MC33099DW [FREESCALE]

Adaptive Alternator Voltage Regulator; 自适应交流发电机电压调节器
MC33099DW
型号: MC33099DW
厂家: Freescale    Freescale
描述:

Adaptive Alternator Voltage Regulator
自适应交流发电机电压调节器

调节器 电机
文件: 总18页 (文件大小:682K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Document Number: MC33099  
Rev. 6.0, 1/2007  
Freescale Semiconductor  
Technical Data  
Adaptive Alternator Voltage  
Regulator  
33099  
The 33099 is designed to regulate the output voltage in diode-  
rectified alternator charging systems common to automotive  
applications. The 33099 provides either an analog or digital fixed  
frequency duty cycle (ON/OFF ratio) control of an alternator’s field  
current. Load Response Control (LRC) of the alternator field current  
is accomplished by selecting the duty cycle for prevailing engine  
conditions to eliminate engine speed hunting and vibrations caused  
by abrupt torque loading of the engine owing to sudden electrical  
loads being applied to the system at low engine RPM. Four LRC rates  
are selectable by connecting pins 7 and 8 to ground.  
VOLTAGE REGULATOR  
The 33099 uses a feedback voltage to establish an alternator field  
current that is in harmony with system load currents. The output  
voltage is monitored by an internal voltage divider scheme and  
compared to an internal voltage ramp referenced to a bandgap  
voltage. This approach provides precision output voltage control over  
a wide range of temperature, electrical loads, and engine RPM.  
DW SUFFIX  
EG SUFFIX (PB-FREE)  
98ASB42567B  
16-PIN SOICW  
ORDERING INFORMATION  
Temperature  
Features  
• External High-Side MOSFET Control of a Ground-Referenced  
Field Winding  
Device  
Package  
Range (T )  
A
• LRC Active During Initial Start  
MC33099DW/R2  
MC33099CDW/R2  
MCZ33099EG/R2  
MCZ33099CEG/R2  
• V at ±0.1 V @ 25°C  
16 SOICW  
set  
• <0.1 V Variation Over Engine Speeds of 2,000 to 10,000 RPM  
• <0.2 V Variation Over 10% to 95% of Maximum Field Current  
• Controlled MOSFET and Field Flyback Diode Recovery  
Characteristics for Minimum RFI  
-40°C to 125°C  
16 SOICW  
(Pb-FREE)  
• Trimmed Devices Available at 14.6 V and 14.8 V (typical) V  
set  
• Pb-Free Packaging Designated by Suffix Code EG  
33099  
PHASE  
FIELD  
GATE  
WINDING  
SOURCE  
PHASE FILTER  
IGN  
IGNITION  
SWITCH  
LAMP DRAIN  
BAT  
REMOTE  
LRC1  
LRC2  
AGND  
GND  
CHASSIS  
Figure 1. 33099 Simplified Application Diagram  
© Freescale Semiconductor, Inc., 2007. All rights reserved.  
Vbat  
BATT  
REMOTE  
V
rem  
MC33099  
Charge  
Pump  
CB1  
V
rs  
Regulator  
V
Internal  
DD  
V
reg  
Regulator  
and Bias  
Current  
FB  
0.6 V  
LB  
RF  
V
Bandgap  
g
V
V
o
fb  
C
V
Reference  
rs  
l
Low  
Pass  
V
l
DD  
Loca
Local  
pu  
Cf  
V
(OTC)  
1.25 V  
ref  
(2.0 V)  
(5.0 V)  
A
N
D
4
V
S3  
ls  
GATE  
Field  
Sens
S1  
UV  
R4  
R5  
C
R1  
uv  
CB2  
Min Duty  
Cycle  
1.25 V  
R2  
R3  
Gate  
Polling  
Batt  
Z1  
LD  
l
pd  
PHASE  
V
Tssc  
Over  
OR1  
Css  
S2  
Voltage  
SOURCE  
Detect  
V
OV  
hvl  
Ign  
Delay  
C
ph  
C
IGN  
dc  
PHASE  
FILTER  
F1  
F2  
V
DAC  
dac  
A
N
D
1
1.25V  
C
Batt  
ign  
V
CF  
Tigm  
V
Tdsc  
1.25 V  
I
ign  
Ignition  
Cds  
Drain  
Polling  
To  
Logic  
LAMP  
DRAIN  
P16  
Digital  
Duty Cycle  
Generator  
Z2  
Lamp  
Driver  
Circuit  
A
500  
N
D
2
4MSB  
4 LSB  
Osc  
A
N
D
3
OR2  
LAMP  
GATE  
8-Bit Counter  
MUX  
P 256  
U/D  
Counter  
Lamp  
Polling  
Thermal  
Limit  
Dtl  
u/d  
Up/Down  
Control  
Switch  
A/D  
u/d  
Comparator  
& Tracking  
Current  
Limit  
Np  
Battery  
Rs  
Stator  
LCR TEST  
LCR1  
LRC2  
AGND  
GND  
Alternate S tator  
Configuration  
Ground  
Boundry for IC  
REMOTE  
PHASE  
Figure 2. 33099 Simplified Internal Block Diagram  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
2
PIN CONNECTIONS  
PIN CONNECTIONS  
1
2
3
4
5
6
7
8
GATE  
BAT  
16  
15  
14  
13  
12  
11  
10  
9
SOURCE  
PHASE  
NC  
GND  
LAMP DRAIN  
LAMP GATE  
IGNITION  
LRC2  
PHASE FILTER  
LRC TEST  
NC  
REMOTE  
AGND  
LRC1  
Figure 3. 33099 Pin Connections  
Table 1. PIN Function Description  
Pin Number Pin Name  
Formal Name  
Definition  
Controls the GATE of the MOSFET to control the alternator field current.  
Primary power connection to the system battery.  
Source lamp current and digital ground.  
1
2
3
4
GATE  
BAT  
GATE DRIVE  
BATTERY  
GND  
GROUND  
Controls the Fault Lamp current.  
LAMP  
LAMP DRAIN  
DRAIN  
Controls the Fault Lamp internal driver as an override function.  
5
6
LAMP  
GATE  
LAMP GATE  
IGNITION  
Controls the ON or OFF function of the regulator.  
Inputs for selecting the LRC rate.  
IGN  
7
8
LRC2  
LRC1  
LOAD RESPONSE  
CONTROL 2  
LOAD RESPONSE  
CONTROL 1  
Ground connection for analog circuitry.  
9
10  
AGND  
REMOTE  
NC  
ANALOG GROUND  
REMOTE  
Provides for external Kelvin connection to system battery.  
No internal connection to this pin.  
11, 14  
12  
NO CONNECT  
Provides acceleration of LRC rate for testing.  
LRC TEST  
LOAD RESPONSE  
CONTROL TEST  
Provides access to Phase Resistive Divider for External Phase Filter capacitance.  
Input for phase voltage.  
13  
PHASE  
FILTER  
PHASE FILTER  
15  
16  
PHASE  
PHASE SENSE INPUT  
SOURCE  
Coupled to source of MOSFET to provide a GATE voltage reference and to monitor  
for source shorts to ground.  
SOURCE  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
3
ELECTRICAL CHARACTERISTICS  
MAXIMUM RATINGS  
ELECTRICAL CHARACTERISTICS  
MAXIMUM RATINGS  
Table 2. Maximum Ratings  
All voltages are with respect to ground unless otherwise noted. Exceeding these ratings may cause a malfunction or  
permanent damage to the device.  
