TEA1206T [NXP]

High efficiency DC/DC converter; 高效率DC / DC转换器
TEA1206T
型号: TEA1206T
厂家: NXP    NXP
描述:

High efficiency DC/DC converter
高效率DC / DC转换器

转换器 光电二极管
文件: 总16页 (文件大小:82K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
INTEGRATED CIRCUITS  
DATA SHEET  
TEA1206T  
High efficiency DC/DC converter  
Preliminary specification  
1999 Sep 16  
Supersedes data of 1998 Mar 24  
File under Integrated Circuits, IC03  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
FEATURES  
APPLICATIONS  
Fully integrated DC/DC converter circuit  
Up-or-down conversion  
Cellular and cordless phones, PDAs and others  
Supply voltage source for low-voltage chip sets  
Portable computers  
Start-up from 1.8 V input  
Adjustable output voltage  
Battery backup supplies  
High efficiency over large load range  
Cameras.  
Power handling capability up to 1 A continuous  
average current  
GENERAL DESCRIPTION  
600 kHz switching frequency  
Low quiescent power consumption  
Synchronizes to external 9 to 20 MHz clock  
True current limit for Li-ion battery compatibility  
Up to 100% duty cycle in down mode  
Undervoltage lockout  
The TEA1206T (see Fig.1) is a fully integrated DC/DC  
converter circuit. Efficient, compact and dynamic power  
conversion is achieved using a novel, digitally controlled  
Pulse Width and Frequency Modulation (PWFM) like  
control concept, integrated low RdsON CMOS power  
switches with low parasitic capacitances, and fully  
synchronous rectification. The device operates at a high  
590 kHz switching frequency which enables the use of  
minimum size external components. Deadlock is  
prevented by an on-chip undervoltage lockout circuit.  
Compatibility with Li-ion batteries is guaranteed by an  
accurate current limit function.  
Shut-down function  
8-pin SO package.  
ORDERING INFORMATION  
PACKAGE  
TYPE NUMBER  
NAME  
DESCRIPTION  
plastic small outline package; 8 leads; body width 3.9 mm  
VERSION  
TEA1206T  
SO8  
SOT96-1  
1999 Sep 16  
2
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
QUICK REFERENCE DATA  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN.  
TYP.  
MAX.  
UNIT  
Voltage levels  
VO(up)  
VO(down)  
Vi(up)  
output voltage range in up mode  
output voltage range in down mode  
input voltage range in up mode  
input voltage range in down mode  
start-up voltage  
U/D = LOW  
2.80  
5.50  
V
U/D = HIGH  
1.25  
Vstart  
2.80  
1.40  
1.19  
5.50  
5.50  
5.50  
1.85  
1.29  
V
V
V
V
V
U/D = LOW  
Vi(down)  
Vstart  
U/D = HIGH  
up mode; IL < 200 mA  
1.60  
1.24  
Vfb  
feedback voltage level  
Current levels  
Iq  
quiescent current at pin 3  
down mode, Vi = 3.6 V 65  
75  
2
85  
µA  
µA  
A
Ishdwn  
IlimN  
IlimP  
ILx  
shut-down current  
10  
current limit NFET  
up mode; note 1  
0.5  
0.5  
5.0  
5.0  
1.0  
current limit PFET  
down mode; note 1  
A
maximum continuous current at pin 4  
A
Power MOSFETS  
RdsON(N) pin-to-pin resistance NFET  
RdsON(P) pin-to-pin resistance PFET  
Efficiency; see Fig.5  
0.08  
0.10  
0.14  
0.16  
0.20  
0.25  
η
efficiency  
Vi = 3.6 V; L = 10 µH  
IL = 1 mA  
Vi = 3.6 up to 4.6 V  
86  
93  
93  
93  
93  
87  
%
%
%
%
%
%
IL = 10 mA  
IL = 50 mA  
IL = 100 mA  
IL = 500 mA  
IL = 1000 mA; pulsed  
load current  
Vi = 3.6 down to 1.8 V  
IL = 1 mA  
83  
90  
91  
87  
88  
82  
%
%
%
%
%
%
IL = 10 mA  
IL = 50 mA  
IL = 100 mA  
IL = 500 mA  
IL = 1000 mA; pulsed  
load current  
Timing  
fsw  
switching frequency  
PWM mode  
475  
9
560  
13  
645  
20  
kHz  
MHz  
µs  
fsync  
tres  
sync input frequency  
response time from standby to Pmax  
25  
Note  
1. Current limit is defined by an external resistor Rlim, having 1% accuracy. The typical value is presettable between  
0.5 and 5.0 A with a spread of ±17.5%.  
