0639016100 [MOLEX]

Tool And Machinery;
0639016100
型号: 0639016100
厂家: Molex    Molex
描述:

Tool And Machinery

连接器 连接器支架
文件: 总5页 (文件大小:282K)
中文:  中文翻译
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Fine Adjust Applicator for GET 0.64 mm Socket Terminals  
FineAdjust Applicator  
Applicator Tooling Specification Sheet  
Order No. 63901-6100  
FEATURES  
Quick punch removal with the push of a button for fast and easy tooling change  
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")  
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator  
from the press  
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for  
conductor crimp height and .063mm (.0025") for insulation height  
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without  
affecting each other  
Directly adapts to most automatic wire processing machines  
SCOPE  
Products: GET 0.64 mm (Global Electronic Technology) Connector System Socket Terminal, 0.50 -  
0.75mm² and 18-20 AWG.  
Insulation Diameter  
IPC/WHMA-A620 Terminal  
Wire Size  
AWG mm²  
1393366-2 Metric Only 0.50  
98853-0014 Metric Only 0.50  
Strip Length  
mm In. mm In.  
Terminal  
Series No. Order No.  
Terminal  
mm  
1.60  
1.60  
In.  
13933  
98853  
.063 1.60 .063 4.40 .073  
.063 1.60 .063 4.40 .073  
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.  
Overall insulation OD specification for terminal  
DEFINITION OF TERMS  
BEND UP  
ROLLING  
TWISTING  
SEAM  
BELL  
MOUTH  
CONDUCTOR  
CRIMP  
BRUSH  
INSULATION  
CRIMP  
STRIP  
LENGTH  
BEND  
DOWN  
CUT-OFF  
TAB  
CRIMP HEIGHT  
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the  
scope.  
Doc No: ATS-639016100  
Revision: B  
Release Date: 09-03-09  
Revision Date: 09-14-09  
UNCONTROLLED COPY  
Page 1 of 5  
Fine Adjust Applicator for GET 0.64 mm Socket Terminals  
CRIMP SPECIFICATION  
Bell mouth Cut-off Tab Maximum Conductor Brush  
Terminal Series No.  
mm  
In.  
mm  
0.50  
0.50  
In.  
mm  
In.  
13933  
98853  
0.20 .008  
0.20 .008  
.020  
.020  
0.00-1.00 .000-.040  
0.00-1.00 .000-.040  
Wire brush must be flush or below top of Conductor Crimp.  
Punch Width (Ref)  
Bend up Bend down Twist Roll  
Seam  
Seam shall not be  
open and no wire allowed  
out of the crimping area  
Terminal Series No.  
Conductor Insulation  
Degree  
Degree  
mm  
In  
mm  
In  
13933  
98853  
2.5  
2.5  
2.5  
2.5  
1.6 1.6 1.78 .070 2.05 .081  
1.6 1.6 1.78 .070 2.05 .081  
After crimping, the crimp profiles should measure the following:  
Conductor  
Insulation Maximum  
Crimp Height Crimp Width (Ref.)  
Pull Force  
Minimum  
Lb.  
75.0 16.86  
75.0 16.86  
Wire Size  
AWG  
mm2  
Terminal  
Series No.  
Crimp Height  
mm In.  
Crimp Width  
mm In.  
mm  
In.  
mm  
2.05  
2.05  
In.  
.081  
.081  
N
13933  
98853  
Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083  
Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083  
Tool Qualification Notes:  
1. Pull Force should be measured with no influence from the insulation crimp.  
2. The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-639016100  
Revision: B  
Release Date: 09-03-09  
Revision Date: 09-14-09  
UNCONTROLLED COPY  
Page 2 of 5  
Fine Adjust Applicator for GET 0.64 mm Socket Terminals  
PARTS LIST  
FineAdjust Applicator 63901-6100  
Item Order No Engineering No. Description  
Perishable Tooling  
Quantity  
63901-6170  
63901-6101  
63901-6102  
63901-6103  
63901-6104  
63901-6105  
63901-6106  
63901-6170  
63901-6101  
63901-6102  
63901-6103  
63901-6104  
63901-6105  
63901-6106  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1
2
3
4
5
6
Insulation Punch  
Insulation Anvil  
Cut-Off Plunger  
Front Plunger Retainer  
Other Components  
7
8
9
10  
11  
12  
13  
14  
15  
16  
11-18-4094  
63443-0021  
63443-0061  
63443-6009  
63600-3351  
63700-0539  
63867-3007  
63901-6107  
63901-6108  
63901-6109  
60709A111  
63443-0021  
63443-0061  
63443-6009  
63600-3351  
63700-0539  
63867-3007  
63901-6107  
63901-6108  
63901-6109  
Feed Guide  
Key  
Wire stop  
1
1
1
1
1
1
1
1
1
1
Rear Cover  
Compression Spring  
Cut-off Plunger Spring  
Bottom Cap  
Anvil Mount  
Wire Hold Down  
Front Plunger Striker  
Frame  
17  
18  
19  
63800-4901  
63801-3281  
63801-4650  
63800-4901  
63801-3281  
63801-4650  
Top  
Base  
Track  
1
1
1
Hardware  
M3 by 6 Long SHCS  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
2**  
1**  
2**  
2**  
1**  
2**  
1**  
1**  
1**  
1**  
M4 by 8 Long Set Screw  
M4 by 10 Long SHCS  
M4 by 12 Long BHCS  
M4 by 16 Long SHCS  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
2mm by 8 Long Roll Pin  
3mm by 6 Long Roll Pin  
#10-32 by 1/4”Long BHCS  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-639016100  
Revision: B  
Release Date: 09-03-09  
Revision Date: 09-14-09  
UNCONTROLLED COPY  
Page 3 of 5  
Fine Adjust Applicator for GET 0.64 mm Socket Terminals  
Assembly Drawing  
17  
29  
30  
13  
24  
29  
21  
3
11  
1
16  
(2) 23  
22  
(2)  
10  
15  
17  
19  
(2)  
20  
18  
7
9
5
2
26  
12  
14  
27  
28  
Figure 6  
4
8
6
25  
(2)  
Doc No: ATS-639016100  
Revision: B  
Release Date: 09-03-09  
Revision Date: 09-14-09  
UNCONTROLLED COPY  
Page 4 of 5  
Fine Adjust Applicator for GET 0.64 mm Socket Terminals  
NOTES  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all  
screws are tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. Wear safety glasses at all times.  
5. For recommended maintenance refer to the FineAdjust Manual.  
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling  
damage could result at a lower setting.  
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or  
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction  
manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and  
tooling.  
Americas Headquarters  
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters  
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan  
Jurong, Singapore  
65-6-268-6868  
fesinfo@molex.com  
Munich, Germany  
49-89-413092-0  
eurinfo@molex.com  
2222 Wellington Ct.  
Lisle, IL 60532 U.S.A.  
630-969-4550  
1-800-78MOLEX  
81-462-65-2324  
feninfo@molex.com  
amerinfo@molex.com  
Fax: 630-969-1352  
Visit our Web site at http://www.molex.com  
Doc No: ATS-639016100  
Revision: B  
Release Date: 09-03-09  
Revision Date: 09-14-09  
UNCONTROLLED COPY  
Page 5 of 5  

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