AN-6073 [FAIRCHILD]

Highly Integrated Green-Mode PWM Controller; 高度集成绿色模式PWM控制器
AN-6073
型号: AN-6073
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
描述:

Highly Integrated Green-Mode PWM Controller
高度集成绿色模式PWM控制器

控制器
文件: 总13页 (文件大小:493K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
www.fairchildsemi.com  
AN-6073  
FAN6751 — Highly Integrated Green-Mode PWM Controller  
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Internal Open-loop Protection  
Introduction  
GATE Output Maximum Voltage Clamp: 18V  
VDD Under-Voltage Lockout (UVLO)  
VDD Over-Voltage Protection (OVP)  
Internal Recovery Circuit (OVP, OLP)  
Internal Sense Short-Circuit Protection  
External Constant Power Limit (Full AC Input Range)  
Internal OTP Sensor with Hysteresis  
Built-in 5ms Soft-Start Function  
This application note describes a detailed design strategy for  
a high-efficiency, compact flyback converter. Design  
considerations and mathematical equations are presented as  
well as guidelines for a printed circuit board layout. The  
highly integrated FAN6751 series of PWM controllers  
provides several features to enhance the performance for  
LCDM/TV, NB, and adapters.  
The green-mode function includes off-time modulation and  
burst mode to reduce the PWM frequency at light-load and  
in no-load conditions. To avoid acoustic noise problems, the  
minimum PWM frequency is set above 18KHz. This green-  
mode function enables the power supply to meet  
international power conservation requirements. With the  
internal high-voltage startup circuitry, the power loss due to  
bleeding resistors is also eliminated. Built-in synchronized  
slope compensation achieves stable peak-current-mode  
control. The proprietary external line compensation ensures  
constant output power limit over a wide AC input voltage  
Built-in VIN Pin Pull HIGH (> 4.7V) Recovery  
Function for Second-Side Output OVP  
ƒ
Brownout Protection with Hysteresis  
Applications  
General-purpose, switch-mode power supplies and flyback  
power converters, including:  
range, from 90VAC to 264VAC  
.
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Power Adapters  
Open-frame SMPS  
LCD Monitor/TV  
FAN6751 provides many protection functions, as shown in  
Table 1. In addition to cycle-by-cycle current limiting, the  
internal open-loop protection circuit ensures safety should  
an open-loop or output short-circuit failure occur.  
SOP-8  
Features  
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High-Voltage Startup  
GND  
FB  
1
2
3
4
8
7
6
5
GATE  
VDD  
Low Operating Current: 4mA  
Linearly Decreasing PWM Frequency to 18KHz  
Fixed PWM Frequency: 65KHz  
Peak-Current-Mode Control  
NC  
HV  
SENSE  
VIN  
Cycle-by-Cycle Current Limiting  
Leading-Edge Blanking (LEB)  
Synchronized Slope Compensation  
Figure 1. Pin Configuration (Top View)  
Table 1. Protection Functions of FAN6751 Series  
Pull-High  
Protection (VIN)  
OTP  
(Internal)  
SCP  
(SENSE)  
PWM  
Frequency  
Part Number  
OVP (VDD)  
OLP (FB)  
FAN6751MRMY  
FAN6751HLMY  
Recovery  
Latch  
Recovery  
Latch  
Recovery  
Latch  
Recovery  
Recovery  
Recovery  
Recovery  
65KHz  
100KHz  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
AN-6073  
APPLICATION NOTE  
Typical Application  
RSn2  
CSn2  
BD1  
RSn1 CSn1  
Lp  
CBulk  
R1  
RHV  
DSn  
D1  
D2  
CO  
Cp  
VO  
T1  
CVDD  
4
7
HV  
VDD  
EMI  
Filter  
Rd  
5
2
VIN  
Rg  
PC817  
KA431  
8
Q1  
RS  
GATE  
Fuse  
C2  
R2  
R1  
R3  
FB  
RLF  
CLF  
C1  
RFB  
SENSE  
6
AC  
INPUT  
CFB  
GND  
1
NC  
3
R2  
Figure 2. Typical Application  
Block Diagram  
Figure 3. Functional Block Diagram  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
2
AN-6073  
APPLICATION NOTE  
Internal Block Operation  
Startup and Soft-Start Circuitry  
When power is turned on, the internal high-voltage startup  
current (typically 2mA) charges the hold-up capacitor C1  
through startup resistor RHV. RHV can be directly connected  
by VBULK to the HV pin. The built-in 5ms soft-start circuit  
starts when the VDD pin reaches the start threshold voltage  
V
DD-ON. Soft-start helps reduce the inrush current, the startup  
current spike, and output voltage overshoot during the  
startup period, as shown in Figure 4. When VDD reaches  
V
DD-ON, the internal high-voltage startup current is switched  
off and the supply current is drawn from the auxiliary  
winding of the main transformer, as shown in Figure 5.  
