MC33099DW/R2 [MOTOROLA]

Adaptive Alternator Voltage Regulator; 自适应交流发电机电压调节器
MC33099DW/R2
型号: MC33099DW/R2
厂家: MOTOROLA    MOTOROLA
描述:

Adaptive Alternator Voltage Regulator
自适应交流发电机电压调节器

调节器 电机
文件: 总20页 (文件大小:295K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Freescale Semiconductor, Inc.  
MOTOROLA  
Document order number: MC33099  
Rev 4.0, 07/2004  
SEMICONDUCTOR TECHNICAL DATA  
33099  
Adaptive Alternator Voltage  
Regulator  
The 33099 is designed to regulate the output voltage in diode-rectified  
alternator charging systems common to automotive applications. The 33099  
provides either an analog or digital fixed frequency duty cycle (ON/OFF ratio)  
control of an alternator’s field current. Load Response Control (LRC) of the  
alternator field current is accomplished by selecting the duty cycle for  
prevailing engine conditions to eliminate engine speed hunting and vibrations  
caused by abrupt torque loading of the engine owing to sudden electrical loads  
being applied to the system at low engine RPM. Four LRC rates are  
selectable.  
ALTERNATOR VOLTAGE  
REGULATOR  
The 33099 uses a feedback voltage to establish an alternator field current  
that is in harmony with system load currents. The output voltage is monitored  
by an internal voltage divider scheme and compared to an internal voltage  
ramp referenced to a bandgap voltage. This approach provides precision  
output voltage control over a wide range of temperature, electrical loads, and  
engine RPM.  
DW SUFFIX  
CASE 751G-04  
16-TERMINAL SOICW  
Features  
• External High-Side MOSFET Control of a Ground-Referenced Field  
Winding  
• LRC Active During Initial Start  
ORDERING INFORMATION  
Temperature  
Device  
Package  
Range (T )  
• V at ±0.1 V @ 25°C  
set  
A
• <0.1 V Variation Over Engine Speeds of 2,000 to 10,000 RPM  
• <0.2 V Variation Over 10% to 95% of Maximum Field Current  
• Controlled MOSFET and Field Flyback Diode Recovery Characteristics  
for Minimum RFI  
MC33099DW/R2  
MC33099CDW/R2  
-40°C to 125°C  
16 SOICW  
• Trimmed Devices Available at 14.6 V and 14.8 V (typical) V  
set  
33099 Simplified Application Diagram  
33099  
PHASE  
FIELD  
WINDING  
GATE  
SOURCE  
PHASE FILTER  
IGN  
IGNITION  
SWITCH  
LAMP DRAIN  
BAT  
REMOTE  
LRC1  
LRC2  
AGND  
GND  
CHASSIS  
For More Information On This Product,  
Go to: www.freescale.com  
© Motorola, Inc. 2004  
Freescale Semiconductor, Inc.  
REMOTE  
B
BAT  
V
rem  
Charge  
Pump  
Regulator  
CB1  
V
rs  
Internal  
V
V
reg  
and Bias  
Current  
DD  
Regulator  
FB  
Bandgap  
Reference  
Regulator  
0.6 V  
LB  
RF  
V
g
Regulator  
V
C
fb  
Vl  
rs  
V
o
Local  
Low  
Pass  
l
pu  
V
Cf  
DD  
(5.0 V)  
V
ref  
(OTC)  
(2.0 V)  
A
N
D
4
Vls  
1.25 V  
S3  
Local  
Sense  
GATE  
S1  
UV  
R4  
Min Duty  
Cycle  
Generator  
R1  
C
CB2  
uv  
1.25 V  
R5  
Gate  
Polling  
Circuit  
R2  
R3  
Battery  
Z1  
LD  
l
pd  
PHASE  
V
Tssc  
Over  
OR1  
Css  
S2  
Voltage  
SOURCE  
Detector  
V
hvl  
Ign  
OV  
PHASE  
FILTER  
Delay  
Circuit  
C
ph  
C
IGN  
dc  
F1  
F2  
DAC  
A
N
D
1
1.25V  
Tigm  
C
V
Battery  
ign  
dac  
V
V
Tdsc  
1.25 V  
I
ign  
Drain  
Polling  
Circuit  
C
ds  
To  
Logic  
1
2
Lm  
LAMP  
P16  
Digital  
Duty Cycle  
101 kHz  
Osc  
Z2  
DRAIN  
Lamp  
Driver  
Circuit  
A
Generator  
N
D
2
4 MSB  
4 LSB  
A
10  
11  
OR2  
N
D
3
Lm  
LAMP  
8-Bit Counter  
P256  
MUX  
GATE  
U/D  
Counter  
Thermal  
Limit  
Detector  
Lamp  
Polling  
Circuit  
Dtl  
u/d  
Up/Down  
Control  
Switch  
A/D Duty Cycle  
Comparator  
& Tracking  
Circuit  
u/d  
Current  
Limit  
Np  
Detector  
Rs  
st  
AGND  
LRC TEST LRC1  
LRC2  
GND  
Figure 1. 33099 Simplified Internal Block Diagram  
33099  
2
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1
2
3
4
5
6
7
8
GATE  
BAT  
16  
15  
14  
13  
12  
11  
10  
9
SOURCE  
PHASE  
NC  
GND  
LAMP DRAIN  
LAMP GATE  
IGNITION  
LRC2  
PHASE FILTER  
LRC TEST  
NC  
REMOTE  
AGND  
LRC1  
TERMINAL FUNCTION DESCRIPTION  
Terminal  
Name  
Terminal  
Formal Name  
Definition  
1
2
3
4
GATE  
BAT  
Gate Drive  
Battery  
Controls the GATE of the MOSFET to control the alternator field current.  
Primary power connection to the system battery.  
Source lamp current and digital ground.  
GND  
Ground  
LAMP  
Lamp Drain  
Controls the Fault Lamp current.  
DRAIN  
5
LAMP  
GATE  
Lamp Gate  
Controls the Fault Lamp internal driver as an override function.  
6
IGN  
Ignition  
Controls the ON or OFF function of the regulator.  
Inputs for selecting the LRC rate.  
7
8
LRC2  
LRC1  
Load Response Control 2  
Load Response Control 1  
9
10  
AGND  
REMOTE  
NC  
Analog Ground  
Remote  
Ground connection for analog circuitry.  
Provides for external Kelvin connection to system battery.  
No internal connection to this terminal.  
11, 14  
12  
No Connect  
LRC TEST Load Response Control Test Provides acceleration of LRC rate for testing.  
13  
PHASE  
FILTER  
Phase Filter  
Provides access to Phase Resistive Divider for External Phase Filter capacitance.  
15  
16  
PHASE  
Phase Sense Input  
Source  
Input for phase voltage.  
SOURCE  
Coupled to source of MOSFET to provide a GATE voltage reference and to monitor for  
source shorts to ground.  
33099  
3
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.
MAXIMUM RATINGS  
All voltages are with respect to ground unless otherwise noted.  
Rating  
Symbol  
Value  
Unit  
ELECTRICAL RATINGS  
V
24  
40  
V
Power Supply Voltage  
bat  
Load Dump Transient Voltage (Note 1)  
Negative Voltage (Note 2)  
+V  
-V  
max  
min  
-2.5  
V
ESD Voltage  
V
V
ESD1  
ESD2  
±2000  
±200  
Human Body Model (Note 3)  
Machine Model (Note 4) (Note 5)  
THERMAL RATINGS  
T
J
150  
°C  
°C  
°C  
Operating Junction Temperature  
Operating Ambient Temperature Range  
Storage Temperature Range  
T
A
-40 to 125  
-45 to 150  
T
STG  
Power Dissipation and Thermal Characteristics  
Maximum Power Dissipation @ TA = 125°C  
Thermal Resistance, Junction-to-Ambient  
PD  
640  
85  
mW  
°C/W  
RθJA  
Terminal Soldering Temperature (Note 6)  
T
220  
°C  
SOLDER  
Notes  
1. 125ns wide square wave pulse.  
