AN-6075 [FAIRCHILD]

Compact Green-Mode Adapter; 小巧的绿色模式适配器
AN-6075
型号: AN-6075
厂家: FAIRCHILD SEMICONDUCTOR    FAIRCHILD SEMICONDUCTOR
描述:

Compact Green-Mode Adapter
小巧的绿色模式适配器

文件: 总11页 (文件大小:684K)
中文:  中文翻译
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www.fairchildsemi.com  
AN-6075  
Compact Green-Mode Adapter Using FSQ500L for Low Cost  
1. Introduction  
This application note describes a detailed design strategy for  
a compact flyback converter. Design considerations and  
mathematical equations are presented, as well as guidelines  
for a printed circuit board layout. The FSQ500L is designed  
for a replacement of linear power supplies to achieve low  
cost. This device combines current-mode Pulse Width  
Modulator (PWM) with a single-chip 700V senseFET. The  
integrated PWM controller features include: fixed operating  
frequency (130KHz), under-voltage lockout (UVLO)  
protection, soft-start time tuned by external capacitor,  
overload protection (OLP), leading-edge blanking (LEB),  
optimized gate turn-on/turn-off driver, thermal shutdown  
(TSD) protection with hysteresis, and temperature-  
When compared to a linear power supply, the FSQ500L  
reduces total size and weight, while increasing efficiency,  
productivity, and system reliability. This device provides a  
platform for cost-effective flyback converters.  
compensated  
precision-current  
sources  
for  
loop  
Figure 1.  
SOT-223 Pin Configuration  
compensation. The no-load power consumption can be less  
than 250mW without auxiliary bias winding and down to  
60mW with auxiliary bias winding for universal AC input  
voltage range to meet the power conservation requirements.  
Figure 2.  
Typical Application  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
AN-6075  
APPLICATION NOTE  
2. Device Block Description  
progressively increased with the intention of smoothly  
establishing the required output voltage. It also helps to  
prevent transformer saturation and reduce the stress on the  
secondary diode during startup.  
2.1 Startup Circuit and Soft Start  
At startup, an internal high-voltage current source supplies  
the internal bias and charges the external capacitor (C )  
a
connected to the VCC pin, as illustrated in Figure 4. An  
internal high-voltage regulator (HV/REG) located between  
2.2 Feedback Control  
the D and VCC pins regulates the V  
supplies operating current. FSQ500L needs no auxiliary  
bias winding.  
to be 6.5V and  
CC  
FSQ500L employs current-mode control, as shown in  
Figure 5. An opto-coupler (such as the FOD817A) and  
shunt regulator (such as the KA431) are typically used to  
implement the feedback network. Comparing the feedback  
voltage with the voltage across the Rsense resistor makes it  
possible to control the switching duty cycle. When the  
reference pin voltage of the shunt regulator exceeds the  
internal reference voltage of 2.5V, the opto-coupler LED  
current increases, pulling down the feedback voltage and  
reducing the duty cycle. This typically occurs when the line  
input voltage increases or the output load current decreases.  
Transformer  
D
2
I
CH  
V
6.5V  
V
CC  
HV/REG  
UVLO  
3
I
STAR T  
C
a
2.3 Pulse-by-Pulse Current Limit  
REF  
Because current-mode control is employed, the peak current  
through the senseFET is limited by the non-inverting input  
of PWM comparator (Vfb*), as shown in Figure 5.  
Assuming that 225µA current source flows only through the  
internal resistor (8R + R = 12 kΩ), the cathode voltage of  
diode D2 is about 2.7V. Since D1 is blocked when the  
feedback voltage (Vfb) exceeds 2.7V, the maximum voltage  
of the cathode of D2 is clamped at this voltage, clamping  
Vfb*. Therefore, the peak value of the current through the  
senseFET is limited.  
Figure 3.  
Startup Block  
The soft-start time of FSQ500L is tuned by an external VCC  
capacitor (Ca), which increases PWM comparator non-  
inverting input voltage, together with the senseFET current,  
slowly after it starts up. Before VCC reaches VSTART, Ca is  
charged by the current ICH-ISTART, where ICH and ISTART are  
described in Figure 3. After VCC reaches VSTART, all internal  
blocks are activated, so that the current consumed inside the  
IC becomes IOP. Therefore, Ca is charged by the current ICH  
-
IOP, which makes the increasing slope of VCC become  
sluggish. Make the soft-start time long or short by selecting  
Ca as described in Figure 4. During tS/S, IDELAY is disabled to  
avoid unwanted OLP. Typically, tS/S is around 8ms with  
47µF of Ca.  
