0639014600 [MOLEX]

Tool And Machinery;
0639014600
型号: 0639014600
厂家: Molex    Molex
描述:

Tool And Machinery

连接器 连接器支架
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中文:  中文翻译
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Fine Adjust Applicator for SL™ Crimp Terminal  
FineAdjustꢀApplicatorꢀ  
SpecificationꢀSheetꢀ  
OrderꢀNo.ꢀ63901ꢁ4600ꢀ  
FEATURESꢀ  
Quick punch removal with the push of a button for fast and easy tooling change  
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")  
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator  
from the press  
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for  
conductor crimp height and .063mm (.0025") for insulation height  
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without  
affecting each other  
Directly adapts to most automatic wire processing machines  
SCOPEꢀ  
Products: SL™ Crimp Terminal, Male, 22 AWG. Special Fine Stranded Wire Application.  
Terminalꢀ  
SeriesꢀNo.ꢀ  
WireꢀSizeꢀ  
AWGꢀ mm²ꢀ  
InsulationꢀDiameterꢀ  
mmꢀ In.ꢀ  
StripꢀLengthꢀ  
mmꢀ In.ꢀ  
TerminalꢀOrderꢀNo.ꢀ  
16-02-0081 16-02-0116 70021-0021  
16-02-0093 40-08-0874 70021-0023  
16-02-0107 70021-0019 70021-0081  
70021  
22  
0.35 1.40-1.63 .055-.064 3.17-3.56 .125-.140  
Use applicator Order No. 63900-3500 for 22-24 AWG crimping with more commonly used wire types/stranding.  
This applicator will produce  
satisfactory crimps, when used  
correctly with the properly prepared  
wire. Incorrectly prepared wire will  
produce strand out of the crimp.  
PROPERLYꢀ  
PREPAREDꢀWIREꢀ  
Note: Due to the delicate nature of this wire, care must be taken to gently touch the wire to the wire stop when  
crimping. The wire must be positioned directly above the terminal. Pushing the wire against the wire stop will result  
in strands out of the crimp. For semi-automatic crimping the operator may choose to lay the wire into the terminal  
for crimping.  
Doc No: ATS-639014600  
Revision: A  
Release Date: 03-06-09  
Revision Date: 03-06-09  
UNCONTROLLEDꢀCOPY  
Page 1 of 5  
Fine Adjust Applicator for SL™ Crimp Terminal  
DEFINITIONꢀOFꢀTERMSꢀ  
BENDꢀUPꢀ  
ROLLINGꢀ  
SEAMꢀ  
BELLꢀ  
MOUTHꢀ  
CONDUCTORꢀ  
CRIMPꢀ  
BRUSHꢀ  
INSULATIONꢀ  
CRIMPꢀ  
TWISTINGꢀ  
STRIPꢀ  
LENGTHꢀ  
BENDꢀ  
DOWNꢀ  
CUTꢁOFFꢀ  
TABꢀ  
CRIMPꢀHEIGHTꢀ  
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.  
CRIMPꢀSPECIFICATIONꢀ  
CutꢁoffꢀTabꢀMaximumꢀ  
Bellꢀmouthꢀ  
mmꢀ In.ꢀ  
ConductorꢀBrushꢀ  
mmꢀ In.ꢀ  
TerminalꢀSeriesꢀNo.ꢀ  
Frontꢀ  
mmꢀ In.ꢀ mmꢀ In.ꢀ  
0.20-0.50 .008-.020 0.13 .005 0.13 .005 0.00-1.00 .000-.039  
Rearꢀ  
70021  
BendꢀupꢀꢀBendꢀdownꢀ TwistꢀꢀꢀꢀꢀꢀꢀRollꢀ PunchꢀWidthꢀmmꢀ(Ref)ꢀ  
Seamꢀ  
Conductorꢀ Insulationꢀ Seam shall not be open  
TerminalꢀSeriesꢀNo.ꢀ  
Degreeꢀ  
Degreeꢀ  
and no wire allowed out  
mmꢀ Inꢀ mmꢀ Inꢀ  
of the crimping area  
70021  
3
3
3
8
1.40 .055 1.60 .063  
After crimping, the conductor profile should measure the following.  
WireꢀSizeꢀ  
AWGꢀ mm2ꢀ  
CrimpꢀHeightꢀ  
mmꢀ In.ꢀ  
PullꢀForceꢀMinimumꢀ  
TerminalꢀSeriesꢀNo.ꢀ  
Nꢀ  
Lb.ꢀ  
70021  
22  
0.35 0.83-0.89 032-.035  
35.6  
8.0  
Special set-up for 41 strands / 44 AWG fine stranded wire.  
Pull Force should be measured with no influence from the insulation crimp.  
The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-639014600  
Revision: A  
Release Date: 03-06-09  
Revision Date: 03-06-09  
UNCONTROLLEDꢀCOPY  
Page 2 of 5  
Fine Adjust Applicator for SL™ Crimp Terminal  
PARTSꢀLISTꢀ  
FineAdjustꢀApplicatorꢀ63901ꢁ4600ꢀ  
Itemꢀ OrderꢀNoꢀ EngineeringꢀNo.ꢀ Descriptionꢀ  
PerishableꢀToolingꢀ  
Quantityꢀ  
63901-4670  
639014672  
63445-1446  