2. Maximum time = 2 minutes.  
3. ESD1 testing is performed in accordance with the Human Body Model (C  
=100 pF, R  
=1500 ).  
ZAP  
ZAP  
4. ESD2 testing is performed in accordance with the Machine Model (C  
=200 pF, R  
=0 ).  
ZAP  
ZAP  
5. ESD2 voltage capability of PHASE FILTER terminal is greater than 150 V. All other device terminals are as indicated.  
6. Terminal soldering temperature is for 10 seconds maximum duration. Not designed for immersion soldering. Exceeding these limits may  
cause malfunction or permanent damage to the device.  
33099  
4
MOTOROLA ANALOG INTEGRATED CIRCUIT DEVICE DATA  
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Freescale Semiconductor, Inc.  
STATIC ELECTRICAL CHARACTERISTICS TA = 25°C unless otherwise noted.  
Characteristic  
Regulation Voltage @ 50% Duty Cycle  
Symbol  
Min  
Typ  
Max  
Unit  
V
V
set  
14.55  
14.3  
14.8  
14.6  
15.05  
14.85  
V
V
= V or V  
set  
< V  
MC33099  
rem  
rem  
rem  
rem  
Trem  
Trem  
= V or V  
set  
< V  
MC33099C  
dVset  
mV  
Regulation Voltage Range  
10% < DC < 95%  
210  
300  
TC(V  
V
)
mV/°C  
Regulation Voltage Temperature Coefficient (TC)  
= V or V < V  
set  
-13  
0.9  
-11  
-9  
V
rem  
bat  
rem  
Trem  
1.25  
1.6  
V
Power Up/Down IGN Threshold Voltage  
Operating Drain Current (Ignition ON)  
Tign  
mA  
I
I
6.5  
6.5  
8.0  
8.4  
V
V
> V  
> V  
, V  
= V = V , TA = 25°C  
ph set  
Q1(on  
)
)
ign  
ign  
Tign rem  
, V  
= V = V , -40°C TA 125°C  
ph set  
Q2(on  
Tign rem  
mA  
Standby Drain Current (Ignition OFF)  
I
I
0.6  
1.0  
1.5  
3.4  
V
V
< V  
, V = 0 V, V  
Tign ph  
= V  
= V  
= 12.6 V, TA = 25°C  
Q1(off  
Q2(off  
)
)
ign  
ign  
rem  
rem  
bat  
bat  
< V , V = 0 V, V  
Tign ph  
= 12.6 V, -40°C TA 125°C  
V
4.2  
4.5  
4.0  
4.8  
V
V
V
Remote Loss Voltage Threshold  
T
rem  
V
3.75  
4.25  
Phase Detection Threshold Voltage  
Undervoltage Threshold Voltage  
T
ph  
V
T
uv  
10.9  
11.35  
10.95  
11.6  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
set  
set  
10.35  
11.55  
MC33099C  
V
V
Overvoltage Threshold Voltage  
Tov  
16.15  
15.8  
16.65  
16.4  
17.15  
17.0  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
set  
set  
MC33099C  
TC(V  
V
)
-12.4  
mV/°C  
V
Overvoltage Threshold Voltage TC  
Load Dump Threshold Voltage  
Tov  
Tld  
18.9  
19.25  
19.15  
19.8  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
set  
set  
18.45  
19.85  
MC33099C  
TC(V  
V
)
-14.3  
mV/°C  
V
Load Dump Threshold Voltage TC  
Secondary Regulation  
Tld  
set2  
18.0  
18.5  
18.8  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
set  
set  
17.65  
18.15  
18.75  
MC33099C  
TC(V  
V
)
2
-13.4  
mV/°C  
V
Secondary Regulation TC  
Secondary Load Dump Threshold Voltage  
set  
Tld2  
23.5  
23.5  
24  
25  
V
V
= 14.8 typical  
= 14.6 typical  
MC33099  
set  
set  
23.85  
24.65  
MC33099C  
TC(V  
)
-17.9  
mV/°C  
Secondary Load Dump Threshold Voltage TC  
Tld2  
33099  
5
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STATIC ELECTRICAL CHARACTERISTICS (continued) TA = 25°C unless otherwise noted.  
Characteristic  
Lamp Drain Short Circuit Threshold Voltage (Note 7)  
Lamp Drain Short Circuit Current  
Symbol  
Min  
Typ  
Max  
Unit  
V
1.8  
2.25  
2.85  
V
Tdsc  
I
2.0  
2.5  
3.0  
Amps  
V
dsc  
V
Lamp Drain ON Voltage  
d(sat)  
0.3  
48.48  
4.6  
2.5  
55  
I
= 0.4 A  
lamp  
V
V
kΩ  
°C  
µA  
µA  
V
Lamp Drain-to-GATE Clamping Voltage  
Lamp GATE Override Resistance  
dg  
R
lg  
T
185  
300  
480  
12  
Lamp Driver Thermal Shutdown Temperature Limit (Note 7)  
GATE Drive Source Current  
Lim  
I
240  
400  
10  
340  
560  
15  
pu  
I
GATE Drive Sink Current  
pd  
V
GATE Drive GATE-to-Source Clamping Voltage  
Minimum Charge Pump GATE Drive Voltage  
gs  
V
V
g(min)  
21.5  
1.85  
23.4  
2.3  
V
= V  
= V  
source set  
bat  
V
2.75  
V
Source Short Circuit Threshold Voltage  
Remote Input Resistance  
Tssc  
R
kΩ  
rem  
68  
60  
73  
45  
V
= V  
set  
rem  
R
kΩ  
µA  
µA  
Phase Input Resistance  
= V  
ph  
V
ph  
set  
I
IGN Input Pull-Down Current  
= 1.25 V  
ign  
40  
35  
90  
55  
V
ign  
I
LRC Input Current  
= 0 V  
lrc  
V
lrc  
Notes  
7. Not 100% tested.  
33099  
6
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DYNAMIC ELECTRICAL CHARACTERISTICS TA = 25°C unless otherwise noted.  
Characteristic  
Duty Cycle Regulation Output Frequency  
/256  
Symbol  
Min  
Typ  
Max  
Unit  
f
Hz  
dc  
300  
375  
49  
440  
53.8  
325  
f
osc  
44.28  
267.5  
Hz  
Hz  
%
f1  
Phase Rotation Detection Frequency  
Low/High RPM Transition Phase Frequency  
GATE Duty Cycle at Startup and WOT  
f
296  
2
DC  
start  
30  
29  
31.25  
31.25  
3.1  
34.5  
33.5  
3.3  
f
> f2  
ph  
DC  
%
%
Minimum GATE LRC Duty Cycle  
< f2  
(LRC)min  
f
ph  
DC  
min  
Minimum GATE Duty Cycle  
> V  
2.1  
V
bat  
reg(max)  
%/s  
LRC Increasing GATE Duty Cycle Rate  
Low RPM Mode (f < f2)  
ph  
R
9.31  
12.45  
18.71  
37.42  
616  
lrc1  
LRC1 at GND, LRC2 at GND  
LRC1 Open, LRC2 at GND  
LRC1 at GND, LRC2 Open  
LRC1 Open, LRC2 Open  
R
lrc2  
R
lrc3  
R
lrc4  
High RPM Mode (f > f2)  
ph  
R
lrc(max)  
t
10.2  
98.6  
1.56  
98.6  
1.56  
98.6  
1.56  
ms  
Hz  
%
Ignition Turn OFF Delay (Lamp ON)  
Lamp Short Circuit ON Polling Frequency  
Lamp Short Circuit ON Duty Cycle  
Lamp OFF Polling Frequency  
id(off)  
f
lsc  
DC  
l
f
Hz  
%
l(off)  
DC  
Lamp Polling OFF Duty Cycle  
l(off)  
f
Hz  
%
Field Short Circuit ON Polling Frequency  
Field Short Circuit Polling ON Duty Cycle  
fsc  
DC  
f
33099  
7
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SYSTEM/APPLICATION INFORMATION  
INTRODUCTION  
The 33099 is specifically designed for regulation of an  
The 33099 provides a regulated voltage feedback system to  
activate the alternator field current in response to system load  
current. The output voltage is monitored by an internal voltage  
divider scheme and compared to an internal voltage ramp  
referenced to a bandgap voltage. The 33099 regulates the  
system voltage to 14.8 V for the DW suffix and to 14.6 V for the  
CDW suffix by generating a pulse width modulation (PWM)  
voltage waveform at the GATE of an external MOSFET to  
provide an average alternator field coil current as a function of  
the internal voltage comparison.  
automotive system voltage using diode-rectified alternator  
charging systems commonly found in automotive applications.  
