75LOKGRN [ETC]
POWERPOLE&MULTIPOLE; POWERPOLE与多极型号: | 75LOKGRN |
厂家: | ETC |
描述: | POWERPOLE&MULTIPOLE |
文件: | 总108页 (文件大小:18955K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Legal Info & Global Presence
APP® Global Distribution Network Includes the Following Countries Along With Many Others:
Argentina, Australia, Belgium, Brazil, Canada, Chile, China, Columbia, Denmark, France, Germany, Greece, Hong Kong, Ireland,
Israel, Italy, Japan, Mexico, New Zealand, Norway, Peru, Poland, Portugal, Singapore, Slovenia, South Africa, South Korea, Spain,
Switzerland, Thailand, Turkey, United Kingdom and United States.
APP®’s philosophy is to provide products and services within the trading markets of our customers. We currently serve
our worldwide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington
UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung
City 407, Taiwan (R.O.C.).
Today, as a result of innovative design and development, APP® has evolved into a valued supplier for a wide variety of
markets including Back-up Power, Telecom / Datacom, Alternative Energy Generation & Distribution, Medical Equipment,
Defense, and the Material Handling Industries.
APP® has established a reputation for high quality products, on-time deliveries, and excellent customer service. As a
result of modern manufacturing techniques and rigorous quality control measures, APP® assures customers receive
the quality products they deserve.
As a global company dedicated to best environmental practice, APP® has taken steps to meet the RoHS directive for
virtually all products. The RoHS status for individual APP® products is readily accessible to customers twenty-four hours
a day, seven days a week online. APP® looks forward to the challenges posed by the new technologies of the future and
will continue its century long tradition of design excellence and superior customer support to meet customers’ needs.
Anderson Power Products® may revise terms and conditions from time to time without notice. APP® maintains this catalog as a service to its customers. The entire content
(images and text) is ©copyrighted 2012 and may not be distributed, downloaded, modified, reused, reposted, or otherwise used, except as provided herein, without the
express written permission of APP®. You may use and download the content only for your personal, non-commercial use.
APP® will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information,
illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. APP® makes no warranty or
representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. APP®
may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and
specifications are available upon request.
Neither APP® nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages
arising out of your use of this catalog or any errors or omissions in its content.
All product names, whether or not appearing in large print or with the trademark symbol, including, but not limited to A, A in circle , Anderson Power Products, Anderson,
APP, Powerpole, SB, SBE, SBO, SBS, SBX, SPEC Pak, Saf-D-Grid, Power Clip, Power Drawer, PowerMod, are trademarks of APP, its affiliates, related companies,
licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalog, except as permitted herein, is expressly prohibited
and may be in violation of intellectual property laws, which shall be aggressively enforced.
SECTION 1
• Index & Product Selector .............................. 1
SECTION 3
• Multipole Connectors ....................................... 44
- SBS® ................................................... 49
- SB®50 ................................................. 57
- SB®120 ............................................... 62
- SB®175 ............................................... 66
- SB®350 ............................................... 71
- SBE®80 / SBO®60 ............................... 77
- SBE®160 / SBX®175 ........................... 82
- SBE®320 / SBX®350 ........................... 88
• Technical Reference ..................................... 4
• Glossary ........................................................ 10
• Engineering Reference ................................. 12
SECTION 2
• Powerpole® Connectors ............................... 16
- PP15 to PP45 ....................................... 20
- Powerpole® Pak .................................... 23
- Powerpole® PP75 ................................. 30
- Powerpole® PP120 ............................... 36
- Powerpole® PP180 ............................... 39
SECTION 4
• Tooling ......................................................... 95
SECTION 5
• Part Number Page Reference ..................... 101
Powerpole® Connector Family Multipole Connector Family
Page Number
Amps (UL) Per Pole
Volts (UL) Per Pole
Wire Gauge (AWG)
Wire Gauge (mm²)
Number of Power Circuits
Ground
16
44
Up to 350
Up to 600
20 - 3/0
Up to 450
Up to 600
16 - 300 mcm
0.5 - 85.0
1 / Stackable
●
1.3 - 152
2 - 3 / Not Stackable
●
●
●
●
●
Auxiliary
PCB Mount
●
●
●
●
●
●
●
●
Bus Bar
Panel Mount
Blind Mate
Hot Plug
●
●
●
●
●
Touch Safe
Strain Relief
Polarized Housing
Mechanically Keyed
Latching
●
Handle
●
●
Air Supply System
All Data Subject To Change Without Notice
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APP Custom Connector Capabilities
Anderson Power Products® specializes in design and manufacture of high current connection systems to meet specific
customer needs. Our expertise in high amperage connections, multiple types of contact technology, and molded
plastic insulators allow us to provide durable, high power connections that fulfill the project requirements of OEM’s.
We look forward to working with OEM’s on their manufacturing scale projects to provide connector solutions which
our current product portfolio may not satisfy. APP® Marketing, Engineering, Quality, Safety Agency, and Manufacturing
teams all contribute through the integrated product development process to create and deliver custom connectors
that exceed our customers’ needs and meet APP® high standards.
Contact your local customer service representative or regional sales manager to explore how APP® custom design
and manufacturing capabilities can meet your high volume connection needs.
| How to Use this Catalog |
The information in this catalog is provided in layers to allow you to quickly find the information you are looking for.
1) Selection Guides are featured at the front of the catalog and at the beginning of each product section to enable quick
connector selection by electrical attributes and other features.
2) ATechnical Reference is provided to give important information common to all connectors in this catalog. Answers
to common questions, definitions of terminology, and technical charts are all included.
3) Overviews at the beginning of each product main section describe the similarities and call out common features of
products within that section.
4) Introductions to the features and benefits of each product are supplied at the beginning of each sub-product
section (SB®50, SB®120, etc).
5) Specifications and Temperature Charts are shown after the main connector components in each sub-product
section to provide detailed technical information (SB®50, SB®120, etc).
6) Tooling Charts are provided at the end of each connector family (SB®, SBS® etc) to quickly identify the correct tooling.
All Data Subject To Change Without Notice
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| Product Selection Worksheet |
Prior to selecting an interconnect solution from Anderson Power Products®, we recommend you gather the following
information. This will aid you in quickly identifying the best product for your particular need.
Amps
Continuous ________________
Peak _____________________
max amps at ___________ volts
max amps ___________ seconds
Temperature
Operating _____________
Circuit Definition
Storage ____________
Number of Circuits:
Wire Gauge:
Power ____________________
Ground ____________________
Auxiliary ____________________
Other ____________________
________________________
________________________
________________________
________________________
Application
□ PCB to PCB
□ Wire to Panel
□ Wire to PCB
□ Other _______________________________
□ Wire to Bus Bar
□ Wire to Wire
Mounting Method (if applicable)
□ PCB
□ Panel
□ Blind Mate
Contacts
□ Mating Cycles _____ □ Individual
□ Reeled
□ Gold
□ Tin
□ Silver
□ Straight
□ Right Angle
Other Features
□ Hot Plug
□ Touch Safe per _______
□ IP rating of __________
□ Strain Relief
□ Flame Resistance per ___________
□ Sequencing
□ Polarized Housing
□ Latching
□ Mechanical Housing Key
□ Handle
□ Other _____________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
NOTES:
All Data Subject To Change Without Notice
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| General Application Notes |
There are common considerations when using APP® connectors. Additional considerations may apply based on the
particular connector being used, the application, and conditions in which the connector is being used. This information
is intended to provide a basic understanding and is provided for reference only. APP® connectors should be assembled
and used according to the equipment manufacturer’s instructions, as well as in compliance with local and international
electrical codes.
The maximum amperage ratings provided in the specifications are based on use of APP® recommended assembly
tooling and the maximum wire size for the connector being used. Amperage ratings are based on not exceeding the
maximum operating temperature of the connector housing, factoring in an ambient temperature of 25°C or 77°F.
A wire with an appropriate insulation temperature rating should be selected to meet or exceed the total connector
temperature (heat rise + ambient).
As an example: if the maximum operating temperature for a connector operation is 105°C and the ambient temperature
is 25°C, the maximum heat rise attributable to the connector is 105°C - 25°C = 80°C. The expected heat rise based
on the connector and wire size used can be estimated using the heat rise charts, but should be confirmed by testing
in the specific application with the specific wire to be used.
Connector devices are rated or derated by the wiring configuration and the environment. Factors to be considered include:
enclosure characteristics, connector housing and wire insulation characteristics, number of wires in an enclosed area
such as a raceway or conduit, as well as the ambient temperature.
Underwriter Laboratories Inc. amperage ratings are based on not exceeding the maximum operating temperature of
the connector housing. This means connectors can be extremely hot when used at the UL amperage ratings. For this
reason UL amperage ratings should only be applied to connectors when they are used inside an enclosure not accessible
to untrained persons. Canadian Standards Association ratings are based on not exceeding a 30°C temperature rise
above ambient temperatures. For this reason CSA amp ratings are a good point of reference for connectors that are
user operated. APP® does not recommend exceeding a 30°C temperature rise above ambient temperatures for connections
accessible during operation to untrained persons.
| How to Read Temperature Charts |
Tempearture Rise at Constant Current Charts
SB®50
Temperature Rise at Constant Current
Temperature Rise at Constant Current charts show the associated heat rise
60
as a result of applied current to the connector. An example of the SB®50
50
Temperature Rise chart is included to follow along with this explanation.
40
The chart is based on an ambient temperature of 25°C (77°F room
temperature). Accordingly if the temperature °C on the Y axis of the chart is at
30
30°C, the expected total connector temperature would be 55°C.
20
10
Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting
the curves, if 50 amps are applied continuously to the connector, the heat rise
will be 23°C for #6, 35°C for #8, 55°C for #10, and #12 wire is not suitable for
this amperage.
0
0
10 20 30 40 50 60 70 80 90
Amperes Applied
6 AWG
8 AWG
10 AWG
12 AWG
Where T = Temperature, heat rise is expressed as a ΔT°C.
T ambient - T (ambient + heat from applied current) = ΔT°C.
All Data Subject To Change Without Notice
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Derating vs. Ambient Temperature Charts
SB®50
Derating vs. Ambient Temperature charts show the maximum amperage
capability of a connector at a given ambient temperature. An example of
the SB®50 chart is included to follow along with this explanation.
Derating vs. Ambient Temperature
125
100
75
All data points are based on the maximum operating temperature of the
connector, most often 105°C or 221°F. Accordingly if the temperature °C
on the Y axis of the chart is at 105°C, there is no amperage capability
because the connector housing is already at the maximum operating
temperature.
50
Separate curves are shown for #6, #8, #10, and #12 AWG wire.
Interpreting the curves, at a 75°C ambient temperature the maximum
amperage capability that can be applied continuously to the connector is:
58A for #6, 46A for #8, 37A for #10, and 31A for #12 wire.
25
0
10 20 30 40 50 60 70 80 90 100
Amperes Applied
6 AWG
8 AWG
10 AWG
12 AWG
Notes on Temperature Rise Charts
Note that these charts are constructed using calculations based on actual test data. For this reason the chart
information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical
codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors’ capability.
Actual results can vary based on the specific wire used, crimp tooling and assembly, as well as the environment the
connector is used in.
CSA ratings are based on not exceeding a 30°C temperature rise above ambient or a total temperature of 55°C. This
is considered the maximum temperature to safely handle a connector at. UL ratings can be based on the operating
temperature limit of the connector. Often for APP® connectors this is 105°C or an 80°C temperature rise above an
ambient temperature of 25°C. To provide a margin of safety, the heat rise charts are limited to a 60°C temperature rise.
| Compatible Wires |
Al
Cu
APP® connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only.
Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into APP®
contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals
used in APP® contacts including copper, tin, silver, and gold. Additionally softer metals like aluminum flow or
loosen from crimps much easier than copper.
Multi-stranded wire is recommended for all APP® connectors and is required when crimp terminating wires or when a
connector with flat wiping contact technology is used (such as Powerpole® and SB®). Solid wires do not adequately
compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder
termination only.
Solid wires also do not flex and bend as easily as multi-stranded equivalents and can act as a lever arm and impede
or alter the natural state of a flat wiping contact in the housing. This impediment or alteration to the flat wiping contact’s
natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage
than is shown in APP® specifications. Mating and unmating forces may also be impacted.
All Data Subject To Change Without Notice
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| Different Contact Technologies |
Flat Wiping:
• Same contacts on the “male” and “female” side reduce inventory costs and increase ease of assembly.
• Low resistance connection has a large conducting surface and a high normal force in comparison to typical pin
and socket contacts.
• Sacrificial tip confines damage to non-conducting area when mating or breaking under load.
• Raised surface on the mating side of the contacts secures the connector in the mated condition, limiting the
need for latching on outer housings.
• Over wiping design cleans the mating surface when mating and unmating.
