0639108300 [MOLEX]
Tool And Machinery;型号: | 0639108300 |
厂家: | Molex |
描述: | Tool And Machinery 连接器 连接器支架 |
文件: | 总6页 (文件大小:201K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
T2 Terminator for MX150L™Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63910-8300
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: MX150L™ Male Terminal for 18-24 AWG Wire, Metal Strip Carrier.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
Series No.
Terminal Order No.
19417-0024
19417-0026
Male (Tin)
Male (Gold)
18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
19417-0028 Male (Tin) Long 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
19417-0030 Male (Gold) Long 18-22 0.83-0.36 2.36-2.74 .093-.108 4.20-5.00 .165-.197
19417
19417-0024
19417-0026
Male (Tin)
Male (Gold)
24
24
24
24
0.20
0.20
0.20
0.20
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
1.00 Nom. .039 Nom. 4.20-5.00 .165-.197
19417-0028 Male (Tin) Long
19417-0030 Male (Gold) Long
Note: Terminals will accommodate the following wire specification:
1. (18-22 AWG) UL1015 wires.
2. (24 AWG) UL20251 wire.
For 24 AWG wire, see Tool Qualification Notes, Item 2 on page 2.
DEFINITION OF TERMS
BEND UP
BELL MOUTH
SEAM
BRUSH
INSULATION
CRIMP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF TAB
COND.CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for MX150L™Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm In.
0.25-1.25 .010-.049
Cut-off Tab Maximum
Conductor Brush
mm In.
0.15-0.65 .006-.026
Terminal Series No.
mm
In.
19417
0.50
.020
Punch Width mm (Ref)
Conductor Insulation
mm In mm In
2.10 .082 3.40 .133
Seam
Bend up Bend down Twist Roll
Degree Degree
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
19417
5
5
4
8
After crimping, the conductor profile should measure the following.
Insulation Crimp Height
Maximum
Wire Size
Conductor Crimp Height
Pull Force Minimum
Terminal Order No.
AWG mm2
mm
In.
Mm (Ref)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
In. (Ref)
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
.118.
N
Lb.
20.00
13.00
8.00
18
20
22
24
18
20
22
24
18
20
22
24
18
20
22
24
0.83
0.58
0.36
0.20
0.83
0.58
0.36
0.20
0.83
0.58
0.36
0.20
0.83
0.58
0.36
0.20
1.35-1.45
1.25-1.35
1.15-1.25
1.05-1.15
1.35-1.45
1.25-1.35
1.15-1.25
1.05-1.15
1.35-1.45
1.25-1.35
1.15-1.25
1.05-1.15
1.35-1.45
1.25-1.35
1.15-1.25
1.05-1.15
.053-.057
.049-.053
.045-.049
.041-.045
.053-.057
.049-.053
.045-.049
.041-.045
.053-.057
.049-.053
.045-.049
.041-.045
.053-.057
.049-.053
.045-.049
.041-.045
89.0
57.9
35.6
22.2
89.0
57.9
35.6
22.2
89.0
57.9
35.6
22.2
89.0
57.9
35.6
22.2
19417-0024
5.00
20.00
13.00
8.00
19417-0026
19417-0028
19417-0030
5.00
20.00
13.00
8.00
5.00
20.00
13.00
8.00
5.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
ꢀTool Qualification Notes:
1. This Applicator was qualified to the above specifications with UL1015 wires for 18-22 AWG and UL20251
wire for 24 AWG.
2. For the 24 AWG wire, the insulation crimp has clearance around the wire and does not provide strain relief,
even at the nominal reference crimp height of 2.11mm (.083”).
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for MX150L™Crimp Terminal
PARTS LIST
T2 Terminator 63910-8300
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63910-8370
63910-8370
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-2137
63445-2162
63454-0022
63445-3440
63443-0035
63443-0036
63444-2137
63445-2162
63454-0022
63445-3440
63443-0035
63443-0036
Front Cut-Off Plunger
Front Plunger Retainer
Other Components
7
8
9
11-18-4083
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2205
63443-2209
63443-2312
63443-3160
63443-6013
63700-0539
60707-8
Feed Guide
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
18.20mm Height Spacer
5.00mm Fine Spacer
9.00mm Coarse Spacer
3.60mm Fine Spacer
Plunger Striker
1
1
1
1
1
1
1
1
1
1
1
1
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2205
63443-2209
63443-2312
63443-3160
63443-6013
63700-0539
10
11
12
13
14
15
16
17
18
Rear Cover
Cut-Off Plunger Spring
Frame
19
63800-8800
63800-8800
T2 Terminator
1
Hardware
20
21
22
23
24
25
26
27
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 1/4”Long BHCS
2**
1**
2**
2**
2**
2**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for MX150L™Crimp Terminal
Assembly Drawing
1
23
17
(2)
3
16
27
(2) 20
7
24
(2)
11
10
5
2
4
26
18
6
19
13
22
11
14
8
22
25
15
(2)
12
9
Figure 1
21
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for MX150L™Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for MX150L™Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
1-800-78MOLEX
amerinfo@molex.com
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Jurong, Singapore
65-6-268-6868
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49-89-413092-0
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Lisle, IL 60532 U.S.A.
630-969-4550
81-462-65-2324
feninfo@molex.com
fesinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639108300
Revision: A
Release Date: 06-09-09
Revision Date: 06-09-09
UNCONTROLLED COPY
Page 6 of 6
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