The 33099 provides either an analog or digital duty cycle control  
of an ON/OFF ratio of an alternator field current at a fixed  
frequency. This provides for a Load Response Control (LRC) of  
the alternator field current at low engine RPM to eliminate  
engine speed hunting and vibration owing to abrupt torque  
loading of the engine when a sudden electrical load is applied  
to the system. Four LRC rates are selectable using a  
combination of terminals 7 and 8 being connected to ground.  
33099  
8
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APPLICATIONS  
rotating field winding. The system shown in Figure 2 includes  
Introduction  
an alternator with its associated field coil, stator coils and  
rectifiers, an automotive battery, a fault indicator lamp, an  
ignition switch, a field flyback diode, and the 33099.  
The 33099 is an alternator voltage regulator designed with  
internal level shifting resistors to control the voltage in a 12 V  
automotive system that uses a three-phase alternator with a  
33099  
V
Bat  
BAT  
REMOTE  
Remote  
V
rem  
Charge  
Pump  
Regulator  
CB1  
V
rs  
V
Internal  
DD  
V
reg  
Regulator  
and Bias  
Current  
FB  
0.6 V  
LB  
RF  
V
Bandgap  
g
V
V
o
fb  
C
V
Reference  
rs  
l
Low  
Pass  
V
l
DD  
Local  
Local  
pu  
Cf  
V
(OTC)  
1.25 V  
ref  
(2.0 V)  
(5.0 V)  
A
N
D
4
V
S3  
ls  
GATE  
Field  
Sens
S1  
UV  
R4  
R5  
C
R1  
uv  
1.25 V  
CB2  
Min Duty  
Cycle  
R2  
R3  
Gate  
Polling  
Batt  
Z1  
LD  
l
pd  
PHASE  
V
Tssc  
Over  
Voltage  
Detect  
OR1  
SOURCE  
Css  
S2  
e  
V
OV  
hvl  
Ign  
Delay  
PHASE  
C
ph  
IGN  
FILTER  
C
IGN  
dc  
F1  
F2  
V
DAC  
dac  
A
N
D
1
1.25V  
C
Batt  
ign  
LAMP  
V
CF  
Tigm  
V
Tdsc  
1.25 V  
I
DRAIN  
ign  
Cds  
Ignition  
Drain  
Polling  
To  
Logic  
Lamp  
P16  
Digital  
Duty Cycle  
Generator  
Z2  
Lamp  
Driver  
Circuit  
A
500  
LAMP  
GATE  
N
D
2
4MSB  
4 LSB  
Osc  
A
OR2  
N
D
3
mp  
8-Bit Counter  
MUX  
P 256  
U/D  
Counter  
Lamp  
Polling  
Thermal  
Limit  
Dtl  
u/d  
Up/Down  
Control  
Switch  
A/D  
u/d  
Comparator  
& Tracking  
Current  
Limit  
Np  
Battery  
Rs  
Stator  
LCR Test  
LCR1 LRC2  
Gnd  
LCR TEST  
LCR1 LCR2  
GND  
AGND  
Alternate S tator  
Configuration  
Ground  
Boundry for IC  
Remote  
Phase  
Figure 2. 33099 Simplified Application  
The 12 V system voltage (V ) is connected to a REMOTE  
bat  
terminal is provided for externally providing a filter capacitance  
for filtering phase input noise.  
input by a remote wire, which provides the IC regulator with an  
external Kelvin connection directly to the battery to provide  
REMOTE voltage, Vrem. The system voltage at the BAT  
The regulated DC system set voltage (Vset) is achieved by  
employing feedback to compare a ratioed value of Vset to an  
terminal is also sensed by an internal Local IC connection as  
Local voltage Vl. The Local connection is provided in the event  
internal IC bandgap voltage reference having a negative  
temperature coefficient (TC). The GATE drive of an external  
N-channel MOSFET is regulated by the IC to control the field  
current in the alternator field coil as an alternating ON or OFF  
state dependent on load current conditions affecting voltage  
the remote wire or remote connection becomes faulty such as  
being resistive, an open, or shorted to ground.  
The PHASE input is normally connected to a tap on one  
corner of the alternator's stator winding, which provides an AC  
phase voltage (Vph) for the IC to determine the rotational  
V
set. The external MOSFET receives GATE-to-source voltage  
drive from between the GATE and SOURCE output terminals of  
the IC. The GATE-to-source voltage is a Pulse Width  
frequency (fph) of the alternator rotor. Two frequency  
Modulated (PWM) waveform having a variable ON/OFF duty  
cycle ratio that is determined by an analog or a digital duty cycle  
control circuitry that responds to variations in the system  
voltage due to variations in system load current. The PWM  
comparators (F1 and F2) monitor voltage Vph to determine a  
phase rotation detection frequency (f1) and a Low/High RPM  
transition phase frequency (f2), respectively. A PHASE FILTER  
33099  
9
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waveform has a duty cycle regulation output frequency of about  
During a system load dump condition, load dump protection  
circuitry prevents GATE-to-source drive to the external  
MOSFET and to the internal lamp drive MOSFET. This ensures  
that neither the field current nor the lamp current is activated  
during load dump conditions. A drain-to-GATE voltage clamp is  
also provided for the internal lamp driver for further protection of  
this driver during load dump.  
395 Hz (fdc) defined by an 8-bit division of an internal 101 kHz  
oscillator clock frequency (fosc). The GATE voltage at the GATE  
terminal is due to a charge pump GATE voltage (Vg) generated  
by voltage multiplication using an internal charge pump voltage  
regulator. The high GATE-to-source voltage applied to the  
external MOSFET during the ON cycle of the PWM waveform  
minimizes a low drain-to-source ON resistance (RDS(ON)) and  
An ignition terminal (IGN) is provided to activate the regulator  
from the standby mode into a normal operating mode when the  
associated drain-to-source voltage Vd(SAT) to maximize the field  
ignition switch is ON and an ignition voltage (V ) is greater  
current while minimizing the associated power dissipation in the  
MOSFET.  
ign  
than a power up/down ignition threshold voltage (V  
). When  
Tign  
the ignition switch is OFF, voltage V is less than voltage  
ign  
A unique feature of the 33099 is the combinational use of  
analog and digital duty cycle controllers to provide a Load  
Response Control (LRC) duty cycle function when rotor  
frequency fph is less than frequency f2. A classic analog duty  
V
, and the regulator is switched into a low current standby  
Tign  
mode, when frequency f < f . The IGN terminal can either be  
ph  
1
coupled to the low side of the ignition switch or to the low side  
of the lamp. When the IGN terminal is connected to the low side  
of the lamp, the lamp must be shunted by a resistor to ensure  
that ignition ON is sensed, even with an OPEN lamp fault  
condition. When the lamp in ON, lamp current is polled OFF  
periodically at an ignition polling frequency in order for the IGN  
terminal to periodically sense that the ignition voltage is high  
even though the lamp is ON. An ignition input pull-down current  
(I ) is provided to pull voltage V to ground when the IGN  
cycle function is provided at the GATE output when frequency  
fph is greater than frequency f2. During the LRC mode when f1  
< fph < f2, a sudden decrease in the system voltage due to a  
sudden increase in system load current will cause the analog  
duty cycle to rapidly increase to as great as 100%. However,  
the LRC circuitry causes the digital duty cycle to increase to  
100% at a controlled predetermined LRC rate and overrides the  
analog duty cycle. Thus the alternator response time is  
decreased in the LRC mode and prevents the alternator from  
placing a sudden high torque load on the automobile engine  
during this slow RPM mode. This can occur when a high current  
accessory is switched on to the 12 V system, producing a  
sudden drop in system voltage. When frequency fph is greater  
ign  
ign  
terminal is OPEN or terminated on a high resistance.  