- VS -
Solid line
of electrical
Select points of
contact.
electrical contact.
Flat Wiping Technology
Pin & Socket Technology
Pin & Socket:
• Different contacts on male and female sides. Female socket contacts are typically more expensive than the
simple geometries of the pin contacts.
• Often higher resistance than flat wiping connectors of the same wire size and plating due to the reduced mating
surface area and lower normal force. Gold plating often used to compensate and minimize resistance.
• Best for compact connection needs such as signal and low power due to static position in housings and
symmetrical shape.
• Socket contacts can catch and hold debris inside the socket body causing mating problems.
| Use of APP® Connectors in Applications Exceeding 600V |
The approved voltage ratings for APP® connectors are usually limited by the category under which a safety agency
such as UL approves our connector for use. UL typically defers to National Electric Code (NEC) on the voltage limitations
for any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum
of 600V AC or DC which is what our connector voltage ratings are based on.
To achieve UL 1977 approval for a 600V rating, we test our connectors for dielectric withstanding voltage. The connector
is tested at 2 times the rated voltage of 600V plus 1000V or 2200VAC for 1 minute. For applications exceeding 600V,
UL / NEC / IEC may require application specific review for creepage and clearance resistance.
| Frequently Asked Questions |
Q: Can I cross mate low and high mating force contacts?
A: Yes, however this would not be a connection solution we have tested for safety agency approval. Additionally the
contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating
force expected would be somewhere in between the high and low mating force specification.
Q: Can I crimp multiple wires into 1 crimp barrel?
A: Yes, however this would not be a connection solution we have tested for safety agency approval. Particular care
should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating
and unmating (see maximum wire O.D. specification). The total circular mils of all conductor stands should be within
+ or – 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using APP®
tooling with range taking capabilities such as the 1368 series. To crimp with other APP® recommended tools, contact
customer service for the recommended setting or die and locator combination.
All Data Subject To Change Without Notice
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Q: Will the crimp tool I have for standard color-coded lugs, Mil Spec contacts, or another connector
manufacturer, work for crimping APP® contacts?
A: No. APP® contacts generally do not conform to standard crimp barrel dimensions used for lugs, Mil Spec contacts,
or other connector manufacturers. The tooling recommended by APP® must be used to ensure the performance
designed by APP® is achieved. Alternate tooling will void APP® warranties and can affect safety agency approvals. In
some instances Mil Spec tools are approved for crimping contacts with the dies and locators recommended by APP®.
See tooling charts for specific instances, or contact customer service for more information.
Q: Can metric sized wires be used with APP® contacts?
A: Yes. The majority of our crimp tooling recommendations are based on testing and verification we have performed
with AWG sized cables. Metric cables of the same or slightly smaller circular mils equivalent to theAWG wire recommended
can typically be successfully terminated in APP® contacts. There is a wire conversion chart at the end of this catalog
section that can be used as a reference when converting AWG to mm² sizes. The 1368 series crimp tooling has a
range taking capability that produces a reliable crimp with metric equivalents of AWG cables. Please contact customer
service for metric tooling recommendations for other APP® crimp tools.
Q: Are APP® connectors suitable for use in applications where the voltage exceeds 600V AC/DC?
A: Possibly. See “Use of APP® Connectors in Applications Exceeding 600V”, contact customer service with further
questions.
Q: How do Powerpole® and Multipole connectors stay securely mated without latches?
A: The proven flat wiping technology used in these connectors features a detent or bump in the contact surface along
with powerful stainless steel springs that hold the connectors in the mated position. High mating force contacts have
a detent that is raised higher than low mating force contacts. The higher the detent, the more force is required to mate
and unmate the contacts. In many applications the detent and spring force is enough to securely hold the connectors
in the mated position without the need for latches. Latching shells, clips, or other external devices can be used to
secure flat wiping connectors in applications where shock, vibration, or cable strain may overcome the inherent force
holding the connectors together.
Q: How does APP®’s genderless connector design work to make a mated pair.
A: Genderless Powerpole® and Multipole housings do not have a male(pin) and female(socket) side. For wire-to-wire
applications the exact same housings and contacts are used on both sides of the mated pair. If your application calls
for wire-to-PCB or wire-to-busbar connections then different contacts and possibly housings will be required on each
half (similar to male and female connectors).
To make a mated pair of Powerpole® or Multipole connectors simply assemble the connectors closely following the
assembly instructions. After each connector half is fully assembled take one half and flip it over. The two halves will
mate together. Multi-row Powerpole® assemblies will need to be stacked in mirror images of each other to properly
mate the correct circuits. This information is detailed at the beginning of the Powerpole® section.
All Data Subject To Change Without Notice
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| Touch Safety & Ingress Protection (IP) |
UL 1977 Section 10.2:
Typically required for applications where the connector is external to the end device and operating over 30V or 200A,
where wet conditions may be present (600V category).
Testing is performed using a probe that mimics a child’s finger. All features of the connector are tested for live parts
in the unmated state (no pressure applied). A smaller 3 mm probe is then applied in the mated state to test for live
parts. Note that some applications may require the connector to not expose live parts to the 3 mm probe in the mating
interface.
IEC 60950:
From the standard for Information Technology Equipment Safety, the requirements are harmonized with UL1950. Typically
required for commercial and industrial applications where operators may need some degree of protection while acessing
or servicing equipment.
Testing is performed using a probe that mimics an adult finger. All features of the connector are tested for live parts in
the unmated state with 30 N of force applied to the probe.
IEC 60529:
Standard for Degrees of Protection Provided by Enclosures is harmonized with EN 60529.
Protection degree number is assigned to both solids and liquids in that order. For example: a connector with an IP20 rating
is protected against fingers, but has no protection against ingress of liquids. APP® takes a conservative approach in rating
our connectors against liquid ingress and consider any meaningful water ingress to have a harmful effect.
Solids (First Digit)
Liquids (Second Digit)
Protection
Degree
Description
Protected Against
Description
Protected Against
Not Protected
Not Protected
0
1
Large body part such as Vertically dripping water Duration: 10 minute
Water: 1 mm / minute rainfall
Pressure: N/A
> 50 mm
> 12.5 mm
> 2.5 mm
back of hand
(no harmful effect)
Tilted 15 degrees up
dripping water
Duration: 10 minute
Water: 3 mm / minute rainfall
Pressure: N/A
Adult fingers or similarly
sized objects
2
3
(no harmful effect)
Typical screw drivers or
large wires
Duration: 5 minute
Water spray up to 60
degree angle
Water: 0.7 liter / minute
Pressure: 80-100 kN/m²
(no harmful effect)
Duration: 5 minute
Small pointy tools and
small wires
Water splash from
any direction
Water: 10 liter / minute
Pressure: 80-100 kN/m²
4
5
6
> 1 mm
(no harmful effect)
Complete physical
Water jet from any
direction
Duration: 3+ minute
protection, no functional
interference from dust
Dust protected
Dust sealed
Water: 12.5 liter / minute
Pressure: 30 kN/m² @ 3 m distance
(no harmful effect)
Complete physical
protection and sealed
from dust ingress
Duration: 3+ minute
Strong water jet from
any direction
Water: 100 liter / minute
(no harmful effect)
Pressure: 100 kN/m² @ 3 m distance
No ingress of water
in harmful quantity
when immersed up
to 1 m depth
Duration: 30 minute
Water: Immersion
Pressure: 1 m depth
7
8
N/A
No ingress of water
in harmful quantity
Duration: Mfg. specified
Water: Immersion
when subject to tests
in excess of condition 7
Pressure: 1+ m depth. Mfg. specified
All Data Subject To Change Without Notice
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| Preventative Maintenance |
Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and charger operation.
To avoid these problems, conduct the following maintenance checks at least once annually. When you see a problem,
take corrective action immediately.
1. Dirty Connectors
When engaged and disengaged, the contact surfaces of Anderson SB® Connectors “over wipe,” thus providing
a self cleaning action. To ensure the continued benefit of this feature, clean the contact surfaces and lubricate
the connector. Use a “white” lithium grease, which may be obtained from hardware stores and automotive parts
suppliers.
2. Melting Connectors
Connector housings overheat and melt for many reasons. To prevent this:
A. Examine the crimp between cable and contact. Ensure the crimp tooling recommended by APP® has been
used. Improper crimping, corrosion, and broken wires result in unnecessary resistance causing the contact
to heat up.
B. Check contact surfaces for signs of “pitting” caused by dirt or disengaging connectors under load. One
badly pitted contact, particularly in a connector attached to a battery charger, can lead to pitting on surfaces
of other contacts. If not corrected, this can result in an epidemic of bad connectors throughout a fleet of electric
vehicles and in chargers and batteries.
C. Check to see if batteries are being disconnected while the charger is still on. This causes the contacts to arc
at the tips, resulting with progressive pitting and silver removal from tip to crown. If this practice is occurring,
discontinue it now to avoid major repairs in the future.
3. Other Conditions
If any of the following conditions exist, the connector housing, contact and/or cable should be replaced immediately.
A. Housing: Cracks, missing pieces, evidence of excessive heat, discoloration. You may consider replacing the existing
housing with a Chemical Resistant equivalent for improved durability against UV rays and common solvents and
hydrocarbons.
B. Contacts: Pitting, burns, corrosion, excessive wear, cracked crimp barrels,
discoloration.
C. Cable: Exposed copper near housing, cracked cable, peeling or frayed insulation.
D. Handles: Loose attachment and signs of damage as missing or loose hardware
and cracked or broken plastic (Handles should be used for connectors that are
hard to reach or move.)
E. Cable Clamps: Loose attachments, signs of abraded cable jacket, missing
or loose hardware. (Cable clamps should be used to relieve strain on
unmounted cable.)
Uncrimped Good
Contact
Damaged
Contact
B
A
All Data Subject To Change Without Notice
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Amp / Ampere: Measurement increment of electric current. Abbreviated
Flammability: The measure of a material’s ability to support combustion.
as “I”.
Often tested per UL94.
Applicator: A semi-automatic termination machine consisting of an
upper and lower half that is used to crimp contacts onto wire. Used in
conjunction with an electrical/ mechanical press.
Flat Wiping: The sliding action which occurs when contacts are mated.
Wiping has the effect of removing small amounts of contamination from
the contact surfaces, thus establishing better conductivity.
AWG: American Wire Gauge. A standard system for designating wire
Genderless: See “Hermaphroditic”
diameters.
Heat Rise: Temperature rise associated with the electrical load applied
Blindmate: To join two connector halves in a normal engaging mode
to a mated connection.
without visual orientation.
Hermaphroditic (Genderless) Connector: A connector in which both
mating members are exactly alike at their mating face. There are no
male or female members, but designs provide correct polarity.
Busbar: Three dimensional constructions enabling electrical distribution
of current in power electronic modules. Typically constructed of cop-
per, busbars are most frequently used in power dense applications
where the busbar offers a cost or space savings over wire.
Hot Plug / Hot Swap: Live connector insertion / extractions.
Color Coding: Asystemofidentificationforterminalsandrelateddevices.
IEC: International Electrotechnical Commission, a standard writing
organization.
Contact Resistance: The electrical resistance of metallic surfaces
at their interface in the contact area under specified conditions when
carrying a specified test current.
Insulation Resistance: Ratio of applied voltage to the total current
between the two electrodes in contact with a specific insulation.
Contact Retention: Minimum axial load in either direction which a
contact must withstand while remaining firmly fixed in its normal position
within a housing.
IP: Ingress Protection, a standard per IEC 60529 for measurement of
ingress for solids and liquids into an enclosure.
Locator / Positioner: Device for positioning contacts into crimping dies.
Crimp Retention: The axial load which a contact can withstand without
separation from the wire.
Make-First / Break-Last (Premate): Sequencing of contact(s) so
that they engage prior to the main power contacts. Typically used
for ground / positive earth / neutral positons as a protective measure
against excess currents, short-circuits, and ground faults.
Crimp Termination: A connection in which a metal sleeve is secured
to a conductor by mechanically deforming the sleeve with presses or
automated crimping machines, eliminating the need for solder. Not
suitable for solid (non-stranded wires).
Make-Last / Break-First (Postmate): Sequencing of contact(s) so that
they engage after the main power contacts. Typically used for signal or
auxiliary power positions to ensure communications are not started or
power circuits switched on until the power contacts are fully engaged.
CSA: Canadian Standards Association, a safety standard writing and
testing organization.
Cycle Controlled: To determine if repetitive on/off conditions result
in degrading the contact system which may lead to failures such as
“thermal run away”.
Mating Force: Force required to join two connector halves in a normal
engaging mode.
Modular: Refers to similar parts or modules used as building blocks. A
modular connector is one in which similar or identical sections can be
assembled together to provide the appropriate connector type or size
for the application.
Detent: Abump or raised section projecting from the surface of a contact
for keeping the contact in position relative to another and released by
greater force.