1999 Sep 16  
3
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P-type POWER FET  
4
2
3
LX  
UPOUT/DNIN  
I/V  
INTERNAL  
SUPPLY  
CONVERTER  
sense FET  
START-UP  
ILIM  
TEA1206T  
CIRCUIT  
7
CONTROL LOGIC  
AND  
MODE GEARBOX  
FB  
CURRENT LIMIT  
COMPARATORS  
I/V  
CONVERTER  
N-type  
POWER  
FET  
TEMPERATURE  
PROTECTION  
BAND GAP  
REFERENCE  
TIME  
COUNTER  
sense  
FET  
13 MHz  
OSCILLATOR  
SYNC  
GATE  
DIGITAL CONTROLLER  
6
5
8
1
MGM666  
GND  
SYNC  
SHDN U/D  
Fig.1 Block diagram.  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
PINNING  
SYMBOL  
U/D  
PIN  
DESCRIPTION  
1
2
3
conversion mode selection input  
current limit resistor connection  
handbook, halfpage  
U/D  
1
2
3
4
8
7
6
5
SHDWN  
FB  
ILIM  
ILIM  
UPOUT/DNIN  
up mode; output voltage/  
down mode; input voltage  
TEA1206T  
UPOUT/DNIN  
LX  
GND  
LX  
4
5
6
7
8
inductor connection  
synchronization clock input  
ground  
SYNC  
SYNC  
GND  
FB  
MGM667  
feedback input  
Fig.2 Pin configuration.  
SHDWN  
shut-down input  
FUNCTIONAL DESCRIPTION  
Control mechanism  
cycle. As soon as more load current is taken from the  
output the output voltage starts to decay. When the output  
voltage becomes lower than the low limit of the window,  
a corrective action is taken by a ramp-up of the inductor  
current during a much longer time. As a result, the DC  
current level is increased and normal PWM control can  
continue. The output voltage (including ESR effect) is  
again within the predefined window.  
The TEA1206T DC/DC converter is able to operate in PFM  
(discontinuous conduction) or PWM (continuous  
conduction) operation. All switching actions are completely  
determined by a digital control circuit which uses the  
output voltage level as its control input. This novel digital  
approach enables the use of a new pulse width and  
frequency modulation scheme, which ensures optimum  
power efficiency over the complete range of operation of  
the converter. The scheme works as follows.  
Figure 4 depicts the spread of the output voltage window.  
The absolute value is most dependent on spread, while the  
actual window size is not affected. For one specific device,  
the output voltage will not vary more than 2% typically.  
When high output power is requested, the device will  
operate in PWM (continuous conduction) mode.  
This results in minimum AC currents in the circuit  
components and hence optimum efficiency, cost and  
EMC. In this mode, the output voltage is allowed to vary  
between two predefined voltage levels. As long as the  
output voltage stays within this so-called window,  
switching continues in a fixed pattern. When the output  
voltage reaches one of the window borders, the digital  
controller immediately reacts by adjusting the pulse width  
and inserting a current step in such a way that the output  
voltage stays within the window with higher or lower  
current capability. This approach enables very fast  
reaction to load variations.  
In low output power situations, TEA1206T will switch over  
to PFM (discontinuous conduction) mode operation. In this  
mode, regulation information from earlier PWM mode  
operation is used. This results in optimum inductor peak  
current levels in PFM mode, which are slightly larger than  
the inductor ripple current in PWM mode. As a result, the  
transition between PFM and PWM mode is optimal under  
all circumstances. In PFM mode, TEA1206T regulates the  
output voltage to the high window limit shown in Fig.3.  
Synchronous rectification  
For optimal efficiency over the whole load range,  
synchronous rectifiers inside TEA1206T ensure that  
during the whole second switching phase, all inductor  
current will flow through the low-ohmic power MOSFETS.  
Special circuitry is included which detects that the inductor  
current reaches zero. Following this detection, the digital  
controller switches off the power MOSFET and proceeds  
regulation.  
Figure 3 shows the converter’s response to a sudden load  
increase. The upper trace shows the output voltage.  
The ripple on top of the DC level is a result of the current  
in the output capacitor, which changes in sign twice per  
cycle, times the capacitor’s internal Equivalent Series  
Resistance (ESR). After each ramp-down of the inductor  
current, i.e. when the ESR effect increases the output  
voltage, the converter determines what to do in the next  
1999 Sep 16  
5
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
Start-up  
Current limiters  
Start-up from low input voltage in boost mode is realised  
by an independent start-up oscillator, which starts  
switching the N-type powerfet as soon as the voltage at  
pin 3 is measured to be sufficiently high. The switch  
actions of the start-up oscillator will increase the output  
voltage. As soon as the output voltage is high enough for  
normal regulation, the digital control system takes over the  
control over the power MOSFETS.  