Figure 6. UVLO Specification  
Under-Voltage Lockout (UVLO)  
VDD  
The FAN6751 has a voltage detector on the VDD pin to  
ensure that the chip has enough power to drive the  
MOSFET. Figure 7 shows a hysteresis of the turn-on and  
turn-off threshold levels and an open-loop-release voltage.  
Soft  
Driver  
8
6
GATE  
Sense  
S
R
Q
Soft Start  
Figure 4.  
Soft-start Circuit  
Figure 7. UVLO Specification  
Figure 5. Startup Circuit for Power Transfer  
The turn-on and turn-off thresholds are internally fixed at  
16.5V and 10.5V. During startup, the VDD’s capacitor must  
be charged to 16.5V to enable the IC. The capacitor  
continues to supply the VDD until the energy can be  
delivered from the auxiliary winding of the main  
transformer. The VDD must not drop below 10.5V during the  
startup sequence.  
If a shorter startup time is required, a two-step startup  
circuit, as shown Figure 6, is recommended. In this circuit, a  
smaller capacitor C1 can be used to reduce startup time. The  
energy supporting the FAN6751 after startup is mainly from  
a larger capacitor C2. If a shorter releasing latch mode time  
is required, a DHV and RHV can be directly connected by VAC  
to the HV pin.  
To further limit the input power under a short-circuit or  
open-loop condition, a special two-step UVLO mechanism  
prolongs the discharge time of the VDD capacitor. Figure 8  
shows the traditional UVLO method along with the special  
two-step UVLO method. In the two-step UVLO mechanism,  
an internal sinking current, IDD-OLP, pulls the VDD voltage  
toward the VDD-OLP. This sinking current is disabled after the  
VDD drops below VDD-OLP; after which, the VDD voltage is  
again charged towards VDD-ON. With the addition of the two-  
step UVLO mechanism, the average input power during a  
short-circuit or open-loop condition is greatly reduced. As a  
result, over-heating does not occur.  
When the supply current is drawn from the transformer, it  
draws a leakage current of about 1µA from HV pin. The  
maximum power dissipation of the RHV is:  
PRHV = IHV LC(Typ.)2 ×RHV  
(1)  
= IμA2 ×100KΩ ≅ 0.1μW  
where  
I
HV-LC is the supply current drawn from HV pin, and  
HV is 100K.  
R
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
3
AN-6073  
APPLICATION NOTE  
down at no load. The value of the biasing resistor Rb is  
determined as:  
Vo VD VZ  
K 1.5mA  
(3)  
Rb  
where:  
VD is the drop voltage of photodiode, approximately 1.2V;  
VZ is the minimum operating voltage, 2.5V of the shunt  
regulator; and  
K is the current transfer rate (CTR) of the opto-coupler.  
For an output voltage VO=5V with CTR=100%, the  
maximum value of Rb is 860.  
Green Mode Operation  
Green mode includes off-time modulation and burst mode to  
reduce the PWM frequency at light-load and in no-load  
conditions. The feedback voltage of the FB pin is taken as a  
Figure 8.  
UVLO Effect  
reference. When the feedback voltage is lower than VFB-N  
,
the PWM frequency decreases. Because most losses in a  
switching-mode power supply are proportional to the PWM  
frequency, the off-time modulation reduces the power  
consumption of the power supply at light-load and no-load  
conditions. Figure 10 is the PWM frequency is 65KHz at  
nominal load and decreases to 18KHz at light load.  