Two ground terminals are provided by the 33099 to separate  
sensitive analog circuit ground (AGND) from noisy digital and  
high-current ground (GND).  
than frequency f2, the slow LRC response is not in effect and  
Alternator Regulator Biasing and Power Up/Down  
the analog duty cycle controller controls the PWM voltage  
waveform applied to the external MOSFET to regulate the  
system voltage. By selectively coupling the LRC1 and LRC2  
terminals to ground or leaving them open, the user can program  
The biasing of the regulator is derived from the BAT terminal  
voltage V . In the normal operating mode when the ignition  
bat  
switch is ON and voltage V is greater than V  
(about  
ign  
Tign  
four different LRC rates (R -R ) from 9.37%/sec to 37.4%/  
lrc1 lrc4  
1.25 V), a 5.0 V VDD voltage regulator biases the IC logic and  
sec. During an initial ignition ON and engine start-up, the LRC  
rate is also in effect to minimize alternator torque loading on the  
engine during start, even when a Wide Open Throttle (WOT)  
condition (fph > f2) occurs.  
provides bias to a bandgap shunt voltage regulator. The  
bandgap regulator maintains a reference voltage (V ) of  
ref  
approximately 2.0 V with an internal negative temperature  
coefficient (-TC) as well as a 1.25 V Zero Temperature  
Coefficient (OTC) reference voltage. Additional bias currents  
and reference voltages, including a charge pump GATE voltage  
V , are also generated from voltage V . The typically ignition  
An internal N-Channel MOSFET is provided on the IC to  
directly drive lamp current as a fault indicator. The fault lamp is  
connected between the low side of the ignition switch and the  
LAMP DRAIN terminal of the IC. A fault is indicated during an  
undervoltage battery condition when frequency fph is greater  
g
bat  
ON drain current (I  
) is about 6.5 mA at 25°C. When the  
Q1(on)  
ignition switch is OFF and voltage V is less than V  
, the  
Tign  
ign  
than frequency f2, during an overvoltage battery condition, and  
when frequency fph is less than frequency f1. Frequency fph < f1  
regulator is in a low current standby mode, having a standby  
drain current of about 0.7 mA (I ) at 25°C. During the  
Q1(off)  
when an insufficient alternator output voltage results or a slow  
or non-rotating rotor occurs due to a slipping or broken belt. An  
external LAMP GATE terminal is also provided for the internal  
lamp driver to allow the user to override the internal IC fault logic  
and externally drive the internal lamp drive MOSFET.  
sleep mode, some internal voltage regulators and bias currents  
are either terminated or minimized. However, the VDD regulator  
and the bandgap voltage regulator continue to maintain  
voltages VDD for the logic, the 2.0 V V , and the 1.25 V  
ref  
reference voltage. In addition, all logic is reset in the standby  
mode.  
When a loose wire or battery terminal corrosion causes the  
Remote voltage to decrease but is not a Remote Open  
condition, the system voltage will increase, causing an  
overvoltage Lamp fault indication, and is regulated at a  
secondary value of about 18.5 V.  
After switching the ignition switch to the ON position, voltage  
V
will exceed voltage V  
, causing comparator C to  
ign  
Tign ign  
switch states, providing an ignition-ON signal to the Ignition  
Delay circuit. After an Ignition start Delay Time of 500 ms, the  
Ignition Delay circuit activates additional current for the VDD  
33099  
10  
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regulator and activates all other voltage regulators and bias  
buffered and coupled to the output of a unity-gain Local Buffer  
(LB) and ratioed by the R5/(R4+R5) resistor divider to provide  
an input voltage to a unity-gain combiner/buffer CB2. Thus the  
currents. After engine start, the LRC mode is activated,  
independent of the phase frequency or independent of a Wide  
Open Throttle condition. When the battery system voltage  
voltage at the input of the combiner CB2 is normally 0.8 V (or  
ls  
increases to V , the regulator resumes the normal operational  
1.6 V typically), while voltage V on the input of CB1 is typically  
rs  
2.0 V. Because voltage V reflects the highest voltage at the  
o
set  
mode. After switching the ignition switch to the OFF position,  
voltage V decreases below voltage V  
, causing the  
ign  
Tign  
input of either combiner, voltage V will be voltage V in  
o
rs  
comparator C to provide an ignition-OFF signal to the Ignition  
ign  
Remote operation with Remote connected to V . For this  
bat  
case, voltage V is filtered by a 300 Hz low-pass filter and  
rs  
translated to the FB buffer output. Voltage V at the FB buffer  
rs  
output is then compared to a digital-to-analog converter output  
Delay Circuit. After phase frequency f < f due to ignition turn  
ph  
1
OFF, supply currents and voltages are reduced in the regulator  
to provide the standby drain current drain. However, voltage  
V
DD for logic and voltage V for reference voltages remain  
ref  
voltage ramp (V ) for duty cycle regulation.  
dac  
active to be able to sense an ignition input voltage.  
During a Remote fault condition when the remote sense line  
In some applications, the ignition input is connected to the  
low side of the fault lamp as shown in Figure 2, page 9. When  
the lamp driver circuitry is generating a lamp ON signal, a lamp  
polling signal causes the Lamp Drain output to be periodically  
is OPEN or grounded, voltage V at the Remote Sense input  
rs  
will be zero, causing comparator C to activate switches S1  
rs  
and S2 to a CLOSED position. As a result, voltage V is  
ls  
GATED OFF. As a result, voltage V > V  
during the lamp  
coupled through buffer LB directly to the input of combiner CB2.  
ign  
Tign  
OFF polling period, causing comparator C to periodically  
ign  
Because the voltage V on the input of combiner CB2 is greater  
ls  
provides an ignition-ON signal to the Ignition Delay Circuit.  
During the Lamp On condition, the Ignition Delay Circuit  
than voltage V (= 0 V) on the input of combiner CB1, voltage  
rs  
V
is coupled to the output of the combiners as voltage V .  
o
ls  
provides a minimum ignition turn-off delay (t  
) such that all  
id(off)  
Thus in this fault case, voltage V is filtered and translated to  
ls  
the FB buffer output for being compared to voltage ramp V  
dac  
for regulation.  
currents and regulator voltages remain ON between the Lamp  
Off polling pulses.  