VCC  
VCC  
I
DELAY  
IFB  
V
vo  
SenseFET  
fb  
OSC  
2
FOD817A  
KA431  
D1  
D2  
CB  
8R  
R
R1  
+
Vfb*  
Gate  
driver  
VCC  
tS/S  
CF  
-
R2  
6.5V  
6V  
VCC R E G  
VS TAR T  
OLP  
Rsense  
VSD  
5V  
VS TOP  
Figure 5.  
Pulse-Width Modulation (PWM) Circuit  
2.4 Leading-Edge Blanking (LEB)  
t1  
)
t2  
t
At the instant the internal senseFET is turned on, a high-  
current spike occurs through the senseFET, caused by  
primary-side capacitance and secondary-side rectifier  
reverse recovery. Excessive voltage across the Rsense resistor  
would lead to incorrect feedback operation in the current  
mode PWM control. To counter this effect, the FSQ500L  
employs a leading-edge blanking (LEB) circuit. This circuit  
inhibits the PWM comparator for a short time (tLEB=250ns)  
after the senseFET turns on.  
t1=C ×6V/(ICH-IS TAR T  
a
tS/S=C ×0.5V/(IC H-IOP)  
a
Figure 4.  
Soft-Start Function  
The peak value of the drain current of the power switching  
device is progressively increased to establish the correct  
working conditions for transformers, inductors, and  
capacitors. The voltage on the output capacitors is  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
2
AN-6075  
APPLICATION NOTE  
VCC. In this condition, Vfb continues increasing until it  
reaches 4.5V, when the switching operation is terminated,  
as shown in Figure 7.  
2.5 Protection Functions  
The FSQ500L has two self-protective functions: overload  
protection (OLP) and thermal shutdown (TSD). While OLP  
is implemented as auto-restart mode, there is no switching  
when TSD triggers. Once the overload condition is  
detected, switching is terminated, the senseFET remains off,  
and HV/REG turns off. This causes VCC to fall. When VCC  
falls down to the under-voltage lockout (UVLO) stop  
voltage of 5.0V, the protection is reset and the startup  
circuit charges VCC capacitor. When VCC reaches the start  
voltage of 6.0V, the FSQ500L resumes normal operation. If  
the fault condition is still not removed, the senseFET and  
HV/REG remain off and VCC drops to VSTOP again. In this  
manner, the auto-restart can alternately enable and disable  
the switching of the power senseFET until the fault  
condition, is eliminated, as shown in Figure 6.  
Vfb  
Overload protection  
4.5V  
2.7V  
T12= CB*(4.5-2.7)/IDE LA Y  
T1  
T2  
t
Figure 7.  
Overload Protection  
Because these protection circuits are fully integrated into  
the IC without external components, the reliability can be  
improved without increasing cost.  
The OLP delay time is:  
CB  
(
4.5 - 2.7  
)
OLP  
occurs  
t12  
=
OLP  
removed  
(1)  
Power  
on  
V
ds  
IDelay  
Under 50ms delay time (the CB value should be smaller than  
138nF) is applied for most applications. This protection is  
implemented in auto restart mode.  
V
cc  
2.5.2 Thermal Shutdown (TSD)  
6.5V  
6.0V  
The senseFET and the control IC are built in one package.  
This makes it easy for the control IC to detect the abnormal  
over-temperature of the senseFET. When the temperature  
exceeds approximately 140°C, thermal shutdown triggers.  
5.0V  
t
TSD  
occurs  
TSD  
removed  
Power  
on  
Normal  
operation  
Fault  
situation  
Normal  
operation  
V
ds  
Figure 6.  
Auto-Restart Protection Waveforms  
2.5.1 Overload Protection (OLP)  
V
Overload is defined as the load current exceeding normal  
level due to an unexpected abnormal event. In this situation,  
the protection circuit should trigger to protect the SMPS.  