FB Input  
The FAN6751 is designed for peak-current-mode control. A  
current-to-voltage conversion is done externally with a  
current-sense resistor RS. Under normal operation, the FB  
level controls the peak inductor current:  
Frequency  
VFB 0.6  
VSENSE = Ipk × RS  
=
(2)  
4
where VFB is the voltage on FB pin and 4 is an internal  
divider ratio.  
PWM Frequency  
Fosc:65KHz  
When VFB is less than 0.6V, the FAN6751 terminates the  
output pulses.  
Fosc:18KHz  
VFB-N  
VFB-ZDC  
VFB-G  
Figure 10. PWM Frequency vs. FB Voltage  
The power supply enters “burst mode” in no-load  
conditions. As shown in Figure 11 and Figure 12, when VFB  
drops below VFB-ZDC, the PWM output is shuts off and the  
output voltage drops at a rate dependent on load current.  
This causes the feedback voltage to rise. Once VFB exceeds  
V
FB-ZDC, the internal circuit starts to provide switching pulse.  
The feedback voltage then falls and the process repeats.  
Burst mode operation alternately enables and disables  
switching of the MOSFET, reducing the switching losses in  
standby mode.  
Figure 9. Feedback Circuit  
Figure 9 is a typical feedback circuit consisting mainly of a  
shunt regulator and an opto-coupler. R1 and R2 form a  
voltage divider for the output voltage regulation. R3 and C1  
are adjusted for control-loop compensation. A small-value  
RC filter (e.g. RFB= 100, CFB= 1nF) placed on the FB pin  
to the GND can further increase the stability. The maximum  
sourcing current of the FB pin is 1.5mA. The phototransistor  
must be capable of sinking this current to pull FB level  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
4
AN-6073  
APPLICATION NOTE  
larger ripple current ratings are required. DCM operation  
also results in a higher output voltage spike. A large LC  
filter is added. Therefore, a flyback converter in CCM  
achieves better performance with lower component cost.  
Despite the above advantages of CCM operation, there is  
one concern—stability. In CCM operation, the output power  
is proportional to the average inductor current, while the  
peak current remains controlled. This causes sub-harmonic  
oscillation when the PWM duty cycle exceeds 50%. Adding  
slope compensation (reducing the current-loop gain) is an  
effective way to prevent oscillation. The FAN6751  
introduces a synchronized positive-going ramp (VSLOPE) in  
every switching cycle to stabilize the current loop.  
Therefore, the FAN6751 can be used to design a cost-  
effective, highly efficient, compact flyback power supply  
operating in CCM without additional external components.  
The positive ramp added is:  
VSLOPE = VSL D  
(4)  
where VSL = 0.33V and D = duty cycle.  
Figure 11. FAN6751HL Burst-mode Operation  
VO  
VFB  
1.1  
Ids  
Vds  
Figure 13. Synchronized Slope Compensation  
Over-Power Compensation  
time  
The maximum output power of a flyback converter can  
generally be designed by the current-sense resistor RS. When  
the load increases, the peak inductor current increases  
accordingly. As the current-sense signal of the SENSE pin  
exceeds the internal limit VSENSE, 0.83V typically, as  
VIN=1V, FAN6751 stops the PWM pulse immediately. The  
output power of a flyback power supply in DCM is  
calculated as follows:  
Switching Switching Switching  
Disabled Disabled Disabled  
Switching  
Disabled  
Figure 12. FAN6751MR Burst-Mode Operation  
Built-in Slope Compensation  
A flyback converter can be operated in either discontinuous  
current mode (DCM) or continuous current mode (CCM).  
There are many advantages when operating the converter in  
CCM. With the same output power, a converter in CCM  
exhibits a smaller peak inductor current than in DCM.  