During a remote fault condition in which the resistance of the  
Remote sense wire increases due to the corrosion or a loose  
connection, a finite external remote fault resistance occurs  
Battery and Alternator Output Voltage Sensing  
The system battery voltage is directly sensed by the  
REMOTE input using a remote wire as a Kelvin connection. The  
causing voltage V  
to decrease, but voltage V  
remains  
rem  
rem  
Remote input resistance (R ) at the REMOTE input is  
rem  
greater than voltage V  
. As a result, switches S1 and S2  
Trem  
typically 68 k. The voltage at the Remote Sense input (V ) is  
rs  
remain in an OPEN condition, while the system voltage will  
increase due to the effective increase in the Remote resistor  
a ratioed value of the Remote voltage (V ). The intended  
rem  
ratio of V /V is about 7.45. The BAT terminal voltage (V  
)
bat  
divider ratio. As a result, voltage V increases until the voltage  
rem rs  
l
is also sensed as an internal Local voltage (V ). A Local Sense  
l
at the input of combiner CB2 is approximately 2.0 V, or V is  
ls  
voltage (V ) is a ratioed value of voltage V , where the intended  
about 1.2 (2.0 V), or 2.25 V due to the R4/R5 divider ratio.  
Because the local divider ratio translates voltage V to V by  
ls  
l
ratio of V /V is also 7.45. The Local internal connection is  
ls  
bat  
l
ls  
about factor 7.4, the final regulated output voltage for this  
condition is 7.4 (2.25), or 18.5 V. This is the secondary  
provided for fault protection against the remote wire being  
grounded or exhibiting a high remote wire resistance due to  
being disconnected or due to a corrosive or loose connection.  
Thus the Local connection ensures that alternator regulation of  
the system voltage continues in well-defined states for all  
possible Remote input fault conditions.  
regulation voltage (V  
). When the system voltage increases  
set2  
to the Overvoltage Threshold (V ), a fault indication occurs  
Tov  
by the lamp. Thus this particular Remote fault condition  
produces a fault indication, but regulates to prevent an extreme  
system overvoltage condition. When the Remote fault  
resistance becomes great enough to cause voltage  
Local and Remote Voltage Processing and Switching  
V
< V  
, the regulated system voltage returns to the local  
rem  
Trem  
During Remote operation both the external Remote input  
connection and internal Local connection senses approximately  
regulation as described for an OPEN or grounded Remote  
input.  
the same regulated system voltage of V = 14.8 V. For this  
set  
case, voltages V and V are approximately 2.0 V. Because  
rs  
ls  
Internal Clock Oscillator and 8-Bit Counter  
the remote switching comparator C is referenced to 0.6 V,  
rs  
An internal clock oscillator is provided having a typical  
both switches S1 and S2 are OPEN and remain open when  
oscillation frequency (f ) of 101 kHz. The output of the  
voltage V > 0.6 V or when voltage V  
is greater than the  
osc  
rs  
rem  
oscillator is coupled to an 8-bit counter that provides 8 counting  
bits to the logic and the four most significant counting bits  
(MSB) to the LRC circuitry and to a digital-to-analog converter  
remote loss threshold voltage (V  
). Voltage V is coupled  
rs  
Trem  
to the input of a unity-gain combiner/buffer CB1. Voltage V is  
ls  
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(DAC) waveform generator. The output MSB frequency (f  
)
current is also fully OFF when the system voltage is greater  
than 7.45 (V ), or 14.9 V. When voltage V is less than any  
msb  
of the 8-bit divider is about 395 Hz (f  
= f  
/256), which  
osc  
ref  
fb  
msb  
portion of the DAC waveform voltage, comparator C output is  
dc  
high to produce an ON field current. When voltage V is greater  
fb  
determines the PWM frequency at the GATE output. An  
external LRC TEST terminal is provided for accelerating  
internal testing of the LRC function and logic. Under normal  
operation, the LRC TEST terminal is grounded by an internal  
than any portion of the DAC waveform voltage, comparator C  
dc  
output is low to produce an OFF field current. Thus the system  
feedback will regulate the PWM duty cycle of the field current  
from 0% to 100% over about a 210 mV system regulation  
voltage range (dVreg). The system voltage is centered at  
14.8 V, where a 50% duty cycle field current results for an  
average system load current, and the duty cycle regulation  
frequency is (f /256), or 395 Hz. Since voltage V has a  
10 kresistance to ground. Under accelerated test conditions,  
the LRC TEST voltage is 5.0 V, and a fourth bit (f /16) from  
osc  
the 8-bit divider is used to determine the PWM GATE  
frequency. Thus, the rates are accelerated by a factor of 16.  
Low-Pass Filter, DAC, and Analog Duty Cycle  
Regulator Comparator  
osc  
ref  
negative TC, voltage V will also have a regulation voltage  
set  
temperature coefficient (TC  
) of about -11 mV/°C.  
Vreg  
The output voltage V of combiners CB1 and CB2 is coupled  
o
to an input of a 300 Hz low-pass filter (Rf, Cf) to remove high-  
Input Phase and Frequency Switch Response  
frequency components of system noise at V  
and thus  
bat  
associated with voltages V , or V . The output of the low-pass  
ls  
rs  
The phase voltage V results from the alternator's stator AC  
ph  
output voltage being applied to the PHASE input terminal.  
filter is coupled to a unity-gain buffer FB that provides a filter  
buffer FB output.  
A phase detection threshold voltage (V  
) is approximately  
Tph  
4.0 V due to the 1.25 V phase reference voltage for the phase  
The 4 MSBs of the 8-bit counter causes the DAC to generate  
a 4-bit 395 Hz voltage waveform having 16 descending  
1.75 mV steps, ramping from V to [V - 28 mV], where V  
comparator (C ) and the 3.22 voltage ratio associated with the  
ph  
phase input resistor divider. The phase input resistance (R ) is  
ph  
ref  
ref  
ref  
is the 2.0 V reference voltage.  
typically 60 k. A PHASE FILTER terminal is coupled to the  
input of Comparator C , providing for an external phase filter  
ph  
An analog duty cycle comparator (C ) compares the DAC  
dc  
output voltage waveform to the voltage at the FB output (V ).  
fb  
capacitance when filtering of high frequency phase noise is  
desired. A typical value of .003 µF to AGND provides for an  
input phase 3.0 db roll-off frequency of about 10 kHz.  
When voltage V is less then voltage [V - 28 mV],  
fb  
ref  
comparator C outputs a logic [1], for a 100% duty cycle.  
dc  
Comparator C also provides about 480 mV of hysteresis at  
ph  
When voltage V is greater than V , comparator C outputs  
the PHASE input terminal. Comparator C further provides a  
ph  
fb  
ref  
dc  
a logic [0] for a 0% duty cycle. When (V - 28 mV) < V < V ,  
ref  
phase signal binary output voltage having a phase frequency of  
ref  
fb  
comparator C outputs a duty cycle defined by the High/Low  
dc  
f
and is applied to digital frequency switches F1 and F2.  
ph  
output voltage ratio for each period (about 2.54 ms) of the DAC  
output voltage waveform.  
Switch F1 outputs a logic [1] when frequency f is less then  
ph  
phase detection frequency f . Frequency f is equal to  
1
1
frequency f  
/8, or 49.3 Hz for a 101 kHz oscillator frequency.  
msb  
Basic System Voltage Regulation  
Switch F2 outputs a logic [1] when the frequency f is greater  
ph  
then the low/high transition frequency f . Frequency f2 is equal  
2
From a system voltage regulation viewpoint, the voltages  
V
and V from the Remote or Local connections,  
to frequency 3f  
/4, or 296 Hz for a 101 kHz oscillator  
rem  
l
msb  
respectively, are scaled to the Remote Sense and Local Sense  
inputs as voltages V and V respectively and transferred to  
frequency. These frequency switches are used to define the  
Load Response Control region of operation, an undervoltage at  
a high RPM fault condition, and a low RPM fault condition due  
to a broken or loose belt.  
rs  
ls  
the FB output as voltage V . Voltage V is compared to the  
fb  
fb  
DAC output voltage waveform to generate the ON and OFF  
time of the analog duty cycle waveform. When voltage V is  
fb  
Load Response Control (LRC)  
less than V - 28 mV, the output of comparator C is in a high  
ref  
dc  
state. This high state propagates through an AND3 GATE, an  
OR1 GATE, and an AND4 GATE to activate switch S3,  
generating a fully ON or High GATE drive voltage. When  
voltage V is greater than V , the output of comparator C is  
The LRC circuit consists of a digital duty cycle generator, an  
analog/digital (A/D) duty cycle comparator and tracking circuit,  
an up/down control switch, an up/down (U/D) counter, a  
programmable divider (Np), and a multiplexer (MUX). During  
normal operation, the LRC circuit becomes active and  
generates digital duty cycle control of the GATE drive when  
fb  
ref  
dc  
in a low state. This low state propagates through the AND3  
GATE, the OR1 GATE, and the AND4 GATE to activate switch  
S3 to generate a fully OFF or low GATE drive voltage.  
