2  
L3  
NOTE  
L1  
1
2
3
Select value for 70 watt lamp power.  
Polypropylene capacitor  
63T #22 AWG HAPT (21T/slot)  
2T #20 AWG HAPT wind over  
Low voltage (near ground) slot  
Connect 2-turn winding in series  
with 63-turn winding.  
Wind:  
Wind:  
L = 720 mH with approximately  
0.035 inch gap spacer  
Adjust gap for L = 400µH  
Core: Micrometais #T106-26  
Wind: 18T Bilifar #18 AWG HAPT  
L = 2 x 30µH  
Figure 10: 70 watt HPS ballast  
Figure 11: Section A-A view of L3 bobbin  
CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  
C-67  
Application Notes  
Figure 12. Full bridge 160 watt fluorescent ballast  
Component List  
U1  
IR2151  
U2  
IR2111  
Q1, Q2, Q3, Q4  
IRF820  
CR1, CR2, CR3, CR4  
1N4007  
CR5, CR6  
R1  
10DF6  
15K, ¼W  
22, ¼W  
0.22 µF 250VAC  
0.001 µF, 50V  
0.1 µF, 50V  
R2, R3, R4, R5  
C1, C2  
C3  
C4, C7  
C5, C6  
C8  
0.01 µF, 1600V, Polypropylene  
47 µF, 16V, Aluminum Electrolytic  
Core: Micrometals # T106-26  
Wind: 18T BIFILAR # 18 AWG HAPT  
L = 2 x 30 µH  
L1  
L2, L3  
P.F.C.  
Core: TDK # EE-30Z  
Bobbin: TDK # BE-30-1110CP  
Wind: 64T # 22 AWG HAPT  
L = 1.35mH with 0.01 inch Gap Spacer  
Motorola MC34262 Data Sheet  
Figure 20 Schematic or equivalent from Unitrode, Micro Linear,  
SGS Thompson, Cherry, etc.  
C-68 CONTROL INTEGRATED CIRCUIT DESIGNERS’ MANUAL  

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