Rating  
Symbol  
Value  
Unit  
ELECTRICAL RATINGS  
Power Supply Voltage  
V
24  
40  
V
BAT  
Load Dump Transient Voltage (1)  
Negative Voltage (2)  
+V  
-V  
MAX  
MIN  
-2.5  
ESD Voltage  
V
V
V
Human Body Model (3)  
Machine Model (3) (4)  
ESD1  
ESD2  
±2000  
±200  
THERMAL RATINGS  
Operating Junction Temperature  
Operating Ambient Temperature Range  
Storage Temperature Range  
T
150  
°C  
°C  
°C  
J
T
-40 to 125  
-45 to 150  
A
T
STG  
Power Dissipation and Thermal Characteristics  
Maximum Power Dissipation @ TA = 125°C  
Thermal Resistance, Junction-to-Ambient  
PD  
640  
85  
mW  
°C/W  
°C  
RΘJA  
Peak Package Reflow Temperature During Reflow (5)  
,
TPPRT  
Note 6  
(6)  
Notes  
1. 125 ns wide square wave pulse.  
2. Maximum time = 2 minutes.  
3. ESD1 testing is performed in accordance with the Human Body Model (C  
=100 pF, R  
=1500 ). ESD2 testing is performed in  
ZAP  
ZAP  
accordance with the Machine Model (C  
=200 pF, R  
=0 ).  
ZAP  
ZAP  
4. ESD2 voltage capability of PHASE FILTER pin is greater than 150 V. All other device pins are as indicated.  
5. Pin soldering temperature limit is for 10 seconds maximum duration. Not designed for immersion soldering. Exceeding these limits may  
cause malfunction or permanent damage to the device.  
6. Freescale’s Package Reflow capability meets Pb-free requirements for JEDEC standard J-STD-020C. For Peak Package Reflow  
Temperature and Moisture Sensitivity Levels (MSL),  
Go to www.freescale.com, search by part number [e.g. remove prefixes/suffixes and enter the core ID to view all orderable parts. (i.e.  
MC33xxxD enter 33xxx), and review parametrics.  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
4
ELECTRICAL CHARACTERISTICS  
STATIC ELECTRICAL CHARACTERISTICS  
STATIC ELECTRICAL CHARACTERISTICS  
Table 3. Static Electrical Characteristics  
Characteristics noted under conditions 7.0 V VSUP 18 V, -40°C TA 125°C, GND = 0 V unless otherwise noted. Typical  
values noted reflect the approximate parameter means at TA = 25°C under nominal conditions unless otherwise noted.  
Characteristic  
Regulation Voltage @ 50% Duty Cycle  
Symbol  
Min  
Typ  
Max  
Unit  
V
V
SET  
V
V
= V or V  
< V  
< V  
MC33099  
14.55  
14.3  
14.8  
14.6  
15.05  
14.85  
rem  
rem  
set  
rem  
rem  
Trem  
Trem  
= V or V  
MC33099C  
set  
Regulation Voltage Range  
10% < DC < 95%  
DVSET  
mV  
210  
300  
Regulation Voltage Temperature Coefficient (TC)  
= V or V < V  
TC(V  
)
mV/°C  
SET  
V
-13  
0.9  
-11  
-9  
rem  
bat  
rem  
Trem  
Power Up/Down IGN Threshold Voltage  
Operating Drain Current (Ignition ON)  
V
1.25  
1.6  
V
TIGN  
mA  
V
V
> V  
> V  
, V  
= V = V , TA = 25°C  
I
I
6.5  
6.5  
8.0  
8.4  
ign  
ign  
Tign rem ph set  
Q1(ON)  
Q2(ON)  
, V  
= V = V , -40°C TA 125°C  
ph set  
Tign rem  
Standby Drain Current (Ignition OFF)  
mA  
V
V
< V  
< V  
, V = 0 V, V  
= V = 12.6 V, TA = 25°C  
bat  
I
0.6  
1.0  
1.5  
3.4  
ign  
ign  
Tign ph  
rem  
rem  
Q1(OFF)  
Q2(OFF)  
, V = 0 V, V  
= V = 12.6 V, -40°C TA 125°C  
I
Tign ph  
bat  
Remote Loss Voltage Threshold  
V
4.2  
4.5  
4.0  
4.8  
V
V
V
TREM  
Phase Detection Threshold Voltage  
Undervoltage Threshold Voltage  
V
3.75  
4.25  
TPH  
TUV  
V
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
10.9  
11.35  
10.95  
11.6  
set  
set  
MC33099C  
10.35  
11.55  
Overvoltage Threshold Voltage  
V
V
TOV  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
16.15  
15.8  
16.65  
16.4  
17.15  
17.0  
set  
set  
MC33099C  
Overvoltage Threshold Voltage TC  
Load Dump Threshold Voltage  
TC(V  
)
-12.4  
mV/°C  
V
TOV  
V
TLD  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
18.9  
19.25  
19.15  
19.8  
set  
set  
MC33099C  
18.45  
19.85  
Load Dump Threshold Voltage TC  
Secondary Regulation  
TC(V  
)
-14.3  
mV/°C  
V
TLD  
V
SET2  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
18.0  
18.5  
18.8  
set  
set  
MC33099C  
17.65  
18.15  
18.75  
Secondary Regulation TC  
Secondary Load Dump Threshold Voltage  
TC(V  
)
-13.4  
mV/°C  
V
SET2  
V
TLD2  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
23.5  
23.5  
24  
25  
set  
set  
MC33099C  
23.85  
24.65  
Secondary Load Dump Threshold Voltage TC  
TC(V  
)
-17.9  
mV/°C  
TLD2  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
5
ELECTRICAL CHARACTERISTICS  
STATIC ELECTRICAL CHARACTERISTICS  
Table 3. Static Electrical Characteristics (continued)  
Characteristics noted under conditions 7.0 V VSUP 18 V, -40°C TA 125°C, GND = 0 V unless otherwise noted. Typical  
values noted reflect the approximate parameter means at TA = 25°C under nominal conditions unless otherwise noted.  
Characteristic  
Lamp Drain Short Circuit Threshold Voltage (7)  
Lamp Drain Short Circuit Current  
Symbol  
Min  
Typ  
Max  
Unit  
V
1.8  
2.0  
2.25  
2.5  
2.85  
3.0  
V
Amps  
V
TDSC  
I
DSC  
Lamp Drain ON Voltage  
V
D(SAT)  
I
= 0.4 A  
0.3  
2.5  
lamp  
Lamp Drain-to-GATE Clamping Voltage  
Lamp GATE Override Resistance  
V
48.48  
4.6  
55  
V
kΩ  
°C  
µA  
µA  
V
DG  
R
LG  
LIM  
PU  
PD  
Lamp Driver Thermal Shutdown Temperature Limit (7)  
GATE Drive Source Current  
T
185  
300  
480  
12  
I
I
240  
400  
10  
340  
560  
15  
GATE Drive Sink Current  
GATE Drive GATE-to-Source Clamping Voltage  
Minimum Charge Pump GATE Drive Voltage  
V
GS  
V
V
G(MIN)  
V
= V  
= V  
source set  
21.5  
1.85  
23.4  
2.3  
bat  
Source Short Circuit Threshold Voltage  
Remote Input Resistance  
V
2.75  
V
TSSC  
R
kΩ  
REM  
V
= V  
set  
68  
60  
73  
45  
rem  
Phase Input Resistance  
= V  
R
kΩ  
µA  
µA  
PH  
V
ph  
set  
IGN Input Pull-Down Current  
= 1.25 V  
I
IGN  
V
40  
35  
90  
55  
ign  
LRC Input Current  
= 0 V  
I
LRC  
V
lrc  
Notes  
7. Not 100% tested.  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
6
ELECTRICAL CHARACTERISTICS  
DYNAMIC ELECTRICAL CHARACTERISTICS  
DYNAMIC ELECTRICAL CHARACTERISTICS  
Table 4. Dynamic Electrical Characteristics  
Characteristics noted under conditions 7.0 V VSUP 18 V, -40°C TA 125°C, GND = 0 V unless otherwise noted.  
Typical values noted reflect the approximate parameter means at TA = 25°C under nominal conditions unless otherwise noted.  