However, even when the SMPS is in normal operation, the  
over load protection circuit can be triggered during the load  
transition. To avoid this undesired operation, the overload  
protection circuit is designed to trigger after a specified time  
to determine whether it is a transient situation or an  
overload situation. Because of the pulse-by-pulse current  
limit capability, the maximum peak current through the  
senseFET is limited and, therefore, the maximum input  
power is restricted with a given input voltage. If the output  
consumes more than this maximum power, the output  
voltage (VO) decreases below the set voltage. This reduces  
the current through the opto-coupler LED, which also  
reduces the opto-coupler transistor current, increasing the  
feedback voltage (Vfb). If Vfb exceeds 2.7V, D1 is blocked  
and the 5µA current source starts to charge CB slowly up to  
cc  
6.5V  
6.0V  
5.7V  
t
Normal  
operation  
Normal  
operation  
Fault  
situation  
Figure 8.  
Over-Temperature Protection  
When TSD triggers, delay current is disabled, switching  
operation stops, and VCC through the internal high-voltage  
current source is set to 5.7V from 6.5V, as shown in Figure  
8. Since the TSD signal prohibits the senseFET from  
switching, there is no switching until the junction  
temperature decreases sufficiently. If the junction  
temperature is lower than 60°C typically, the TSD signal is  
removed and VCC is set to 6.5V again. While VCC increases  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
3
AN-6075  
APPLICATION NOTE  
from 5.7V to 6.5V, the soft-start function turns the  
senseFET on and off with no voltage and/or current stress.  
3.2 Determine DC Link Capacitor (CDC) and  
DC Link Voltage Range  
It is typical to select the DC link capacitor as 2-3µF per watt  
of input power for universal input range (85-264VAC) and  
1µF per watt of input power for European input range (195-  
264VAC). Figure 10 shows the corrected input voltage  
waveform. The red line shows ripple voltage on the DC link  
capacitor and the minimum and maximum voltage on the  
DC link capacitor are expressed in Equations 2 and 3.  
2.6 Burst Operation  
To minimize power dissipation in standby mode, the  
FSQ500L enters burst-mode operation. As the load  
decreases, the feedback voltage decreases. As shown in  
Figure 10, the device automatically enters burst mode when  
the feedback voltage drops below VBURL (750mV). At this  
point, switching stops and the output voltages start to drop  
at a rate dependent on standby current load. This causes the  
feedback voltage to rise. Once it passes VBURH (800mV),  
switching resumes. The feedback voltage then falls and the  
process repeats. Burst-mode operation alternately enables  
and disables switching of the power senseFET, thereby  
reducing switching loss in standby mode.  
V
Voset  
o
Figure 10. Bridge Rectifier and Bulk Capacitor  
Voltage Waveform  
Vfb  
2VO ×IO × (1- Dch  
η × CDC × 2fL  
)
2
VDC,min  
=
=
2Vac,min  
-
0.80V  
0.75V  
(2)  
(3)  
2× 5.1V × 0.4A × (1- 0.3)  
0.5 × 5.7μF ×120Hz  
2× 85Vac2  
-
I
ds  
ds  
= 87V  
2Vac,max  
VDC,max  
=
=
2 × 264V = 373V  
where Dch is DC link capacitor charging duty ratio defined  
as shown in Figure 10, which is typically about 0.3.  
V
Output power is 2.04W, so the VDC capacitor is 6.08µF.  
Select the nearest standard value 5.7µF (4.7µF+1µF) for  
C
DC and substitute it above. Therefore; from Equation 2 and  
time  
3, the VDC,min is 87V and VDC,max is 373V.  
Switching  
disabled  
Switching  
disabled  
t4  
t2  
t3  
t1  
3.3 Determine the Turn Ratio  
Figure 9.  
Burst-Mode Operation  
The transformer turn ratio (n=Npri/Nsec) is an important  
parameter of the flyback converter; it affects the maximum  
duty ratio when the input voltage is at a minimum value. It  
also influences the voltage stresses on the MOSFET and the  
secondary rectifier. The permissible voltage stresses and the  
maximum voltage stresses on the MOSFET, as well as the  
secondary rectifier, can be expressed as:  
3. Design Example  
The following is design example for 2W compact adapter.  
3.1 Determine System Specifications  
Output Power, PO=2.04W (5.1V/0.4A); VAC input range=85  
to 264VAC (universal input), line frequency, fL=60Hz;  
Efficiency, η>50%.  
