HV9910NG [SUPERTEX]

Universal High Brightness LED Driver; 通用高亮度LED驱动器
HV9910NG
型号: HV9910NG
厂家: Supertex, Inc    Supertex, Inc
描述:

Universal High Brightness LED Driver
通用高亮度LED驱动器

驱动器
文件: 总11页 (文件大小:436K)
中文:  中文翻译
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HV9910  
Universal High Brightness LED Driver  
Description  
Features  
The HV9910 is a PWM high-efficiency LED driver  
control IC. It allows efficient operation of High  
Brightness (HB) LEDs from voltage sources  
ranging from 8VDC up to 450VDC. The HV9910  
controls an external MOSFET at fixed switching  
frequency up to 300kHz. The frequency can be  
programmed using a single resistor. The LED string  
is driven at constant current rather than constant  
voltage, thus providing constant light output and  
enhanced reliability. The output current can be  
programmed between a few milliamps and up to  
more than 1.0A.  
>90% Efficiency  
8V to 450V input range  
Constant-current LED driver  
Applications from a few mA to more than 1A  
Output  
LED string from one to hundreds of diodes  
PWM Low-Frequency Dimming via Enable pin  
Input Voltage Surge ratings up to 450V  
HV9910 uses a rugged high voltage junction  
isolated process that can withstand an input voltage  
surge of up to 450V. Output current to an LED  
string can be programmed to any value between  
zero and its maximum value by applying an  
external control voltage at the linear dimming  
control input of the HV9910. The HV9910 provides  
a low-frequency PWM dimming input that can  
accept an external control signal with a duty ratio of  
0-100% and a frequency of up to a few kilohertz.  
Applications  
DC/DC or AC/DC LED Driver applications  
RGB Backlighting LED Driver  
Back Lighting of Flat Panel Displays  
General purpose constant current source  
Signage and Decorative LED Lighting  
Automotive  
Chargers  
Typical Application  
C110504  
HV9910  
Ordering Information  
Package Options  
DIP-8  
SO-16  
SO-8  
HV9910NG  
HV9910P  
HV9910LG  
Absolute Maximum Ratings  
VIN to GND ...................................….........................-0.5V to +470V  
CS.....................…………………………………...-0.3V to Vdd + 0.3V  
LD, PWM_D to GND...........……........…............-0.3V to (Vdd --0.3V)  
GATE to GND .................................………......-0.3V to (Vdd + 0.3V)  
VDDMAX…………………………………………………………..……13.5V  
Continuous Power Dissipation (TA = +25°C) (Note 1)  
16-Pin SO (derate 7.5mW/°C above +25°C).…...…….….....750mW  
8-Pin DIP (derate 9mW/°C above +25°C)…..……..…….......900mW  
8-Pin SO (derate 6.3mW/°C above +25°C)…..……..…….....630mW  
Operating Temperature Range ...................……......-40°C to +85°C  
Junction Temperature....................................……….............+125°C  
Storage Temperature Range .......................……...-65°C to +150°C  
Stresses beyond those listed under ‘‘Absolute Maximum Ratings’’ may cause permanent damage to the device. These are stress ratings only, and functional  
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to  
absolute maximum rating conditions for extended periods may affect device reliability.  