Characteristic  
Duty Cycle Regulation Output Frequency  
/256  
Symbol  
Min  
Typ  
Max  
Unit  
FDC  
Hz  
f
300  
375  
440  
OSC  
Phase Rotation Detection Frequency  
Low/High RPM Transition Phase Frequency  
GATE Duty Cycle at Startup and WOT  
F1  
44.28  
267.5  
49  
53.8  
325  
Hz  
Hz  
%
F
2
296  
DC  
START  
f
> f2  
30  
29  
31.25  
31.25  
3.1  
34.5  
33.5  
3.3  
ph  
Minimum GATE LRC Duty Cycle  
< f2  
DC  
%
%
(LRC)MIN  
f
ph  
Minimum GATE Duty Cycle  
> V  
DC  
MIN  
V
2.1  
bat  
reg(max)  
LRC Increasing GATE Duty Cycle Rate  
%/s  
Low RPM Mode (f < f2)  
ph  
LRC1 at GND, LRC2 at GND  
LRC1 Open, LRC2 at GND  
LRC1 at GND, LRC2 Open  
LRC1 Open, LRC2 Open  
R
9.31  
12.45  
18.71  
37.42  
616  
LRC1  
LRC2  
LRC3  
LRC4  
R
R
R
High RPM Mode (f > f2)  
ph  
R
LRC(MAX)  
Ignition Turn OFF Delay (Lamp ON)  
Lamp Short Circuit ON Polling Frequency  
Lamp Short Circuit ON Duty Cycle  
Lamp OFF Polling Frequency  
T
10.2  
98.6  
1.56  
98.6  
1.56  
98.6  
1.56  
ms  
Hz  
%
ID(OFF)  
F
LSC  
DC  
L
F
Hz  
%
L(OFF)  
Lamp Polling OFF Duty Cycle  
DC  
L(OFF)  
Field Short Circuit ON Polling Frequency  
Field Short Circuit Polling ON Duty Cycle  
F
Hz  
%
FSC  
DC  
F
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
7
FUNCTIONAL DESCRIPTION  
INTRODUCTION  
FUNCTIONAL DESCRIPTION  
INTRODUCTION  
The 33099 is specifically designed for regulation of an  
automotive system voltage using diode-rectified alternator  
charging systems commonly found in automotive  
applications. The 33099 provides either an analog or digital  
duty cycle control of an ON/OFF ratio of an alternator field  
current at a fixed frequency. This provides for a Load  
Response Control (LRC) of the alternator field current at low  
engine RPM to eliminate engine speed hunting and vibration  
owing to abrupt torque loading of the engine when a sudden  
electrical load is applied to the system. Four LRC rates are  
selectable using a combination of pins 7 and 8 being  
connected to ground.  
The 33099 provides a regulated voltage feedback system  
to activate the alternator field current in response to system  
load current. The output voltage is monitored by an internal  
voltage divider scheme and compared to an internal voltage  
ramp referenced to a bandgap voltage. The 33099 regulates  
the system voltage to 14.8 V for the DW suffix and to 14.6 V  
for the CDW suffix by generating a pulse width modulation  
(PWM) voltage waveform at the GATE of an external  
MOSFET to provide an average alternator field coil current as  
a function of the internal voltage comparison.  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
8
TYPICAL APPLICATIONS  
INTRODUCTION  
TYPICAL APPLICATIONS  
INTRODUCTION  
The 33099 is an alternator voltage regulator designed with  
internal level shifting resistors to control the voltage in a 12 V  
automotive system that uses a three-phase alternator with a  
rotating field winding. The system shown in Figure 4 includes  
an alternator with its associated field coil, stator coils and  
rectifiers, an automotive battery, a fault indicator lamp, an  
ignition switch, a field flyback diode, and the 33099.  
REMOTE  
BATT  
V
rem  
Charge  
Pump  
Regulator  
CB1  
V
rs  
Internal  
V
V
reg  
and Bias  
Current  
DD  
Regulator  
FB  
Bandgap  
Reference  
Regulator  
0.6 V  
LB  
RF  
Regulator  
V
g
V
C
fb  
Vl  
rs  
V
o
Local  
Low  
Pass  
l
pu  
V
Cf  
DD  
V
ref  
(OTC)  
(5.0 V)  
(2.0 V)  
A
N
D
4
Vls  
1.25 V  
S3  
Local  
GATE  
Z1  
Sense  
S1  
UV  
R4  
Min Duty  
Cycle  
Generator  
R1  
C
CB2  
uv  
1.25 V  
R5  
Gate  
Polling  
Circuit  
R2  
R3  
Battery  
LD  
l
pd  
V
Tssc  
Over  
OR1  
PHASE  
Css  
S2  
Voltage  
Detector  
V
hvl  
Ign  
OV  
SOURCE  
IGN  
Delay  
Circuit  
C
ph  
PHASE  
FILTER  
C
dc  
F1  
F2  
DAC  
A
N
D
1
1.25V  
Tigm  
C
V
Battery  
ign  
dac  
V
V
Tdsc  
1.25 V  
I
ign  
Drain  
Polling  
Circuit  
C
ds  
To  
Logic  
1
2
LAMP  
DRAIN  
P16  
Digital  
Duty Cycle  
Generator  
101 kHz  
Osc  
Z2  
Lamp  
Driver  
Circuit  
A
N
D
2
4 MSB  
4 LSB  
A
10  
11  
OR2  
N
D
3
LAMP  
GATE  
8-Bit Counter  
P256  
MUX  
U/D  
Counter  
Thermal  
Limit  
Detector  
Lamp  
Polling  
Circuit  
Dtl  
u/d  
Up/Down  
Control  
Switch  
A/D Duty Cycle  
Comparator  
& Tracking  
Circuit  
u/d  
Current  
Limit  
Np  
Detector  
Rs  
LCR TEST  
LCR1  
LRC2  
GND  
AGND  
Figure 4. 33099 Simplified Application  
The 12 V system voltage (V  
) is connected to a  
phase rotation detection frequency (f1) and a Low/High RPM  
transition phase frequency (f2), respectively. A PHASE  
FILTER pin is provided for externally providing a filter  
capacitance for filtering phase input noise.  
BAT  
REMOTE input by a remote wire, which provides the IC  
regulator with an external Kelvin connection directly to the  
battery to provide REMOTE voltage, Vrem. The system  
voltage at the BAT pin is also sensed by an internal Local IC  
connection as Local voltage Vl. The Local connection is  
provided in the event the remote wire or remote connection  
becomes faulty such as being resistive, an open, or shorted  
to ground.  
The regulated DC system set voltage (Vset) is achieved by  
employing feedback to compare a ratioed value of Vset to an  
internal IC bandgap voltage reference having a negative  
temperature coefficient (TC). The GATE drive of an external  
N-channel MOSFET is regulated by the IC to control the field  
current in the alternator field coil as an alternating ON or OFF  
state dependent on load current conditions affecting voltage  
Vset. The external MOSFET receives GATE-to-source  
voltage drive from between the GATE and SOURCE output  
pins of the IC. The GATE-to-source voltage is a Pulse Width  
33099  
The PHASE input is normally connected to a tap on one  
corner of the alternator's stator winding, which provides an  
AC phase voltage (Vph) for the IC to determine the rotational  
frequency (fph) of the alternator rotor. Two frequency  
comparators (F1 and F2) monitor voltage Vph to determine a  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
9
TYPICAL APPLICATIONS  
Modulated (PWM) waveform having a variable ON/OFF duty  
cycle ratio that is determined by an analog or a digital duty  
cycle control circuitry that responds to variations in the  
system voltage due to variations in system load current. The  
PWM waveform has a duty cycle regulation output frequency  
of about 395 Hz (fdc) defined by an 8-bit division of an internal  
101 kHz oscillator clock frequency (fosc). The GATE voltage  
at the GATE pin is due to a charge pump GATE voltage (Vg)  
generated by voltage multiplication using an internal charge  
pump voltage regulator. The high GATE-to-source voltage  
applied to the external MOSFET during the ON cycle of the  
PWM waveform minimizes a low drain-to-source ON  
resistance (RDS(ON)) and associated drain-to-source voltage  
Vd(SAT) to maximize the field current while minimizing the  
associated power dissipation in the MOSFET.  
overvoltage Lamp fault indication, and is regulated at a  
secondary value of about 18.5 V.  