Dielectric Strength (Withstanding Voltage): The highest potential
difference (voltage) that an insulation material of given thickness can
withstand for a specified time without occurrence of electrical breakdown
through its bulk.
Ohms: Measurement increment of resistance.
Operating Temperature Range: Connector temperature rating
established by materials used, plastic, finish, and the base metal.
Applying an electrical load will result in a temperature rise that is
additive to the operating ambient.
Finger Proof: A connector intended for usage external to the end
equipment shall have live parts protected against exposure to contact
by persons when assembled, installed, and mated as intended, as
determined by UL Articulated probe.
PCB: Acronym for Printed Circuit Board
Polarization: A technique of eliminating symmetry so that parts may
only be mated one way.
All Data Subject To Change Without Notice
www.andersonpower.com
- 10 -
Storage Battery: A voltaic battery consisting of two or more storage
cells. Energy is accumulated by chemical activity in the charging
process and released on demand in the form of electric current.
Pulse (Surge) Current: Highest instantaneous current that will run
through a system.
REACH: The European Community Regulation on chemicals and their
safe use. It deals with the Registration, Evaluation, Authorization and
Restriction of Chemical substances.
Strain Relief: A means of termination or installation that reduces the
transfer of mechanical stress from the conductor.
Termination: Means of joining contacts to a conductor.
Touch Safe: See “Finger Proof”
Reducing Bushing: Separate tubular sleeve used to downsize the
diameter of a crimp barrel to accept a smaller size wire.
Reeled Contacts: Contacts attached to a feeder strip for use in a high
Turret / Positioner: See “Locator”
volume crimping tool.
TUV: The TÜV Rheinland Group is provider of technical services that
Resistance: The opposition to the passage of an electric current
certifies products to standards written by other organizations.
through that element. Abbreviated as “R”.
UL: Underwriters Laboratory, a safety standard writing and testing
organization.
RoHS: Restriction of Hazardous Substances Directive. The European
directive on the restriction of the use of certain hazardous substances
in electrical and electronic equipment.
Volts: Measurement increment of electric potential. Abbreviated as “E”.
Sacrificial Tip: An area of a contact system that absorbs electric arching
VDE: A German standard writing and testing organization responsible
standards and safety specifications covering the areas of electrical
engineering, electronics and information technology.
to limit damage to the actual mating surface of the contacts.
Self-Wiping: The sliding action which occurs when contacts are mated.
Wiping has the effect of removing small amounts of contamination
from the contact surfaces, establishing better conductivity.
Watt: Measurement increment of electric power. Abbreviated as “W”.
Spring Loaded: A means of providing contact normal force with the
use of a mechanical spring.
All Data Subject To Change Without Notice
- 11 -
www.andersonpower.com
| Conversion Chart for American Wire Guage to Metric System |
Approximate
Equivalent Wire Diameter
Approximate
Equivalent Wire Diameter
AWG Metric Circ.
AWG Metric Circ.
Size
mm²
Mils
Circ.Mils
in.
mm
Size
mm²
Mils
Circ.Mils
in.
mm
-
20
-
0.5
-
937
0.032
0.036
0.039
0.046
0.051
0.051
0.063
0.073
0.081
0.092
0.102
0.116
0.126
0.146
0.162
0.184
0.204
0.232
0.260
0.292
0.305
0.332
0.365
0.81
0.91
0.99
1.16
1.30
1.29
1.60
1.84
2.06
2.32
2.59
2.93
3.21
3.70
4.12
4.66
5.18
5.88
6.60
7.42
7.75
9.43
9.27
1/0
-
106mcm*
133mcm*
-
-
0.373
0.419
0.430
0.471
0.504
0.528
0.567
0.575
0.630
0.681
0.700
0.728
0.801
0.814
0.891
0.893
0.964
0.999
1.026
1.032
1.152
1.153
9.46
-
0.75
-
1020
-
2/0
-
-
10.60
10.90
12.00
12.80
13.40
14.40
14.60
16.00
17.30
17.80
18.50
20.30
20.70
22.60
22.70
24.50
25.40
26.10
26.20
29.30
29.30
32.70
-
1480
-
70
138.1mcm
18
-
1620
-
3/0
-
168mcm*
-
-
1
-
1974
-
95
187.5mcm
16
-
-
2580
-
4/0
-
212mcm*
-
-
1.5
-
-
2960
-
-
-
-
-
-
-
-
-
-
-
-
120
237.8mcm
14
-
4110
-
-
250mcm
300mcm
350mcm
-
-
2.5
-
-
4934
150
-
12
-
6530
-
-
-
4
-
7894
185
365.1mcm
10
-
-
10380
-
-
400mcm
-
-
6
-
11840
240
473.6mcm
8
-
-
16510
-
-
500mcm
-
-
10
-
-
19740
300
592.1mcm
6
-
26240
-
-
600mcm
700mcm
750mcm
-
-
16
-
-
31580
-
-
4
-
41740
-
-
-
25
-
-
49340
-
400
-
789.4mcm
2
-
66360
-
-
-
-
800mcm
-
35
-
-
83690
-
69070
-
500
-
986.8mcm
-
1
-
1000mcm
-
50
98680
625
1233.7mcm 1.287
* Rounded for simplicity
NOTE: The above wire diameters and circular mils are based on an average of the most commonly available wires. The wire
manufacturer’s specification should be referenced for information specific to the wire being used.
All Data Subject To Change Without Notice
www.andersonpower.com
- 12 -
| Volts • Amps • Ohms • Watts Conversion |
E
E
I
E I
WR
R
W
R
W
I²
W
I
I²R
W
E
E²
R
E²
W
IR
Volts = Watts x Ohms
Ohms = Volts
Watts = Volts x Amps
Amperes = Volts
Amps
Ohms
Watts
Amps
²
Ohms = Watts
Watts = Amps x Ohms
Amperes = Watts
Volts =
Amps²
Ohms
Ohms = Volts²
Watts = Volts²
Amperes = Watts
Volts = Amps x Ohms
Watts
Ohms
Volts
Wattage Varies Directly as a Ratio of Voltages Squared.
E²
E¹
W² = W¹
x²
Total Watts
Volts x 1.732
3 Phase Amperes =
All Data Subject To Change Without Notice
- 13 -
www.andersonpower.com
| Standard to Metric Conversions |
Approximate Conversions
From: Standard / US Customary
To: SI / Metric Units
When
Approximate Conversions
From: SI / Metric Units
To: Standard / US Customary
When
You
Know
You
Know
Multiply
By
Multiply
By
Symbol
To Find
Symbol
Symbol
To Find
Symbol
LENGTH
LENGTH
in
ft
inches
feet
25.4
millimeters
meters
mm
m
mm
m
millimeters
meters
0.039
inches
feet
in
ft
0.305
3.28
AREA
AREA
mm2
m2
millimeters
0.0016
10.764
square
inches
in2
ft2
square
inches
square
millimeters
in2
ft2
645.2
mm2
m2
square
meters
square
meters
square feet
square feet
0.093
VOLUME
VOLUME
fluid
ounces
mL
L
milliliters
liters
0.034
fluid
ounces
gallons
fl oz
gal
fl oz
gal
29.57
3.785
milliliters
mL
L
0.264
gallons
liters
cubic
meters
3
3
m
cubic
meters
35.314
cubic feet
ft
ft3
cubic feet
0.028
m3
MASS
MASS
oz
lb
ounces
pounds
28.35
grams
g
g
grams
0.035
ounces
pounds
oz
lb
0.454
kilograms
kg
kg
kilograms
2.202
TEMPERATURE
TEMPERATURE
oF
oC
oC
Celsius
1.8C + 32
Fahrenheit
o F
Fahrenheit
(F-32) x 5 /
Celsius
9
or
(F-32) / 1.8
FORCE and PRESSURE or STRESS
FORCE and PRESSURE or STRESS
lbf
poundforce
4.45
newtons
N
N
newtons
0.225
poundforce
lbf
lbf/in 2
poundforce
per square
inch
6.89
kilopascals
kPa
kPa
kilopascals
0.145
poundforce
per square
inch
lbf/in2
All Data Subject To Change Without Notice
www.andersonpower.com
- 14 -
| Scratch Pad |
All Data Subject To Change Without Notice
- 15 -
www.andersonpower.com
®
Powerpole® Connectors
- PP15 to PP180
This versatile connector series invented by Anderson Power
Products® meets a wide range of power connection needs.
There are four basic housing sizes in the Powerpole®
product family that allow specific amperage or wire size
needs to be filled in the most compact footprint. Powerpole®
can handle up to 350 amperes per pole and accommodate
wire ranges of #20 AWG (0.5 mm²) to 3/0 (70 mm²). A wide
range of colored housing options can be stacked together to
create a proven reliable custom connector. These housings
can be used with different contacts to create wire-to-wire,
wire-to-board, or wire-to-busbar connections. The
Powerpole® combines high quality materials and a cost
effective innovative design to allow powerful versatility.
Stackable Modular Housings
Available in four sizes to right
size your connection need
Color Coded Housings
Help ensure that connectors
are assembled and mated
correctly
Genderless Housings
Provide simplified assembly
and minimize the number of
components
Low Resistance Connection
Silver or tin plated contacts
inside housings that strongly
force the contacts together
Self Securing Design
Stainless steel springs create
a robust force between the
contacts that holds the con-
nector in the mated condition,
but allows it to be quickly dis-
connected
Hot Plugging AC or DC
Contacts feature a sacrificial
tip that allow high current
circuit interrupt
Connection Versatility
Contacts for wire, PCB,
or busbar all fit into the
same housings
All Data Subject To Change Without Notice
www.andersonpower.com
- 16 -
| POWERPOLE FAMILY SELECTION GUIDE |
Powerpole® Size PP15 to 45 Page #
PP75
Page #
PP120 Page # PP180
Page #
Connector Types
Standard
Finger Proof
PCB
20
20
21
21
23
Standard
Locking
Busbar
PCB
30
31
31
31
Standard
36
Standard
Busbar
39
40
Ground
Power Pak
Amps (UL) Per Pole
Volts (UL) Per Pole
Wire Gauge (AWG)
Wire Gauge (mm²)
0 to 55
120
240
350
600
600
600
600
20 - 10
0.05 - 6.0
16 - 6
6 - 1/0
10 - 3/0
1.3 - 13.3
13.3 - 53.5
5.3 - 85.0
Number of
Power Circuits
1 / Stackable
1 / Stackable
1 / Stackable
1 / Stackable
Ground
●
●
PCB Mount
Busbar
●
●
●
●
●
Panel Mount
Blind Mate
Hot Plug
●
●
●
●
Powerpole® Pak
●
●
●
●
●
Touch Safe
Polarized Housing
Latching
●
●
Powerpole® Pak
Powerpole® Pak
Strain Relief
Actual Size - Connector Half
............................... Powerpole® Housings ...............................
PP15/45 PP75 PP120 PP180
All Data Subject To Change Without Notice
- 17 -
www.andersonpower.com
Powerful Versatility
- Create Your Own Custom Connector from Durable Proven Components
Powerpole® connectors can be easily customized to each power connection need. Choose from a wide range of
colored housings and stack them together into a multiple position connection. Durable silver or tin plated contacts
crimp and poke into housings and are available for a broad range of wire sizes. PCB and busbar contacts can also
be simply snapped into place using the same housings. Pre-mate ground / power housings and contacts can be
used for safety or sequencing and stack along with standard housings.
How to Create Mating Blocks of Stacked Powerpole® Connectors
A Single Row Assembly such as the 1x3 shown below will mate to itself. If an assembly has more than one row
such as the Two Row Assembly 2x1 shown below, then a different mirror image mating assembly is required.
Single Row Assembly 1x3
Two Row Assembly 2x1
To Create a Mirror Image Mating Assembly:
When mating blocks are viewed with their hoods in the respective orientation (down or up), the column position of
connectors is unchanged. The rows themselves are mirror images of each other. So in the below example, what
is column 1 on side A, is column 3 on side B.
Side A Hood Down
Side B Hood Up
Hood Up
C
F
I
B
E
A
D
G
A
D
G
B
E
H
C
F
I
Hood Down
H
All Data Subject To Change Without Notice
www.andersonpower.com
- 18 -
Use the Same Housings for Wire, PCB, or Busbar Connections
The Powerpole® connection system allows the same housings to hold different contacts for terminating to wire,
printed circuit boards, or busbars. See some of the many ways Powerpole® components can be assembled to
create a custom connection solution.
Wire-to-Wire
Wire-to-PCB
Wire-to-Busbar
All Data Subject To Change Without Notice
- 19 -
www.andersonpower.com
Powerpole® Connectors
- PP15 to PP45 :
up to 55 Amps
PP15-45 series are the smallest Powerpole® housings. They can be
used for wire-to-wire or wire-to-board applications. Wire sizes from
#20 AWG (0.5 mm²) to #10 (6 mm²) offer power capabilities up to 55
amps per pole. Finger proof housings and the ability to incorporate
first-mate last-break ground connectors enhance the capabilities of
this Powerpole® series.