Therefore, a small-sized transformer and a low-rated  
MOSFET can be applied. On the secondary side of the  
transformer, the RMS output current of DCM can be twice  
that of CCM. Larger wire gauge and output capacitors with  
1
POUT  
=
LP IPK2 fS η  
(5)  
2
where:  
Lp is the transformer primary-side inductance;  
PK is the peak inductor current;  
I
fS is the PWM frequency; and  
η is the conversion efficiency.  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
5
AN-6073  
APPLICATION NOTE  
If the conversion efficiency remains unchanged for a wide  
input voltage range, the maximum output power would be  
the same for a fixed IPK, which is limited by the internal  
current limiting threshold voltage VTH and RS. However, due  
to the time delay from the comparator to output stage inside  
the FAN6751, the maximum output power with high-line  
input is always higher than with low line. A 30% error is  
common for the universal input voltage range if the  
converter is operated in DCM. In CCM operation, the  
deviation becomes even larger. For the purpose of constant  
output power limit, the peak current limit VTH must be  
adjustable according to the VIN pin, which is proportional  
to input voltage. VIN=1V and VSENSE=0.83V at low line;  
VIN=3V and VSENSE=0.7 at high line.  
or Latched (for HL). OVP condition is usually caused by  
feedback open loops.  
Overload Protection (OLP)  
If the secondary output short circuits or the feedback loop is  
open, the FB pin voltage rises rapidly toward the open-loop  
voltage, VFB-OPEN. If the FB voltage remains above VFB-OLP  
and lasts for tD-OLP, the FAN6751 stops emitting output  
pulses and enters Recovery Mode (for FAN6751MR) or  
latched-up mode (for FAN6751HL), as shown in Figure 17.  
Vds  
OVP  
occurs  
Power  
On  
Removed  
AC line  
Power  
On  
VDD  
26V  
16.5V  
Figure 14. Universal Line Voltage Compensation for  
Constant Output Power Limit  
10.5V  
7.5V  
5V  
Protection Functions  
FAN6751 has protection functions in two categories: some  
enter Latch Mode and the others enter Recovery Mode. The  
Latch Mode can only be restart if VDD falls below 5V, as  
shown Figure 15. The Recovery Mode lets VDD decrease to  
UVLO mechanism until the fault condition removed, as  
shown Figure 16. Both modes prevent the SMPS from  
destructive states. Table 2 shows the relationship between  
protection functions and part numbers.  
Remove  
Latch  
mode  
Latch mode  
Without any  
switching  
Normal  
operation  
Normal  
operation  
Figure 15.VDD OVP Protection Waveforms  
for FAN6751HL, Latch Off  
Table 2. Protection Functions  
Protection Functions FAN6751MR FAN6751HL  
VDD Over-Voltage  
Protection (OVP)  
Recovery  
Recovery  
Recovery  
Latch  
Latch  
Latch  
Overload Protection (OLP)  
Pull-High Protection  
Function by VIN > 4.7V  
Internal Over Temperature  
Protection(OTP)  
Recovery  
Recovery  
SENSE Pin Short-Circuit  
Protection  
Recovery  
Recovery  
Recovery  
Recovery  
Brownout Protection  
VDD Over-Voltage Protection (OVP)  
VDD OVP has protection prevents damage due to over-  
voltage conditions. When the VDD voltage exceed 26V due  
to abnormal conditions, PWM output is turned off until the  
VDD voltage drops below UVLO then starts again (for MR)  
Figure 16. VDD OVP Protection Waveforms for  
FAN6751MR, Recovery  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
6
AN-6073  
APPLICATION NOTE  
SENSE Pin Short-Circuit Protection  
The FAN6751 provides a safety protection for power supply  
production. When the sense resistor is shorted by soldering  
during production, the pulse-by-pulse current limiting loses  
efficiency for the purpose of providing over-power  
protection of the unit. The unit may be damaged when the  
loading is larger than the original maximum load. To protect  
against a short circuit across the current-sense resistor, the  
controller immediately shuts down if a continuously low  
voltage (~0.15V/150µs) on the SENSE pin is detected.  
Brownout Protection  
Since the VIN pin is connected through a resistive divider to  
the rectified AC input line voltage, it can also be used for  
brownout protection. If the VIN voltage is less than 0.7V, the  
PWM output is shut off. As the VIN voltage reaches 0.92V,  
the PWM output is turned on again. The hysteresis window  
for ON/OFF is around 0.22V. The recommended values for  
Figure 17. Overload Protection Waveforms  
RBo1, RBo2, and CBo1 are 10M (5M+5M), 100K, and 2.2µF.  
Using these values in the test board, the power supply is  
turned off at 66V (maximum load) and recovered at 70V.  