During a system load dump condition, load dump  
protection circuitry prevents GATE-to-source drive to the  
external MOSFET and to the internal lamp drive MOSFET.  
This ensures that neither the field current nor the lamp  
current is activated during load dump conditions. A drain-to-  
GATE voltage clamp is also provided for the internal lamp  
driver for further protection of this driver during load dump.  
An ignition pin (IGN) is provided to activate the regulator  
from the standby mode into a normal operating mode when  
the ignition switch is ON and an ignition voltage (V ) is  
ign  
greater than a power up/down ignition threshold voltage  
(V  
). When the ignition switch is OFF, voltage V is less  
Tign  
ign  
than voltage V  
, and the regulator is switched into a low  
Tign  
A unique feature of the 33099 is the combinational use of  
analog and digital duty cycle controllers to provide a Load  
Response Control (LRC) duty cycle function when rotor  
frequency fph is less than frequency f2. A classic analog duty  
cycle function is provided at the GATE output when  
current standby mode, when frequency f < f . The IGN pin  
ph  
1
can either be coupled to the low side of the ignition switch or  
to the low side of the lamp. When the IGN pin is connected to  
the low side of the lamp, the lamp must be shunted by a  
resistor to ensure that ignition ON is sensed, even with an  
OPEN lamp fault condition. When the lamp in ON, lamp  
current is polled OFF periodically at an ignition polling  
frequency in order for the IGN pin to periodically sense that  
the ignition voltage is high even though the lamp is ON. An  
frequency fph is greater than frequency f2. During the LRC  
mode when f1 < fph < f2, a sudden decrease in the system  
voltage due to a sudden increase in system load current will  
cause the analog duty cycle to rapidly increase to as great as  
100%. However, the LRC circuitry causes the digital duty  
cycle to increase to 100% at a controlled predetermined LRC  
rate and overrides the analog duty cycle. Thus the alternator  
response time is decreased in the LRC mode and prevents  
the alternator from placing a sudden high torque load on the  
automobile engine during this slow RPM mode. This can  
occur when a high current accessory is switched on to the 12  
V system, producing a sudden drop in system voltage. When  
frequency fph is greater than frequency f2, the slow LRC  
response is not in effect and the analog duty cycle controller  
controls the PWM voltage waveform applied to the external  
MOSFET to regulate the system voltage. By selectively  
coupling the LRC1 and LRC2 pins to ground or leaving them  
ignition input pull-down current (I ) is provided to pull  
ign  
voltage V to ground when the IGN pin is OPEN or  
ign  
terminated on a high resistance.  
Two ground pins are provided by the 33099 to separate  
sensitive analog circuit ground (AGND) from noisy digital and  
high-current ground (GND).  
ALTERNATOR REGULATOR BIASING AND  
POWER UP/DOWN  
The biasing of the regulator is derived from the BAT pin  
voltage V . In the normal operating mode when the ignition  
bat  
switch is ON and voltage V is greater than V  
(about  
ign  
Tign  
1.25 V), a 5.0 V VDD voltage regulator biases the IC logic and  
provides bias to a bandgap shunt voltage regulator. The  
open, the user can program four different LRC rates (R  
-
lrc1  
R
) from 9.37%/sec to 37.4%/sec. During an initial ignition  
lrc4  
bandgap regulator maintains a reference voltage (V ) of  
ON and engine start-up, the LRC rate is also in effect to  
ref  
approximately 2.0 V with an internal negative temperature  
coefficient (-TC) as well as a 1.25 V Zero Temperature  
Coefficient (OTC) reference voltage. Additional bias currents  
and reference voltages, including a charge pump GATE  
voltage V , are also generated from voltage V . The  
minimize alternator torque loading on the engine during start,  
even when a Wide Open Throttle (WOT) condition (fph > f2)  
occurs.  
An internal N-Channel MOSFET is provided on the IC to  
directly drive lamp current as a fault indicator. The fault lamp  
is connected between the low side of the ignition switch and  
the LAMP DRAIN pin of the IC. A fault is indicated during an  
undervoltage battery condition when frequency fph is greater  
than frequency f2, during an overvoltage battery condition,  
and when frequency fph is less than frequency f1. Frequency  
g
bat  
typically ignition ON drain current (I  
) is about 6.5 mA at  
Q1(on)  
25°C. When the ignition switch is OFF and voltage V is  
ign  
less than V  
, the regulator is in a low current standby  
Tign  
mode, having a standby drain current of about 0.7 mA  
(I ) at 25°C. During the sleep mode, some internal  
Q1(off)  
voltage regulators and bias currents are either terminated or  
minimized. However, the VDD regulator and the bandgap  
voltage regulator continue to maintain voltages VDD for the  
fph < f1 when an insufficient alternator output voltage results  
or a slow or non-rotating rotor occurs due to a slipping or  
broken belt. An external LAMP GATE pin is also provided for  
the internal lamp driver to allow the user to override the  
internal IC fault logic and externally drive the internal lamp  
drive MOSFET.  
logic, the 2.0 V V , and the 1.25 V reference voltage. In  
ref  
addition, all logic is reset in the standby mode.  
After switching the ignition switch to the ON position,  
voltage V will exceed voltage V  
, causing comparator  
ign  
Tign  
When a loose wire or battery pin corrosion causes the  
Remote voltage to decrease but is not a Remote Open  
condition, the system voltage will increase, causing an  
C
to switch states, providing an ignition-ON signal to the  
ign  
Ignition Delay circuit. After an Ignition start Delay Time of  
500 ms, the Ignition Delay circuit activates additional current  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
10  
TYPICAL APPLICATIONS  
for the VDD regulator and activates all other voltage  
regulators and bias currents. After engine start, the LRC  
mode is activated, independent of the phase frequency or  
independent of a Wide Open Throttle condition. When the  
the combiner CB2 is normally 0.8 V (or 1.6 V typically),  
ls  
while voltage V on the input of CB1 is typically 2.0 V.  
rs  
Because voltage V reflects the highest voltage at the input  
o
of either combiner, voltage V will be voltage V in Remote  
o
rs  
battery system voltage increases to V , the regulator  
operation with Remote connected to V . For this case,  
set  
bat  
resumes the normal operational mode. After switching the  
voltage V is filtered by a 300 Hz low-pass filter and  
rs  
ignition switch to the OFF position, voltage V decreases  
translated to the FB buffer output. Voltage V at the FB buffer  
ign  
rs  
below voltage V  
, causing the comparator C to provide  
output is then compared to a digital-to-analog converter  
Tign  
ign  
an ignition-OFF signal to the Ignition Delay Circuit. After  
output voltage ramp (V ) for duty cycle regulation.  
dac  
phase frequency f < f due to ignition turn OFF, supply  
currents and voltages are reduced in the regulator to provide  
the standby drain current drain. However, voltage VDD for  
logic and voltage V for reference voltages remain active to  
ref  
ph  
1
During a Remote fault condition when the remote sense  
line is OPEN or grounded, voltage V at the Remote Sense  
rs  
input will be zero, causing comparator C to activate  
rs  
switches S1 and S2 to a CLOSED position. As a result,  
be able to sense an ignition input voltage.  