High Power Density
• Up to 55 amps in a compact footprint
Wire-to Wire & Wire-to-Board Configurations
• Wire & PCB contacts can be used in the same housings
Finger Proof Housings Available
• Protects against accidental contact with live circuits
| PP15-45 ORDERING INFORMATION |
PP15-45 Finger Proof Housings
Improved on the original APP® design by adding ribs to mating interface to protect against accidental
contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not
mate with standard housings.
PP15-45 Finger Proof & Standard & Ground Housing Dimensions
Description
------------ Part Numbers ------------
Finger Proof
Rib Feature
Front View
[ 7.9 ]
0.31
Minimum Quantity ...
2,500
200 .....
Mated Length
[ 26.6 ]
0.97
Red
1327FP-BK
1327FP
Green
Black
White
Blue
1327G5FP-BK
1327G6FP-BK
1327G7FP-BK
1327G8FP-BK
1327G16FP-BK
1327G5FP
1327G6FP
1327G7FP
1327G8FP
1327G16FP
[ 7.9 ]
0.31
[ 8.4 ]
0.33
[ 41.2 ]
1.62
Yellow
PP15-45 Standard Housings
The original housing design has an open interface and is available
45A Premate Ground Housings
Green housings are keyed to prevent accidental mating
with standard or finger proof Powerpole® housings.
in a wide array of colors. Will not mate with finger proof housings.
Description
------- Part Number -------
Description
------- Part Numbers ------
200 ...
1327
Minimum Quantity ...
Green
2,500
200 ...
Minimum Quantity ... 2,500
1827G1-BK
1827G1
Red
1327-BK
Green
Black
White
Blue
Yellow
Orange
Gray
Brown
Pink
Purple
1327G5-BK
1327G6-BK
1327G7-BK
1327G8-BK
1327G16-BK
1327G17-BK
1327G18-BK
1327G21-BK
1327G22-BK
1327G23-BK
1327G5
1327G6
1327G7
1327G8
1327G16
1327G17
1327G18
1327G21
1327G22
1327G23
PP15-45 Tin Plated Power Contacts
Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature
charts for amperage ratings by wire size.
Dimensions
Mating Loose Piece
Reeled
- A -
Barrel AWG
mm²
Force -------- Part Numbers ------- inches mm
Minimum Quantity .......................................
200
5,000
.........................
Open 14 to 10 K*
Open 14 to 10 K*
Open 14 to 10 SF* 2.1 to 6.0
Open 14 to 10 SF* 2.1 to 6.0
Open 16 to 12
Open 16 to 12
Open 20 to 16
Open 20 to 16
2.1 to 5.3
2.1 to 5.3
High
Low
High
Low
High
Low
269G3-LPBK
261G2-LPBK
201G1H-LPBK
200G1L-LPBK
269G1-LPBK
261G1-LPBK
269G2-LPBK
262G1-LPBK
200G2L-LPBK
269G3
261G2
201G1H 0.24
200G1L 0.24
269G1
261G1
269G2
262G1
0.21
0.20
5.33
5.08
6.10
6.10
4.57
4.57
4.06
4.06
5.08
Open Barrel Contact
[ 17.27 ]
0.68
[ 6.35 ]
0.25
1.3 to 3.3
1.3 to 3.3
0.52 to 1.3 High
0.52 to 1.3 Low
0.18
0.18
0.16
0.16
[ 3.81 ]
A
0.15
Open 20 to 16 SF* 0.52 to 1.5 Low
200G2L 0.20
K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts.
SF*- Indicates wires with high stranding such as Super Flex.
All Data Subject To Change Without Notice
www.andersonpower.com
- 20 -
PP15-45 Silver Plated Power Contacts
Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or
hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed
barrel contacts are suitable for soldering.
Open Barrel Contact
[ 17.27 ]
0.68
[ 6.35 ]
0.25
Dimensions
- A - - B -
Force -------- Part Number --------- Part Number inches mm inches mm
Minimum Quantity .......................................... 5,000 200 5,000 .................................................
261G3-LPBK 261G3
201G3H
Mating
Loose Piece
Reeled
[ 3.81 ]
A
Barrel
AWG
mm²
0.15
Open
Open
Open
Open
Open
Open
Closed
Closed
14 to 10 K* 2.1 to 5.3
14 to 10 SF* 2.1 to 6.0
14 to 10 SF* 2.1 to 6.0
Low
High
Low
Low
-
-
-
-
-
-
0.20
0.24
0.24
0.18
0.16
0.20
0.15
0.12
5.08
6.10
6.10
4.57
4.06
5.08
-
-
-
-
-
-
-
-
-
-
-
-
-
200G3L-LPBK 200G3L
261G4-LPBK 261G4
262G2-LPBK 262G2
Closed Barrel Contact
16 to 12
20 to 16
1.3 to 3.3
0.52 to 1.3 Low
[ 7.35 ]
0.29
[ 16.26 ]
0.64
20 to 16 SF* 0.52 to 1.5 Low
-
200G4L
-
-
16 to 12
20 to 16
1.3 to 3.3
0.52 to 1.3 Low
Low
1331-BK 1331
1332-BK 1332
3.81 0.10
3.05 0.07
2.54
1.78
B
[ 3.81 ]
0.15
A
K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts.
SF*- Indicates wires with high stranding such as Super Flex.
45A Premate Ground Wire Contacts
Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece
contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts
are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles.
Open Barrel Premate Contact
[ 3.6 ]
0.14
[ 19.1 ]
0.75
Reeled
[ 6.4 ]
0.25
Mating
Loose Piece
Part
Type
AWG
mm²
Force - Part Numbers - - Numbers -
[ 6.1 ]
0.24
Minimum Quantity .............................................
200
5,000 .....
Open, Tin
Open, Silver 14 to 10
14 to 10
2.1 to 6.0 Low
2.1 to 6.0 Low
1830G1-LPBK
1830G2-LPBK
1830G1
1830G2
[ 6.1 ]
0.24
25A Right Angle PCB Contacts Tin Plated
Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability.
Cannot be mixed with 45A PCB contacts. For mating with wire contacts only.
Dimensions
Mating
Force
Loose Piece
- A -
- B -
inches mm
Row
------- Part Numbers ------- inches mm
Minimum Quantity ... 1,000
100
...................................................
A
Top
Low
High
Low
High
Low
High
Low
High
1377G1-BK
1317G1-BK
1377G2-BK
1317G2-BK
1377G11-BK 1377G11 0.59
1317G11-BK 1317G11
1377G1
1317G1
1377G2
1317G2
0.59
14.80 1.52
7.20 1.36
14.80 1.21
7.20 1.01
38.60
34.50
30.70
25.70
[ 9.9 ]
0.39
Bottom
Top
0.29
B
Use mounting staples with right angle contacts
(see accessories).
Bottom
1377G12-BK 1377G12 0.29
1317G12-BK 1317G12
See website for PCB layout drawing.
25A Vertical PCB Contacts Tin Plated
For mating with wire contacts only. Suitable for vertical applications up to 25A per pole,
tin plating enhances solderability.
Dimensions
Mating
Force
Loose Piece
- A -
---------------- Part Numbers --------------- inches mm
Minimum Quantity .... 1,000
100
.......................
[ 3.1 ]
0.12
A
Low
High
Low
High
Low
High
1377G3-BK
1317G3-BK
1377G4-BK
1317G4-BK
1377G13-BK 1377G13 1.17 29.70
1317G13-BK 1317G13 1.17 29.70
1377G3
1317G3
1377G4
1317G4
2.22 56.40
2.22 56.40
1.76 44.70
1.76 44.70
Housing end
[ 36.5 ]
1.44
[ 28.6 ]
1.13
45A Right Angle and Vertical PCB Contacts Tin Plated
Suitable for right angle or vertical applications up to 45A per pole. Tin plating
enhances solderability. Right angle contacts cannot be mixed with 25A PCB
contacts. For mating with wire contacts only.
[ 5.8 ]
0.23
Vertical
[ 16.3 ]
0.64
PP15/45 Housings
(1327 Series)
Loose Piece
[ 29.7 ]
1.17
REF
[ 5.1 ]
0.20
Description
----------- Part Numbers -----------
Right Angle Contact
Horizontal (bottom)
Cat.No. 1336G1
Minimum Quantity ............. 1,000
100 ....................
[ 7.9 ]
0.31
TYP
Vertical
Right Angle Bottom Row
Right Angle Top Row
3-5911P1
3-5912P1
3-5913P1
1335G1
1336G1
1337G1
[ 7.9 ]
0.31
TYP
Right Angle Contact
Horizontal (top), Cat.No. 1337G1
Use mounting staples with right angle contacts (see accessories).
All Data Subject To Change Without Notice
- 21 -
www.andersonpower.com
45A Premate Ground PCB Contacts
[ 45.3 ]
1.78
Right angle contacts are suitable for power or ground. Use to mate with 45A
ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles.
Can be used with other 45A PCB connectors in the bottom row.
[ 7.9 ]
0.31 TYP
[ 8.4 ]
[ 41.2 ]
1.62
[ 14.7 ]
0.578
0.33 TYP
Mating
Force
Loose Piece
[ 5.6 ]
0.22
Pre-mate wire
connector
------- Part Numbers -------
[ 3.6 ]
0.14
[ 7.9 ]
0.31
Minimum Quantity ...................
1000
100 ....
1836G1
[ 28.1 ]
1.11
PCB, Bottom Row
Low
3-5952P1
Mated Pair
| PP15-45 ULTRASONICALLY BONDED ASSEMBLIES |
Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP® special process. After welding,
retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole® 15-45 connectors to be used as a
durable one piece connector header. Contact customer service for configurations not shown below.
Single Row 1x2 Assemblies
Housings with
45A Vertical
Housings with
45A Right Angle
PCB Contacts
500
Color & Type
Position Matrix
1 2
Circuit Description
Housings Only
500
PCB Contacts
500
Minimum Quantity ................................
DC 2 Wire Standard Housings
.....
ASMPP30-1X2-RK
ASMPV45-1X2-RK
ASMPV45-1X2-KR
ASMFV45-1X2-RK
ASMFV45-1X2-KR
ASMPR45-1X2-RK
ASMPR45-1X2-KR
ASMFR45-1X2-RK
ASMFR45-1X2-KR
RED / STD BLK / STD
BLK / STD RED / STD
DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR
DC 2 Wire Finger Proof
ASMFP30-1X2-RK
ASMFP30-1X2-KR
RED / FP
BLK / FP
BLK / FP
RED / FP
DC 2 Wire Finger Proof Reverse
Single Row 1x3 Assemblies
Housings with
45A Vertical
PCB Contacts
500
Housings with
45A Right Angle
PCB Contacts
500
Color & Type
Position Matrix
2
Circuit Description
Housings Only
500
Minimum Quantity ................................
DC 2 Wire Finger Proof with Ground
AC Single Phase Finger Proof
.....
1
3
ASMFP30-1X3-KER
ASMFP30-1X3-KEW
N/A
ASMFR45-1X3-KER
ASMFR45-1X3-KEW
BLK / FP
BLK / FP
GRN / GND RED / FP
GRN / GND WHT / FP
ASMFV45-1X3-KEW
Two Row 2x1 Assemblies
Housings with
45A Vertical
Housings with
45A Right Angle
PCB Contacts
Color & Type
Circuit Description
Housings Only
500
PCB Contacts
500
Position Matrix
1 2
Minimum Quantity ................................
DC 2 Wire Finger Proof
500
....
ASMFP30-2X1-KR
ASMFP30-2X1-RK
ASMFV45-2X1-KR
ASMFV45-2X1-RK
ASMFR45-2X1-KR
ASMFR45-2X1-RK
BLK / FP
RED / FP
RED / FP
BLK / FP
DC 2 Wire Finger Proof Mate
Two Row 2x2 Assemblies
Housings with
45A Vertical
PCB Contacts
500
Housings with
45A Right Angle
PCB Contacts
500
Color & Type
Circuit Description
Housings Only
500
Position Matrix
3
Minimum Quantity ................................
AC 3 Phase, 3 Wire Finger Proof
.....
1
2
4
ASMFP30-2X2-KRWE
N/A
N/A
BLK / FP RED / FP
WHT / FP GRN / GND
AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR ASMFV45-2X2-WEKR ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP
RED / FP
1
3
2
4
1
2
1
1
2
3
Single Row 1x2 Assembly
Single Row 1x3 Assembly
2
Two Row 2x1 Assembly
Two Row 2x2 Assembly
Type
Hood Up
STD = Standard Housing
FP = Finger Proof Housing
GND = Ground Housing
All Data Subject To Change Without Notice
www.andersonpower.com
- 22 -
Powerpole® Pak Connectors
- PP15 to PP45
Powerpole® Pak connector shells enclose stacked
groupings of PP15-45 sized housings in a durable black
shell for a finished connector appearance and additional
features. Inline, panel mount, and blindmate configurations
are available. Plug shells offer the option of integral latches
and strain relief to help secure your connection.
