0639016500 [MOLEX]
Tool And Machinery;
| 型号： | 0639016500 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：287K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63901-6500
FEATURES
ꢀ
ꢀ
ꢀ
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: HDX™ Crimp Receptacle Terminal, Female, 0.635mm (.025"), AWG 20-24 (0.22-0.60mm²).
Insulation Diameter
Wire Size
AWG mm²
0.22 R1 0.22 1.15-1.25 .045-.049 1.15-1.25 .045-.049
Strip Length
Terminal
Series No. Order No.
Terminal
IPC/WHMA-A620ꢀ
mm In.
Terminalꢀꢀ
mm In.
mm
In.
0.35 R1 R3 0.34 1.25-1.40 .049-.055 1.25-1.40 .049-.055
0.35 D3 0.34 1.20-1.35 .047-.053 1.20-1.35 .047-.053
0.50 R1 R3 0.478 1.45-1.60 .057-.063 1.45-1.60 .057-.063
0.50 D3 0.478 1.40-1.50 .055-.059 1.40-1.50 .055-.059
0.60 R1 R3 0.59 1.75-1.90 .069-.075 1.75-1.90 .069-.075
0.22 R1 0.22 1.15-1.25 .045-.049 1.15-1.25 .045-.049
0.35 R1 R3 0.34 1.25-1.40 .049-.055 1.25-1.40 .049-.055
0.35 D3 0.34 1.20-1.35 .047-.053 1.20-1.35 .047-.053
0.50 R1 R3 0.478 1.45-1.60 .057-.063 1.45-1.60 .057-.063
0.50 D3 0.478 1.40-1.50 .055-.059 1.40-1.50 .055-.059
0.60 R1 R3 0.59 1.75-1.90 .069-.075 1.75-1.90 .069-.075
98587
98588
98587-0014
98588-0014
3.60-4.40 .142-.173
3.60-4.40 .142-.173
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
BEND UP
DEFINITION OF TERMS
ROLLING
TWISTING
BRUSH
CONDUCTOR
CRIMP
BELL MOUTH
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush Minimum
Terminal Series No.
mm In.
mm
0.25
0.25
In.
.010
.010
mm
0.10
0.10
In.
.004
.004
ꢁ
ꢁ
ꢁ
ꢁ
98587
98588
Punch Width (Ref)
Conductor Insulation
Bend up Bend down Twist Roll
Degree Degree
Seam
Terminal Series No.
Seam shall not be
open and no wire allowed
out of the crimping area
mm
In
mm
In
ꢁ
ꢁ
ꢁ
ꢁ
98587
98588
3
3
3
3
1.50 .059 2.30 .090
1.50 .059 2.30 .090
ꢁSpecifications not available
After crimping, the crimp profiles should measure the following:
Conductor
Insulation
Pull Force
Minimum
Wire Size
Terminal
Series No.
Crimp Width
(Ref)
Crimp Width
(Ref.)
Crimp Height
mm In.
Crimp Height
mm In.
AWG
mm2
mm
In.
mm
In.
N
Lb.
0.22 0.98-1.04 .039-.041 1.40-1.60 .055-.063 1.46-1.66 .057-.065 2.10-2.30 .082-.090 50.0 11.24
0.35 R1 R3 0.34 1.02-1.08 .040-.042 1.40-1.60 .055-.063 1.50-1.70 .059-.067 2.10-2.30 .082-.090 60.0 13.49
0.35 D3 0.34 1.02-1.08 .040-.042 1.40-1.60 .055-.063 1.35-1.55 .053-.061 2.10-2.30 .082-.090 60.0 13.49
0.22 R1
98587
98588
0.50 R1 R3 0.478 1.04-1.10 .041-.043 1.40-1.60 .055-.063 1.90-2.00 .075-.078 2.20-2.40 .087-.094 80.0 17.98
0.50 D3 0.478 1.04-1.10 .041-.043 1.40-1.60 .055-.063 1.45-1.65 .057-.065 2.20-2.40 .087-.094 80.0 17.98
0.60 R1 R3 0.59 1.11-1.17 .044-.046 1.40-1.60 .055-.063 1.90-2.00 .075-.078 2.25-2.35 .089-.093 100.0 22.48
0.22 R1
0.35 R1 R3 0.34 1.02-1.08 .040-.042 1.40-1.60 .055-.063 1.50-1.70 .059-.067 2.10-2.30 .082-.090 60.0 13.49
0.35 D3 0.34 1.02-1.08 .040-.042 1.40-1.60 .055-.063 1.35-1.55 .053-.061 2.10-2.30 .082-.090 60.0 13.49
0.22 0.98-1.04 .039-.041 1.40-1.60 .055-.063 1.46-1.66 .057-.065 2.10-2.30 .082-.090 50.0 11.24
0.50 R1 R3 0.478 1.04-1.10 .041-.043 1.40-1.60 .055-.063 1.90-2.00 .075-.078 2.20-2.40 .087-.094 80.0 17.98
0.50 D3 0.478 1.04-1.10 .041-.043 1.40-1.60 .055-.063 1.45-1.65 .057-.065 2.20-2.40 .087-.094 80.0 17.98
0.60 R1 R3 0.59 1.11-1.17 .044-.046 1.40-1.60 .055-.063 1.90-2.00 .075-.078 2.25-2.35 .089-.093 100.0 22.48
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
Tool Qualification Notes:
ꢀ
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
PARTS LIST
FineAdjust Applicator 63901-6500
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63901-6570
63457-0062
63455-0086
63454-1105
63456-0065
63443-0005
63443-0012
63901-6570
63457-0062
63455-0086
63454-1105
63456-0065
63443-0005
63443-0012
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Other Components
7
8
9
11-17-0022
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0090
63443-0093
63443-1720
63443-2204
63443-2210
63443-2311
63443-3101
63443-6112
63443-7106
1739-21
60707-8
4996-4
Hold Down Spring
Feed Guide
Cut-off Plunger Spring
Scrap Chute
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
63443-0009
63443-0024
63443-0090
63443-0093
63443-1720
63443-2204
63443-2210
63443-2311
63443-3101
63443-6112
63443-7106
Key
Wire Stop
Shank
19.00mm Spacer
4.00mm Spacer
10.00mm Spacer
3.55mm Spacer
Front Plunger Striker
Rear Cover
Terminal Hold Down
Frame
21
22
23
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
24
25
26
27
28
29
30
31
32
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M3 by 8 Long SHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
2**
1**
1**
2**
2**
2**
1**
1**
1**
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
Assembly Drawing
21
31
32
7
3
13
18
1
26
(2)
28
20
21
19
23
22
(2)
24
12
8
30
27
17
5
2
4
9
16
15
6
12
14
11
Figure 1
25
10
29
(2)
27
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 5 of 6
Fine Adjust Applicator for HDX™ Crimp Receptacle Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
1-800-78MOLEX
81-462-65-2324
feninfo@molex.com
amerinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No. ATS-639016500
Revision: A
Release Date: 10-22-09
Revision Date: 10-22-09
UNCONTROLLED COPY
Page 6 of 6
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