Assuming voltage V is 2.0 V and V = V , and the local or  
frequency f is less than frequency f (f < f < f ). The slow  
ph  
2
1
ph  
2
LRC response becomes inactive and the analog duty cycle  
controls the GATE drive when frequency fph is greater than  
ref  
fb  
rs  
remote input resistive scale factor is 7.45, the external  
MOSFET provides a fully ON field current when the system  
frequency f (f < f < f ). During initial ignition and initial  
2
1
ph  
2
voltage is less than 7.45 (V - 28 mV), or 14.6 V. The field  
ref  
33099  
12  
MOTOROLA ANALOG INTEGRATED CIRCUIT DEVICE DATA  
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engine start, the LRC response is in effect, independent of  
frequency f , until system voltage is regulating at voltage V  
terminations. For a down state on the u/d line, the digital duty  
cycle will count down at a rate of about 10 ms/step change.  
.
set  
ph  
The A/D duty cycle comparator and tracking circuit receives  
the analog duty cycle from comparator C and the digital duty  
dc  
cycle from the MUX output. The A/D duty cycle comparator  
provides a high, or up (u), output when the analog duty cycle is  
greater than the digital duty cycle, and a low, or down (d), output  
when the analog duty cycle is less than the digital duty cycle.  
The digital duty cycle generator receives the 4 MSBs from  
the 8-bit counter as input and generates 11 discrete digital duty  
cycles on 11 output lines. The frequency of each duty cycle  
waveform is about 395 Hz (f  
), which results from the MSB  
msb  
of the 8-bit division of the 101 kHz OSC clock frequency. The  
minimum duty cycle on the first output line is 31.25% and the  
maximum duty cycle on the eleventh output line is 93.75%. The  
duty cycle difference between each incremental duty cycle is  
6.25%. All 11 duty cycle generator output lines are coupled as  
data inputs to the MUX.  
In the LRC mode when frequency f < f < f , the up/down  
1
ph  
2
control switch enables the u/d output of the A/D duty cycle  
comparator to be coupled to the u/d line. In the steady state, the  
A/D duty cycle comparator will provide an u/d input to the U/D  
counter and Np divider to increase or decrease the digital duty  
cycle to track the analog duty cycle. If the analog duty cycle  
increases to a value greater than the digital duty cycle at a rate  
that is greater than the selected LRC digital duty cycle rate, the  
A/D duty cycle comparator will output an up signal on the  
u/d line to cause the digital duty cycle to increase to the analog  
duty cycle at the selected LRC digital duty cycle rate. If the  
analog duty cycle decreases to a value less than the digital duty  
cycle, the A/D duty cycle comparator will output a down signal  
on the u/d line to cause the digital duty cycle to decrease to the  
analog duty cycle at a fixed rate of about 10 ms/step. For an  
analog duty cycle less than 31.25%, the down count at the  
output of the U/D counter will remain at 0 and the digital duty  
cycle will remain at 31.25%.  
Normally the programmable divider Np divides frequency  
f
by a counter divide ratio N and applies the f  
/N  
msb  
msb  
frequency as input to the U/D counter. Divide ratio N can be pre-  
selected by the user for four different divide ratios by switching  
a combination of the LRC1 and LRC2 normally open terminals  
to ground. An LRC input current (I ) from each LRC terminal to  
lrc  
ground is about 45 µA. The phase frequency f and an up/  
ph  
down (u/d) state on a u/d line from the up/down control switch  
determines ratio N. In the LRC mode when f < f , a high, or  
ph  
2
up, state on the u/d line causes divider Np to output a frequency  
of f /N, or 395 Hz/N. The LRC1 and LRC2 terminal  
msb  
combinations produce N divide ratios of 66, 132, 198, and 264.  
When the u/d line is in the down, or low, state, divider Np  
provides a divide ratio of f  
/4, or 395 Hz/4. When f > f2, the  
msb  
ph  
If frequency f is less than frequency f (f < f ), then the  
ph  
1
ph  
1
output frequency of divider Np is always f  
/4 = 395 Hz/4,  
msb  
up/down control switch will provide a down signal on the u/d line  
independent of the duty cycle comparator u/d output. The  
resulting down count of 0 to the MUX control input for f < f  
independent of the state of the u/d input line.  
The u/d line from the up/down control switch determines the  
direction of the count as well as the divide ratio N. For an up  
state on the u/d line, the output of the 4-bit U/D counter  
increments up at a rate of 5.98 Hz (count change every 167 ms)  
for N=66, 2.99 Hz (count change every 334 ms) for N=132,  
1.99 Hz (count change every 502 ms) for N =198, or 1.496 Hz  
(count change every 671 ms) for N=264. For a down state on  
the u/d line, the output of the 4-bit U/D counter decrements at a  
rate of about 99 Hz (count decrement about every 10 ms). The  
4-bit output lines of the up/down counter are coupled as control  
inputs of the MUX.  
ph  
1
will cause the digital duty cycle to be constant at 31.25% and  
provides a divide ratio of f  
/4 as the input frequency to the  
msb  
U/D counter.  
When approximately 5.0 V is applied to the LRC TEST  
terminal, divider Np utilizes the f /16 frequency as input to the  
osc  
divider instead of the normal f /256 frequency. As a result,  
osc  
the LRC function is accelerated by a factor of 16, which allows  
the testing of all LRC associated rates to be accelerated by a  
factor of 16. During normal LRC operation, the LRC terminal is  
in a low ground state, having an internal 10 kpull-down  
resistor.  
The MUX couples one of the 11 digital duty cycle input lines  
to the MUX output dependent upon the 4-bit control inputs from  
the U/D counter. When the MUX control input count is 0, the first  
31.25% digital duty cycle is selected and provided at the MUX  
output. When the control input count is 10, the eleventh 93.75%  
digital duty cycle is selected at output of the MUX. A MUX  
control input of 11 produces a 100% duty cycle at the MUX  
output. Thus each of the MUX input lines is selected and  
provided at the MUX output and incremented to the next line at  
a rate dependent on the rate the MUX control inputs increment.  