Plug shell
with latch
Snap-in
• Package Groupings of PP15-45 Connectors
Provides a finished appearance while protecting the individual
connectors with an outer shell
Blindmate
• Inline, Panel Mount, “T” or Blindmate Configurations
Allows one connection system to meet multiple needs
T-Pak
Plug shell
without latch
• Optional Latching and Strain Relief
Secures your connection and wires
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
Powerpole® housings and contacts are sold separately.
See page 20 for ordering information.
| Powerpole® Pak ORDERING INFORMATION |
Plug Shell without Latch
Can mate inline with other plug shells with or without latches, or mate to a panel
mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp
[ 53.09 ]
2.09
and Hardware Pak or Retaining Pins must be ordered separately.
[ 21.59 ]
0.85
Dimensions
- A -
A
Description
-------------- Part Numbers --------------
inches mm
Minimum Quantity ... 1,000
500
-
25
.............................
[ 49.28 ]
1.94
Black, 2-4 Poles
Black, 5-6 Poles
Black, 7-8 Poles
1461G1-BK
1461G1 1.24
31.50
39.62
47.50
Retaining Pin
-
-
1461G2-BK 1461G2 1.56
1461G3-BK 1461G3 1.87
Side View
Top View
NOTE: Retaining pins are used to secure and position
Powerpoles® in one of three positions in plug shells.
Max wire O.D. for 2-4 pole plug shells is 0.60 inches [15.2mm²].
For all other plug shells is 0.63 inches [ 16.0 mm²].
Plug Shell with Latch
Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use
with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must
be ordered seperately.
Side View
Dimensions
[ 21.59 ]
0.85
- B -
- C -
- D -
Description
------------- Part Numbers -------------- inches mm
inches mm
inches mm
B
Minimum Quantity ..... 1,000
500
-
25
................................................................................
Black, 2-4 Poles
Black, 5-6 Poles
Black, 7-8 Poles
Black, 9-10 Poles
1460G1-BK
1460G1 1.94
49.28 2.25
49.28 2.25
49.28 2.25
63.75 2.82
57.15 1.24
57.15 1.56
57.15 1.87
71.63 1.84
31.50
39.62
47.50
46.74
-
-
-
1460G2-BK 1460G2 1.94
1460G3-BK 1460G3 1.94
1460G4-BK 1460G4 2.51
Top View
C
D
Retaining Pin
All Data Subject To Change Without Notice
- 23 -
www.andersonpower.com
Snap-in Receptacle Shell
Mate to plug shells without latches, or mate to another panel mount receptacle to create a bulkhead to
bulkhead connection. For use with Powerpole® wire or PCB connectors. Order the number of retaining pins for
each receptacle as shown below separately.
[ 1.78 ]
0.07
[ 19.56 ]
0.77
Number of
Dimensions
- E -
Knock Out Size
- Width -
[ 27.94 ]
1.10
Retaining Pins
Description
---------------- Part Numbers ---------------- to Order
inches mm
inches mm
E
Minimum Quantity ... 1,000
500
-
25
...............................................................................
Black, 2-4 Poles
Black, 5-6 Poles
Black, 7-8 Poles
Black, 9-10 Poles
1470G1-BK
1470G1
1
2
3
4
1.50
1.88
2.13
2.44
38.10 1.25
47.75 1.62
54.10 1.88
61.98 2.19
31.75
41.15
47.75
55.63
-
-
-
1470G2-BK 1470G2
1470G3-BK 1470G3
1470G4-BK 1470G4
Retaining Pin
* Height = [25.4 mm] 1.0 in.
NOTE: Retaining pins are used to secure and position
Powerpoles® in one of two positions in receptacle shells.
Cable Clamp & Hardware Pak
Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration.
Retaining Pin
Screw Head
Type
Cable
Type
Cable Clamp
With Screws
Description
------------ Part Numbers ------------
Minimum Quantity ....................................
1,000
500
25 ...
115G1
115G2
115G3
2-4 Poles
5-6 Poles
7-8 Poles
9-10 Poles
2-4 Poles
5-6 Poles
Straight Slot
Straight Slot
Straight Slot
Straight Slot
Philips
Bundled 115G1-BK
Bundled 115G2-BK
Bundled 115G3-BK
-
-
-
Plug Shell Without Latch Shown
Shell, housing and contacts
are sold separately.
Bundled
-
115G4-BK 115G4
Bundled 115G7-BK
Bundled 115G8-BK
-
-
115G7
115G8
Philips
Flexible Conduit Clamp & Hardware Pak
Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration.
Retaining Pin
Description
Minimum Quantity ...... 100 ......
2-4 Poles 110G10
Part Number
Conduit Clamp
With Screws
Plug Shell With Latch Shown
Shell, housing and contacts
are sold separately.
Retaining Pin for Snap-in Receptacle
Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle
Shell ordering information. Pins are also required for the plug side when the Cable Clamp &
Hardware Pak is not ordered.
Description
Minimum Quantity ...... 1,000
Retaining Pin 110G9-BK 110G9
------ Part Number -------
100 ....
Shell and housing are sold separately.
All Data Subject To Change Without Notice
www.andersonpower.com
- 24 -
Blindmate Pak Connector
[ 88.6 ]
3.49
[ 50.8 ]
2.00
Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the
power connector to compensate for up to 0.45 in. [11.43 mm] of misalignment in either axis.
Eight positions can be filled with Powerpole® 10-45 connectors. The receptacle side can be
used with wire or PCB contacts. Hardware bag includes retaining pins.
[ 24.38 ]
0.960
[ 36.7 ]
1.45
[ 58.93 ]
2.320
[ 76.4 ]
3.01
Description
---------- Part Numbers ----------
[47.24]
1.860
[ 13.46 ]
0.530
Minimum Quantity ....................................................
2x4 Blindmate Plug Shell, Hardware & Pins
2x4 Blindmate Receptacle Shell, Hardware & Pins
2x4 Blindmate Plug Shell
50
25 ..........
[ 5.0 ]
Ø 0.20 4
[ 3.05 ]
0.120
[ 38.6 ]
1.52
-
BMPP10-45P
-
BMPP10-45R
BMHSG-P
-
-
Plug Outline
Receptacle Outline
2x4 Blindmate Receptacle Shell
Hardware Bag Plug Side
BMHSG-R
-
-
110G50
110G51
[ 29.14 ]
1.147
[ 30.2 ]
1.19
Hardware Bag Receptacle Side
[ 36.7 ]
1.45
[ 0.64 ]
0.025
[21.5]
0.85
[ 0.64 ]
0.025
[4.4]
0.17
See APP®’s innovative MARC Connector that offers straight-on or rotational blindmate capability.
MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature
housing. Visit our website, www.andersonpower.com to learn more.
“T” Pak 2 Way Splitter
The Powerpole® “T” Pak connector is a 2 way electrical splitter that splits electrical current from
one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC
3 phase, 3 wire plus ground configurations. The “T” Pak can also be used for AC single phase
plus ground or DC 2 wire plus ground applications by not using either the red or white power
positions. “T” Pak is pre-wired from the factory allowing plug and play field installation
of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is
achieved when mating Powerpole® Pak plugs are used with #12 AWG wire.
[ 86.2 ]
3.39
For OEM manufacturing scale applications, the “T” Pak can be loaded with custom
configurations of any of APP®’s finger proof, standard, or ground housings and contacts
in the PP15-45 series. Contact APP® sales or customer service for additional information.
[ 102.2 ]
4.03
Description
- Part Numbers -
80 ........
20-01
[ 85.8 ]
3.38
Minimum Quantity ............................
Assembled “T” Pak
[ 53 ]
2.09
Mating Plug Shell with Latch 2x2
Mating Plug Shell without Latch 2x2
26-01
27-01
[ 43.2 ]
1.70
Standard configuration for each side of the T includes (1) each Red, Black, and White Standard
PP 15-45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and
1830G1-LPBK contact.
[ 51.1 ]
2.01
Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings &
(3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK
contact. Cable clamp & hardware pak also included.
A
27 - 01
26 - 01
Mates With B
Mates With A & C
C
B
All Data Subject To Change Without Notice
- 25 -
www.andersonpower.com
| PP15-45 & POWERPOLE® PAK SPECIFICATIONS |
Mechanical
Wire Size Range
Electrical
Current Rating Amperes¹
AWG
mm²
UL 1977 CSA/TUV
20 to 10
0.5 to 6.0
Singlepole Wire to Wire (10 AWG)
55
40
Singlepole Ground Wire to Wire or PCB (10AWG) 45
35
Max. Wire Insulation Diameter
in.
mm
3x3 Block Wire to Wire (10 AWG)
40
25
25
45
45
27
0.175
4.450
Singlepole 25A PCB to Wire (12 AWG)
2x3 Block 25A PCB to Wire (12 AWG)
Singlepole 45A PCB to Wire (10 AWG)
2x3 Block 45A PCB to Wire (10 AWG)
-
22 *
40 *
25 *
Operating Temperature²
Powerpole® Housings & Powerpole® Pak Shells
°F
°C
-4° to 221°
-20° to 105°
Mating Cycles No Load by Plating
PCB to Wire
Silver (Ag)
Tin (Sn)
1,500
Voltage Rating AC/DC
-
UL 1977
600
Wire to Wire
10,000
1,500
PCB Connector Recommended Voltage³
per IEC 60950-1 Table 2L Pollution Degree2
25A Contacts Adjacent Poles
Avg. Mating / Unmating Force
Low Force Wire, High Force PCB, & Ground
High Force Wire
Lbf.
3
N
13
22
9
495
5
25A Contacts Separated by Spacer
45A Contacts Adjacent Poles
1,000
160
Low Force PCB
2
45A Contacts Separated by Spacer
970
Min. Contact / Spring Retention Force
Powerpole® Pak Latch Avg. Defeat Force
Lbf.
N
20
90
Dielectric Withstanding Voltage
Volts AC
2,200
Lbf.
N
150
667
Avg. Mated Contact Resistance Milliohms¹
15A Wire Contact with 5/8” of #16 AWG
30A Wire Contact with 5/8” of #12 AWG
45A Wire Contact with 5/8” of #10 AWG
45A PCB Contact to Contact
0.875
0.600
0.525
0.500
0.600
PCB Specifications
Mounting Style
Plated Through Hole
0.090 - 0.150
PCB Thickness- in. [mm]
25A PCB Recommended Traces
45A PCB Recommended Traces
(2.3-3.8)
#12 AWG Cross Section
#10 AWG Cross Section
25A PCB Contact to Contact
UL Hot Plug Current Rating Amperes
250 cycles at 72V DC
Min. Creepage / Clearance Distance PCB
25A Creepage & Clearance Adjacent Poles
45A Creepage & Clearance Adjacent Poles
in.
mm
5.1
1.7
45A
30A
0.201
0.067
250 cycles at 120V DC
UL Ground Short Time Current Test - 45A Premate Ground
750 Amps, #10 AWG Wire
470 Amps, #12 AWG Wire
4 Seconds
4 Seconds
Protection
Touch Safety with Finger Proof Housings & Wire
Contacts or PCB Mating Interface
Materials
Housing
UL1977 Sec. 10.2
IEC 60950
Pass
Pass
IP20
Plastic Resin
Polycarbonate
Stainless Steel
IEC 60529
Contact Retention Spring
Touch Safety Standard Housings
Housing Flammability Rating
IEC 60529
IP10
UL94
V-0
Contact
Base
* No TUV Recognition
Copper Alloy
Tin or Silver
1 Based on: 105°C rated or better cable of the largest size, Properly calibrated APP®
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the
maximum operating temperature. CSA rating below a 30°C temperature rise.
Plating
Contact Termination Methods
Crimp³
2
Limited by the thermal properties of the connector plastic housing.
Use APP® recommended tooling only. Alternate tools may adversely affect the
Wire Contacts
3
Hand Solder
Wire and PCB Contacts
PCB Contacts
performance of our connectors along with UL and CSA recognition.