Specifications (TA = 25°C unless noted otherwise)  
Symbol Description  
Min  
Typ  
Max  
450  
1
Units  
V
Conditions  
VINDC  
IINsd  
Input DC supply voltage range  
8.0  
DC input voltage  
Shut-Down mode supply current  
Internally regulated voltage  
0.5  
7.5  
mA  
Pin PWM_D to GND, VIN = 8V  
VIN = 8–450V, IDD(ext)=0, pin Gate  
open  
When an external voltage applied  
to pin Vdd  
VDD  
7.0  
8.0  
V
V
VDDmax  
Maximal pin Vdd voltage  
13.5  
IDD(ext)  
UVLO  
UVLO  
VEN(lo)  
VEN(hi)  
REN  
VDD current available for external circuitry 1  
VDD undervoltage lockout threshold  
VDD undervoltage lockout hysteresis  
Pin PWM_D input low voltage  
Pin PWM_D input high voltage  
Pin PWM_D pull-down resistance  
Current sense pull-in threshold voltage  
GATE high output voltage  
1.0  
mA  
V
VIN = 8–100V  
Vin rising  
6.45  
6.7  
6.95  
500  
mV  
V
Vin falling  
1.0  
VIN = 8–450V  
VIN = 8–450V  
VEN = 5V  
2.4  
50  
V
100  
250  
150  
275  
VDD  
0.3  
kΩ  
mV  
V
VCS(hi)  
VGATE(hi)  
VGATE(lo)  
fOSC  
225  
VDD-0.3  
0
@TA = -40°C to +85°C  
IOUT = 10mA  
IOUT = -10mA  
GATE low output voltage  
V
Oscillator frequency  
20  
80  
25  
100  
30  
120  
kHz  
kHz  
ROSC = 1.00MΩ  
ROSC = 226kΩ  
FPWMhf = 25kHz, at GATE, CS to  
GND. GBD  
DMAXhf  
Maximum Oscillator PWM Duty Cycle  
100  
%
VLD  
Linear Dimming pin voltage range  
Current sense blanking interval  
0
250  
280  
mV  
ns  
@TA = <85°C, Vin = 12V  
TBLANK  
150  
215  
VCS = 0.55VLD, VLD = VDD  
Vin = 12V, VLD = 0.15, VCS = 0 to  
0.22V after TBLANK  
tDELAY  
Delay from CS trip to GATE lo  
300  
ns  
tRISE  
tFALL  
GATE output rise time  
GATE output fall time  
30  
30  
50  
50  
ns  
ns  
CGATE = 500pF  
CGATE = 500pF  
1 Also limited by package power dissipation limit, whichever is lower.  
2
C110504  
HV9910  
Pinout  
Description  
SO-16  
SO-8  
DIP-8  
1
2
3
4
Name  
VIN  
CS  
GND  
GATE  
1
4
5
8
Input voltage 8V to 450V DC  
Senses LED string current  
Device ground  
Drives the gate of the external MOSFET  
Low Frequency PWM Dimming pin, also Enable  
input. Internal 100kpull-down to GND  
8-Pin DIP/SOIC  
PWM_D  
9
5
Internally regulated supply voltage. 7.5V  
nominal. Can supply up to 1mA for external  
circuitry. A sufficient storage capacitor is used to  
provide storage when the rectified AC input is  
near the zero crossings.  
VDD  
12  
6
Linear Dimming by changing the current limit  
threshold at current sense comparator  
Oscillator control. A resistor connected between  
this pin and ground sets the PWM frequency.  
LD  
13  
14  
7
8
ROSC  
No Connects (NC) are not internally connected and may be used for pass-thru PCB traces.  
16-Pin SOIC  
Block Diagram & Typical Application  
3
C110504  
HV9910  
the sense resistor is applied to the CS pin of the  
HV9910. When the voltage at CS pin exceeds a  
peak current sense voltage threshold, the gate  
drive signal terminates, and the power MOSFET  
turns off. The threshold is internally set to 250mV,  
or it can be programmed externally by applying  
voltage to the LD pin. When soft start is required, a  
capacitor can be connected to the LD pin to allow  
this voltage to ramp at a desired rate, therefore,  
assuring that output current of the LED ramps  
gradually.  
Application Information  
AC/DC Off-Line Applications  
The HV9910 is a low-cost off-line buck, boost or  
buck-boost converter control IC specifically  
designed for driving multi-LED stings or arrays. It  
can be operated from either universal AC line or  
any DC voltage between 8-450V. Optionally, a  
passive power factor correction circuit can be used  
in order to pass the AC harmonic limits set by EN  
61000-3-2 Class C for lighting equipment having  
input power less than 25W. The HV9910 can drive  
up to hundreds of High-Brightness (HB) LEDs or  
multiple strings of HB LEDs. The LED arrays can  
be configured as a series or series/parallel  
connection. The HV9910 regulates constant current  
that ensures controlled brightness and spectrum of  
the LEDs, and extends their lifetime. The HV9910  
features an enable pin (PWM_D) that allows PWM  
control of brightness.  