For an up state on the u/d line, the digital duty cycle at the  
output of the MUX will increment from 31.24% to 100% in  
The duty cycle output of the AND3 GATE reflects the  
minimum duty cycle at the AND3 GATE inputs. Thus when the  
analog duty cycle exceeds the digital duty cycle, the digital duty  
cycle becomes the controlling duty cycle at the AND3 GATE  
output. When the analog duty cycle is less than the digital duty  
cycle, the analog duty cycle becomes the controlling duty cycle  
at the AND3 GATE output. Thus in the LRC mode when  
f < f < f , an increasing step response in the analog duty  
1
ph  
2
cycle from 0% to 100% will cause the duty cycle at the output of  
the AND3 GATE to increase rapidly from 0% to 31.25% and  
then increase slowly at the LRC rate from 31.25% to 100%. If  
the analog duty cycle provides a step increase from a duty cycle  
greater than 31.25%, then the resulting LRC duty cycle  
increase from the initial analog duty cycle at the output of the  
11 steps at a rate from 167 ms/step (or a fourth LRC rate (R  
)
lrc4  
of 37.42%/sec) to 671 ms/step (or a first LRC rate (R ) of  
lrc1  
9.31%/sec) dependent on the LRC1 and LRC2 terminal  
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AND3 GATE. For a decreasing step response in the analog  
duty cycle, the output of the AND3 GATE will rapidly follow the  
decreasing analog duty cycle. The output of the AND3 GATE  
drives the GATE output (and the field current) through an OR1  
GATE, an AND4 GATE, and switch S3. Thus the minimum  
switch S3 to couple a GATE drive pull-down sink current (I ) to  
pd  
the GATE output. Current I pulls the GATE voltage to the  
pd  
Source voltage, turning OFF the MOSFET and its associated  
field coil current. The limited GATE current drive of the  
MOSFET GATE capacitance reduces the magnitude and  
frequency of the high-frequency components associated with  
the GATE duty cycle waveform, minimizing RFI. Zener diode Z1  
is employed to provide a GATE-to-Source clamping voltage  
GATE LRC duty cycle (DC  
) is 31.25%.  
(LRC)min  
A 0% analog duty cycle will produce a 0% duty cycle at the  
output of the AND3 GATE. However, the output of the AND3  
GATE is ORed with a 3.1% minimum duty cycle signal from the  
minimum duty cycle generation at the OR1 GATE input to  
provide a minimum 3.1% duty cycle to the AND4 GATE input.  
(V ), which limits and protects the GATE-to-Source voltage of  
gs  
the external MOSFET.  
When the external MOSFET fails to increase the source (or  
field coil terminal) voltage to within a source short circuit  
This provides the resulting minimum GATE duty cycle (DC  
)
min  
of 3.1% at the GATE output, even though the analog duty cycle  
is 0%.  
threshold voltage (V  
) of the BATTERY terminal voltage  
Tssc  
(V  
< [V  
- V  
]), a shorted-source comparator C  
source ss  
Tssc  
bat  
When the phase frequency is greater than frequency  
outputs a short circuit signal to a GATE polling circuit. A shorted  
field coil to ground is an example of this fault condition. This  
GATE polling circuit provides short GATE polling pulses to the  
AND4 GATE to allow the IC to test for an unshorted condition  
without damaging the external MOSFET. The polling duty cycle  
f (f > f ), the N divide factor is reduced to 4. As a result, the  
2
ph  
2
LRC circuitry still functions as previously described, but the rate  
of digital duty cycle increase or decrease is a maximum LRC  
rate (R  
) of about 10 ms/step. Thus a step increase in the  
lrc(max)  
is 1.56%, or about a 158 µs ON pulse at a frequency of f  
/4,  
msb  
analog duty cycle from 31.25% to 100% will cause about a  
110 ms delay before the digital duty cycle provides a 100% duty  
cycle at the output of the AND3 GATE (and GATE drive).  
or 98.6 Hz. When the source shorting condition is removed,  
comparator Css provides a no-short signal to the GATE polling  
circuitry, which provides a logic [1] to the AND4 GATE, which  
then operates normally.  
The conditions for LRC response also occur during an initial  
engine start up period after engine cranking even when a WOT  
condition occurs (f > f ). When the ignition switch is turned  
The AND4 GATE is also driven by the no load dump (LD) line  
from the Overvoltage Detector circuitry. Thus during a load  
dump system overvoltage condition, a logic [0] is provided to  
the AND4 GATE from the Overvoltage Detector circuit and all  
GATE drive is terminated.  
ph  
2
ON, comparator C is activated, activating all biasing into the  
ign  
normal state and activating the start-up LRC mode. After engine  
cranking and immediately after initial engine start up, the  
system BATTERY voltage is generally low while a WOT  
condition occurs. For this case, the slow LRC response is in  
effect to prevent excessive torque loading on the engine by the  
alternator during engine start up. The GATE duty cycle at start-  
A flyback diode MR850 is externally provided to limit the  
negative source voltage on the field terminal (and the SOURCE  
terminal) caused by a turn-OFF transition of the field current.  
The forward current through this diode is approximately the  
peak field current prior to field current turn OFF.  
up with WOT (DC  
) is the minimum LRC duty cycle and will  
start  
increase at the LRC rate. Once the system voltage returns to  
voltage V , the normal LRC response will occur as previously  
set  
described.  
Fault Lamp Indicator—Drive and Protection  
The fault indicator lamp is driven by an internal N-channel  
MOSFET lamp driver, which controls the lamp current. The  
lamp is coupled between the ignition switch and the LAMP  
DRAIN terminal of the lamp driver. The Lamp GATE of the lamp  
driver is driven by the lamp driver circuitry or from an external  
LAMP GATE terminal. Inputs to the lamp driver circuitry are  
from an output of an AND2 GATE, an output of a thermal limit  
circuit, and an output of a current limit circuit. By applying an  
Field Coil Drive and Device Protection  
The external MOSFET provides PWM drive current from the  
system BATTERY to the field coil for system voltage regulation.  
The GATE-to-Source voltage for this MOSFET is provided by  
the IC's GATE-to-SOURCE terminal drive voltage. During the  
ON state, the AND4 GATE activates switch S3 to couple the  
GATE drive pull-up source current (I ) to the GATE output.  
pu  
external Lamp GATE override voltage (V ) to the LAMP GATE  
go  
Current I drives the GATE of the MOSFET to the charge  
pu  
terminal (5), the Lamp Drain current will increase, providing  
lamp current independent of the lamp driver logic state. When  
the lamp driver circuity is forcing the lamp driver OFF, the LAMP  
GATE terminal resistance to ground will be about 4.6 k. The  
source of the lamp driver is coupled to ground through an  
internal current sense resistor RS. When the lamp is ON, the  
pump GATE voltage Vg (typically 23 V), causing the MOSFET  
to drive the field coil terminal to near the system BATTERY  
voltage. Voltage V has a minimum charge pump GATE voltage  
g
(V  
) of 21.5 V. This high GATE-to-Source voltage  
g(min)  
minimizes power dissipation in the external MOSFET by  
minimizing a Drain-to-Source ON resistance (RDS(ON)) of the  
Lamp Drain ON voltage (V  
) is the Lamp Drain-to-ground  
d(sat)  
MOSFET during the ON state. This results in a typical Lamp  
voltage measured at 400 mA of Lamp Drain current.  
Drain ON voltage (V  
) of about 0.3 V at a Lamp Drain  
d(sat)  
Normally, current flows through the lamp driver (and lamp),  
indicating a fault when the output of the AND2 GATE is a  
logic [1]. Assuming the lamp is not shorted, is not being current  
current of 400 mA as measured from the LAMP DRAIN terminal  
to ground. During the OFF state, the AND4 GATE activates  
33099  
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limited, is not in the thermal shut down mode, and the system is  
Undervoltage, Overvoltage, and Load Dump  
Protection  
not in a load dump mode, the lamp ON current is controlled by  
the output of the OR2 GATE. The output of the OR2 GATE is a  
logic [1] and the lamp will normally be ON when the UV  
(undervoltage) line and the F2 output line are both a logic [1]  
state, indicating an undervoltage condition when frequency  
An undervoltage, overvoltage and load dump condition is  
sensed by the regulator to generate fault indications and to  
protect the regulator and associated external devices. As  
previously discussed, a load dump signal during load dump will  
prevent GATE drive to the external MOSFET and prevent  
GATE drive to the lamp driver. Thus the external and internal  
MOSFETs will turn OFF during a system load dump. As  
previously discussed, the undervoltage and overvoltage signals  
are also provided for fault indications.  
f
> f . The output of the OR2 GATE is also a logic [1] when  
ph  
2
the output of the OV (overvoltage) line is a logic [1], indicating  
an overvoltage condition, or the output of the F1 line is also a  
logic [1], indicating a loss of phase signal (f < f ) due to a  
ph  
1
broken phase wire, broken or slipping belt, or otherwise failed  
alternator or open field circuit.  