Solder Dip
Wave Solder
PCB Contacts
All Data Subject To Change Without Notice
www.andersonpower.com
- 26 -
| PP15-45 TEMPERATURE CHARTS |
PP15-45 Multipole
Temperature Rise at Constant Current
PP25 PCB
Temperature Rise at Constant Current
PP15-45 Singlepole
Temperature Rise at Constant Current
60
50
40
30
20
10
0
60
50
40
30
20
10
0
60
50
40
30
20
10
0
0
10
20
30
40
0
5
10 15 20 25 30 35 40
Amperes Applied
0
10
20
30
40
50
60
Amperes Applied
Amperes Applied
10 AWG
16 AWG
12 AWG
18 AWG
14 AWG
20 AWG
10 AWG
16 AWG
12 AWG
18 AWG
14 AWG
20 AWG
Singlepole
2-Pole
Multipole
PP15-45 Singlepole
Derating vs. Ambient Temperature
PP15-45 Multipole
Derating vs. Ambient Temperature
PP25 PCB
Derating vs. Ambient Temperature
125
100
75
125
100
75
125
100
75
50
50
25
50
25
25
0
10
20
30
40
50
60
70
0
10
20
30
40
50
0
5
10 15 20 25 30 35 40
Amperes Applied
Amperes Applied
Amperes Applied
10 AWG
16 AWG
12 AWG
18 AWG
14 AWG
20 AWG
10 AWG
16 AWG
12 AWG
18 AWG
14 AWG
20 AWG
Singlepole
2-Pole
Multipole
PP45 PCB
Derating vs. Ambient Temperature
PP45 PCB
Temperature Rise at Constant Current
125
100
75
60
50
40
30
20
10
0
50
25
0
10
20
30
40
50
60
70
0
10
20
30
40
50
60
Amperes Applied
2-Pole
Amperes Applied
Singlepole
Multipole
Singlepole
2-Pole
Multipole
NOTE: Temperature rise charts are based on a 25°C ambient temperature. PP25 PCB charts based on 0.002 in² foil on board side, mated to #12 AWG conductor on
wire side. PP45 PCB charts based on #10 AWG equivalent copper foil on board side, mated to #10 AWG conductor on wire side.
All Data Subject To Change Without Notice
- 27 -
www.andersonpower.com
| Powerpole® 15-45 Accessories |
Mounting Wing
Secure dovetailed Powerpole® 15-45 series housings by passing fasteners through the wings
in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards,
and many other mounting surfaces. Fasteners not included.
Mounting Wings
Description
------- Part Numbers -------
100 ....
1399G9
1399G8
Minimum Quantity ... 2,500
[ 4.6 ]
0.180
Red
Blue
1399G9-BK
1399G8-BK
[ 7.9 ]
0.312
[ 16.6 ]
0.655
Spacer
Used to separate housings under high power to minimize derating. They are
recommended for squaring off a block of Powerpole® 15-45 housings for use in connector shells
and mounting clamps. Use a combination of long and short spacers opposite eachother in a
mated block to add keying features or use two short spacers to avoid interference. Spacers with
holes can also be used to fasten the blocked housings to a surface with a fastener.
Description
------ Part Numbers -------
Minimum Quantity .....
Red, Short w/ Hole
Red, Long
2,500
100 .....
1399G1
1399G2
1399G6
1399G1-BK
1399G2-BK
1399G6-BK
[ 7.9 ]
0.312
[ 7.9 ]
0.312
[ 7.9 ]
0.312
Red, Short
Black, Long
1399G10-BK 1399G10
1399G13-BK 1399G13
[ 24.6 ]
0.968
[ 16.6 ]
0.655
[ 16.6 ]
0.655
Blue, Short
White, Short w/ Hole 1399G14-BK 1399G14
Short with Hole
Short without Hole
Long
White, Long
1399G17-BK 1399G17
Retaining Pins
Keep stacked Powerpole® 15-45 series housings from separating. Retaining pins are inserted in
the circular opening between two housings stacked side by side.
Dimensions
- A -
- B -
Description
----- Part Numbers -----
inches
mm
inches mm
Minimum Quantity ...
1 Block High
1,000
100 ............................................................................
H1507P38
111812P5
110G16 0.094
2.390
0.250 6.350
0.440 11.180
2 Block High
110G17 0.099 / 0.106 0.251 / 2.69
B
A
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 15-45 series
housings to a panel. Connector blocks must be a complete square for the clamps
to work properly. Fastening hardware not included.
Description
-- Part Numbers --
Minimum Quantity ... 100 sets of 2 .....
2 or 4 Pole
3 or 6 Pole
4 or 8 Pole
1462G1
1462G2
1462G3
2 or 4 Pole
3 or 6 Pole
4 or 8 Pole
All Data Subject To Change Without Notice
www.andersonpower.com
- 28 -
PCB Mounting Staples
PCB staples are soldered into place to secure Powerpole® 15-45 series housings
in a horizontal configuration to the board. Reduce strain on soldering joints during
mating and unmating.
Dimensions
Part
- A -
inches
- B -
Numbers
H x W
Length
mm
inches
mm
Minimum Quantity 100 ................................................................................
114555P1
114555P2
1 x 1
1 x 2
Short
Short
Long
Short
Short
Long
Short
Long
Short
Short
Long
Long
Short
0.47
0.47
0.67
0.47
0.47
0.67
0.47
0.91
0.79
0.79
0.91
0.91
1.10
12.0
12.0
17.0
12.0
12.0
17.0
12.0
23.0
20.0
20.0
23.0
23.0
28.0
0.28
0.57
0.57
0.89
1.20
1.20
1.83
1.83
0.28
0.57
0.57
1.52
0.57
7.0
A
14.5
14.5
22.5
30.5
30.5
46.5
46.5
7.0
114555P11 1 x 2
114555P3
114555P7
1 x 3
1 x 4
114555P12 1 x 4
114555P8 1 x 6
B
114555P13 2 x 2
114555P10 2 x 1
114555P6
114555P9
2 x 2
5 x 2
14.5
14.5
38.5
14.5
114555P14 2 x 5
114555P4 3 x 2
Retention Clip
Retention clips prevent Powerpole® 15-45 blocks from unintended disconnects.
They feature a tab for easy insertion and removal.
Description
-- Part Number --
100 .........
110G68
Minimum Quantity ........
1 Block High
Block Lok
Block locks secure mated Powerpole® 15-45 series housings together. For use in
high vibration or shock applications where connectors are unmated infrequently.
Description
- Part Numbers -
Minimum Quantity .......... 100 .........
2 Pole
Shown without Powerpoles®
4 Pole
2 Pole, Black
4 Pole, Black
110G21
110G12
Shown with Powerpoles®
Splash Boot
Splash boots protect a 2x2 block of any combination of Powerpole® 15-45 series
housings and feature snip off sealed ends for flexibility in wire O.D. Designed for
through panel or inline applications. Not a hermetic seal.
Description
- Part Numbers -
Minimum Quantity ........ 25 ...........
Female, Black
Male, Black
1441G1
1442G1
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
All Data Subject To Change Without Notice
- 29 -
www.andersonpower.com
Powerpole® Connectors
- PP75: up to 120 Amps
PP75 series Powerpole® housings can be used for wire-to-wire,
wire-to-board, and wire-to-busbar applications. Wire sizes
from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power
capabilities up to 120 amps per pole. Locking housings offer
the capability to secure Powerpole® housings to each other
and to mounting pads. Housings made from chemical
resistant (CR) resin withstand industrial solvents better than
standard housings.
PP75 with
Mounting Wings
• Large Wire Range Accommodates up to #6 (10mm²) Wire
Reducing bushings allow as small as #16 (1.5 mm²) wire to be used
• Wire, PCB, and Busbar Contacts
Allows one connection system to meet multiple needs
• Mini-Powerclaw PCB Contacts Minimize PCB Footprint
Removes the PP75 housing from the board side
| PP75 ORDERING INFORMATION |
PP75 Standard Housings
The second smallest Powerpole® housing can be used with wire contacts
for up to 6 AWG [10mm²] as well as PCB and busbar contacts.
Description
------- Part Numbers --------
Minimum Quantity ... 1,000
100 ......
5916G7
5916G6
5916G4
5916G5
5916
Red
5916G7-BK
[ 15.9 ]
Green
Black
White
Blue
5916G6-BK
5916G4-BK
5916G5-BK
5916-BK
0.62
[ 47.9 ]
1.88
[ 15.9 ]
0.62
[ 17.0 ]
0.67
Yellow
Orange
Gray
5916G15-BK 5916G15
5916G14-BK 5916G14
5916G16-BK 5916G16
[ 81.3 ]
3.20
Front View
Mated Length
PP75 Chemical Resistant (CR) Housings
Has the same form and dimensions of the standard
PP75 housing in a chemical resistant PBT/ PC blend
housing. Suitable for use to -40°C.
V0 = Standard
P = Chemical Resistant
Material ID
Located Here
Description
- Part Numbers -
1,000 .......
P5916G7-BK
P5916G4-BK
P5916G5-BK
P5916-BK
Minimum Quantity ...
Red
Black
White
Blue
All Data Subject To Change Without Notice
www.andersonpower.com
- 30 -
PP75 Locking Dovetail Housings
Offers dovetails for stacking housings that have a locking feature to prevent housings separating.
Can mate to standard and chemical resistant housings, but cannot be stacked with them.
Description
---------- Part Numbers -----------
Minimum Quantity ....
1,000
100 .....
75LOKRED
75LOKGRN
75LOKBLK
75LOKWHT
75LOKBLU
75LOKGRA
Red
75LOKRED-BK
75LOKGRN-BK
75LOKBLK-BK
75LOKWHT-BK
75LOKBLU-BK
75LOKGRA-BK
Green
Black
White
Blue
[ 47.9 ]
1.88
Gray
PP75 Silver Plated Wire Contacts
Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles.
Dimensions
Mating
Force
Loose Piece
- A -
AWG
mm²
-- Part Numbers --
inches mm
........................
Minimum Quantity ........................ 1,000
100
6
13.3
13.3
8.4
Low
High
High
1307-BK 1307
5900-BK 5900
5952-BK 5952
5953-BK 5953
5915-BK 5915
0.22
0.22
0.19
0.14
0.14
5.59
5.59
4.83
3.56
3.56
6
[ 11.4 ]
0.45
[ 30.0 ]
1.18
8
12 to 10
12 to 10
3.3 to 5.3 Low
3.3 to 5.3 High
A
[ 7.2 ]
0.28
[ 7.1 ]
0.28
PP75 Tin Plated Reeled Wire Contacts
Reeled contacts are for use with the recommended high volume press and applicator tooling.
Tin plating is rated for up to 1,500 mating cycles. Silver plated or low mating force contacts
may be available for high volume applications. Inquire with customer service.
Reeled
Mating
Force
Dimensions
Part
- A -
inches mm
- B -
AWG
mm²
Numbers
inches mm
Minimum Quantity .......................
2,000 ........................................................
A
8 to 6
8.4 to 13.3
High
High
265G5
265G6
0.26
0.17
6.60
4.32
0.36
0.29
9.14
7.37
[ 32.2 ]
1.27
12 to 10 3.3 to 5.3
B
PP75 Silver Plated Busbar Contacts
Provide a quick disconnect input or output busbar connection. Busbar contacts are
for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts
must be ordered separately for B01956P4.
See Busbar contact drawing on
website for further detail.
[ 17.1 ]
0.68
Mating
Type
Minimum Quantity .................
Busbar #10-24 High
Lock Nut #10-24
Thread Force -------------------- Part Numbers --------------------
[ 2.0 ]
0.08
[ 69.1 ]
1,000
B01956P4 B01956P4
H1216P8
120
20
-
10 ...
75BBS
-
-
-
110G54
2.72
55A Right Angle Standard Powerclaw PCB Contacts
Standard Powerclaw contacts are for use inside a PP75 housing and
provide a color coded right angle connection to the PCB.
Second housing
and contact in two
pole version only.
Description
--- Loose Piece Part Numbers --
500 100 ........
PC5930T
[ 5.2 ]
0.20
[ 17.0 ]
0.67
Minimum Quantity .....
Tin Plated
PC5930T-BK
PC5930S-BK
Silver Plated
PC5930S
[ 22.2 ]
0.87
[ 32.8 ]
1.29
[ 48.0 ]
1.89
PP75 Housing
[ 66.0 ]
2.60
See PCB contact drawing on
website for further detail.
Standard Powerclaw Contact
All Data Subject To Change Without Notice
- 31 -
www.andersonpower.com
55A Right Angle Mini Powerclaw PCB Contacts
Right angle Mini Powerclaw contacts can be used on the PCB edge
without a PP75 housing on the PCB side. A self polarizing design only
allow PP75 wire housings to mate to PCB contacts one way.
[ 8.1 ]
0.32
[ 12.19 ]
0.480
[ 24.6 ]
0.97
[ 58.4 ]
2.30
Loose Piece
[ 15.6 ]
0.61
Description
-------- Part Numbers --------
100 ......
[ 7.6 ]
0.30
Minimum Quantity ... 1,000
[ 25.4 ]
1.00
Tin Plated
PC5934T-BK PC5934T
PC5934S-BK PC5934S
[ 2.42 ]
0.095
[ 6.10 ]
Silver Plated
[ 17.5 ]
0.69
[ 1.27 ]
0.050
0.240
55A Vertical Mini Powerclaw PCB Contacts
Vertical Mini Powerclaw contacts save space by not
requiring a PP75 housing on the PCB side. The guide
housing is required for 2 pole applications to provide a
polarized connection. (See PP75 accessories).