voltage V is coupled through buffer LB directly to the input  
ls  
In some applications, the ignition input is connected to the  
low side of the fault lamp as shown in Figure 4, page 9. When  
the lamp driver circuitry is generating a lamp ON signal, a  
lamp polling signal causes the Lamp Drain output to be  
of combiner CB2. Because the voltage V on the input of  
ls  
combiner CB2 is greater than voltage V (= 0 V) on the input  
rs  
of combiner CB1, voltage V is coupled to the output of the  
ls  
combiners as voltage V . Thus in this fault case, voltage V  
o
ls  
periodically GATED OFF. As a result, voltage V > V  
is filtered and translated to the FB buffer output for being  
ign  
Tign  
during the lamp OFF polling period, causing comparator C  
compared to voltage ramp V  
for regulation.  
ign  
dac  
to periodically provides an ignition-ON signal to the Ignition  
Delay Circuit. During the Lamp On condition, the Ignition  
Delay Circuit provides a minimum ignition turn-off delay  
During a remote fault condition in which the resistance of  
the Remote sense wire increases due to the corrosion or a  
loose connection, a finite external remote fault resistance  
(t  
) such that all currents and regulator voltages remain  
id(off)  
occurs causing voltage V  
to decrease, but voltage V  
rem rem  
ON between the Lamp Off polling pulses.  
remains greater than voltage V  
. As a result, switches S1  
Trem  
and S2 remain in an OPEN condition, while the system  
BATTERY AND ALTERNATOR OUTPUT VOLTAGE  
SENSING  
voltage will increase due to the effective increase in the  
Remote resistor divider ratio. As a result, voltage V increases  
l
until the voltage at the input of combiner CB2 is  
The system battery voltage is directly sensed by the  
REMOTE input using a remote wire as a Kelvin connection.  
approximately 2.0 V, or V is about 1.2 (2.0 V), or 2.25 V due  
ls  
to the R4/R5 divider ratio. Because the local divider ratio  
The Remote input resistance (R  
) at the REMOTE input is  
rem  
translates voltage V to V  
by about factor 7.4, the final  
ls  
bat  
typically 68 k. The voltage at the Remote Sense input (V )  
rs  
regulated output voltage for this condition is 7.4 (2.25), or  
18.5 V. This is the secondary regulation voltage (V ).  
is a ratioed value of the Remote voltage (V  
). The intended  
rem  
set2  
ratio of V  
/V is about 7.45. The BAT pin voltage (V ) is  
rem rs  
bat  
When the system voltage increases to the Overvoltage  
also sensed as an internal Local voltage (V ). A Local Sense  
l
Threshold (V ), a fault indication occurs by the lamp. Thus  
Tov  
voltage (V ) is a ratioed value of voltage V , where the  
ls  
l
this particular Remote fault condition produces a fault  
indication, but regulates to prevent an extreme system  
overvoltage condition. When the Remote fault resistance  
intended ratio of V /V is also 7.45. The Local internal  
l
ls  
connection is provided for fault protection against the remote  
wire being grounded or exhibiting a high remote wire  
resistance due to being disconnected or due to a corrosive or  
loose connection. Thus the Local connection ensures that  
alternator regulation of the system voltage continues in well-  
defined states for all possible Remote input fault conditions.  
becomes great enough to cause voltage V  
< V  
, the  
rem  
Trem  
regulated system voltage returns to the local regulation as  
described for an OPEN or grounded Remote input.  
INTERNAL CLOCK OSCILLATOR AND 8-BIT  
COUNTER  
LOCAL AND REMOTE VOLTAGE PROCESSING  
AND SWITCHING  
An internal clock oscillator is provided having a typical  
oscillation frequency (f ) of 101 kHz. The output of the  
osc  
During Remote operation both the external Remote input  
connection and internal Local connection senses  
oscillator is coupled to an 8-bit counter that provides  
8 counting bits to the logic and the four most significant  
counting bits (MSB) to the LRC circuitry and to a digital-to-  
analog converter (DAC) waveform generator. The output  
approximately the same regulated system voltage of V  
=
set  
14.8 V. For this case, voltages V and V are approximately  
rs  
ls  
2.0 V. Because the remote switching comparator C is  
rs  
MSB frequency (f  
) of the 8-bit divider is about 395 Hz  
msb  
referenced to 0.6 V, both switches S1 and S2 are OPEN and  
(f  
= f  
/256), which determines the PWM frequency at  
msb  
osc  
remain open when voltage V > 0.6 V or when voltage V  
rs  
rem  
the GATE output. An external LRC TEST pin is provided for  
accelerating internal testing of the LRC function and logic.  
Under normal operation, the LRC TEST pin is grounded by  
an internal 10 kresistance to ground. Under accelerated  
test conditions, the LRC TEST voltage is 5.0 V, and a fourth  
is greater than the remote loss threshold voltage (V  
).  
Trem  
Voltage V is coupled to the input of a unity-gain combiner/  
rs  
buffer CB1. Voltage V is buffered and coupled to the output  
ls  
of a unity-gain Local Buffer (LB) and ratioed by the R5/  
(R4+R5) resistor divider to provide an input voltage to a unity-  
gain combiner/buffer CB2. Thus the voltage at the input of  
bit (f  
/16) from the 8-bit divider is used to determine the  
osc  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
11  
TYPICAL APPLICATIONS  
PWM GATE frequency. Thus, the rates are accelerated by a  
factor of 16.  
frequency is (f /256), or 395 Hz. Since voltage V has a  
osc ref  
negative TC, voltage V will also have a regulation voltage  
set  
temperature coefficient (TC  
) of about -11 mV/°C.  
Vreg  
LOW-PASS FILTER, DAC, AND ANALOG DUTY  
CYCLE REGULATOR COMPARATOR  
INPUT PHASE AND FREQUENCY SWITCH  
RESPONSE  
The output voltage V of combiners CB1 and CB2 is  
o
coupled to an input of a 300 Hz low-pass filter (Rf, Cf) to  
The phase voltage V results from the alternator's stator  
ph  
remove high-frequency components of system noise at V  
AC output voltage being applied to the PHASE input pin.  
bat  
and thus associated with voltages V , or V . The output of  
A phase detection threshold voltage (V  
) is approximately  
ls  
rs  
Tph  
the low-pass filter is coupled to a unity-gain buffer FB that  
4.0 V due to the 1.25 V phase reference voltage for the phase  
provides a filter buffer FB output.  
comparator (C ) and the 3.22 voltage ratio associated with  
ph  
the phase input resistor divider. The phase input resistance  
The 4 MSBs of the 8-bit counter causes the DAC to  
generate a 4-bit 395 Hz voltage waveform having  
(R ) is typically 60 k. A PHASE FILTER pin is coupled to  
ph  
the input of Comparator C , providing for an external phase  
16 descending 1.75 mV steps, ramping from V to [V  
-
ph  
ref  
ref  
filter capacitance when filtering of high frequency phase  
noise is desired. A typical value of .003 µF to AGND provides  
for an input phase 3.0 db roll-off frequency of about 10 kHz.  
28 mV], where V is the 2.0 V reference voltage.  
ref  
An analog duty cycle comparator (C ) compares the DAC  
dc  
output voltage waveform to the voltage at the FB output (V ).  
fb  
Comparator C also provides about 480 mV of hysteresis at  
ph  
When voltage V is less then voltage [V - 28 mV],  
fb  
ref  
the PHASE input pin. Comparator C further provides a  
ph  
phase signal binary output voltage having a phase frequency  
comparator C outputs a logic [1], for a 100% duty cycle.  
dc  
When voltage V is greater than V , comparator C  
dc  
fb  
ref  
of f and is applied to digital frequency switches F1 and F2.  
ph  
outputs a logic [0] for a 0% duty cycle. When (V  
-
ref  
Switch F1 outputs a logic [1] when frequency f is less then  
ph  
28 mV) < V < V , comparator C outputs a duty cycle  
fb  
ref  
dc  
phase detection frequency f . Frequency f is equal to  
1
1
defined by the High/Low output voltage ratio for each period  
(about 2.54 ms) of the DAC output voltage waveform.  
frequency f  
/8, or 49.3 Hz for a 101 kHz oscillator  
msb  
frequency. Switch F2 outputs a logic [1] when the frequency  
f
is greater then the low/high transition frequency f .  
ph  
2
BASIC SYSTEM VOLTAGE REGULATION  
Frequency f2 is equal to frequency 3f  
/4, or 296 Hz for a  
msb  
From a system voltage regulation viewpoint, the voltages  
101 kHz oscillator frequency. These frequency switches are  
used to define the Load Response Control region of  
operation, an undervoltage at a high RPM fault condition, and  
a low RPM fault condition due to a broken or loose belt.  