Optionally, a simple passive power factor correction  
circuit, consisting of 3 diodes and 2 capacitors, can  
be added as shown in the application circuit  
diagram of Figure 1.  
Supply Current  
A current of 1mA is needed to start the HV9910. As  
shown in block diagram, this current is internally  
generated in HV9910 without using bulky startup  
resistors typically required in the offline  
applications. Moreover, in many applications the  
HV9910 can be continuously powered using its  
internal linear regulator that provides a regulated  
voltage of 7.5V for all internal circuits.  
The HV9910 can also control brightness of LEDs  
by programming continuous output current of the  
LED driver (so-called linear dimming) when a  
control voltage is applied to the LD pin.  
The HV9910 is offered in standard 8-pin SOIC and  
DIP packages. It is also available in a high voltage  
rated SO-16 package for applications that require  
VIN greater than 250V.  
Setting Light Output  
When the buck converter topology of Figure 1 is  
selected, the peak CS voltage is  
a
good  
representation of the average current in the LED.  
However, there is a certain error associated with  
this current sensing method that needs to be  
accounted for. This error is introduced by the  
difference between the peak and the average  
current in the inductor. For example if the peak-to-  
peak ripple current in the inductor is 150mA, to get  
a 500mA LED current, the sense resistor should be  
250mV/(500mA+ 0.5*150mA)=0.43.  
The HV9910 includes an internal high-voltage  
linear regulator that powers all internal circuits and  
can also serve as a bias supply for low voltage  
external circuitry.  
LED Driver Operation  
The HV9910 can control all basic types of  
converters, isolated or non-isolated, operating in  
continuous or discontinuous conduction mode.  
When the gate signal enhances the external power  
MOSFET, the LED driver stores the input energy in  
an inductor or in the primary inductance of a  
transformer and, depending on the converter type,  
may partially deliver the energy directly to LEDs  
The energy stored in the magnetic component is  
further delivered to the output during the off-cycle of  
the power MOSFET producing current through the  
string of LEDs (Flyback mode of operation).  
Dimming  
Dimming can be accomplished in two ways,  
separately or combined, depending on the  
application. Light output of the LED can be  
controlled either by linear change of its current, or  
by switching the current on and off while  
maintaining it constant. The second dimming  
method (so-called PWM dimming) controls the LED  
brightness by varying the duty ratio of the output  
current.  
When the voltage at the VDD pin exceeds the UVLO  
threshold the gate drive is enabled. The output  
current is controlled by means of limiting peak  
current in the external power MOSFET. A current  
sense resistor is connected in series with the  
source terminal of the MOSFET. The voltage from  
The linear dimming can be implemented by  
applying a control voltage from 0 to 250mV to the  
LD pin. This control voltage overrides the internally  
set 250mV threshold level of the CS pin and  
programs the output current accordingly. For  
4
C110504  
HV9910  
example, a potentiometer connected between VDD  
and ground can program the control voltage at the  
CS pin. Applying a control voltage higher than  
250mV will not change the output current setting.  
When higher current is desired, select a smaller  
sense resistor.  
The PWM dimming scheme can be implemented by  
applying an external PWM signal to the PWM_D  
pin. The PWM signal can be generated by a  
microcontroller or a pulse generator with a duty  
cycle proportional to the amount of desired light  
output. This signal enables and disables the  
converter modulating the LED current in the PWM  
fashion. In this mode, LED current can be in one of  
the two states: zero or the nominal current set by  
the current sense resistor. It is not possible to use  
this method to achieve average brightness levels  
higher than the one set by the current sense  
threshold level of the HV9910. By using the PWM  
control method of the HV9910, the light output can  
be adjusted between zero and 100%. The accuracy  
of the PWM dimming method is limited only by the  
minimum gate pulse width, which is a fraction of a  
percent of the low frequency duty cycle.  
