0639017200 [MOLEX]
Tool And Machinery;
| 型号： | 0639017200 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：475K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
FineAdjust Applicator
Applicator Tooling Specification
Order No. 63901-7200
FEATURES
ꢀ
ꢀ
ꢀ
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150™ Cable Seal Blade Crimp Terminals, 14-16 AWG and 1.50 – 2.00 mm2 wires.
Terminal
Series No.
Terminal
Order No.
Wire Size and Type ꢀInsulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
UTX-14
34080-1001 TXL-14
2.34-2.49 .092-.098
2.54-2.69 .100-.106
2.18-2.34 .086-.092
34080
34080-1102
34080-1202
4.70-6.00 .185-.236
TXL-16
AVSS 2.00 2.60-2.70 .102-.106
ISO 1.50 2.20-2.40 .087-.094
ꢀ See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), M1L-126A1(metric) and JASO D 611(AVSS)
Customers are required to complete validation testing based on their own tooling practices.
TERMINAL WIDTH NOT TO EXCEED
DEFINITION OF TERMS
2.65mm AFTER CRIMPING
INSULATION CRIMP
THIS AREA
BEND UP
ROLLING
STRIP LENGTH
TWISTING
BEND DOWN
BELL MOUTH
CONDUCTOR BRUSH
SEAL
WIRE
SEAM
CUT-OFF
TAB
CONDUCTOR CRIMP
Doc No: ATS-639017200
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
CRIMP SPECIFICATION
Bell mouth
mm In.
0.30-0.70 .012-.028
Cut-off Tab Maximum ꢀConductor Brush Maximum
Terminal Series No.
mm
In.
mm
In.
34080
0.50
.020
1.60
.063
ꢀ0.40mm (.016”) maximum exceeds above the conductor crimp height allowable.
Bend up Bend down Twist Roll
Punch Width (Ref)
Conductor Insulation
Seam
Seam shall not be
In open and no wire allowed
Terminal
Series No.
Degree
Degree
mm
In
mm
out of the crimping area
34080
3
3
3
3
2.392 .094 3.551 .140
After crimping, the crimp profiles should measure the following:
Conductor
Crimp Height Crimp Width
mm In. mm In.
Wire Size and Type
Pull Force Minimum
Terminal Series No.
AWG
mm²
N
Lb.
UTX-14
TXL-14
TXL-16
1.60-1.70 .063-.067 2.35-2.55 .093-.100
1.60-1.70 .063-.067 2.35-2.55 .093-.100
1.30-1.40 .051-.055 2.35-2.55 .093-.100
180
180
120
180
150
40.5
40.5
27.0
40.5
33.7
34080
AVSS 2.00 1.55-1.65 .061-.065 2.35-2.55 .093-.100
ISO 1.50 1.35-1.45 .053-.057 2.35-2.55 .093-.100
Insulation
Crimp Height Crimp Width
mm In. mm In.
Wire Size and Type ꢀInsulation Diameter
Terminal Series No.
AWG
mm²
mm
In.
UTX-14
TXL-14
TXL-16
2.34-2.49 .092-.098 3.70-3.90 .146-.154 3.55-3.75 .140-.148
2.54-2.69 .100-.106 3.85-4.05 .152-.160 3.55-3.75 .140-.148
2.18-2.34 .086-.092 3.70-3.90 .146-.154 3.55-3.75 .140-.148
34080
AVSS 2.00 2.60-2.70 .102-.106 3.85-4.05 .152-.160 3.55-3.75 .140-.148
ISO 1.50 2.20-2.40 .087-.094 3.70-3.90 .146-.154 3.55-3.75 .140-.148
Wire Size and Type
ꢁCable Seal
Manufacturer and Part No. Color
Terminal Series No.
AWG
mm²
UTX-14
TXL-14
TXL-16
QSR
YAZAKI
QSR
E-1644-02
7158-3033-40
E-1644-02
7158-3033-40
E-1644-02
Yellow
Gray
Yellow
Gray
34080
AVSS 2.00 YAZAKI
ISO 1.50 QSR
Yellow
ꢁCable Seal Position On a Wire
(Before crimping)
ꢀTool Qualification Notes:
0.70mm (REF)
SEAL POSTION
1. Pull Force should be measured with no
influence from the insulation crimp.
2. The above specifications are guidelines to
an optimum crimp.
WIRE
INSULATION
SEAL
Doc No: ATS-639017200
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-7200
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63901-7270
63457-0058
63455-0064
63454-0102
63456-0058
63443-0037
63443-0038
63901-7270
63457-0058
63455-0064
63454-0102
63456-0058
63443-0037
63443-0038
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-Off Plunger Front
Plunger Retainer Front
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Other Components
7
8
9
11-18-4094
63443-0009
63443-0055
63443-0090
63443-0093
63443-1717
63443-2203
63443-2208
63443-2310
63443-6122
63443-7108
63600-3378
63700-0539
63890-0009
60709A111
63443-0009
63443-0055
63443-0090
63443-0093
63443-1717
63443-2203
63443-2208
63443-2310
63443-6122
63443-7108
63600-3378
63700-0539
63890-0009
Feed Guide
Scrap Chute
Key
Wire Stop
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
Shank
18.70mm Height Spacer
3.00mm Coarse Spacer
8.00mm Coarse Spacer
3.50mm Fine Spacer
Rear Cover
Terminal Hold Down
Hold Down Spring
Cut-off Plunger Spring
Plunger Striker
Frame
21
22
23
24
25
63800-4901
63801-3286
63801-4650
63459-0001
63890-0073
63800-4901
63801-3286
63801-4650
63459-0001
63890-0073
Top
Base
Track
1
1
1
1
1
Terminal Track with Relief Groove
Feed Cam
Hardware
26
27
28
29
30
31
32
33
34
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M3 by 8 Long SHCS
2**
1**
1**
2**
2**
2**
1**
1**
1**
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639017200
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
Assembly Drawing
21
25
33
34
18
11
3
20
28
1
30
(2)
17
16
21
24
23
22
(2) 26
7
10
32
15
29
5
13
2
4
19
6
14
12
9
10
Figure 1
8
27
29
31
(2)
Doc No: ATS-639017200
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
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49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
1-800-78MOLEX
81-462-65-2324
feninfo@molex.com
amerinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639017200
Revision: B
Release Date: 11-05-09
Revision Date: 05-06-10
UNCONTROLLED COPY
Page 5 of 5
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