VDS,max = VDC,max + n(VO +VF )  
(4)  
(5)  
= 373V + 11.5 × (5.1V + 0.7V )  
= 440V  
VDC,max  
373V  
11.5  
VDR,max  
=
+VO  
=
+ 5.1V = 37.5V  
n
where VF is the forward-voltage of output diode.  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
4
AN-6075  
APPLICATION NOTE  
It is typical to set VDS,max as 420V~560V (60%~80% of  
MOSFET rated voltage). Select the transformer turn ratio,  
n, to be 11.5. According to Equation 4, VDS,max=440V,  
which satisfies 60%~80% of MOSFET rated voltage. The  
maximum voltage stress on the secondary rectifier can be  
calculated from Equation 5. Select SB260 rectifier diode  
from Equation 5 results. (Specification of SB260 as: the  
maximum reverse voltage, VRRM is 60V and average  
forward current, IF is 2A).  
Base on Faraday’s law and the peak inductor current, the  
minimum turns for the primary inductance is calculated as:  
LP ×IPK  
Bmax × Ae  
NP,min  
=
=
×106  
(9)  
800μH× 0.28A  
0.24T ×19.2mm2  
×106 = 48 Turns  
where Bmax is the saturation magnetic flux density, typical  
set 0.2~0.3Tesla; Ae is the cross-sectional of the core.  
3.4 Determine Transformer Primary-Side  
Inductance (LP), Maximum Duty (Dmax), and  
3.6 Determine Secondary-Side Turns (NP,min  
)
The number of turns for the secondary winding is defined as:  
Primary RMS Current (IRMS  
)
The primary-side inductance (LP) of the transformer is  
designed specifically for DCM operation and obtained as:  
NP  
104  
NS  
=
=
9 Turns  
(10)  
n
11.5  
2×PO  
2× 5.1V × 0.4A  
Select primary-side turns, NP to be 104 turns, so the  
secondary-side turns is 9 turns, based on Equation 10.  
LP  
=
=
800μH  
(6)  
2
2
IPK ×η × fS  
(
0.28A  
)
× 0.5 ×130KHz  
where IPK is primary-side peak current, given in the  
datasheet as ILIM.  
3.7 Determine Primary-Side RCD Snubber  
When the MOSFET turns off, a high-voltage spike occurs  
on the drain pin because of a resonance between the leakage  
inductor (Llk) of the main transformer and the output  
capacitor (Coss) of the MOSFET. The excessive voltage on  
the drain pin may lead to an avalanche breakdown and  
eventually damage the MOSFET. Therefore, it is necessary  
to add an additional circuit to clamp the voltage.  
The maximum duty ratio (Dmax) can be derived as:  
LP × fS ×IPK 800μ0 ×130kHz ×0.28A  
Dmax  
=
=
= 33%  
(7)  
VDC,min  
87V  
The maximum duty ratio should be kept below 50% for  
DCM operation.  
The RCD snubber circuit and MOSFET drain voltage  
waveforms are shown in Figure 11 and Figure 12,  
respectively. The RCD snubber circuit absorbs the current  
in the leakage inductor by turning on the snubber diode  
(Dsn) when VDS exceeds Vin+nVO. It is assumed that the  
snubber capacitance is large enough that its voltage does not  
change during one switching period. The Rsn2 can reduce the  
spike damping wave and affect EMI.  
The primary-side RMS current can be derived as:  
Dmax  
3
0.33  
3
(8)  
IRMS = IPK  
×
= 0.28 ×  
= 0.09A  
3.5 Determine Transformer Core Size (Ae) and  
Minimum Primary-Side Turns (NP,min  
)
Table 1 shows the commonly used cores with output power  
under 10W. The cores recommended are typical for the  
universal input range and 130kHz switch frequency. Choose  
the EE16 core to meet this output power from Table 1.  