95% PWM Ratio at 500Hz Dimming  
Some of the typical waveforms illustrating the PWM  
dimming method used with the application circuit of  
Figure 1 are given below. CH1 shows the MOSFET  
Drain voltage, CH2 is the PWM signal to pin  
PWM_D and CH4 is the current in the LED string.  
0.4% PWM Ratio at 500Hz Dimming  
Programming Operating Frequency  
The operating frequency of the oscillator is  
programmed between 25 and 300kHz using an  
external resistor connected to the ROSC pin:  
FOSC = 25000/(ROSC [k] + 22) [kHz]  
Power Factor Correction  
When the input power to the LED driver does not  
exceed 25W, a simple passive power factor  
correction circuit can be added to the HV9910  
application circuit of Figure 1 in order to pass the  
AC line harmonic limits of the EN61000-3-2  
standard for Class C equipment. The typical  
application circuit diagram shows how this can be  
done without affecting the rest of the circuit  
significantly. A simple circuit consisting of 3 diodes  
and 2 capacitors is added across the rectified AC  
line input to improve the line current harmonic  
distortion and to achieve a power factor greater  
than 0.85.  
33% PWM Ratio at 500Hz Dimming  
5
C110504  
HV9910  
The required value of the inductor is given by:  
Inductor Design  
Referring to the Typical Application Circuit below  
the value can be calculated from the desired peak-  
to-peak LED ripple current in the inductor.  
Typically, such ripple current is selected to be 30%  
of the nominal LED current. In the example given  
here, the nominal current ILED is 350mA.  
L = (Vin - VLEDs) * Ton/(0.3 * ILED) = 4.6mH  
Input Bulk Capacitor  
An input filter capacitor should be designed to hold  
the rectified AC voltage above twice the LED string  
voltage throughout the AC line cycle. Assuming  
15% relative voltage ripple across the capacitor, a  
simplified formula for the minimum value of the bulk  
input capacitor is given by:  
The next step is determining the total voltage drop  
across the LED string. For example, when the  
string consists of 10 High-Brightness LEDs and  
each diode has a forward voltage drop of 3.0V at its  
nominal current; the total LED voltage VLEDS is 30V.  
Cmin = ILED*VLEDs*0.06/VIN^2  
Cmin = 22 µF, a value 22uF/250V can be used.  
Knowing the nominal rectified input voltage  
VIN=120V*1.41=169V, the switching duty ratio can  
be determined, as:  
A passive PFC circuit at the input requires using  
two series connected capacitors at the place of  
calculated CMIN. Each of these identical capacitors  
should be rated for ½ of the input voltage and have  
twice as much capacitance.  
D= VLEDs /VIN=30/169=0.177  
Then, given the switching frequency, in this  
example fosc=50KHz, the required on-time of the  
MOSFET transistor can be calculated:  
Enable  
The HV9910 can be turned off by pulling the  
PWM_D pin to ground. When disabled, the HV9910  
draws quiescent current of less than 1mA.  
Ton=D/fosc=3.5 microsecond  
Figure 1: Typical Application Circuit  
1N4004  
1N4004  
2A,  
coilcraft  
BYV26B  
250 V  
BUSH-2820R5B  
1N4004  
LEDs  
68µ F,  
160 V  
VIN  
RT  
AC Input  
85-135V AC  
750µΗ  
,
VDD  
F,  
F,  
0.1µ  
0.1µ  
280 kΩ  
1µF,  
10V  
250 V  
250 V  
HV9910  
1N4004  
2R  
NTC  
1n F,  
250 V  
VN2224  
GATE  
CS  
220nF,  
400 V  
F,  
160 V  
68µ  
1n F,  
250 V  
1N4004  
1N4004  
LD  
0.2  
optional for PFC  
GND  
PWM_D  
LED(s) – a string of HB LEDs , 16 diodes  
6
C110504  
HV9910  
Output Open Circuit Protection  
The output voltage can be either higher or lower  
than the input voltage, depending on duty ratio.  
