0639106100 [MOLEX]
T2 Terminator Tooling Die;
| 型号： | 0639106100 |
| 厂家： | 
Molex |
| 描述： | T2 Terminator Tooling Die |
| 文件： | 总6页 (文件大小：127K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63910-7900
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal, 22-28 AWG.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
Terminal Series No Terminal Order No.
35053
35053-9002
22-28 0.35-0.08 1.15-1.90 .045-.075 2.30-2.90 .091-.114
DEFINITION OF TERMS
BEND UP
BELL MOUTH
BRUSH
SEAM
INSULATION
CRIMP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF TAB
COND.CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm In.
0.20-0.50 .008-.020
Cut-off Tab Maximum
Conductor Brush
mm In.
0.00-1.00 .000-.039
Terminal Series No.
mm
In.
35053
0.30
.012
Bend up Bend down Twist
Degree Degree
Roll
Punch Width mm (Ref)
Conductor Insulation
Seam
Terminal Series No.
Seam shall not be open and
no wire allowed out of the
crimping area
mm
In
mm
In
35053
4
4
3
8
1.40 .055 1.90 .075
After crimping, the conductor profile should measure the following.
Wire Size
Conductor Crimp Height Pull Force Minimum
Terminal Series No.
AWG mm2
mm
In.
N
Lb.
8.8
6.6
4.4
2.2
22
24
26
28
0.35
0.20
0.12
0.08
0.82-0.87
0.75-0.80
0.70-0.75
0.66-0.71
.032-.034
.030-.031
.028-.030
.026-.028
39.1
29.3
19.6
9.8
35053
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
PARTS LIST
T2 Terminator 63910-7900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-7970
63444-1417
63445-1436
63446-1914
63445-1918
63443-0002
63443-0012
63910-7970
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-1417
63445-1436
63446-1914
63445-1918
63443-0002
63443-0012
Other Components (REF 107950)
7
8
9
11-18-4083
11-24-1067
11-40-4039
63443-0009
63443-0025
63443-0085
63443-0090
63443-1703
63443-2216
63443-2306
63443-6003
60707-8
4996-4
8302-5
Feed Guide
Cut-Off Plunger Spring
Plunger Striker
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
17.30mm Height Spacer
16.00mm Coarse Spacer
3.30mm Fine Spacer
Rear Cover
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
63443-0009
63443-0025
63443-0085
63443-0090
63443-1703
63443-2216
63443-2306
63443-6003
Frame
18
63800-8500
63800-8500
T2 Terminator
1
Hardware
19
20
21
22
23
24
25
26
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
2**
1**
2**
2**
2**
2**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
Assembly Drawing
22
(2)
19
(2)
17
7
1
23 (2)
13
3
12
9
26
25
5
2
18
21
8
13
15
16
6
14
11
4
Figure 1
20
24
(2)
10
21
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for 2.50mm (.098") Pitch Wire-to-Wire Male Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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49-89-413092-0
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2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
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81-462-65-2324
amerinfo@molex.com
feninfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639107900
Revision: A
Release Date: 04-08-08
Revision Date: 04-08-08
UNCONTROLLED COPY
Page 6 of 6
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