Table 1. Core Quick Select Table  
(for universal input, fS=130KHz and 5V output)  
Cross-  
Sectional  
Area (Ae)  
Output  
Power  
Range  
Window  
Area (Aw)  
Core  
EE13-Z  
EI16-Z  
EE16-Z  
EI19-Z  
17.1mm2  
19.8mm2  
19.2mm2  
24.0mm2  
33.4mm2  
42.3mm2  
39.8mm2  
54.4mm2  
1-5W  
1-5W  
1-10W  
1-10W  
Figure 11. Primary-Side RCD Snubbber Circuit  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
5
AN-6075  
APPLICATION NOTE  
3.8 External VCC Auxiliary Winding Circuit for  
Improving Power Saving  
Figure 13 shows an external VCC auxiliary winding circuit  
for improving power saving. The external VCC auxiliary  
winding circuit reduces internal circuit power loss to  
improve power saving.  
Figure 12. MOSFET Drain Voltage Waveform  
The snubber capacitor voltage (Vsn) should be determined at  
the minimum input voltage and full-load condition. Once  
Vsn is determined, the power dissipated in the snubber  
circuit at the minimum input voltage and full-load condition  
is obtained by:  
Figure 13. External VCC Auxiliary Winding Circuit for  
Improving Power Saving  
2
Vsn  
Vsn  
1
2
Losssn  
=
=
Llk × Ipk 2 × fS  
×
(11)  
Rsn  
Vsn nVO  
The number of turns for the VCC auxiliary winding is  
defined as:  
where fS is the switching frequency of FSQ500L.  
Vsn should be 2~2.5 times of nVO. Very small Vsn results in  
a severe loss in the snubber circuit, as shown Equation 11.  
VA +VD2F  
VO +VF  
7.7 + 0.7  
5.1+ 0.7  
Naux  
=
× NS  
=
× 9 13 Turns  
(15)  
The resistance is obtained by:  
where VA is the voltage of VCC auxiliary winding and VD2F  
is forward-voltage of D2 diode.  
2
Vsn  
Rsn  
=
Vsn  
1
2
Llk ×Ipk 2 × fS  
×
Because the FSQ500L has an internal high-voltage regulator  
(HV/REG) located between the D and VCC pins that  
regulates the VCC to be 6.5V and supplies operating current.  
If using the auxiliary winding, the VCC should be set higher  
than 6.5V. Assume VA is 7.7V and VCC is 6.8V, according  
to Equation 15, Naux = 13 turns is solved. The RCF is limited  
operation current; it can be obtained as:  
Vsn nVO  
1302  
(12)  
=
130  
0.5 × 90μH× 0.28A2 ×130kHz ×  
130 -11.55 × 5.1  
= 20kΩ  
The power loss from Rsn can be calculated as:  
VA - VCC  
IOP  
7.7 - 6.8  
RF  
=
= 1.18KΩ , using 1K  
(16)  
760μA  
2
Vsn  
130  
Psn  
=
=
0.845W  
(13)  
Rsn  
20kΩ  
where IOP is operation current, in the datasheet as IOP.  
In this circuit, a smaller capacitor C1 (~1µF) can be used to  
reduce startup time. The energy supporting the FSQ500L  
after startup is mainly from a larger capacitor C2 (~22µF).  
In this design example, if using the VCC auxiliary winding,  
the no-load power saving is down to 60mW.  
To reduce the power loss from Rsn, the Rsn should be  
selected higher than 20k. From Equation 12 if the Rsn  
increases, the Vsn also increases, the Rsn recommended  
value is between 200kand 47k.  
The maximum ripple of the snubber capacitor voltage is  
obtained as:  
Note:  
1. If using the external VCC auxiliary circuit, the VSD voltage of  
FB pin follows as VCC voltage.  
Vsn  
Csn  
=
ΔVsn × Rsn × fs  
(14)  
130  
=
0.7nF , selected 1nF  
5%×130 × 200kΩ ×130kHz  
where fs is the switching frequency and Rsn uses 200kΩ. In  
general, 5~10% ripple is reasonable.  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
6
AN-6075  
APPLICATION NOTE  
4. Printed Circuit Board Layout  
Two suggestions with different pro and cons for ground  
connections are recommended.  
High-frequency switching current / voltage makes printed  
circuit board layout a very important design issue. Good  
PCB layout minimizes excessive EMI helps the power  
supply survive during surge/ESD tests.  
ƒ
ƒ
GND21: This could avoid common impedance  
interference for the sense signal.  