When the buck topology is used, and the LED is  
connected in series with the inductor, there is no  
need for any protection against an open circuit  
condition in the LED string. Open LED connection  
means no switching and can be continuous.  
However, in the case of the buck-boost or the  
Flyback topology the HV9910 may cause excessive  
voltage stress of the switching transistor and the  
rectifier diode and potential failure. In this case, the  
HV9910 can be disabled by pulling the PMW_D pin  
to ground when the over voltage condition is  
detected.  
Let us discuss the above example of an automotive  
LED driver that needs to drive three HB LEDs at  
350mA.  
Knowing the nominal input voltage VIN=12V, the  
nominal duty ratio can be determined, as  
D=VLEDs/(VIN+VLEDs)=9/(12+9)=0.43  
Then, given the switching frequency, in this  
example fOSC=50KHz, the required on-time of the  
MOSFET transistor can be calculated:  
DC/DC Low Voltage Applications  
Ton=D/fOSC=8.6 microsecond  
The required value of the inductor is given by:  
L = VIN* Ton/(0.3 * Iled) = 0.98mH, use 1mH  
Buck Converter Operation  
The buck power conversion topology can be used  
when the LED string voltage is needed to be lower  
than the input supply voltage. The design  
procedure for a buck LED driver outlined in the  
previous chapters can be applied to the low voltage  
LED drivers as well. However, the designer must  
keep in mind that the input voltage must be  
maintained higher than 2 times the forward voltage  
drop across the LEDs. This limitation is related to  
the output current instability that may develop when  
the HV9910 buck converter operates at a duty  
cycle greater than 0.5. This instability reveals itself  
as an oscillation of the output current at a sub-  
harmonic of the switching frequency.  
Output Capacitor  
Unlike the buck topology, the buck-boost converter  
requires an output filter capacitor to deliver power  
to the LED string during the ON time of switching  
the transistor, when the Flyback inductor current is  
diverted from the output of the converter.  
In order to average the current in the LED, this  
capacitor must present impedance to the switching  
output AC ripple current that is much lower than the  
dynamic impedance ROUT of the LED string. If we  
assume ROUT=3 Ohm in our example, in order to  
attenuate the switching ripple by a factor of 10, a  
capacitor with equivalent series resistance (ESR) of  
0.3 Ohm is needed. A chip SMT tantalum capacitor  
can be selected for this purpose.  
Flyback (Buck-Boost) Operation  
This power conversion topology can be used when  
the forward voltage drop of the LED string is higher,  
equal or lower than the input supply voltage. For  
example, the buck-boost topology can be  
appropriate when input voltage is supplied by an  
automotive battery (12V) and output string consists  
of three to six HB LEDs, as the case may be for tail  
and break signal lights.  
In the buck-boost converter, the energy from the  
input source is first stored in the inductor or a  
Flyback transformer when the switching transistor  
is ON. The energy is then delivered to the output  
during the OFF time of the transistor. When the  
energy stored in the Flyback inductor is not fully  
depleted by the next switching cycle (continuous  
conduction mode) the DC conversion between  
input and output voltage is given by:  
VOUT = - VIN*D/(1-D)  
7
C110504  
HV9910  
Figure 2 - HV9910 Buck Driver for a single 900mA HB LED (VIN = 8 – 30V)  
Figure 3 - HV9910 Buck-Boost driver powering 3 to 8, 350mA HB LEDs (VIN = 8 – 30VIN)  
C110504  
Doc. #: DSFPHV9910  
Package Outlines  
8-LEAD PLASTIC DUAL IN-LINE PACKAGE (P)  
0.040  
(1.016)  
TYP  
0.395 max  
0.250  
± 0.015  
0.250  
± 0.005  
0.030 -  
0.110  
1
0.300 - 0.320  
0.130 ± 0.005  
0.020  
0.125 min.  
0° - 10°!  
0.020 min.  