V
and V from the Remote or Local connections,  
rem  
l
respectively, are scaled to the Remote Sense and Local  
Sense inputs as voltages V and V respectively and  
rs  
ls  
transferred to the FB output as voltage V . Voltage V is  
fb  
fb  
compared to the DAC output voltage waveform to generate  
the ON and OFF time of the analog duty cycle waveform.  
When voltage V is less than V - 28 mV, the output of  
LOAD RESPONSE CONTROL (LRC)  
The LRC circuit consists of a digital duty cycle generator,  
an analog/digital (A/D) duty cycle comparator and tracking  
circuit, an up/down control switch, an up/down (U/D) counter,  
a programmable divider (Np), and a multiplexer (MUX).  
During normal operation, the LRC circuit becomes active and  
generates digital duty cycle control of the GATE drive when  
fb  
ref  
comparator C is in a high state. This high state propagates  
dc  
through an AND3 GATE, an OR1 GATE, and an AND4 GATE  
to activate switch S3, generating a fully ON or High GATE  
drive voltage. When voltage V is greater than V , the  
fb  
ref  
output of comparator C is in a low state. This low state  
dc  
frequency f is less than frequency f (f < f < f ). The slow  
ph  
2
1
ph  
2
propagates through the AND3 GATE, the OR1 GATE, and  
the AND4 GATE to activate switch S3 to generate a fully OFF  
LRC response becomes inactive and the analog duty cycle  
controls the GATE drive when frequency fph is greater than  
or low GATE drive voltage. Assuming voltage V is 2.0 V  
ref  
frequency f (f < f < f ). During initial ignition and initial  
2
1
ph  
2
and V = V , and the local or remote input resistive scale  
fb  
rs  
engine start, the LRC response is in effect, independent of  
factor is 7.45, the external MOSFET provides a fully ON field  
current when the system voltage is less than 7.45  
frequency f , until system voltage is regulating at voltage  
ph  
V
.
set  
(V - 28 mV), or 14.6 V. The field current is also fully OFF  
ref  
The digital duty cycle generator receives the 4 MSBs from  
the 8-bit counter as input and generates 11 discrete digital  
duty cycles on 11 output lines. The frequency of each duty  
when the system voltage is greater than 7.45 (V ), or  
ref  
14.9 V. When voltage V is less than any portion of the DAC  
fb  
waveform voltage, comparator C output is high to produce  
dc  
cycle waveform is about 395 Hz (f  
), which results from the  
an ON field current. When voltage V is greater than any  
msb  
fb  
MSB of the 8-bit division of the 101 kHz OSC clock  
portion of the DAC waveform voltage, comparator C output  
dc  
frequency. The minimum duty cycle on the first output line is  
31.25% and the maximum duty cycle on the eleventh output  
line is 93.75%. The duty cycle difference between each  
incremental duty cycle is 6.25%. All 11 duty cycle generator  
output lines are coupled as data inputs to the MUX.  
is low to produce an OFF field current. Thus the system  
feedback will regulate the PWM duty cycle of the field current  
from 0% to 100% over about a 210 mV system regulation  
voltage range (dVreg). The system voltage is centered at  
14.8 V, where a 50% duty cycle field current results for an  
average system load current, and the duty cycle regulation  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
12  
TYPICAL APPLICATIONS  
Normally the programmable divider Np divides frequency  
by a counter divide ratio N and applies the f /N  
frequency as input to the U/D counter. Divide ratio N can be  
pre-selected by the user for four different divide ratios by  
switching a combination of the LRC1 and LRC2 normally  
digital duty cycle to track the analog duty cycle. If the analog  
duty cycle increases to a value greater than the digital duty  
cycle at a rate that is greater than the selected LRC digital  
duty cycle rate, the A/D duty cycle comparator will output an  
up signal on the u/d line to cause the digital duty cycle to  
increase to the analog duty cycle at the selected LRC digital  
duty cycle rate. If the analog duty cycle decreases to a value  
less than the digital duty cycle, the A/D duty cycle comparator  
will output a down signal on the u/d line to cause the digital  
duty cycle to decrease to the analog duty cycle at a fixed rate  
of about 10 ms/step. For an analog duty cycle less than  
31.25%, the down count at the output of the U/D counter will  
remain at 0 and the digital duty cycle will remain at 31.25%.  
f
msb  
msb  
open pins to ground. An LRC input current (I ) from each  
lrc  
LRC pin to ground is about 45 µA. The phase frequency f  
ph  
and an up/down (u/d) state on a u/d line from the up/down  
control switch determines ratio N. In the LRC mode when  
f
< f , a high, or up, state on the u/d line causes divider Np  
2
ph  
to output a frequency of f  
/N, or 395 Hz/N. The LRC1 and  
msb  
LRC2 pin combinations produce N divide ratios of 66, 132,  
198, and 264. When the u/d line is in the down, or low, state,  
divider Np provides a divide ratio of f  
/4, or 395 Hz/4.  
msb  
If frequency f is less than frequency f (f < f ), then the  
ph  
1
ph  
1
When f > f2, the output frequency of divider Np is always  
ph  
up/down control switch will provide a down signal on the u/d  
line independent of the duty cycle comparator u/d output. The  
resulting down count of 0 to the MUX control input for f < f  
f
/4 = 395 Hz/4, independent of the state of the u/d input  
msb  
line.  
ph  
1
The u/d line from the up/down control switch determines  
the direction of the count as well as the divide ratio N. For an  
up state on the u/d line, the output of the 4-bit U/D counter  
increments up at a rate of 5.98 Hz (count change every  
167 ms) for N=66, 2.99 Hz (count change every 334 ms) for  
N=132, 1.99 Hz (count change every 502 ms) for N= 198, or  
1.496 Hz (count change every 671 ms) for N=264. For a  
down state on the u/d line, the output of the 4-bit U/D counter  
decrements at a rate of about 99 Hz (count decrement about  
every 10 ms). The 4-bit output lines of the up/down counter  
are coupled as control inputs of the MUX.  
will cause the digital duty cycle to be constant at 31.25% and  
provides a divide ratio of f  
U/D counter.  
/4 as the input frequency to the  
msb  
When approximately 5.0 V is applied to the LRC TEST pin,  
divider Np utilizes the f /16 frequency as input to the divider  
osc  
instead of the normal f /256 frequency. As a result, the  
osc  
LRC function is accelerated by a factor of 16, which allows  
the testing of all LRC associated rates to be accelerated by a  
factor of 16. During normal LRC operation, the LRC pin is in  
a low ground state, having an internal 10 kpull-down  
resistor.  