4.1 Guidelines  
Regarding the ESD discharge path, the charges go from  
secondary, through the transformer stray capacitance, to  
GND1 first, and back to mains. It should be noted that  
control circuits should not be placed on the discharge  
path. Point discharge for common choke can decrease  
high-frequency impedance and increase ESD immunity.  
To improve EMI performance and reduce line frequency  
ripples, the output of the bridge rectifier should be  
connected to capacitor CDC first, then to the switching  
circuits. Refer to Figure 14.  
ƒ
ƒ
3 should be a point-discharger route to bypass the static  
electricity energy. As shown in Figure 12, it is  
suggested to map out this discharge route.  
ƒ
The high-frequency current loop is in CDC – Transformer  
– Drain PIN – GND PIN – CDC. The area enclosed by  
this current loop should be as small as possible. Keep the  
traces (especially 21) short, direct, and wide. High-  
voltage traces related the drain of MOSFET and RCD  
snubber should be kept far way from control circuits to  
prevent unnecessary interference. If a heatsink is used for  
MOSFET, connect this heatsink to ground.  
Should a Y-cap be required between primary and  
secondary, connect this Y-cap to the positive terminal  
of CDC. If this Y-cap is connected to primary GND, it  
should be connected to the negative terminal of CDC  
(GND1) directly. Point discharge of this Y-cap helps  
for ESD; however, the creepage between these two  
pointed ends should be at least 5mm according to safety  
requirements.  
ƒ
ƒ
As indicated by 2, the ground of control circuits should  
be connected first, then to other circuitry.  
Place Ca close to the controller for good decoupling.  
Figure 14. Layout Considerations  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
7
AN-6075  
APPLICATION NOTE  
5. Typical Application Circuit  
Application  
Output Power  
Input Voltage Range  
Output Voltage/Maximum Current  
Universal Input  
Adapter  
2.04W  
5.1V/0.4A  
(85-264VAC  
)
5.1 Features  
ƒ
ƒ
ƒ
ƒ
Single Chip 700V SenseFET Power Switch  
Soft-Start Time Tuned by External Capacitor  
Built-in Overload Protection (OLP) and Internal Thermal Shutdown Function (TSD) with Hysteresis  
Low Standby Mode Power Consumption (Input Wattage <0.3W at No-Load Condition)  
5.2 Key Design Notes  
ƒ
ƒ
Resistors R1 and inductance L1 improve EMI.  
External VCC auxiliary circuit is from with D6, C9, C10, and R9. The external VCC auxiliary winding circuit reduces  
internal circuit power loss and improves power saving.  
C12  
R5 C2  
F1  
D1  
D2  
D4  
D3  
L1  
AC  
T1  
Input  
L3  
C1  
R4  
D7  
R1  
C4  
C5  
C8  
C3  
VO  
R9  
D5  
Drain  
D6  
C10  
R3  
VCC  
C11  
2
1
PC817  
U3  
R10  
U1  
FSQ500L  
R3  
C6 R7  
R6  
PWM  
U2  
KA431  
Rsense  
External VCC Auxiliary Circuit  
4
3
R8  
PC817  
VFB VCC  
GND  
C9  
C7  
Figure 15. Schematic  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
8
AN-6075  
APPLICATION NOTE  
Table 2. 2W Compact Green-Mode Adapter Evaluation Board Part List  
PART#  
VALUE  
NOTE  
PART#  
VALUE  
NOTE  
Fuse  
18Ω  
Capacitor  
1nF/1kV  
NC  
F1  
1W  
C1  
C2  
Ceramic  
Resistor  
4.7kΩ  
1kΩ  
R1  
R2  
R3  
R4  
R5  
R6  
R7  
R8  
R9  
R10  
SMD 0805+/-5%  
SMD 0805+/-5%  
SMD 0805+/-5%  
SMD 1206+/-5%  
C3  
220µF/10V  
1µF/400V  
4.7µF/400V  
330nF  
Electrolytic  
Electrolytic  
Electrolytic  
SMD 1206  
SMD 1206  
Electrolytic  
Electrolytic  
Electrolytic  
SMD 1206  
Y2, Ceramic  
C4  
30Ω  
C5  
200kΩ  
NC  
C6  