Pull-HIGH Protection Function in VIN Pin  
The pull-high protection function is also included in the VIN  
pin. When VIN is higher than 4.7V, FAN6751 latches up and  
stops regulating. Figure 18 shows the external latch circuit  
for secondary-side output OVP. If the output voltage (VO) is  
higher than VZ (Zener diode voltage), VDD passes through  
the RRESTRICT to VIN pin (there are three Zener diodes to  
clamp this over-voltage at 6V) to achieve the latch mode.  
Figure 19. Circuit for Brownout  
Leading-Edge Blanking (LEB)  
A voltage signal proportional to the MOSFET current  
develops on the current-sense resistor RS. Each time the  
MOSFET is turned on, a spike induced by the diode reverse  
recovery and by the output capacitances of the MOSFET  
and diode, appears on the sensed signal. Inside the  
FAN6751, a leading-edge blanking time of about 350ns  
helps avoid premature termination of MOSFET by the spike.  
Therefore, only a small-value RC filter (e.g. 100+ 470pF)  
is required between the SENSE pin and RS. Still, a non-  
inductive resistor for the RS is recommended.  
Figure 18. External Circuit for Second OVP  
Internal Over-Temperature Protection (OTP)  
The FAN6751 has a built-in temperature sensing circuit to  
shut down PWM output once the junction temperature  
exceeds 135°C. While PWM output is shut down, the VDD  
voltage gradually drops to the UVLO voltage (around 7.5V).  
Then VDD is charged up to the startup threshold voltage of  
16.5V through the startup resistor until PWM output is  
restarted. This “hiccup” mode protection continues as long  
as the temperature remains above 130°C. The temperature  
hysteresis window for the OTP circuit is 25°C.  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
7
AN-6073  
APPLICATION NOTE  
Output Driver / Soft Driving  
The FAN6751’s output stage is a fast totem-pole gate driver  
capable of directly driving an external MOSFET. An  
internal Zener diode clamps the driver voltage under 18V to  
protect the MOSFET against over-voltage. By integrating  
special circuits to control the slew rate of switch-on rising  
time, the external resistor Rg may not be necessary to reduce  
switching noise, improving EMI performance.  
Figure 20. Turn-On Spike  
Figure 21. Gate Driver  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
8
AN-6073  
APPLICATION NOTE  
Printed Circuit Board Layout  
Current/voltage/switching frequency makes printed circuit  
board layout and design a very important issue. Good PCB  
layout minimizes excessive EMI and prevents the power  
supply from being disrupted during surge/ESD tests. The  
following are some general guidelines:  
Two suggestions with different pros and cons for ground  
connections are recommended.  
ƒ GND3241: Possible method for circumventing the  
sense signals common impedance interference.  
ƒ GND3214: Potentially better for ESD testing  
where a ground is not available for the power supply. The  
charges for ESD discharge path go from the secondary  
through the transformer stray capacitance to the GND2  
first. Then, the charges go from GND2 to GND1 and  
back to the mains. Control circuits should not be placed  
on the discharge path. Point discharge for common choke  
can decrease high-frequency impedance and help increase  
ESD immunity.  
ƒ Should a Y-cap between primary and secondary be  
required, the Y-cap should be connected to the positive  
terminal of the Cbulk (VDC). If this Y-cap is connected to  
the primary GND, it should be connected to the negative  
terminal of the Cbulk (GND1) directly. Point discharge of  
the Y-cap also helps with ESD. However, according to  
safety requirements, the creepage between the two  
pointed ends should be at least 5mm.  
ƒ To get better EMI performance and reduce line frequency  
ripples, the output of the bridge rectifier should be  
connected to capacitor Cbulk first, then to the switching  
circuits.  
ƒ The high-frequency current loop is found in Cbulk  
Transformer – MOSFET – RS – Cbulk. The area  
enclosed by this current loop should be as small as  
possible. Keep the traces (especially 41) short, direct,  
and wide. High-voltage drain traces related to the  
MOSFET and RCD snubber should be kept far way from  
control circuits to prevent unnecessary interference. If a  
heatsink is used for the MOSFET, it is recommended to  
ground the heatsink.  