0.009 - 0.015  
0.018 ± 0.003  
0.100 ± 0.010  
+0.025  
0.325  
-0.015  
Dimensions in Inches  
Measurement Legend =  
Note: C ircle (e.g. B ) indicates J E DE C R eference.  
(Dimensions in Millimeters)  
Doc. #: DSPD8PDP  
A051004  
1235 B ordeaux Drive, S unnyvale, C A 94089  
TE L: (408) 222-8888 / F AX: (408) 222-4895  
www.supertex.com  
©2004 S upertex Inc. All rights reserved. Unauthorized use or reproduction prohibited.  
Package Outlines  
8-LEAD SMALL OUTLINE PACKAGE (LG, TG) (MS-012AA)  
0.192 ± 0.005  
(4.8895 ± 0.1143)  
D
H
0.236 ± 0.008  
(5.9944 ± 0.2032)  
H
E
1
0.154 ± 0.004  
(3.9116 ± 0.1016)  
0.193 ± 0.012  
(4.9022 ± 0.3048)  
0.020 ± 0.009  
h
7° (4 P LC S )  
(0.508 ± 0.2286)  
0.010 ± 0.002  
(0.254 ± 0.0508)  
C
45°  
0.061 ± 0.008  
(1.5494 ± 0.2032)  
A
L
1
0° - 8 °  
e
B
A
1
0.0275 ± 0.0025  
(0.6985 ± 0.0635)  
L
0.050  
(1.270)  
0.016 ± 0.002  
(0.4064 ± 0.0508)  
0.035 ± 0.015  
(0.889 ± 0.381)  
0.007 ± 0.003  
(0.1778 ± 0.0762)  
TYP.  
Dimensions in Inches  
Measurement Legend =  
Note: C ircle (e.g. B ) indicates J E DE C R eference.  
(Dimensions in Millimeters)  
Doc. #: DSPD8SOLGTG  
A051004  
1235 B ordeaux Drive, S unnyvale, C A 94089  
TE L: (408) 222-8888 / F AX: (408) 222-4895  
www.supertex.com  
©2004 S upertex Inc. All rights reserved. Unauthorized use or reproduction prohibited.  
Package Outlines  
16-LEAD SO PACKAGE (NG) (NARROW BODY)  
0.3895 ± 0.0045  
(9.8935 ± 0.1145)  
D
0.2335 ± 0.0105  
(5.931 ± 0.267)  
0.156 ± 0.002  
(3.962 ± 0.051)  
E
H
0.193 ± 0.012  
(4.9022 ± 0.3048)  
0.500  
(12.700)  
0.350  
(8.890)  
TYP.  
TYP.  
D
1
0.0255 ± 0.0005  
(0.6475 ± 0.0125)  
A
3
0.013 ± 0.004  
(0.3302 ± 0.1016)  
h
7° (4 P LC S )  
45°  
0.065 ± 0.004  
(1.651 ± 0.102)  
0.009 ± 0.002  
(0.216 ± 0.038)  
C
A
A
2
0° - 8 °  
7° (4 P LC S )  
e
B
0.059 ± 0.002  
L
(1.499 ± 0.051)  
L
1
S
0.006 ± 0.002  
(0.1524 ± 0.0508)  
0.033 ± 0.017  
(0.8382 ± 0.4318)  
0.0275 ± 0.0025  
(0.6985 ± 0.0635)  
0.020 ± 0.002  
(0.508 ± 0.0508)  
0.0165 ± 0.0035  
(0.4191 ± 0.0889)  
0.050  
(1.270)  
A
1
TYP.  
Dimensions in Inches  
Measurement Legend =  
Note: C ircle (e.g. B ) indicates J E DE C R eference.  
(Dimensions in Millimeters)  
Doc. #: DSPD16SONG  
A051004  
1235 B ordeaux Drive, S unnyvale, C A 94089  
TE L: (408) 222-8888 / F AX: (408) 222-4895  
www.supertex.com  
©2004 S upertex Inc. All rights reserved. Unauthorized use or reproduction prohibited.  

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