0639107700 [MOLEX]

Tool And Machinery;
0639107700
型号: 0639107700
厂家: Molex    Molex
描述:

Tool And Machinery

连接器 连接器支架
文件: 总6页 (文件大小:174K)
中文:  中文翻译
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T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
T2 Terminator Tooling  
Specification Sheet  
Order No. 63910-7700  
FEATURES  
It is ideally suited for mid-volume bench operations  
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press  
Quick punch removal with the push of a button for fast and easy tooling change  
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab  
length  
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory  
requirements  
SCOPE  
Products: 2.00mm (.079") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal, 22-26 AWG.  
Terminal  
Series No.  
Wire Size  
AWG mm²  
Insulation Diameter  
mm In.  
Strip Length  
mm In.  
Terminal Order No.  
502438  
502438-0000  
22-26 0.34-0.13 0.90-1.50 .035-.059 1.90-2.30 .075-.091  
DEFINITION OF TERMS  
BEND UP  
ROLLING  
SEAM  
BELL  
MOUTH  
CONDUCTOR  
CRIMP  
BRUSH  
INSULATION  
CRIMP  
TWISTING  
STRIP  
LENGTH  
BEND  
DOWN  
CUT-OFF  
TAB  
CRIMP HEIGHT  
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the  
scope.  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision: B Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 1 of 6  
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
CRIMP SPECIFICATION  
Bell mouth  
Mm In.  
0.10-0.45 .004-.018  
Cut-off Tab Maximum  
Conductor Brush  
mm In.  
0.10-0.80 .004-.031  
Terminal Series No.  
mm  
0.20  
In.  
.008  
502438  
Punch Width mm (Ref)  
Conductor Insulation  
mm In mm In  
Seam  
Bend up Bend down Twist Roll  
Terminal Series No.  
Degree  
Degree  
Seam shall not be open  
and no wire allowed out  
of the crimping area  
502438  
3
3
3
8
1.20 .047 1.50 .059  
After crimping, the conductor profile should measure the following.  
Conductor Crimp  
Wire Size  
Insulation Crimp  
Height (Ref)  
Pull Force Minimum  
Terminal Series No.  
Height  
AWG mm2  
mm  
In.  
mm  
1.75  
1.70  
1.65  
In.  
N
Lb.  
8.81  
6.61  
4.41  
22  
24  
26  
0.34 0.83-0.88 .033-.035  
0.20 0.75-0.80 .029-.031  
0.12 0.70-0.75 .028-.030  
.069  
.067  
.065  
39.2  
29.4  
19.6  
502438  
Pull Force should be measured with no influence from the insulation crimp.  
The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision: B Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 2 of 6  
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
PARTS LIST  
T2 Terminator 63910-7700  
Item Order No Engineering No.  
Description  
Quantity  
Perishable Tooling  
63910-7770  
63444-1210  
63445-1213  
63446-1506  
63445-1574  
63443-0002  
63443-0012  
63910-7770  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
63444-1210  
63445-1213  
63446-1506  
63445-1574  
63443-0002  
63443-0012  
1
2
3
4
5
6
Insulation Punch  
Insulation Anvil  
Front Cut-Off Plunger  
Front Plunger Retainer  
Other Components (REF 107750)  
60707-8  
7
11-18-4083  
63443-0009  
63443-0025  
63443-0085  
63443-0090  
63443-1716  
63443-2216  
63443-2319  
63443-2802  
63443-2905  
63443-6003  
63443-7201  
63600-0021  
63600-2972  
63700-0539  
Feed Guide  
Front Scrap Chute  
Key  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
8
63443-0009  
63443-0025  
63443-0085  
63443-0090  
63443-1716  
63443-2216  
63443-2319  
63443-2802  
63443-2905  
63443-6003  
63443-7201  
63600-0021  
63600-2972  
63700-0539  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
Wire Stop L-Bracket  
Wire Stop  
18.60mm Height Spacer  
17.00mm Coarse Spacer  
3.95mm Fine Spacer  
Front Plunger Striker  
Wire Hold Down Plunger  
Rear Cover  
Spring Cover  
Wire Hold Down Spring  
Collar  
Cut-Off Plunger Spring  
Frame  
22  
63800-8500  
63800-8500  
T2 Terminator  
1
Hardware  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
M3 by 6 Long SHCS  
M3 by 6 Long FHCS  
M4 by 6 Long SHCS  
M4 by 12 Long BHCS  
M4 by 14 Long SHCS  
M4 by 30 Long SHCS  
2**  
1**  
2**  
2**  
2**  
2**  
2**  
1**  
1**  
1**  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
#10-32 by 3/8”Long Flat Point SSS  
#10-32 Hex Jam Nut  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision: B Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 3 of 6  
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
Assembly Drawing  
1
(2)  
19  
3
26  
(2)  
23  
15  
17  
7
32  
(2)  
27  
10  
(2)  
11  
20  
18  
30  
31  
16  
5
2
22  
28  
(2)  
4
25  
11  
21  
13  
14  
6
12  
Figure 1  
9
(2)  
24  
29  
8
25  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision: B Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 4 of 6  
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
NOTES  
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.  
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.  
2. Select T2 Feed finger assembly from Terminator box.  
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.  
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever  
and to the left of the feed arm spring.  
5. Release the feed arm spring.  
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).  
TM40 PRESS AND  
TM42 PRESS  
BASE UNIT AND ADAPTER  
11-40-0123  
FEED FINGER ROD  
11-40-5307  
FEED FINGER ROD  
COTTER PIN  
1/8” X .0295 DIA. WIRE  
COTTER PIN  
1/8” X .0295 DIA. WIRE  
11-40-5255  
FEED FINGER  
11-40-5255  
FEED FINGER  
11-40-0125  
FEED ARM SPRING  
11-40-0125  
FEED ARM SPRING  
FEED FINGER ASSEMBLY  
FOR PRESS TM42  
FEED FINGER ASSEMBLY  
FOR PRESS TM40  
Figure 2  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 5 of 6  
Revision: B  
T2 Terminator for 2.00mm (.079") Pitch CLIK-Mate™ Crimp Terminal  
NOTES  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are  
tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.  
5. Wear safety glasses at all times.  
6. For recommended maintenance refer to the TM40, TM42 Manual.  
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in  
place. Reference the TM42 press manufacturer’s instruction manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and  
tooling.  
Americas Headquarters  
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan  
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters  
Jurong, Singapore  
65-6-268-6868  
fesinfo@molex.com  
Munich, Germany  
49-89-413092-0  
eurinfo@molex.com  
2222 Wellington Ct.  
Lisle, IL 60532 U.S.A.  
630-969-4550  
1-800-78MOLEX  
amerinfo@molex.com  
81-462-65-2324  
feninfo@molex.com  
Fax: 630-969-1352  
Visit our Web site at http://www.molex.com  
Doc No: ATS-639107700 Release Date: 03-29-08  
Revision: B Revision Date: 06-18-08  
UNCONTROLLED COPY  
Page 6 of 6  

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