If the current in one of the power switches exceeds its limit  
in PWM mode, current ramping is stopped immediately,  
and the next switching phase is entered. Current limitation  
is required to enable optimal use of energy in Lithium-Ion  
batteries, and to keep power conversion efficient during  
temporary high loads. Furthermore, current limitation  
protects the IC against overload conditions, inductor  
saturation, etc. The current limit level is set by an external  
resistor which must be connected to pin 2.  
Undervoltage lockout  
External synchronisation  
As a result of too high load or disconnection of the input  
power source, the output voltage can drop so low that  
normal regulation cannot be guaranteed. In that case, the  
device switches back to start-up mode. If the output  
voltage would drop down even further, switching is  
stopped completely.  
If a high-frequency clock is applied to the external  
synchronisation pin, the switching frequency in PWM  
mode will be exactly that frequency divided by 22. In PFM  
mode, the switching frequency is always lower.  
The quiescent current of the device increases when an  
external clock is applied. In case no external  
synchronisation is necessary, the sync pin must be tied to  
ground level.  
Shut-down  
When the shut-down pin is made HIGH, the converter  
disables both switches and power consumption is reduced  
to a few µA.  
Behaviour at regulation limits  
In two cases, the output voltage will not stay in normal  
regulation because of excessive input voltage:  
Power switches  
Upconversion (see Fig.6): the output voltage will exceed  
the high window limit if the input voltage is higher than  
this limit plus the voltage drop over the diode. In that  
case, the converter will stop switching and the external  
schottky diode will take over all current. The output  
voltage will be equal to Vi minus the diode voltage drop.  
The input voltage must not exceed 5.5 V. The current  
limit function is not active since all current flows through  
the external diode in this situation.  
The power switches in the IC are one N-type and one  
P-type MOSFET, having a typical pin-to-pin resistance of  
0.14 and 0.16 respectively. The maximum average  
current in the switches is 1.0 A.  
Temperature protection  
When the device operates in PWM mode, and the device  
temperature gets too high (typically 175 °C), the converter  
stops operating. It resumes operation when the device  
temperature falls below 175 °C again. As a result,  
low-frequent cycling between on and off state will occur.  
It should be noted that in the event of device temperatures  
around the cut-off limit, the application differs strongly from  
maximum specifications.  
Downconversion (see Fig.7): the output voltage will get  
lower than the lower window limit when the input voltage  
is lower than this limit plus the voltage drop over the  
P-type FET. In that case, the P-type FET will stay  
conducting (100% duty cycle) resulting in Vo being equal  
to Vi minus some resistive voltage drop. The input  
voltage must not be lower than 2.8 V. The current limit  
function remains active.  
1999 Sep 16  
6
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
load increase  
start corrective action  
V
o
high window limit  
low window limit  
time  
I
L
MGK925  
time  
Fig.3 Response to load increase.  
maximum positive spread  
V
h
upper specification limit  
2%  
V
l
+4%  
V
h
V
out, typ  
2%  
V
l
4%  
V
h
2%  
lower specification limit  
V
l
typical situation  
maximum negative spread  
MGM669  
Fig.4 Output voltage window spread.  
7
1999 Sep 16  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
LIMITING VALUES  
In accordance with the Absolute Maximum Rating System (IEC 134).  
SYMBOL  
Vn  
PARAMETER  
voltage on any pin  
CONDITIONS  
shut-down mode  
operational mode  
MIN.  
0.2  
MAX.  
+6.5  
UNIT  
V
V
0.2  
25  
+5.9  
Tj  
junction temperature  
+150  
+80  
°C  
°C  
°C  
V
Tamb  
Tstg  
Ves  
Ves  
operating ambient temperature  
storage temperature  
40  
40  
+150  
+3000  
+1000  
electrostatic handling, pins 1,2,3,5,6,8 note 1  
electrostatic handling, pins 4 and 7 note 1  
3000  
1000  
V
Note  
1. Human body model: equivalent to discharging a 100 pF capacitor through a 1.5 kseries resistor.  
THERMAL CHARACTERISTICS  
SYMBOL  
PARAMETER  
CONDITIONS  
in free air  
VALUE  
UNIT  
Rth(j-a)  
thermal resistance from junction to ambient  
150  
K/W  
QUALITY SPECIFICATION  
In accordance with “SNW-FQ-611 part E”.  
