0639106500 [MOLEX]
Tool And Machinery;
| 型号： | 0639106500 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：180K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
T2 Terminator Tooling
Specification Sheet
Order No. 63910-6500
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Picoflex® Discrete Wire Crimp Terminal, 24-28 AWG.
Wire Size
Insulation Diameter
mm In.
Strip Length
mm In.
Terminal Series No. Terminal Order No.
AWG
mm²
91821-0001
91821-0003
91821
24-28 0.20-0.09 0.90-1.50 .035-.059 2.00-2.50 .079-.098
DEFINITION OF TERMS
BEND UP
ROLLING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears
small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the
insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur
at the tip of the insulation crimp barrel shown in the figure below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal.
These crimp forms are satisfactory for
original function of the insulation crimp
portion and it is confirmed that all of
these forms below are acceptable
insulation crimps.
CRIMP SPECIFICATION
Cut-off Tab Maximum
Front (Contact) Rear (Contact)
Bell mouth
mm In.
0.20-0.40 .008-.016
Conductor Brush
mm In.
Terminal Series No.
mm
0.10
In.
.004
mm
0.15
In.
.006 0.20-0.70 .008-.028
91821
Punch Width mm (Ref)
Conductor Insulation
Seam
Bend up Bend down Twist Roll
Degree Degree
Terminal Series No.
Seam shall not be open
and no wire allowed out of
the crimping area
mm
In
mm
1.00 .039 1.80 .071
In
91821
3
3
3
8
After crimping, the conductor profile should measure the following.
Conductor
Wire Size
Insulation
Crimp Height Maximum
Pull Force Minimum
Terminal Series No.
Crimp Height
In.
AWG mm2
mm
mm
1.65
1.65
1.65
In.
N
Lb.
6.7
4.5
2.3
24
26
28
0.20 0.67-0.72 .026-.028
0.12 0.64-0.69 .025-.027
0.08 0.60-0.65 .024-.026
.065
.065
.065
30.0
20.0
10.0
91821
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
PARTS LIST
T2 Terminator 63910-6500
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63910-6570
63444-1005
63445-1010
63446-1810
63445-1820
63443-0003
63443-0012
63443-1403
63443-1002
63910-6570
63444-1005
63445-1010
63446-1810
63445-1820
63443-0003
63443-0012
63443-1403
63443-1002
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
7
8
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Cut-off Die Blade
Rear Plunger Retainer
Other Components (REF 106550)
60707-8
4996-4
11-18-4083
11-24-1067
11-40-4039
63443-0009
63443-0024
63443-0085
63443-0090
63443-1740
63443-2133
63443-2203
63443-2312
63443-6003
63800-8506
Feed Guide
1
2
1
1
1
1
1
1
1
1
1
1
1
9
Cut-Off Plunger Spring
Plunger Striker
Scrape Chute
10
11
12
13
14
15
16
17
18
19
20
21
8302-5
63443-0009
63443-0024
63443-0085
63443-0090
63443-1740
63443-2133
63443-2203
63443-2312
63443-6003
63800-8506
Key
Wire Stop L-Bracket
Wire Stop
21.00mm Height Spacer
Spacer
3.00mm Coarse Spacer
3.60mm Fine Spacer
Rear Cover
Rear Striker
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
24
25
26
27
28
29
30
31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
2**
1**
2**
2**
2**
2**
1**
1**
1**
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 50 Long SHCS
M5 by 10 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
Assembly Drawing
26
(2)
23
(2)
1
20
9
3
11
31
21
27
(2)
15
14
29
5
(2)
30
10
(2)
6
19
12
25
22
25
15
18
16
28
(2)
13
24
8
17
7
4
2
Figure 1
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for Picoflex® Discrete Wire Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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81-462-65-2324
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Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc. No: ATS-639106500
Revision: A
Release Date: 05-06-08
Revision Date: 05-06-08
UNCONTROLLED COPY
Page 6 of 6
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