0639015600 [MOLEX]
Tool And Machinery;
| 型号： | 0639015600 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：354K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
FineAdjust for Mini-Fit Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-5600
FEATURES
ꢀ
ꢀ
ꢀ
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Mini-Fit Jr. ™, Mini-Fit HCS™, and Mini-Fit Plus HCS™ Crimp Terminal 18-24 AWG with smaller
insulation OD’s.
Insulation Diameter
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Series No.
Terminal Order No.
IPC/WHMA-A620 (1)
mm In.
Terminal (2)
mm In.
39-00-0038 39-00-0055
39-00-0059 39-00-0073
39-00-0108 39-00-0114
39-00-0153 39-00-0163
39-00-0169 39-00-0175
39-00-0181 39-00-0194
39-00-0200 39-00-0207
39-00-0213 39-00-0405
39-00-0407 39-00-0410
39-00-0419 39-00-0425
39-00-0428 39-00-0436
39-00-0440 40-13-0851
39-00-0040 39-00-0053
39-00-0061 39-00-0075
39-00-0120 39-00-0121
39-00-0126 39-00-0219
5556
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
5558
39-00-0411 39-00-0420 18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
39-00-0426 39-00-0427
39-00-0430 39-00-0437
40-01-0853 40-13-0853
98-00-0174
30490-0002 30490-1002
30490-2002
30490
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44476
44478
44476-1111 44476-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
44478-1111 44478-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 1 of 6
FineAdjust for Mini-Fit Crimp Terminals
Insulation Diameter
IPC/WHMA-A620 (1) Terminal (2)
mm In. mm In.
Wire Size
AWG mm²
18-24 0.80-0.20 1.90-2.30 .075-.090 1.30-3.10 .051-.122 3.00-3.50 .118-.138
Strip Length
Terminal
Terminal Order No.
Series No.
mm In.
44485-1211 44485-1311
44485-1411
44485
45750
46012
46018
46083
46098
46134
45750-1111 45750-1211 18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
46012-1111 46012-1141
46012-1211 46012-1241
46018-1541
46083-1111 46083-1121
46083-1211 46083-1221
46098-1541
46134-1111 46134-1121
46134-1211 46134-1221
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
18-20 0.80-0.50 1.90-2.30 .075-.090 1.65-2.95 .065-.116 3.00-3.50 .118-.138
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Applicator 63900-2600 should be used for insulation OD 2.50-2.95mm (example UL1015).
Applicator 63900-2900 should be used for insulation OD 1.65-2.05mm (example UL1007).
Applicator 63902-3900 should be used for insulation OD 1.40-1.70mm.
Applicator 63902-4900 should be used for insulation OD 2.30-2.60mm.
DEFINITION OF TERMS
BEND UP
ROLLING
TWISTING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Bell mouth
mm In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
Conductor Brush
mm In.
Terminal Series No.
mm
0.30
0.30
0.30
0.30
0.30
0.30
0.30
0.30
In.
5556 and 5558
30490
.012
.012
.012
.012
.012
.012
.012
.012
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
0.00-1.00 .000-.039
44476, 44478 and 44485 0.20-0.50 .008-.020
45750
46012 and 46018
46083
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
0.20-0.50 .008-.020
46098
46134
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 2 of 6
FineAdjust for Mini-Fit Crimp Terminals
Punch Width (Ref)
Conductor Insulation
Bend up Bend down Twist
Roll
Terminal Series No.
Degree Degree
mm
In.
mm
In.
5556 and 5558
30490
44476, 44478 and 44485
45750
5
5
5
5
5
5
5
5
2
2
2
2
2
2
2
2
5
5
5
5
5
5
5
5
15
15
15
15
15
15
15
15
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090 Seam shall not be open
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
1.60 .063 2.30 .090
Seam
And no wire allowed out
of the crimping area
46012 and 46018
46083
46098
46134
After crimping, the crimp profiles should measure the following:
Conductor
Crimp Height Crimp Width (Ref)
mm In.
Pull Force
Minimum
Lb.
Wire Size
Terminal Series No.
AWG mm2
mm
1.68
1.66
1.65
1.63
1.68
1.66
1.65
1.63
1.68
1.66
1.65
1.63
1.68
1.66
1.68
1.66
1.68
1.66
1.65
1.63
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
1.68
1.66
In.
N
18
20
22
24
18
20
22
24
18
20
22
24
18
20
18
20
18
20
22
24
18
20
18
20
18
20
18
20
18
20
18
20
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.80 0.97-1.07 .038-.042
0.50 0.95-1.04 .037-.041
0.35 0.85-0.94 .033-.037
0.20 0.79-0.87 .031-.034
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
0.80 0.97-1.07 .038-.042
0.50 0.84-0.94 .033-.037
.066
.065
.065
.064
.066
.065
.065
.064
.066
.065
.065
.064
.066
.065
.066
.065
.066
.065
.065
.064
.066
.065
.066
.065
.066
.065
.066
.065
.066
.065
.066
.065
88.0 19.8
58.7 13.2
5556
39.1
29.3
8.8
6.6
88.0 19.8
58.7 13.2
5558
39.1
29.3
8.8
6.6
88.0 19.8
58.7 13.2
30490
39.1
29.3
8.8
6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
88.0 19.8
58.7 13.2
44476
44478
44485
39.1
29.3
8.8
6.6
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
68.4 15.4
58.7 13.2
45750
46012
46018
46083
46098
46134
ꢀ Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 3 of 6
FineAdjust for Mini-Fit Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-5600
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63901-5670
63901-5670
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-1609
63445-1646
63446-2326
63445-2353
63443-0002
63443-0012
63444-1609
63445-1646
63446-2326
63445-2353
63443-0002
63443-0012
Other Components
7
8
9
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0090
63443-1717
63443-2216
63443-2302
63443-2802
63443-2908
63443-6111
63600-1057
60707-8
4996-4
Feed Guide
Cut-Off Plunger Spring
Front Scrap Chute
Key
1
1
1
1
1
1
1
1
1
1
1
1
63443-0009
63443-0024
63443-0090
63443-1717
63443-2216
63443-2302
63443-2802
63443-2908
63443-6111
63600-1057
10
11
12
13
14
15
16
17
18
Wire Stop
Height Spacer
Coarse Spacer (16.00mm)
Fine Spacer (3.10mm)
Plunger Striker
Wire Hold Down Plunger
Rear Cover
Compression Spring
Frame
19
20
21
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
22
23
24
25
26
27
28
29
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
2**
1**
2**
2**
2**
1**
1**
1**
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 4 of 6
FineAdjust for Mini-Fit Crimp Terminals
Assembly Drawing
19
28
29
3
18
15
1
(2)
25
16
17
19
21
20
22
(2)
11
7
27
14
5
8
24
2
4
13
6
11
12
10
23
Figure 1
(2)
9
26
24
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 5 of 6
FineAdjust for Mini-Fit Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
http://www.molex.com
Doc No: ATS-639015600
Revision: D
Release Date: 07-27-09
Revision Date: 10-21-11
UNCONTROLLED COPY
Page 6 of 6
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