1999 Sep 16  
8
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
CHARACTERISTICS  
Tj = 40 to +80 °C; all voltages with respect to ground; positive currents flow into the IC; unless otherwise specified.  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN.  
TYP.  
MAX.  
UNIT  
Voltage levels  
VO(up)  
VO(down)  
Vi(up)  
Vi(down)  
Vstart  
output voltage range in up mode  
output voltage range in down mode  
input voltage range in up mode  
input voltage range in down mode  
start-up voltage  
U/D = LOW  
2.80  
5.50  
V
V
V
V
V
V
U/D = HIGH  
1.25  
Vstart  
2.80  
1.40  
1.19  
5.50  
5.50  
5.50  
1.85  
1.29  
3.0  
U/D = LOW  
U/D = HIGH; note 1  
up mode; IL < 200 mA  
1.60  
1.24  
2.0  
Vfb  
feedback voltage level  
Vwdw  
Vuvlo  
output voltage window spread  
undervoltage lockout level  
PWM mode; see Fig.4 1.5  
%
V
up mode; note 2  
1.50  
2.10  
2.50  
Current levels  
Iq  
quiescent current at pin 3  
V3 = 3.6 V; note 3  
65  
75  
2
85  
µA  
µA  
A
Ishdwn  
IlimN  
IlimP  
ILx  
shut-down current  
10  
current limit NFET  
up mode; note 4  
0.5  
0.5  
5.0  
5.0  
1.0  
current limit PFET  
down mode; note 4  
A
maximum continuous current at pin 4  
A
Power MOSFETS  
RdsON(N) pin-to-pin resistance NFET  
RdsON(P) pin-to-pin resistance PFET  
Efficiency; see Fig.5  
0.08  
0.10  
0.14  
0.16  
0.20  
0.25  
η
efficiency  
Vi = 3.6 V; note 5  
IL = 1 mA  
Vi = 3.6 up to 4.6 V  
86  
93  
93  
93  
93  
87  
%
%
%
%
%
%
IL = 10 mA  
IL = 50 mA  
IL = 100 mA  
IL = 500 mA  
IL = 1000 mA; pulsed  
load current  
Vi = 3.6 down to 1.8 V  
IL = 1 mA  
83  
90  
91  
87  
88  
82  
%
%
%
%
%
%
IL = 10 mA  
IL = 50 mA  
IL = 100 mA  
IL = 500 mA  
IL = 1000 mA; pulsed  
load current  
Timing  
fsw  
switching frequency  
PWM mode  
475  
9
560  
13  
645  
20  
kHz  
MHz  
µs  
fsync  
tres  
sync input frequency  
response time from standby to Pmax  
25  
1999 Sep 16  
9
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN.  
TYP.  
MAX.  
UNIT  
Temperature  
Tamb  
Tmax  
operating ambient temperature  
internal cut-off temperature  
40  
+25  
+80  
°C  
150  
175  
200  
°C  
Digital levels  
VlL  
VIH  
VIH  
LOW-level input voltage pins 1, 5 and 8  
0
0.5  
V
HIGH-level input voltage pin 1  
note 6  
note 6  
V3 0.4 −  
0.55V3  
V3 + 0.3 V  
V3 + 0.3 V  
HIGH-level input voltage pins 5 and 8  
Notes  
1. At Vi lower than the target output voltage, but higher than 2.8 V, the PFET will remain conducting (100% duty cycle),  
resulting in Vo following the input voltage.  
2. The undervoltage lockout level shows wide specification limits since it decreases at increasing temperature. Since  
the minimum supply voltage of the digital control part also decreases when temperature goes up, correct operation  
of this function is guaranteed over the whole temperature range.  
3. V3 is the voltage at pin 3 (UPOUT/DNIN).  
4. Current limit is defined by an external resistor Rlim, having 1% accuracy. The typical value is presettable between  
0.5 and 5.0 A with a spread of ±17.5%.  
5. The specified efficiency is valid when using an output capacitor having an ESR of 0.10 and a Coilcraft  
DT1608C-103 10 µH small size inductor.  
6. If the applied high level is less than V3 1 V, the quiescent current level of the device will increase.  
MGM668  
100  
efficiency  
(1)  
(2)  
(%)  
90  
80  
70  
60  
2
3
1
10  
10  
10  
I
(mA)  
L
(1) Represents the curve for upconversion from 3.6 to 4.6 V. The solid line indicates PFM and the dashed line indicates PWM.  