ƒ As indicated by 3, the control circuit’s ground should be  
connected first, then to other circuitry.  
ƒ As indicated by 2, the area enclosed by the transformer  
auxiliary winding, D1, and C1, should be kept small.  
Place C1 close to the FAN6751 for good decoupling.  
BD1  
D1  
CBulk  
RHV  
R1  
Common  
mode  
CVDD  
choke  
HV  
VDD  
Rg  
VIN  
FB  
GATE  
C2  
R2  
SENSE  
RLF  
CLF  
RFB  
CFB  
CFB  
RS  
GND  
Figure 22. Layout Considerations  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
9
AN-6073  
APPLICATION NOTE  
Typical Application Circuit  
Application  
Output Power  
Input Voltage Range  
Output Voltage/Maximum Current  
LCD Monitor  
Power Supply  
Universal Input  
(90-264VAC)  
12V/2A  
5V/4A  
44W  
Features  
ƒ
ƒ
ƒ
ƒ
ƒ
High-Voltage Startup  
Built-in 5ms Soft-Start Function  
Built-in VIN Pin Pull-High (> 4.7V) Recovery Function for Second-Side Output OVP  
Brownout Protection with Hysteresis  
Low Standby Mode Power Consumption (Input Wattage <0.3W at No-Load Condition)  
Key Design Notes  
ƒ
ƒ
Resistors R12 and R13 work as a startup resistor to provide necessary current for IC startup. After startup, there is no  
power loss on these resistors. The recommended values for R12 and R13 are 130K(1/4W) and 51K(1/4W).  
Because the VIN pin is connected through a resistive divider R3 and R16 to the rectified AC input line voltage, it can also  
be used for brownout protection. If the VIN voltage is less than 0.7V, the PWM output is shut off. As the VIN voltage  
reaches 0.92V, the PWM output is turned on again. The hysteresis window for ON/OFF is 0.22V. The recommended  
values for R3+R15, R16, and C16 are 10M(5M+5M), 100K, and 2.2µF. Using these values in the test board, the  
power supply is turned off at 66V (maximum load) and recovered at 70V.  
ƒ
The secondary-side over-voltage protection (OVP) is achieved by pulling the VIN pin high. ZD1, ZD2, R29, R30, R31, R32,  
C15, and U3 form a secondary-side over-voltage protection (OVP) circuit. When each output reaches OVP, photocoupler  
U3 pulls the VIN pin high. The OVP voltages of the 12V-output and 5V-output are 15V and 6.8V, respectively.  
Figure 23. Schematic  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
10  
AN-6073  
APPLICATION NOTE  
Table 3. Experimental Results  
Input Voltage  
Input Wattage (No load)  
Output Current Protection (5V)  
90V/60Hz  
0.198W  
0.277W  
5.8A  
5.1A  
264V/50Hz  
Table 4. 44W LCD Monitor Evaluation Board Part List  
PART#  
F1  
VALUE  
NOTE  
PART#  
VALUE  
NOTE  
Fuse  
4A/250V  
NTC  
Capacitor  
2.2nF/250V  
2.2nF/250V  
0.33µF/250V  
0.22µF/250V  
120µF/400V  
10nF /1KV  
2.2nF /250V  
2.2nF  
Glass  
C1  
C2  
Y2, Ceramic  
Y2, Ceramic  
Box Capacitor  
Box Capacitor  
Electrolytic  
Ceramic  
Ceramic  
1206  
NTC1  
5  
C3  
Resistor  
1MΩ  
C4  
R1, R2  
R3  
1206+/-5%  
1206 +/-5%  
2W +/-5%  
C5  
10MΩ  
47KΩ  
47Ω  
C6  
R4  
C7  
R5, R6, R7, R8  
R9  
1206+/-5%  
0805 +/-5%  
0805 +/-5%  
C8  
2KΩ  
C9  
1nF  
1206  
R10  
0Ω  
C10  
C11  
C12  
C13  
C14  
C15  
C16  
C17  
C18  
C19  
C20  
C21  
1nF  
1206  
R11  
NC  
1000µF/16V  
1000µF/16V  
0.1µF/50V  
0.1µF/50V  
0.1µF/50V  
4.7µF/50V  
2200µF/10V  
1000µF/10V  
470pF  
Electrolytic  
Electrolytic  