63901-4671  
63445-1630  
63443-0003  
63443-0012  
63443-1402  
63443-1002  
63901-4670  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
2 Y  
1 Y  
1 Y  
1 Y  
1
2
3
4
5
6
7
8
63901-4672  
63445-1446  
63901-4671  
63445-1630  
63443-0003  
63443-0012  
63443-1402  
63443-1002  
Insulation Punch  
Insulation Anvil  
Cut-Off Plunger  
Front Plunger Retainer  
Cut-off Die Blade  
Rear Plunger Retainer  
OtherꢀComponentsꢀ(REFꢀ014650)ꢀ  
9
11-17-0022  
1739-21  
60707-8  
60804A141  
4996-4  
Hold Down Spring  
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
10 11-18-4083  
11 11-18-5116  
12 11-24-1067  
13 11-40-4382  
14 63443-0025  
15 63443-0090  
16 63443-1718  
17 63443-2204  
18 63443-2310  
19 63443-2802  
20 63443-2908  
21 63443-3060  
22 63443-6111  
23 63600-0021  
24 63901-4603  
Feed Guide  
Compression Spring  
Cut-Off Plunger Spring  
Shank  
8341-8  
63443-0025  
63443-0090  
63443-1718  
63443-2204  
63443-2310  
63443-2802  
63443-2908  
63443-3060  
63443-6111  
63600-0021  
63901-4603  
Dual Carrier Key  
Wire Stop  
18.80mm Height Spacer  
4.00mm Coarse Spacer  
3.50mm Fine Spacer  
Front Plunger Striker  
Wire Hold Down Plunger  
Rear Plunger Striker  
Rear Cover  
Wire Hold Down Spring  
Wire Hold Down Blade  
Frameꢀ  
25 63800-4901  
26 63801-3281  
27 63801-4650  
63800-4901  
63801-3281  
63801-4650  
Top  
Base  
Track  
1
1
1
Hardwareꢀ  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
M3 by 6 Long SHCS  
M3 by 6 Long FHCS  
M4 by 6 Long SHCS  
2**  
1**  
1**  
2**  
2**  
1**  
1**  
1**  
1**  
1**  
M4 by 10 Long SHCS  
M4 by 12 Long BHCS  
M4 by 35 Long SHCS  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
#10-32 by 3/8”Long Flat Point SSS  
#10-32 Hex Jam Nut  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-639014600  
Revision: A  
Release Date: 03-06-09  
Revision Date: 03-06-09  
UNCONTROLLEDꢀCOPY  
Page 3 of 5  
Fine Adjust Applicator for SL™ Crimp Terminal  
AssemblyꢀDrawingꢀ  
25ꢀ  
36ꢀ  
37ꢀ  
1ꢀ  
11ꢀ  
9ꢀ  
21ꢀ  
3ꢀ  
13ꢀ  
23ꢀ  
32ꢀ  
31ꢀ  
(2)  
(2)  
19ꢀ  
22ꢀ  
24ꢀ  
20ꢀ  
27ꢀ  
(2)  
25ꢀ  
28ꢀ  
10ꢀ  
26ꢀ  
5ꢀ  
15ꢀ  
35ꢀ  
12ꢀ  
(2)  
6ꢀ  
5ꢀ  
30ꢀ  
33ꢀ  
16ꢀ  
17ꢀ  
18ꢀ  
8ꢀ  
15ꢀ  
34ꢀ  
7ꢀ  
Figureꢀ1  
14ꢀ  
29ꢀ  
2ꢀ  
4ꢀ  
Doc No: ATS-639014600  
Revision: A  
Release Date: 03-06-09  
Revision Date: 03-06-09  
UNCONTROLLEDꢀCOPY  
Page 4 of 5  
Fine Adjust Applicator for SL™ Crimp Terminal  
NOTESꢀ  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all  
screws are tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. Wear safety glasses at all times.  
5. For recommended maintenance refer to the FineAdjust Manual.  
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling  
damage could result at a lower setting.  
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or  
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction  
manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and  
tooling.  
AmericasꢀHeadquartersꢀ FarꢀEastꢀNorthꢀHeadquartersꢀ FarꢀEastꢀSouthꢀHeadquartersꢀ EuropeanꢀHeadquartersꢀ CorporateꢀHeadquartersꢀ  
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan  
Jurong, Singapore  
65-6-268-6868  
fesinfo@molex.com  
Munich, Germany  
49-89-413092-0  
eurinfo@molex.com  
2222 Wellington Ct.  
Lisle, IL 60532 U.S.A.  
630-969-4550  
1-800-78MOLEX  
81-462-65-2324  
feninfo@molex.com  
amerinfo@molex.com  
Fax: 630-969-1352  
VisitꢀourꢀWebꢀsiteꢀatꢀhttp://www.molex.comꢀ  
Doc No: ATS-639014600  
Revision: A  
Release Date: 03-06-09  
Revision Date: 03-06-09  
UNCONTROLLEDꢀCOPY  
Page 5 of 5  

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