[ 6.25 ]
0.246
[ 12.2 ]
0.48
[ 24.3 ]
0.96
Loose Piece
Description
--------- Part Numbers -------
1,500 100 ......
Minimum Quantity ...
Tin Plated
[ 9.7 ]
0.38
[2.32]
0.091
[ 1.27 ]
0.050
PC5933T-BK PC5933T
PC5933S-BK PC5933S
Silver Plated
[ 4.98 ]
0.196
[ 10.29 ]
0.405
See PCB contact drawing on website for further detail.
| PP75 TEMPERATURE CHARTS |
PP75 Singlepole
Derating vs. Ambient Temperature
PP75 Multipole
Derating vs. Ambient Temperature
Mini Powerclaw
Derating vs. Ambient Temperature
125
125
100
75
125
100
75
100
75
50
50
50
25
25
25
0
10 20 30 40 50 60 70 80 90 100
Amperes Applied
0
20
40
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
60
80
100 120
0
10 20 30 40 50 60 70 80 90 100110
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
Singlepole
2-Pole
Mini Powerclaw
Temperature Rise at Constant Current
PP75 Singlepole Loose Piece Contact
Temperature Rise at Constant Current
PP75 Multipole Loose Piece Contact
Temperature Rise at Constant Current
60
50
40
30
20
10
0
60
50
40
30
20
10
0
60
50
40
30
20
10
0
0
10 20 30 40 50 60 70 80 90
Amperes Applied
0 10 20 30 40 50 60 70 80 90100 110 120
Amperes Applied
0
10 20 30 40 50 60 70 80 90
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
6 AWG
10 AWG
8 AWG
12 AWG
Singlepole
2-Pole
NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to
#6 AWG conductor on wire side.
All Data Subject To Change Without Notice
www.andersonpower.com
- 32 -
| PP75 SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Current Rating Amperes¹
Wire to Wire (6 AWG)
Wire to PCB (6-AWG)
Wire to Busbar (6 AWG)
UL 1977
120
CSA
70
AWG
mm²
16 to 6
1.3 to 13.3
55
50
75
Max. Wire Insulation Diameter
in.
mm
0.437
11.100
Voltage Rating AC/DC
UL 1977
600
Operating Temperature²
Standard
°F
°C
-4° to 221°
-40 to 221°
-20° to 105°
-40° to 105°
PCB Connector Recommended Voltage 3
per IEC 60950-1 Table 2L Pollution Degree 2
Chemical Resistant*
*Chemical resistant material not available for PCB guide housings
Mini Vert. Contact Adjacent Poles
Mini Horiz. Contact Adjacent Poles
Standard Contact Adjacent Poles
220
200
635
Mating Cycles No Load by Plating
Silver (Ag)
Tin (Sn)
Wire and PCB Contacts
10,000
1,500
Dielectric Withstanding Voltage
Avg. Mating / Unmating Force
Wire to Wire Low Force Contacts
Wire to Wire High Force Contacts
Standard Powerclaw to Wire
Mini Powerclaw to Wire
Lbf.
5
N
Volts AC
2,200
22
31
31
17
7
Avg. Mated Contact Resistance Milliohms¹
7
Wire Contact with 1 1/4” of #6 AWG
PCB Contact to Contact
0.200
0.500
4
PCB Specifications
Mounting Style
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Plated Through Hole
Standard: 0.15 [0.381]
Wire- wire
50A
40A
Max PCB Thickness- in. [mm]
PCB- wire (Vertical Mini Powerclaw)
Mini:
0.25 [0.635]
Recommended Traces
#8 AWG Cross Section
Materials
Housing
Min. Contact / Spring Retention Force
Lbf.
N
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
Wire Housing
50
222
Polycarbonate / PBT blend
Stainless Steel
Min. Creepage / Clearance Distance PCB in.
mm
6.6
2.2
2.0
Standard Powerclaw Adjacent Poles
Mini Vert. Powerclaw Adjacent Poles
Mini Horz. Powerclaw Adjacent Poles
0.260
Housing Flammability Rating
0.087
0.079
UL94
V-0
Contact
Protection
Base
Copper Alloy
Silver
Touch Safety with Wire Contacts
Wire Plating
PCB Plating
IEC 60529
IP10
Sn or Ag over Ni
Contact Termination Methods
Crimp4
Wire Contacts
Hand Solder
Wire and PCB Contacts
PCB Contacts
Solder Dip*
Wave Solder*
PCB Contacts
Wrench / Socket
Busbar Contacts
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Without use of spacers to increase creepage and clearance distances.
4 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
All Data Subject To Change Without Notice
- 33 -
www.andersonpower.com
| Powerpole® PP75 Accessories |
Strain Relief Grommets
Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference
only, use grommet ID and wire OD to determine suitability in the end application.
Dimensions
- A -
Description
- Part Numbers - inches mm
Minimum Quantity ...
#6 AWG, Black
100
.......................
0.35 8.89
0.25 6.35
0.17 4.32
114411P2
114411P1
114411P3
#8 AWG, Black
A
#10 - 12 AWG, Black
Mounting Wing for Standard or CR Housings
Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by
passing fasteners through the wings in either a horizontal or vertical orientation. Useful for
sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners
not included.
[ 27.4 ]
1.08
[ 27.4 ]
1.08
Description
------- Part Numbers -------
1,000 100 ...
1399G20-BK 1399G20
1399G7-BK 1399G7
Minimum Quantity ...
Blue, Round Hole
Blue, Oval Hole
[ 15.9 ]
[ 15.9 ]
0.63
0.63
[ 15.9 ]
0.63
[ 15.9 ]
0.63
Mounting Wing for Locking Housings
Mounting wings can be used to secure Powerpole® 75 series housings with locking
dovetails by passing fasteners through the wings in either a horizontal or vertical orientation.
Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces.
Fasteners not included.
[ 5.1 ]
Ø 0.20
[ 2.6 ]
R 0.10
Description
--------------------- Part Numbers ---------------------
[ 15.9 ]
0.63
[ 6.9 ]
0.27
Minimum Quantity ...
Blue, Oval Hole
Blue, Round Hole
1,000
100
...
Oval Hole
Round Hole
75LOKWNGBLU-BK
75LOKWNGBLU
[ 15.9 ]
0.63
- Mounting Wing Top
- Mounting Wing Top
75LOKWNGBLU-R-BK 75LOKWNGBLU-R
[ 5.1 ]
Ø .20
[ 27.4 ]
1.08
Left Side View
- Both Versions
Right Side View
- Both Versions
Surface Mount for Locking Housings
[ 2.8 ]
0.11
[ 15.7 ]
0.62
Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface.
Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces.
Fasteners not included.
[ 43.2 ]
1.70
[ 4.9 ]
0.19
[ 7.9 ]
0.31
[ 3.6 ]
0.14
Description
Minimum Quantity ...
Blue
----------------- Part Numbers ----------------
1,000 100 ...
75LOKSMTBLU-BK 75LOKSMTBLU
Top View
Side View
All Data Subject To Change Without Notice
www.andersonpower.com
- 34 -
Guide Housings for Vertical Mini Powerclaw Contacts
Prevents polarity being reversed when a two pole PP75 block is mated to
vertical mini Powerclaw contacts. Fastening hardware not included.
Description
----------- Part Numbers ------------
Minimum Quantity ...
1,000
100 ...
PP75 Connector
Black Guide Housing PC-HSG-PP-BK
PC-HSG-PP
Mini Vertical
Powerclaw Contact
Guide Housing
PCB
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 75 series
housings to a panel. Connector blocks must be a complete square for the
clamps to work properly. Fastening hardware not included.
Description
-- Part Numbers --
Minimum Quantity ... 50 sets of 2 ...
2 or 4 Pole
3 or 6 Pole
1463G1
1463G2
Mounting Clamp
Panel
2 Pole
3 Pole
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 75 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension B is +/- 0.015 in or 0.38 mm.
Dimensions
- A -
- B -
Description
------ Part Numbers ------
inches
mm
inches mm
Minimum Quantity ...
1 Block High
1,000
100
................................................................................
111812P7
111812P6
110G19
110G18
0.196 / 0.207 4.98 / 5.26
0.196 / 0.207 4.98 / 5.26
0.560 14.220
1.000 25.400
2 Block High
B
PCB Mounting Staples
Reduce strain on solder joints during mating and unmating. Staples bend over the underside
A
of the PCB board to lock the housings in place. Staples are an interference fit with housings.
Number of
Stacked Powerpoles®
Staple
---- Part Numbers ---- H x W
Housings
PCB
Minimum Quantity ..... 100 .......................
PCSTAPLE-1
PCSTAPLE-2
1 x 1
1 x 2
Fasten the staple by
bending the leads on the
bottom of the board.
Slide staple over housings and
into the holes in the board.
Reducing Bushings
Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to
be used with the connector. Electrical capability is derated with smaller wire.
Dimensions
- Length -
Inches mm
100 ........................................................
- ID -
------------------ Part Numbers ------------ inches mm
Minimum Quantity .................................................... 3,000 1,000
5912-BK 5912 0.18
Contact Barrel Size
Wire Size
ID
Length
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#8 AWG [8.4 mm²]
-
4.57
3.56
2.29
0.45
0.47
0.47
11.43
11.94
11.94
#12- 10 AWG [3.3- 5.3 mm²] 5910-BK
#16- 14 AWG [1.3- 2.1 mm²] 5913-BK
-
-
5910 0.14
5913 0.09
Wire Entrance
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
All Data Subject To Change Without Notice
- 35 -
www.andersonpower.com
Powerpole® Connectors
- PP120: up to 240 Amps
PP120 series Powerpole® housings are designed
to accommodate up to 1/0 (50 mm²) wires and handle
high currents up to 240 amps. Reducing bushings allow
PP120 to accept down to #8 (10 mm²) wires. Multiple
colors of stackable housings combine with APP®’s low
resistance flat wiping technology to offer powerful
connection capability.
• LargeWireRangeAccommodatesupto1/0(50mm²)Wire
Reducing bushings allow as small as #8 (10 mm²) wire to be used
• Low Resistance Silver Plated Copper Contacts
Allows currents up to 240 amps
• UL Rated for Hot Plugging up to 60 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
| PP120 ORDERING INFORMATION |
PP120 Housings
The second to largest Powerpole® housing can be used with
wire contacts for up to 1/0AWG [50mm²] or busbar contacts.
Description
-------- Part Numbers --------
[ 22.2 ]
0.88
Minimum Quantity ...
500
50 .......
1321G3
[ 69.9 ]
2.75
Red
1321G3-BK
1321G4-BK
1321G1-BK
1321G2-BK
1321-BK
Green
Black
White
Blue
1321G4
1321G1
1321G2
1321
[ 22.2 ]
0.88
[ 23.7 ]
0.93
[ 117.5 ]
4.63
Gray
1321G8-BK
1321G8
PP120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings.
Mating
Force
- A -
- B -
AWG mm²
-------- Loose Piece Part Numbers -------- inches mm inches mm
Minimum Quantity ........
600
500
50
....................................................
1/0
1
53.5
42.4
33.6
33.6
21.1
21.1
13.3
13.3
Low
Low
Low
High
Low
High
Low
High
1323G2-BK
-
-
1323G2
1323G1
0.52
0.47
0.44
0.44
0.44
0.44
0.44
0.44
13.21 0.44 11.18
11.94 0.39 9.91
11.18 0.22 5.59
11.18 0.22 5.59
11.18 0.30 7.62
11.18 0.30 7.62
11.18 0.34 8.64
11.18 0.34 8.64
1323G1-BK
2
-
-
-
-
-
-
6811G6-BK 6811G6
1319-BK 1319
2
4
6811G5-BK 6811G5
1319G4-BK 1319G4
6811G4-BK 6811G4
1319G6-BK 1319G6
4
6
6
[ 21.3 ]
0.84
[ 50.8 ]
2.0
B
[ 10.4 ]
0.41
A
All Data Subject To Change Without Notice
www.andersonpower.com
- 36 -
| PP120 SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Current Rating Amperes¹
Singlepole UL 1977 (1/0 AWG)
2x2 Block UL 1977 (1/0 AWG)
UL 1977 CSA
AWG
mm²
240
200
155
110
10 to 1/0
5.3 to 53.5
Max. Wire Insulation Diameter
Operating Temperature²
in.
mm
Voltage Rating AC/DC
0.600
15.240
UL 1977
600
°F
°C
Dielectric Withstanding Voltage
-4° to 221° -20° to 105°
Volts AC
2,200
0.136
60A
Mating Cycles No Load by Plating
Silver (Ag)
Avg. Mated Contact Resistance Milliohms¹
Wire Contacts
10,000
5 1/2” of #2 AWG wire
Avg. Mating / Unmating Force
Lbf.