The MUX couples one of the 11 digital duty cycle input  
lines to the MUX output dependent upon the 4-bit control  
inputs from the U/D counter. When the MUX control input  
count is 0, the first 31.25% digital duty cycle is selected and  
provided at the MUX output. When the control input count is  
10, the eleventh 93.75% digital duty cycle is selected at  
output of the MUX. A MUX control input of 11 produces a  
100% duty cycle at the MUX output. Thus each of the MUX  
input lines is selected and provided at the MUX output and  
incremented to the next line at a rate dependent on the rate  
the MUX control inputs increment. For an up state on the u/d  
line, the digital duty cycle at the output of the MUX will  
increment from 31.24% to 100% in 11 steps at a rate from  
The duty cycle output of the AND3 GATE reflects the  
minimum duty cycle at the AND3 GATE inputs. Thus when  
the analog duty cycle exceeds the digital duty cycle, the  
digital duty cycle becomes the controlling duty cycle at the  
AND3 GATE output. When the analog duty cycle is less than  
the digital duty cycle, the analog duty cycle becomes the  
controlling duty cycle at the AND3 GATE output. Thus in the  
LRC mode when f < f < f , an increasing step response in  
1
ph  
2
the analog duty cycle from 0% to 100% will cause the duty  
cycle at the output of the AND3 GATE to increase rapidly  
from 0% to 31.25% and then increase slowly at the LRC rate  
from 31.25% to 100%. If the analog duty cycle provides a  
step increase from a duty cycle greater than 31.25%, then the  
resulting LRC duty cycle increase from the initial analog duty  
cycle at the output of the AND3 GATE. For a decreasing step  
response in the analog duty cycle, the output of the AND3  
GATE will rapidly follow the decreasing analog duty cycle.  
The output of the AND3 GATE drives the GATE output (and  
the field current) through an OR1 GATE, an AND4 GATE,  
and switch S3. Thus the minimum GATE LRC duty cycle  
167 ms/step (or a fourth LRC rate (R ) of 37.42%/sec) to  
lrc4  
671 ms/step (or a first LRC rate (R ) of 9.31%/sec)  
lrc1  
dependent on the LRC1 and LRC2 pin terminations. For a  
down state on the u/d line, the digital duty cycle will count  
down at a rate of about 10 ms/step change.  
The A/D duty cycle comparator and tracking circuit  
receives the analog duty cycle from comparator C and the  
dc  
digital duty cycle from the MUX output. The A/D duty cycle  
comparator provides a high, or up (u), output when the  
analog duty cycle is greater than the digital duty cycle, and a  
low, or down (d), output when the analog duty cycle is less  
than the digital duty cycle.  
(DC  
) is 31.25%.  
(LRC)min  
A 0% analog duty cycle will produce a 0% duty cycle at the  
output of the AND3 GATE. However, the output of the AND3  
GATE is ORed with a 3.1% minimum duty cycle signal from  
the minimum duty cycle generation at the OR1 GATE input to  
provide a minimum 3.1% duty cycle to the AND4 GATE input.  
This provides the resulting minimum GATE duty cycle  
In the LRC mode when frequency f < f < f , the up/  
1
ph  
2
down control switch enables the u/d output of the A/D duty  
cycle comparator to be coupled to the u/d line. In the steady  
state, the A/D duty cycle comparator will provide an u/d input  
to the U/D counter and Np divider to increase or decrease the  
(DC ) of 3.1% at the GATE output, even though the analog  
min  
duty cycle is 0%.  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
13  
TYPICAL APPLICATIONS  
When the phase frequency is greater than frequency  
condition. This GATE polling circuit provides short GATE  
polling pulses to the AND4 GATE to allow the IC to test for an  
unshorted condition without damaging the external MOSFET.  
The polling duty cycle is 1.56%, or about a 158 µs ON pulse  
f (f > f ), the N divide factor is reduced to 4. As a result,  
2
ph  
2
the LRC circuitry still functions as previously described, but  
the rate of digital duty cycle increase or decrease is a  
maximum LRC rate (R  
) of about 10 ms/step. Thus a  
at a frequency of f  
/4, or 98.6 Hz. When the source  
lrc(max)  
msb  
step increase in the analog duty cycle from 31.25% to 100%  
will cause about a 110 ms delay before the digital duty cycle  
provides a 100% duty cycle at the output of the AND3 GATE  
(and GATE drive).  
shorting condition is removed, comparator Css provides a no-  
short signal to the GATE polling circuitry, which provides a  
logic [1] to the AND4 GATE, which then operates normally.  
The AND4 GATE is also driven by the no load dump (LD)  
line from the Overvoltage Detector circuitry. Thus during a  
load dump system overvoltage condition, a logic [0] is  
provided to the AND4 GATE from the Overvoltage Detector  
circuit and all GATE drive is terminated.  
The conditions for LRC response also occur during an  
initial engine start up period after engine cranking even when  
a WOT condition occurs (f > f ). When the ignition switch is  
ph  
2
turned ON, comparator C is activated, activating all biasing  
ign  
into the normal state and activating the start-up LRC mode.  
After engine cranking and immediately after initial engine  
start up, the system BATTERY voltage is generally low while  
a WOT condition occurs. For this case, the slow LRC  
response is in effect to prevent excessive torque loading on  
the engine by the alternator during engine start up. The  
A flyback diode MR850 is externally provided to limit the  
negative source voltage on the field pin (and the SOURCE  
pin) caused by a turn-OFF transition of the field current. The  
forward current through this diode is approximately the peak  
field current prior to field current turn OFF.  
GATE duty cycle at start-up with WOT (DC  
minimum LRC duty cycle and will increase at the LRC rate.  
Once the system voltage returns to voltage V , the normal  
) is the  
start  
FAULT LAMP INDICATOR—DRIVE AND  
PROTECTION  
set  
The fault indicator lamp is driven by an internal N-channel  
MOSFET lamp driver, which controls the lamp current. The  
lamp is coupled between the ignition switch and the LAMP  
DRAIN pin of the lamp driver. The Lamp GATE of the lamp  
driver is driven by the lamp driver circuitry or from an external  
LAMP GATE pin. Inputs to the lamp driver circuitry are from  
an output of an AND2 GATE, an output of a thermal limit  
circuit, and an output of a current limit circuit. By applying an  
LRC response will occur as previously described.  
FIELD COIL DRIVE AND DEVICE PROTECTION  
The external MOSFET provides PWM drive current from  
the system BATTERY to the field coil for system voltage  
regulation. The GATE-to-Source voltage for this MOSFET is  
provided by the IC's GATE-to-SOURCE pin drive voltage.  
During the ON state, the AND4 GATE activates switch S3 to  
external Lamp GATE override voltage (V ) to the LAMP  
go  
couple the GATE drive pull-up source current (I ) to the  
pu  
GATE pin (5), the Lamp Drain current will increase, providing  
lamp current independent of the lamp driver logic state. When  
the lamp driver circuity is forcing the lamp driver OFF, the  
LAMP GATE pin resistance to ground will be about 4.6 k.  
The source of the lamp driver is coupled to ground through an  
internal current sense resistor RS. When the lamp is ON, the  
GATE output. Current I drives the GATE of the MOSFET to  
pu  
the charge pump GATE voltage Vg (typically 23 V), causing  
the MOSFET to drive the field coil pin to near the system  
BATTERY voltage. Voltage V has a minimum charge pump  
g
GATE voltage (V  
) of 21.5 V. This high GATE-to-Source  
g(min)  
voltage minimizes power dissipation in the external MOSFET  
by minimizing a Drain-to-Source ON resistance (RDS(ON)) of  
the MOSFET during the ON state. This results in a typical  
Lamp Drain ON voltage (V  
) is the Lamp Drain-to-ground  
d(sat)  
voltage measured at 400 mA of Lamp Drain current.  