(2) Represents the curve for downconversion from 3.6 to 1,8 V. The solid line indicates PFM and the dashed line indicates PWM.  
Vi = 3.6 V; L = 10 µH (DT1608-103); Cout = 330 µF (Sprague 595D) capacitor.  
Fig.5 Efficiency as a function of load current IL.  
1999 Sep 16  
10  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
APPLICATION INFORMATION  
D1  
UPOUT/DNIN  
V
O
L1  
R1  
R2  
V
LX  
TEA1206T  
I
FB  
C2  
C1  
U/D GND SYNC SHDWN ILIM  
R
lim  
MGM670  
Fig.6 Complete application for upconversion.  
L1  
V
V
UPOUT/DNIN  
LX  
I
O
TEA1206T  
R1  
R2  
FB  
C2  
C1  
U/D ILIM SYNC  
GND SHDWN  
D2  
R
lim  
MGM671  
Fig.7 Complete application for downconversion.  
11  
1999 Sep 16  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
External component selection  
OUTPUT VOLTAGE SETTING  
INDUCTOR  
The output voltage level is determined by the resistors R1  
and R2. The following conditions apply:  
The performance of the TEA1206 is not very sensitive to  
inductance value. Best efficiency performance over a wide  
load current range is achieved by using e.g. TDK  
SLF7032-6R8M1R6, having an inductance of 6.8 µH and  
a saturation current level of 1.6 A. In case the maximum  
output current is lower, other inductors are also suitable  
like the small sized Coilcraft DT1608 range.  
Use 1% accurate SMD type resistors only. In case larger  
body resistors are used, the capacitance on pin 7 (FB)  
will be too large, causing inaccurate operation.  
Resistors R1 and R2 shall have a maximum value of  
50 kwhen connected in parallel. A higher value will  
result in inaccurate operation.  
Under these conditions, the output voltage can be set by  
the formula: Vout = 1.24 × (1 + R1/R2).  
INPUT CAPACITANCE  
The value of Cin strongly depends on the type of input  
source. In general, a 100 µF tantalum capacitor will do, or  
a 10 µF ceramic capacitor featuring very low series  
resistance (ESR).  
CURRENT LIMIT SETTING  
The maximum instantaneous current is set by the external  
resistor Rlim. Preferred type is SMD, 1% accurate.  
The connection of Rlim differs per mode:  
OUTPUT CAPACITOR  
In UP conversion mode, Rlim must be connected  
between pin 2 (ILIM) and pin 3 (UPOUT/DNIN).  
The current limit level is defined by: IlimN = 440/ Rlim  
The value and type of Cout depends on the maximum  
output current and the ripple voltage which is allowed in  
the application. Low-ESR tantalum as well as ceramic  
capacitors show good results. Most important specification  
of Cout is its ESR, which mainly determines output voltage  
ripple.  
.
In DOWN conversion mode, Rlim must be connected  
between pin 2 (ILIM) and pin 6 (GND).  
The current limit level is defined by: IlimP = 650/ Rlim  
.
The average inductor current during current limit also  
DIODE  
depends on inductance value and resistive losses in all  
components in the power path. Ensure that Ilim < Isat of the  
inductor.  
The schottky diode is only used during a small time during  
takeover from N-type powerfet and P-type powerfet and  
vice versa. Therefore, a medium-power diode like Philips  
PRLL5819 is sufficient.  
1999 Sep 16  
12  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
PACKAGE OUTLINE  
SO8: plastic small outline package; 8 leads; body width 3.9 mm  
SOT96-1  
D
E
A
X
c
y
H
v
M
A
E
Z
5
8
Q
A
2
A
(A )  
3
A
1
pin 1 index  
θ
L
p
L
1
4
e
w
M
detail X  
b
p
0
2.5  
5 mm  
scale  
DIMENSIONS (inch dimensions are derived from the original mm dimensions)  
A
(1)  
(1)  
(2)  
UNIT  
A
A
A
b
c
D
E
e
H
L
L
p
Q
v
w
y
Z
θ
1
2
3
p
E
max.  