The undervoltage signal is provided on the UV line by an  
When the lamp current exceeds a lamp drain short circuit  
undervoltage comparator C having a voltage reference of  
uv  
current (I ), the voltage across resistor Rs will exceed a  
dsc  
1.25 V and a resistor divider voltage transfer of 1.26 from the  
current limit threshold voltage associated with the current limit  
circuitry. As a result, a signal is sent to the lamp driver circuitry  
to limit the lamp drive and regulates the lamp current to current  
FB output to comparator C input. When voltage Vfb on the FB  
uv  
output becomes less than 1.52 V, the voltage at input to  
comparator C becomes less than 1.25 V, causing comparator  
uv  
I
. When the power dissipation of the lamp driver causes the  
dsc  
C
to output an undervoltage UV signal. Because voltage V  
fb  
uv  
temperature of the lamp driver to exceed a thermal shut-down  
temperature limit (T ), a temperature sensing diode (D )  
is ideally voltage V (or voltage V ), and the ratio of V /V  
rs  
rs  
ls  
r
Lim  
tl  
(or V /V ) is 7.45, the UV signal will occur when the system  
l
ls  
causes the thermal limit circuitry to send a signal to the lamp  
driver circuitry to limit the lamp drive current and reduce the  
power dissipation and resulting device temperature. When the  
lamp driver is ON, but the Lamp Drain terminal voltage is not  
voltage at the Remote input (or Local input) is less than an  
undervoltage threshold voltage (V ), or 11.35 V. However,  
Tuv  
GATE AND1 ensures that frequency f must be greater than f  
ph  
before an undervoltage Fault is indicated by the lamp.  
2
below the BAT terminal voltage V  
by at least a lamp drain  
bat  
short circuit threshold voltage (V  
) or ([V - V ] <  
drain  
Tdsc  
bat  
The load dump and overvoltage detection also utilizes similar  
resistor dividers and voltage comparators in an Overvoltage  
Detect circuitry where all comparators are referenced to voltage  
VTdsc), comparator C will output a lamp short circuit signal to  
ds  
the Drain Polling circuit to indicate a lamp shorted condition.  
The Drain Polling circuit provides a low duty cycle polling output  
to the input of the AND2 GATE to poll the lamp driver ON,  
continuously testing for a lamp short without damaging the lamp  
driver. The polling duty cycle is 1.56%, (or about a 158 µs ON  
V
, or about 2.0 V. When voltage V on the FB output is  
ref  
fb  
greater than 2.58 V, or 1.29 V (V /V = 1.29), an output  
ref fb ref  
load dump signal of a logic [0] is generated on the LD line. Thus  
during load dump, voltage V (or V  
) will be about 2.58 V,  
rs  
local  
pulse) at a frequency of f  
/4, or 98.6 Hz. After the lamp short  
msb  
and the actual load dump threshold voltage (V ) will be about  
Tld  
has been removed, the comparator C outputs a lamp not-  
ds  
shorted signal to the Drain Polling circuitry, which provides a  
logic [1] to the AND2 GATE, which then operates normally.  
19.25 V, or 1.3 V . When voltage V on the FB output is  
set  
fb  
greater than 1.117 V (V /V = 1.117), an output  
ref fb ref  
overvoltage signal is generated on the OV line. Thus voltage  
Lamp polling is also present when the lamp is ON. In this  
case, lamp polling turns OFF the lamp for a short period of time  
with the lamp being ON for the remainder of the time. In this  
case the lamp ON duty cycle is 98.44% (or OFF for 158 µs) at  
V
(or V ) will be about 2.235 V, and the actual overvoltage  
rs  
l
threshold voltage (V ) will be about 16.65 V, or 1.125 V  
.
set  
Tov  
The regulator also indicates an overvoltage condition on the  
system during the Remote fault condition when the remote wire  
resistance increases to a finite value and the system voltage is  
a frequency of f  
/4, or 98.6 Hz. This causes the lamp voltage  
msb  
on the lamp drain terminal to be greater than ignition threshold  
voltage V for at least 158 µs of a 10.1 ms period. During the  
Tign  
being regulated by secondary regulation at V  
. When a load  
set2  
lamp ON mode, the Ignition Turn Off Delay of the Ignition Delay  
circuit is greater then the 10.1 ms period. As a result, the  
regulator biasing remains ON even when the IGN terminal is  
coupled to the LAMP DRAIN terminal and the lamp drain  
dump occurs during secondary regulation, the load dump  
threshold increases to 1.3 V , or about 24 V.  
set2  
voltage is less than voltage V n most of the time when the  
Tig  
lamp is ON.  
The lamp driver is also protected from load dump, since  
during load dump, the LD signal is a logic [0], preventing the  
AND2 GATE from activating the lamp driver. In addition, a  
drain-to-GATE clamp device Z2 limits the drain-to-GATE  
clamping voltage (V ) to about 40 V typically.  
dg  
33099  
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PACKAGE DIMENSIONS  
.
DW SUFFIX  
16-TERMINAL SOICW  
PLASTIC PACKAGE  
CASE 751G-04  
ISSUE D  
M
0.25  
B
2.65  
2.35  
A
0.25  
0.10  
10.55  
8X 10.05  
PIN'S  
NUMBER  
0.49  
0.35  
16X  
6
M
0.25  
T A B  
1
16  
PIN 1 INDEX  
14X  
10.45  
10.15  
1.27  
4
A
A
NOTES:  
1. DIMENSIONS ARE IN MILLIMETERS.  
2. DIMENSIONING AND TOLERANCING PER ASME  
Y14.5M, 1994.  
3. DATUMS A AND B TO BE DETERMINED AT THE PLANE  
WHERE THE BOTTOM OF THE LEADS EXIT THE  
PLASTIC BODY.  
4. THIS DIMENSION DOES NOT INCLUDE MOLD FLASH,  
PROTRUSION OR GATE BURRS. MOLD FLASH,  
PROTRUSION OR GATE BURRS SHALL NOT EXCEED  
0.15mm PER SIDE. THIS DIMENSION IS DETERMINED  
AT THE PLANE WHERE THE BOTTOM OF THE LEADS  
EXIT THE PLASTIC BODY.  
8
9
SEATING  
PLANE  
T
16X  
7.6  
7.4  
B
0.1 T  
5
0.75  
°
5. THIS DIMENSION DOES NOT INCLUDE INTER-LEAD  
FLASH OR PROTRUSIONS. INTER-LEAD FLASH AND  
PROTRUSIONS SHALL NOT EXCEED 0.25mm PER  
SIDE. THIS DIMENSION IS DETERMINED AT THE  
PLANE WHERE THE BOTTOM OF THE LEADS EXIT  
THE PLASTIC BODY.  
0.25 X45  
0.32  
0.23  
6. THIS DIMENSION DOES NOT INCLUDE DAMBAR  
PROTRUSION. ALLOWABLE DAMBAR PROTRUSION  
SHALL NOT CAUSE THE LEAD WIDTH TO EXCEED  
0.62mm.  
1.0  
0.4  
°
°
7
0
SECTION A-A  
33099  
16  
MOTOROLA ANALOG INTEGRATED CIRCUIT DEVICE DATA  
For More Information On This Product,  
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NOTES  
33099  
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NOTES  
33099  
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MOTOROLA ANALOG INTEGRATED CIRCUIT DEVICE DATA  
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NOTES  
33099  
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Information in this document is provided solely to enable system and software implementers to use Motorola products. There are no express or implied  
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provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating  
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MC33099  
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