Normally, current flows through the lamp driver (and  
lamp), indicating a fault when the output of the AND2 GATE  
is a logic [1]. Assuming the lamp is not shorted, is not being  
current limited, is not in the thermal shut down mode, and the  
system is not in a load dump mode, the lamp ON current is  
controlled by the output of the OR2 GATE. The output of the  
OR2 GATE is a logic [1] and the lamp will normally be ON  
when the UV (undervoltage) line and the F2 output line are  
both a logic [1] state, indicating an undervoltage condition  
when frequency f > f . The output of the OR2 GATE is also  
Lamp Drain ON voltage (V  
) of about 0.3 V at a Lamp  
d(sat)  
Drain current of 400 mA as measured from the LAMP DRAIN  
pin to ground. During the OFF state, the AND4 GATE  
activates switch S3 to couple a GATE drive pull-down sink  
current (I ) to the GATE output. Current I pulls the GATE  
pd  
pd  
voltage to the Source voltage, turning OFF the MOSFET and  
its associated field coil current. The limited GATE current  
drive of the MOSFET GATE capacitance reduces the  
magnitude and frequency of the high-frequency components  
associated with the GATE duty cycle waveform, minimizing  
RFI. Zener diode Z1 is employed to provide a GATE-to-  
ph  
2
a logic [1] when the output of the OV (overvoltage) line is a  
logic [1], indicating an overvoltage condition, or the output of  
the F1 line is also a logic [1], indicating a loss of phase signal  
(f < f ) due to a broken phase wire, broken or slipping belt,  
Source clamping voltage (V ), which limits and protects the  
GATE-to-Source voltage of the external MOSFET.  
gs  
ph  
1
When the external MOSFET fails to increase the source  
(or field coil pin) voltage to within a source short circuit  
or otherwise failed alternator or open field circuit.  
When the lamp current exceeds a lamp drain short circuit  
threshold voltage (V  
) of the BATTERY pin voltage  
Tssc  
current (I ), the voltage across resistor Rs will exceed a  
dsc  
(V  
< [V  
- V  
]), a shorted-source comparator C  
Tssc  
bat  
source ss  
current limit threshold voltage associated with the current  
limit circuitry. As a result, a signal is sent to the lamp driver  
outputs a short circuit signal to a GATE polling circuit. A  
shorted field coil to ground is an example of this fault  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
14  
TYPICAL APPLICATIONS  
circuitry to limit the lamp drive and regulates the lamp current  
protect the regulator and associated external devices. As  
previously discussed, a load dump signal during load dump  
will prevent GATE drive to the external MOSFET and prevent  
GATE drive to the lamp driver. Thus the external and internal  
MOSFETs will turn OFF during a system load dump. As  
previously discussed, the undervoltage and overvoltage  
signals are also provided for fault indications.  
to current I . When the power dissipation of the lamp driver  
dsc  
causes the temperature of the lamp driver to exceed a  
thermal shut-down temperature limit (T ), a temperature  
Lim  
sensing diode (D ) causes the thermal limit circuitry to send  
tl  
a signal to the lamp driver circuitry to limit the lamp drive  
current and reduce the power dissipation and resulting  
device temperature. When the lamp driver is ON, but the  
The undervoltage signal is provided on the UV line by an  
Lamp Drain pin voltage is not below the BAT pin voltage V  
by at least a lamp drain short circuit threshold voltage (V  
bat  
)
undervoltage comparator C having a voltage reference of  
uv  
Tdsc  
1.25 V and a resistor divider voltage transfer of 1.26 from the  
or ([V - V  
] < VTdsc), comparator C will output a lamp  
bat  
drain  
ds  
FB output to comparator C input. When voltage Vfb on the  
uv  
short circuit signal to the Drain Polling circuit to indicate a  
lamp shorted condition. The Drain Polling circuit provides a  
low duty cycle polling output to the input of the AND2 GATE  
to poll the lamp driver ON, continuously testing for a lamp  
short without damaging the lamp driver. The polling duty  
cycle is 1.56%, (or about a 158 µs ON pulse) at a frequency  
FB output becomes less than 1.52 V, the voltage at input to  
comparator C becomes less than 1.25 V, causing  
uv  
comparator C to output an undervoltage UV signal.  
uv  
Because voltage V is ideally voltage V (or voltage V ),  
fb  
rs  
ls  
and the ratio of V /V (or V /V ) is 7.45, the UV signal will  
r
rs  
l
ls  
occur when the system voltage at the Remote input (or Local  
of f  
/4, or 98.6 Hz. After the lamp short has been removed,  
msb  
input) is less than an undervoltage threshold voltage (V ),  
Tuv  
the comparator C outputs a lamp not-shorted signal to the  
ds  
or 11.35 V. However, GATE AND1 ensures that frequency  
Drain Polling circuitry, which provides a logic [1] to the AND2  
GATE, which then operates normally.  
f
must be greater than f before an undervoltage Fault is  
ph  
2
indicated by the lamp.  
Lamp polling is also present when the lamp is ON. In this  
case, lamp polling turns OFF the lamp for a short period of  
time with the lamp being ON for the remainder of the time. In  
this case the lamp ON duty cycle is 98.44% (or OFF for  
The load dump and overvoltage detection also utilizes  
similar resistor dividers and voltage comparators in an  
Overvoltage Detect circuitry where all comparators are  
referenced to voltage V , or about 2.0 V. When voltage V  
ref  
fb  
158 µs) at a frequency of f  
/4, or 98.6 Hz. This causes the  
msb  
on the FB output is greater than 2.58 V, or 1.29 V (V /V  
ref fb ref  
lamp voltage on the lamp drain pin to be greater than ignition  
= 1.29), an output load dump signal of a logic [0] is generated  
threshold voltage V for at least 158 µs of a 10.1 ms  
Tign  
on the LD line. Thus during load dump, voltage V (or V )  
rs local  
period. During the lamp ON mode, the Ignition Turn Off Delay  
of the Ignition Delay circuit is greater then the 10.1 ms period.  
As a result, the regulator biasing remains ON even when the  
IGN pin is coupled to the LAMP DRAIN pin and the lamp  
will be about 2.58 V, and the actual load dump threshold  
voltage (V ) will be about 19.25 V, or 1.3 V . When  
Tld  
set  
voltage V on the FB output is greater than 1.117 V (V /  
fb  
ref fb  
V
= 1.117), an output overvoltage signal is generated on  
ref  
drain voltage is less than voltage V n most of the time when  
Tig  
the OV line. Thus voltage V (or V ) will be about 2.235 V,  
rs  
l
the lamp is ON.  
and the actual overvoltage threshold voltage (V ) will be  
Tov  
The lamp driver is also protected from load dump, since  
during load dump, the LD signal is a logic [0], preventing the  
AND2 GATE from activating the lamp driver. In addition, a  
drain-to-GATE clamp device Z2 limits the drain-to-GATE  
about 16.65 V, or 1.125 V  
.
set  
The regulator also indicates an overvoltage condition on  
the system during the Remote fault condition when the  
remote wire resistance increases to a finite value and the  
system voltage is being regulated by secondary regulation at  
clamping voltage (V ) to about 40 V typically.  
dg  
V
. When a load dump occurs during secondary  
set2  
UNDERVOLTAGE, OVERVOLTAGE, AND LOAD  
DUMP PROTECTION  
regulation, the load dump threshold increases to 1.3 V  
about 24 V.  
, or  
set2  
An undervoltage, overvoltage and load dump condition is  
sensed by the regulator to generate fault indications and to  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
15  
PACKAGING  
PACKAGE DIMENSIONS  
PACKAGING  
PACKAGE DIMENSIONS  
For the most current package revision, visit www.freescale.com and perform a keyword search using the “98A” listed below.  
DW SUFFIX  
EG SUFFIX (PB-FREE)  
16-PIN  
PLASTIC PACKAGE  
98ASB42567B  
ISSUE F  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
16  
REVISION HISTORY  
REVISION HISTORY  
REVISION  
DATE  
DESCRIPTION OF CHANGES  
• Added Revision History page  
6/2006  
5.0  
• Converted to Freescale format  
• Update to prevailing form and style  
• Updated the data sheet to the current form and style  
1/2007  
6.0  
• Added MCZ33099EG/R2 and MCZ33099CEG/R2 to the Ordering Information block.  
• Removed Peak Package Reflow Temperature During Reflow (solder reflow) parameter  
from Maximum ratings on page 4.  
• Added notes to Maximum ratings on page 4  
33099  
Analog Integrated Circuit Device Data  
Freescale Semiconductor  
17  
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MC33099  
Rev. 6.0  
1/2007  

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