0.25  
0.10  
1.45  
1.25  
0.49  
0.36  
0.25  
0.19  
5.0  
4.8  
4.0  
3.8  
6.2  
5.8  
1.0  
0.4  
0.7  
0.6  
0.7  
0.3  
mm  
1.27  
0.050  
1.05  
0.041  
1.75  
0.25  
0.01  
0.25  
0.01  
0.25  
0.1  
8o  
0o  
0.010 0.057  
0.004 0.049  
0.019 0.0100 0.20  
0.014 0.0075 0.19  
0.16  
0.15  
0.244  
0.228  
0.039 0.028  
0.016 0.024  
0.028  
0.012  
inches 0.069  
0.01 0.004  
Notes  
1. Plastic or metal protrusions of 0.15 mm maximum per side are not included.  
2. Plastic or metal protrusions of 0.25 mm maximum per side are not included.  
REFERENCES  
OUTLINE  
EUROPEAN  
PROJECTION  
ISSUE DATE  
VERSION  
IEC  
JEDEC  
EIAJ  
95-02-04  
97-05-22  
SOT96-1  
076E03S  
MS-012AA  
1999 Sep 16  
13  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
SOLDERING  
For packages with leads on two sides and a pitch (e):  
– larger than or equal to 1.27 mm, the footprint  
longitudinal axis is preferred to be parallel to the  
transport direction of the printed-circuit board;  
Introduction to soldering surface mount packages  
This text gives a very brief insight to a complex technology.  
A more in-depth account of soldering ICs can be found in  
our “Data Handbook IC26; Integrated Circuit Packages”  
(document order number 9398 652 90011).  
– smaller than 1.27 mm, the footprint longitudinal axis  
must be parallel to the transport direction of the  
printed-circuit board.  
There is no soldering method that is ideal for all surface  
mount IC packages. Wave soldering is not always suitable  
for surface mount ICs, or for printed-circuit boards with  
high population densities. In these situations reflow  
soldering is often used.  
The footprint must incorporate solder thieves at the  
downstream end.  
For packages with leads on four sides, the footprint must  
be placed at a 45° angle to the transport direction of the  
printed-circuit board. The footprint must incorporate  
solder thieves downstream and at the side corners.  
Reflow soldering  
During placement and before soldering, the package must  
be fixed with a droplet of adhesive. The adhesive can be  
applied by screen printing, pin transfer or syringe  
dispensing. The package can be soldered after the  
adhesive is cured.  
Reflow soldering requires solder paste (a suspension of  
fine solder particles, flux and binding agent) to be applied  
to the printed-circuit board by screen printing, stencilling or  
pressure-syringe dispensing before package placement.  
Several methods exist for reflowing; for example,  
infrared/convection heating in a conveyor type oven.  
Throughput times (preheating, soldering and cooling) vary  
between 100 and 200 seconds depending on heating  
method.  
Typical dwell time is 4 seconds at 250 °C.  
A mildly-activated flux will eliminate the need for removal  
of corrosive residues in most applications.  
Manual soldering  
Typical reflow peak temperatures range from  
215 to 250 °C. The top-surface temperature of the  
packages should preferable be kept below 230 °C.  
Fix the component by first soldering two  
diagonally-opposite end leads. Use a low voltage (24 V or  
less) soldering iron applied to the flat part of the lead.  
Contact time must be limited to 10 seconds at up to  
300 °C.  
Wave soldering  
Conventional single wave soldering is not recommended  
for surface mount devices (SMDs) or printed-circuit boards  
with a high component density, as solder bridging and  
non-wetting can present major problems.  
When using a dedicated tool, all other leads can be  
soldered in one operation within 2 to 5 seconds between  
270 and 320 °C.  
To overcome these problems the double-wave soldering  
method was specifically developed.  
If wave soldering is used the following conditions must be  
observed for optimal results:  
Use a double-wave soldering method comprising a  
turbulent wave with high upward pressure followed by a  
smooth laminar wave.  
1999 Sep 16  
14  
Philips Semiconductors  
Preliminary specification  
High efficiency DC/DC converter  
TEA1206T  
Suitability of surface mount IC packages for wave and reflow soldering methods  
SOLDERING METHOD  
PACKAGE  
WAVE  
REFLOW(1)  
BGA, LFBGA, SQFP, TFBGA  
HLQFP, HSQFP, HSOP, HTQFP, HTSSOP, SMS not suitable(2)  
PLCC(3), SO, SOJ  
LQFP, QFP, TQFP  
SSOP, TSSOP, VSO  
not suitable  
suitable  
suitable  
suitable  
suitable  
suitable  
suitable  
not recommended(3)(4)  
not recommended(5)  
Notes  
1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum  
temperature (with respect to time) and body size of the package, there is a risk that internal or external package  
cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the  
Drypack information in the “Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”.  
2. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink  
(at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version).  
3. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction.  
The package footprint must incorporate solder thieves downstream and at the side corners.  