1206  
R12  
130KΩ  
51KΩ  
10Ω  
2W +/-5%  
2W +/-5%  
0805+/-5%  
1206+/-5%  
1206+/-5%  
1/4W  
R13  
R14  
1206  
R15  
0Ω  
1206  
R16  
100KΩ  
22KΩ  
10KΩ  
15Ω  
Electrolytic  
Electrolytic  
Electrolytic  
0805  
R17  
R18  
0805  
R19  
5µH,1/2W  
1/4W  
R20  
100Ω  
100Ω  
0.5Ω  
10µF/50V  
0.1µF  
Electrolytic  
0805  
R21  
0805+/-5%  
1W  
R22  
Diode  
R23  
750Ω  
4.7KΩ  
120KΩ  
15KΩ  
10KΩ  
1KΩ  
0805+/-5%  
0805+/-5%  
0805+/-5%  
0805+/-5%  
1206+/-5%  
0805+/-5%  
0805+/-5%  
0805+/-5%  
D1  
D2  
STPS20H100CT  
1N4148  
100V/20A  
R24  
R25  
D3  
FR107  
R26  
D4  
FR103  
R29  
D5  
MBR2060CT  
6.8V  
60V/20A  
R30  
ZD1  
ZD2  
BD1  
R31  
1KΩ  
15V  
R32  
1KΩ  
KBP206G  
MOSFET  
FQP8N60C  
Filter  
IC  
U1  
U2  
U3  
U4  
FAN6751MR  
PC817  
PC817  
TL431  
TNR  
Fairchild  
Fairchild  
Fairchild  
Fairchild  
Q1  
Fairchild  
L1  
L2  
L3  
9mH  
2.7µH  
2.7µH  
M1  
470V  
7ψ  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
11  
AN-6073  
APPLICATION NOTE  
Transformer Specification  
Figure 24. Transformer Schematic  
Figure 25. Winding Sequence  
Winding Specification  
No  
Pin(s-f)  
Wire  
Turns  
Winding Method  
Np1  
6-5  
0.4Ф  
36Ts  
Solenoid Winding  
Insulation: Polyester Tape t = 0.03mm, 1 Layers  
Shield1 -2  
Insulation: Polyester Tape t = 0.03mm, 3 Layers  
NS-5V NS-12V 7,8-9,10 7,8-11,12  
Insulation: Polyester Tape t = 0.03mm, 3 Layers  
Shield1 -2  
Insulation: Polyester Tape t = 0.03mm, 1 Layers  
Np2 5-4  
Insulation: Polyester Tape t = 0.03mm, 5 Layers  
NVcc 1-2  
Copper Tape  
0.6Ф*2  
1.2Ts  
Not Shorted  
Solenoid Winding  
Not Shorted  
5 Ts  
6 Ts  
Copper Tape  
0.4Ф  
1.2Ts  
32Ts  
14Ts  
Solenoid Winding  
Solenoid Winding  
0.2Ф  
Insulation: Polyester Tape t = 0.03mm, 3 Layers  
Electrical Specification  
Pin  
Value  
800μH  
40μH  
Remarks  
1KHz, 0.25V  
2nd Shorted  
Inductance  
6-4  
Leakage  
6-4  
„
„
„
Core: EER2828  
Bobbin: EER2828  
Ae: 82.1 [mm2]  
Related Datasheets  
FAN6751 — Highly Integrated Green-Mode PWM Controller  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
12  
AN-6073  
APPLICATION NOTE  
DISCLAIMER  
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS  
HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE  
APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS  
PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.  
LIFE SUPPORT POLICY  
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS  
WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION.  
As used herein:  
1. Life support devices or systems are devices or systems  
which, (a) are intended for surgical implant into the body, or  
(b) support or sustain life, or (c) whose failure to perform  
when properly used in accordance with instructions for use  
provided in the labeling, can be reasonably expected to  
result in significant injury to the user.  
2. A critical component is any component of a life support  
device or system whose failure to perform can be  
reasonably expected to cause the failure of the life support  
device or system, or to affect its safety or effectiveness.  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/26/08  
www.fairchildsemi.com  
13  

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