C7  
22nF  
2.2kΩ  
300Ω  
2KΩ  
SMD 0805 +/-5%  
SMD 0805 +/-5%  
SMD 0805 +/-5%  
SMD 0805 +/-5%  
1/4W  
C8  
330µF/10V  
47µF/16V  
22µF/50V  
1µF  
C9  
C10  
C11  
C12  
30Ω  
1kΩ  
2.2nF/250V  
D1, D2, D3, D4,  
D5,  
IC  
IN4007  
1000V/1A  
U1  
U2  
U3  
FSQ500L  
PC817  
Fairchild  
Fairchild  
Fairchild  
D6  
D7  
1N4148  
SB260  
Filter  
60V/2A  
TL431  
L1  
L3  
470µH  
3µH  
Resistance  
5.3 Transformer Specification  
Figure 16. Transformer Schematic  
Figure 17. Winding Sequence  
5.3.1 Winding Specification  
No  
Pin(s-f)  
Wire  
Turns  
Winding Method  
Shield1  
1-  
0.15Ф  
46Ts  
Solenoid Winding  
Solenoid Winding  
Solenoid Winding  
Solenoid Winding  
Insulation: Polyester Tape t = 0.03mm, 4 Layers  
NP 2-1  
Insulation: Polyester Tape t = 0.03mm, 2 Layers  
Shield2 1-  
Insulation: Polyester Tape t = 0.03mm, 5 Layers  
NS 10-9  
0.2Ф  
0.15Ф  
104Ts  
46Ts  
9Ts  
TEX-E 0.4Ф  
Insulation: Polyester Tape t = 0.03mm, 2 Layers  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
9
AN-6075  
APPLICATION NOTE  
5.3.2 Electrical Specification  
Pin  
6-4  
6-4  
Value  
800μH±5%  
90μH  
Remarks  
1KHz, 0.25V  
2nd Shorted  
Inductance  
Leakage  
„
„
Core and Bobbin: EE16  
Ae: 19.2 [mm2]  
5.4 Experimental Results  
Table 3. No-Load Input Wattage, Efficiency, Out Current Protection, Experimental Result  
Input Wattage  
(No Load without VCC (No Load with VCC  
Auxiliary Winding ) Auxiliary Winding ) Auxiliary Winding)  
Input Wattage  
Efficiency  
(without VCC  
Efficiency  
(with VCC Auxiliary Current  
Output  
Input  
Voltage  
Winding)  
69.55%  
71.08%  
63.00%  
59.59%  
Protection  
85V/60Hz  
120V/60Hz  
230V/50Hz  
264V/50Hz  
0.094W  
0.116W  
0.209W  
0.242W  
0.04W  
0.043W  
0.053W  
0.06W  
65.93%  
66.34%  
56.62%  
53.14%  
0.611A  
0.65A  
0.836A  
0.881A  
Table 4. Experimental Waveform  
Figure 19. Over-Current Protection Waveform at Input  
Voltage 85VAC; Delay time is ~ 12.7ms  
Figure 18. Burst-Mode Operation at Input Voltage 85VAC  
(CH1:VO, CH2: VDS, CH3: VFB  
)
(CH1:VO, CH2: VDS, CH3: VFB  
)
Figure 20. Voltage Stress of MOSFET at Input Voltage  
264VAC; Maximum Voltage is ~490V (CH2: VDS  
Figure 21. Short-Circuit Protection at Input Voltage  
120VAC (CH1:VO, CH2: VCC, CH3: VFB, CH4:VDS  
)
)
© 2008 Fairchild Semiconductor Corporation  
www.fairchildsemi.com  
Rev. 1.0.0 • 9/11/08  
10  
AN-6075  
APPLICATION NOTE  
6. Reference  
FSQ500L — Compact Green-Mode Fairchild Power Switch (FPS™)  
AN-4137 — Design Guidelines for Off-line Flyback Converters Using the FPS™  
AN-4147 — Design Guideline for RCD Snubber of Flyback Converters  
DISCLAIMER  
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS  
HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE  
APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS  
PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.  
LIFE SUPPORT POLICY  
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS  
WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION.  
As used herein:  
1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or  
sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be  
reasonably expected to result in significant injury to the user.  
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause  
the failure of the life support device or system, or to affect its safety or effectiveness  
© 2008 Fairchild Semiconductor Corporation  
Rev. 1.0.0 • 9/11/08  
www.fairchildsemi.com  
11  

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