4. Wave soldering is only suitable for LQFP, TQFP and QFP packages with a pitch (e) equal to or larger than 0.8 mm;  
it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm.  
5. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is  
definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm.  
DEFINITIONS  
Data sheet status  
Objective specification  
Preliminary specification  
Product specification  
This data sheet contains target or goal specifications for product development.  
This data sheet contains preliminary data; supplementary data may be published later.  
This data sheet contains final product specifications.  
Limiting values  
Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 134). Stress above one or  
more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation  
of the device at these or at any other conditions above those given in the Characteristics sections of the specification  
is not implied. Exposure to limiting values for extended periods may affect device reliability.  
Application information  
Where application information is given, it is advisory and does not form part of the specification.  
LIFE SUPPORT APPLICATIONS  
These products are not designed for use in life support appliances, devices, or systems where malfunction of these  
products can reasonably be expected to result in personal injury. Philips customers using or selling these products for  
use in such applications do so at their own risk and agree to fully indemnify Philips for any damages resulting from such  
improper use or sale.  
1999 Sep 16  
15  
Philips Semiconductors – a worldwide company  
Argentina: see South America  
Netherlands: Postbus 90050, 5600 PB EINDHOVEN, Bldg. VB,  
Tel. +31 40 27 82785, Fax. +31 40 27 88399  
Australia: 3 Figtree Drive, HOMEBUSH, NSW 2140,  
Tel. +61 2 9704 8141, Fax. +61 2 9704 8139  
New Zealand: 2 Wagener Place, C.P.O. Box 1041, AUCKLAND,  
Tel. +64 9 849 4160, Fax. +64 9 849 7811  
Austria: Computerstr. 6, A-1101 WIEN, P.O. Box 213,  
Tel. +43 1 60 101 1248, Fax. +43 1 60 101 1210  
Norway: Box 1, Manglerud 0612, OSLO,  
Tel. +47 22 74 8000, Fax. +47 22 74 8341  
Belarus: Hotel Minsk Business Center, Bld. 3, r. 1211, Volodarski Str. 6,  
220050 MINSK, Tel. +375 172 20 0733, Fax. +375 172 20 0773  
Pakistan: see Singapore  
Belgium: see The Netherlands  
Brazil: see South America  
Philippines: Philips Semiconductors Philippines Inc.,  
106 Valero St. Salcedo Village, P.O. Box 2108 MCC, MAKATI,  
Metro MANILA, Tel. +63 2 816 6380, Fax. +63 2 817 3474  
Bulgaria: Philips Bulgaria Ltd., Energoproject, 15th floor,  
51 James Bourchier Blvd., 1407 SOFIA,  
Tel. +359 2 68 9211, Fax. +359 2 68 9102  
Poland: Al.Jerozolimskie 195 B, 02-222 WARSAW,  
Tel. +48 22 5710 000, Fax. +48 22 5710 001  
Portugal: see Spain  
Romania: see Italy  
Canada: PHILIPS SEMICONDUCTORS/COMPONENTS,  
Tel. +1 800 234 7381, Fax. +1 800 943 0087  
China/Hong Kong: 501 Hong Kong Industrial Technology Centre,  
72 Tat Chee Avenue, Kowloon Tong, HONG KONG,  
Tel. +852 2319 7888, Fax. +852 2319 7700  
Russia: Philips Russia, Ul. Usatcheva 35A, 119048 MOSCOW,  
Tel. +7 095 755 6918, Fax. +7 095 755 6919  
Singapore: Lorong 1, Toa Payoh, SINGAPORE 319762,  
Colombia: see South America  
Czech Republic: see Austria  
Tel. +65 350 2538, Fax. +65 251 6500  
Slovakia: see Austria  
Slovenia: see Italy  
Denmark: Sydhavnsgade 23, 1780 COPENHAGEN V,  
Tel. +45 33 29 3333, Fax. +45 33 29 3905  
South Africa: S.A. PHILIPS Pty Ltd., 195-215 Main Road Martindale,  
2092 JOHANNESBURG, P.O. Box 58088 Newville 2114,  
