0639014600 [MOLEX]
Tool And Machinery;型号: | 0639014600 |
厂家: | Molex |
描述: | Tool And Machinery 连接器 连接器支架 |
文件: | 总5页 (文件大小:292K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Fine Adjust Applicator for SL™ Crimp Terminal
FineAdjustꢀApplicatorꢀ
SpecificationꢀSheetꢀ
OrderꢀNo.ꢀ63901ꢁ4600ꢀ
FEATURESꢀ
ꢀ
ꢀ
ꢀ
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPEꢀ
Products: SL™ Crimp Terminal, Male, 22 AWG. Special Fine Stranded Wire Application.
Terminalꢀ
SeriesꢀNo.ꢀ
WireꢀSizeꢀ
AWGꢀ mm²ꢀ
InsulationꢀDiameterꢀ
mmꢀ In.ꢀ
StripꢀLengthꢀ
mmꢀ In.ꢀ
TerminalꢀOrderꢀNo.ꢀ
16-02-0081 16-02-0116 70021-0021
16-02-0093 40-08-0874 70021-0023
16-02-0107 70021-0019 70021-0081
70021
22
0.35 1.40-1.63 .055-.064 3.17-3.56 .125-.140
Use applicator Order No. 63900-3500 for 22-24 AWG crimping with more commonly used wire types/stranding.
This applicator will produce
satisfactory crimps, when used
correctly with the properly prepared
wire. Incorrectly prepared wire will
produce strand out of the crimp.
PROPERLYꢀ
PREPAREDꢀWIREꢀ
Note: Due to the delicate nature of this wire, care must be taken to gently touch the wire to the wire stop when
crimping. The wire must be positioned directly above the terminal. Pushing the wire against the wire stop will result
in strands out of the crimp. For semi-automatic crimping the operator may choose to lay the wire into the terminal
for crimping.
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLEDꢀCOPY
Page 1 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
DEFINITIONꢀOFꢀTERMSꢀ
BENDꢀUPꢀ
ROLLINGꢀ
SEAMꢀ
BELLꢀ
MOUTHꢀ
CONDUCTORꢀ
CRIMPꢀ
BRUSHꢀ
INSULATIONꢀ
CRIMPꢀ
TWISTINGꢀ
STRIPꢀ
LENGTHꢀ
BENDꢀ
DOWNꢀ
CUTꢁOFFꢀ
TABꢀ
CRIMPꢀHEIGHTꢀ
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
CRIMPꢀSPECIFICATIONꢀ
CutꢁoffꢀTabꢀMaximumꢀ
Bellꢀmouthꢀ
mmꢀ In.ꢀ
ConductorꢀBrushꢀ
mmꢀ In.ꢀ
TerminalꢀSeriesꢀNo.ꢀ
Frontꢀ
mmꢀ In.ꢀ mmꢀ In.ꢀ
0.20-0.50 .008-.020 0.13 .005 0.13 .005 0.00-1.00 .000-.039
Rearꢀ
70021
BendꢀupꢀꢀBendꢀdownꢀ TwistꢀꢀꢀꢀꢀꢀꢀRollꢀ PunchꢀWidthꢀmmꢀ(Ref)ꢀ
Seamꢀ
Conductorꢀ Insulationꢀ Seam shall not be open
TerminalꢀSeriesꢀNo.ꢀ
Degreeꢀ
Degreeꢀ
and no wire allowed out
mmꢀ Inꢀ mmꢀ Inꢀ
of the crimping area
70021
3
3
3
8
1.40 .055 1.60 .063
After crimping, the conductor profile should measure the following.
WireꢀSizeꢀ
AWGꢀ mm2ꢀ
●CrimpꢀHeightꢀ
mmꢀ In.ꢀ
PullꢀForceꢀMinimumꢀ
TerminalꢀSeriesꢀNo.ꢀ
Nꢀ
Lb.ꢀ
70021
22
0.35 0.83-0.89 032-.035
35.6
8.0
●Special set-up for 41 strands / 44 AWG fine stranded wire.
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLEDꢀCOPY
Page 2 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
PARTSꢀLISTꢀ
FineAdjustꢀApplicatorꢀ63901ꢁ4600ꢀ
Itemꢀ OrderꢀNoꢀ EngineeringꢀNo.ꢀ Descriptionꢀ
PerishableꢀToolingꢀ
Quantityꢀ
63901-4670
639014672
63445-1446
63901-4671
63445-1630
63443-0003
63443-0012
63443-1402
63443-1002
63901-4670
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
7
8
63901-4672
63445-1446
63901-4671
63445-1630
63443-0003
63443-0012
63443-1402
63443-1002
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-off Die Blade
Rear Plunger Retainer
OtherꢀComponentsꢀ(REFꢀ014650)ꢀ
9
11-17-0022
1739-21
60707-8
60804A141
4996-4
Hold Down Spring
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
10 11-18-4083
11 11-18-5116
12 11-24-1067
13 11-40-4382
14 63443-0025
15 63443-0090
16 63443-1718
17 63443-2204
18 63443-2310
19 63443-2802
20 63443-2908
21 63443-3060
22 63443-6111
23 63600-0021
24 63901-4603
Feed Guide
Compression Spring
Cut-Off Plunger Spring
Shank
8341-8
63443-0025
63443-0090
63443-1718
63443-2204
63443-2310
63443-2802
63443-2908
63443-3060
63443-6111
63600-0021
63901-4603
Dual Carrier Key
Wire Stop
18.80mm Height Spacer
4.00mm Coarse Spacer
3.50mm Fine Spacer
Front Plunger Striker
Wire Hold Down Plunger
Rear Plunger Striker
Rear Cover
Wire Hold Down Spring
Wire Hold Down Blade
Frameꢀ
25 63800-4901
26 63801-3281
27 63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardwareꢀ
28
29
30
31
32
33
34
35
36
37
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
2**
1**
1**
2**
2**
1**
1**
1**
1**
1**
M4 by 10 Long SHCS
M4 by 12 Long BHCS
M4 by 35 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLEDꢀCOPY
Page 3 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
AssemblyꢀDrawingꢀ
25ꢀ
36ꢀ
37ꢀ
1ꢀ
11ꢀ
9ꢀ
21ꢀ
3ꢀ
13ꢀ
23ꢀ
32ꢀ
31ꢀ
(2)
(2)
19ꢀ
22ꢀ
24ꢀ
20ꢀ
27ꢀ
(2)
25ꢀ
28ꢀ
10ꢀ
26ꢀ
5ꢀ
15ꢀ
35ꢀ
12ꢀ
(2)
6ꢀ
5ꢀ
30ꢀ
33ꢀ
16ꢀ
17ꢀ
18ꢀ
8ꢀ
15ꢀ
34ꢀ
7ꢀ
Figureꢀ1
14ꢀ
29ꢀ
2ꢀ
4ꢀ
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLEDꢀCOPY
Page 4 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
NOTESꢀ
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
AmericasꢀHeadquartersꢀ FarꢀEastꢀNorthꢀHeadquartersꢀ FarꢀEastꢀSouthꢀHeadquartersꢀ EuropeanꢀHeadquartersꢀ CorporateꢀHeadquartersꢀ
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65-6-268-6868
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2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
1-800-78MOLEX
81-462-65-2324
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Fax: 630-969-1352
VisitꢀourꢀWebꢀsiteꢀatꢀhttp://www.molex.comꢀ
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLEDꢀCOPY
Page 5 of 5
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