Tel. +27 11 471 5401, Fax. +27 11 471 5398  
Finland: Sinikalliontie 3, FIN-02630 ESPOO,  
Tel. +358 9 615 800, Fax. +358 9 6158 0920  
France: 51 Rue Carnot, BP317, 92156 SURESNES Cedex,  
Tel. +33 1 4099 6161, Fax. +33 1 4099 6427  
South America: Al. Vicente Pinzon, 173, 6th floor,  
04547-130 SÃO PAULO, SP, Brazil,  
Tel. +55 11 821 2333, Fax. +55 11 821 2382  
Germany: Hammerbrookstraße 69, D-20097 HAMBURG,  
Tel. +49 40 2353 60, Fax. +49 40 2353 6300  
Spain: Balmes 22, 08007 BARCELONA,  
Tel. +34 93 301 6312, Fax. +34 93 301 4107  
Hungary: see Austria  
Sweden: Kottbygatan 7, Akalla, S-16485 STOCKHOLM,  
Tel. +46 8 5985 2000, Fax. +46 8 5985 2745  
India: Philips INDIA Ltd, Band Box Building, 2nd floor,  
254-D, Dr. Annie Besant Road, Worli, MUMBAI 400 025,  
Tel. +91 22 493 8541, Fax. +91 22 493 0966  
Switzerland: Allmendstrasse 140, CH-8027 ZÜRICH,  
Tel. +41 1 488 2741 Fax. +41 1 488 3263  
Indonesia: PT Philips Development Corporation, Semiconductors Division,  
Gedung Philips, Jl. Buncit Raya Kav.99-100, JAKARTA 12510,  
Tel. +62 21 794 0040 ext. 2501, Fax. +62 21 794 0080  
Taiwan: Philips Semiconductors, 6F, No. 96, Chien Kuo N. Rd., Sec. 1,  
TAIPEI, Taiwan Tel. +886 2 2134 2886, Fax. +886 2 2134 2874  
Ireland: Newstead, Clonskeagh, DUBLIN 14,  
Tel. +353 1 7640 000, Fax. +353 1 7640 200  
Thailand: PHILIPS ELECTRONICS (THAILAND) Ltd.,  
209/2 Sanpavuth-Bangna Road Prakanong, BANGKOK 10260,  
Tel. +66 2 745 4090, Fax. +66 2 398 0793  
Israel: RAPAC Electronics, 7 Kehilat Saloniki St, PO Box 18053,  
TEL AVIV 61180, Tel. +972 3 645 0444, Fax. +972 3 649 1007  
Turkey: Yukari Dudullu, Org. San. Blg., 2.Cad. Nr. 28 81260 Umraniye,  
ISTANBUL, Tel. +90 216 522 1500, Fax. +90 216 522 1813  
Italy: PHILIPS SEMICONDUCTORS, Via Casati, 23 - 20052 MONZA (MI),  
Tel. +39 039 203 6838, Fax +39 039 203 6800  
Ukraine: PHILIPS UKRAINE, 4 Patrice Lumumba str., Building B, Floor 7,  
252042 KIEV, Tel. +380 44 264 2776, Fax. +380 44 268 0461  
Japan: Philips Bldg 13-37, Kohnan 2-chome, Minato-ku,  
TOKYO 108-8507, Tel. +81 3 3740 5130, Fax. +81 3 3740 5057  
United Kingdom: Philips Semiconductors Ltd., 276 Bath Road, Hayes,  
MIDDLESEX UB3 5BX, Tel. +44 208 730 5000, Fax. +44 208 754 8421  
Korea: Philips House, 260-199 Itaewon-dong, Yongsan-ku, SEOUL,  
Tel. +82 2 709 1412, Fax. +82 2 709 1415  
United States: 811 East Arques Avenue, SUNNYVALE, CA 94088-3409,  
Tel. +1 800 234 7381, Fax. +1 800 943 0087  
Malaysia: No. 76 Jalan Universiti, 46200 PETALING JAYA, SELANGOR,  
Tel. +60 3 750 5214, Fax. +60 3 757 4880  
Uruguay: see South America  
Vietnam: see Singapore  
Mexico: 5900 Gateway East, Suite 200, EL PASO, TEXAS 79905,  
Tel. +9-5 800 234 7381, Fax +9-5 800 943 0087  
Yugoslavia: PHILIPS, Trg N. Pasica 5/v, 11000 BEOGRAD,  
Middle East: see Italy  
Tel. +381 11 62 5344, Fax.+381 11 63 5777  
For all other countries apply to: Philips Semiconductors,  
Internet: http://www.semiconductors.philips.com  
International Marketing & Sales Communications, Building BE-p, P.O. Box 218,  
5600 MD EINDHOVEN, The Netherlands, Fax. +31 40 27 24825  
68  
SCA  
© Philips Electronics N.V. 1999  
All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner.  
The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed  
without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license  
under patent- or other industrial or intellectual property rights.  
Printed in The Netherlands  
465002/25/02/pp16  
Date of release: 1999 Sep 16  
Document order number: 9397 750 05984  

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