N
UL Hot Plug Current Rating Amperes
8
36
250 cycles at 120V DC
Min. Contact / Spring Retention Force Lbf.
N
60
267
Materials
Housing
Protection
Touch Safety with Wire Contacts
Plastic Resin
Polycarbonate
Contact Retention Spring
Stainless Steel
IEC 60529
IP10
Housing Flammability Rating
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and
a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below
a 30°C temperature rise.
UL94
V-0
Contact
Base
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors
Copper Alloy
Silver
Plating
along with UL and CSA recognition.
Contact Termination Methods
Crimp³
Wire Contacts
Wire Contacts
Hand Solder
| PP120 TEMPERATURE CHARTS |
PP120 Singlepole
PP120 Multipole
Temperature Rise at Constant Current
Temperature Rise at Constant Current
60
50
40
30
20
10
0
60
50
40
30
20
10
0
0
50
100
150
200
250
0
50
100
150
200
250
2 AWG
Amperes Applied
Amperes Applied
1/0 AWG
4 AWG
1 AWG
6 AWG
1/0 AWG
4 AWG
1 AWG
6 AWG
2 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
Derating charts on the following page.
All Data Subject To Change Without Notice
- 37 -
www.andersonpower.com
PP120 Singlepole
PP120 Multipole
Derating vs. Ambient Temperature
Derating vs. Ambient Temperature
125
100
75
125
100
75
50
50
25
25
0
50
100
150 200
250 300
2 AWG
0
50
100 150
200 250 300
Amperes Applied
Amperes Applied
1/0 AWG
4 AWG
1 AWG
6 AWG
1/0 AWG
4 AWG
1 AWG
6 AWG
2 AWG
| Powerpole® PP120 Accessories |
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole® 120 series housings to a
panel. Connector blocks must be a complete square for the clamps to work properly. Fastening
hardware not included.
Description
- Part Numbers -
Mounting Clamp
Minimum Quantity ... 20 sets of 2 ......
2 Pole
3 Pole
1464G1
1464G2
Panel
2 Pole
3 Pole
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 120 series housings from
separating. Retaining pins are inserted in the circular opening between two
housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm.
Dimensions
- A -
- B -
Description
----- Part Numbers ----- inches
mm
inches mm
Minimum Quantity ... 1,000
100
.........................................................................
1 Block High
2 Block High
111812P7
111812P8
110G19
110G20
0.196 / 0.207 4.98 / 5.26
0.196 / 0.207 4.98 / 5.26
0.560 14.220
1.500 38.100
B
A
Reducing Bushings
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size
--------- Part Numbers --------- inches mm
[ 21.4 ]
0.84
Minimum Quantity ................................................... 2,000
1,000
-
100 ........................
#2 AWG [33.6 mm²] #4 AWG [21.2 mm²]
#2 AWG [33.6 mm²] #6 AWG [16 mm²]
5919-BK
-
5919 0.28
7.11
5.84
4.57
5920-BK 5920 0.23
5921 0.18
[ 8.4 ]
0.33
ID
#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
All Data Subject To Change Without Notice
www.andersonpower.com
- 38 -
Powerpole® Connectors
- PP180: up to 350 Amps
PP180 are the largest of the Powerpole® series housings.
They are designed to accommodate up to 3/0 (70 mm²)
wires and handle high currents up to 350 amps. Busbar
contacts are also available for power inputs and takeoffs.
Color-coded housings minimize user confusion and the
potential of cross mating circuits.
Low Resistance Silver Plated Copper Contacts
• Allows currents up to 350 amps
UL Rated for Hot Plugging up to 75 Amps
• Great for battery or other applications where the ability to
interrupt circuits is required
Wire to Busbar
Busbar Contacts Work with Standard Housings
• Provides a hot swappable quick disconnect system for busbar
power distribution
| PP180 ORDERING INFORMATION |
PP180 Housings
The largest Powerpole® housing can be used with wire
contacts for up to 3/0 AWG [85mm²] or busbar contacts.
Description
-------- Part Numbers --------
[ 28.6 ]
1.13
Minimum Quantity ...
250
50 .......
1381G3
[ 82.6 ]
3.25
Red
1381G3-BK
1381G4-BK
1381G1-BK
1381G2-BK
1381-BK
Green
Black
White
Blue
1381G4
1381G1
1381G2
1381
[ 28.6 ]
1.13
[ 30.0 ]
1.18
[ 129.7 ]
5.5
Front View
Mated Length
PP180 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings.
Dimensions
- B -
Mating
Force
- A -
inches
- C -
- D -
AWG mm²
---------- Loose Piece Part Numbers -----------
mm
inches mm inches mm
inches mm
Minimum Quantity ........
500
-
300
250
50
..............................................................................................................
3/0
2/0
1/0
1
85
Low
Low
High
High
High
High
High
-
1328G2-BK 1328G2
2.35
2.35
2.35
2.35
2.35
2.35
2.10
59.69 0.70
59.69 0.64
59.69 0.52
59.69 0.52
59.69 0.52
59.69 0.52
53.34 0.37
17.78 0.58
16.26 0.49
13.21 0.44
13.21 0.39
13.21 0.35
13.21 0.30
9.40 0.22
14.73 1.04 26.42
12.45 1.04 26.42
11.18 1.04 26.42
9.91 1.04 26.42
8.89 1.04 26.42
7.62 1.04 26.42
5.59 0.80 20.32
67.4
53.5
42.4
33.6
21.1
13.3
-
1328G1-BK
-
1328G1
1382
1347
1383
1384
1348
1382-BK
1347-BK
1383-BK
1384-BK
1348-BK
-
-
-
-
-
-
-
-
-
-
2
4
6
A
D
C
[ 12.70 ]
050
B
All Data Subject To Change Without Notice
- 39 -
www.andersonpower.com
PP180 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts
only. Part number 180BBS includes lock nuts. Locknuts must be ordered
separately for 180BBS-BK.
See Busbar contact drawing on
website for further detail.
[ N/A ]
1/4-20
[ 109.7 ]
[ 25.4 ]
1.0
4.3
[ 2.7 ]
0.50
Mating
Thread
Force
------ Loose Piece Part Numbers ------
Minimum Quantity ................
1,000
120
10 .....
-
Busbar 1/4-20
High
N/A
180BBS-BK
H1216P7
180BBS
110G56
Lock Nut 1/4-20
110G55
[ 4.6 ]
0.18
| PP180 SPECIFICATIONS |
Mechanical
Wire Size Range
Electrical
Current Rating Amperes¹
AWG
mm²
UL 1977 CSA
10 to 3/0
5.3 to 85
Singlepole (wire-wire) (3/0 AWG)
2x2 Block (wire-wire) (3/0 AWG)
Singlepole (wire-busbar) (1/0 AWG)
350
350
180
230
Max. Wire Insulation Diameter
Operating Temperature²
in.
mm
0.900
22.860
°F
°C
Voltage Rating AC/DC
-4° to 221° -20° to 105°
UL 1977
600
Mating Cycles No Load by Plating
Silver (Ag)
Dielectric Withstanding Voltage
Wire and Busbar Contacts
10,000
Volts AC
2,200
0.100
75A
Avg. Mating / Unmating Force
Lbf.
N
Avg. Mated Contact Resistance Milliohms¹
Wire & Busbar Contacts
10
44
6” of 1/0 AWG wire
Min. Contact / Spring Retention Force Lbf.
N
UL Hot Plug Current Rating Amperes
120
534
250 cycles at 120V DC
Protection
Touch Safety with Wire Contacts
Materials
Housing
IEC 60529
IP10
Plastic Resin
Polycarbonate
Stainless Steel
Contact Retention Spring
Housing Flammability Rating
UL94
V-0
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and
a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a
30°C temperature rise.
Contact
Base
Copper Alloy
Silver
Plating
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors
Contact Termination Methods
Crimp³
along with UL and CSA recognition.
Hand Solder
Wrench / Socket*
*Busbar Contacts Only
All Data Subject To Change Without Notice
www.andersonpower.com
- 40 -
| PP180 TEMPERATURE CHARTS |
PP180 Multipole
Temperature Rise at Constant Current
PP180 Singlepole
Temperature Rise at Constant Current
60
60
50
40
30
20
10
0
50
40
30
20
10
0
0
50 100 150 200 250 300 350
Amperes Applied
0
50 100 150 200 250 300 350
Amperes Applied
3/0 AWG
1 AWG
2/0 AWG
2 AWG
1/0 AWG
4 AWG
3/0 AWG
1 AWG
2/0 AWG
2 AWG
1/0 AWG
4 AWG
PP180 Singlepole
PP180 Multipole
Derating vs. Ambient Temperature
Derating vs. Ambient Temperature
125
100
75
125
100
75
50
50
25
25
0
50 100 150 200 250 300 350 400
Amperes Applied
0
50 100 150 200 250 300 350 400
Amperes Applied
3/0 AWG
1 AWG
2/0 AWG
2 AWG
1/0 AWG
4 AWG
3/0 AWG
1 AWG
2/0 AWG
2 AWG
1/0 AWG
4 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
All Data Subject To Change Without Notice
- 41 -
www.andersonpower.com
| Powerpole® PP180 Accessories |
Mounting Clamp
Mounting clamps can be used for fastening a block of
Powerpole® 180 series housings to a panel. Connector
blocks must be a complete square for the clamps to work
properly. Fastening hardware not included.
Mounting Clamp
Panel
Description
- Part Numbers -
Minimum Quantity ... 20 sets of 2 .....
2 Pole
3 Pole
2 Pole
3 Pole
1465G1
1465G2
Retaining Pins
Retaining pins are used to keep stacked Powerpole® 180 series housings from separating.
Retaining pins are inserted in the circular opening between two housings stacked side by side.
Dimension “B” is +/- .015 in or .38 mm.
Dimensions
- A -
- B -
mm
Description
----- Part Numbers -----
1,000 100
inches
Minimum Quantity ...
1 Block High
..................................................................................
111812P6 110G18
111812P8 110G20
0.196 / 0.207
0.196 / 0.207
4.98 / 5.26 1.000 25.400
4.98 / 5.26 1.500 38.100
2 Block High
B
A
Reducing Bushings
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical
capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size
Wire Size
----------------- Part Numbers ---------------- inches mm
Minimum Quantity ..................................................... 1,500
1,000
500
100 ............................
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²]
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²]
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]
-
-
-
5687-BK 5687 0.39
9.91
8.64
6.86
5.59
4.83
[ 25.4 ]
1.0
ID
5690-BK
-
5690 0.34
5693 0.27
5663 0.22
5648 0.19
-
-
5693-BK -
5663-BK -
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK
-
-
Wire Entrance
For environmentally sealed connector shells to hold Powerpole®
15-180 connectors, see APP®’s SPEC Pak® product series on our
website, www.andersonpower.com
All Data Subject To Change Without Notice
www.andersonpower.com
- 42 -
Powerpole®
- Tooling Information
Wire Size
Loose Piece Part Numbers
Loose Piece Contact Crimp Tool
Pneumatic
Reeled Part Numbers Reeled Contact Crimp Tools
Air Feed
Kit*
ATS
Tin
Silver
Hand
Tool
Bench
Tool
Number
Locator of Crimps
+
Tin
Silver
ATS
Press
AWG
mm²
Plating
Plating
Plating
Plating
Applicator
Die
+
or
PP15 / 45 Flat Wiping Power & Ground
16 / 20 1.3 / 0.52
N/A
N/A
1332
1331
1367G1
N/A
N/A
N/A
N/A
N/A
12 / 16
3.3 / 1.3
1309G2
262G1
200G2L
269G2
261G1
261G2
269G1
269G3
200G1L
201G1H
1830G1
262G2
1385519-1
TBD
16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK
16 / 20 1.5 / 0.52 200G2L-LPBK 200G4L-LPBK
or
1309G8
200G4L
1.3 / 0.52
1385519-1
1385520-1
1385458-1
1385520-1
1385458-1
1385460-1
1385460-1
1385460-1
16 / 20
269G2-LPBK
N/A
N/A
261G4
261G3
N/A
12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK
10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK
N/A
N/A
Single
N/A
1725900-2 1424266-1
or or
[3-54500-1] [354578-1]
1309G3
or
1309G8
12 / 16 3.3 / 1.3 269G1-LPBK
10 / 14 5.3 / 2.1 269G3-LPBK
N/A
N/A
N/A
200G3L
201G3H
1830G2
10 / 14 6.0 / 2.1 200G1L-LPBK 200G3L-LPBK
10 / 14 6.0 / 2.1 201G1H-LPBK 201G3H-LPBK
10 / 14 6.0 / 2.1 1830G1-LPBK 1830G2-LPBK
1309G6
or
1309G8
PP75
1307
#6
#8
13.3
8.4
1388G6
1388G7
265G5
265G6
1385523-1 2-565435-2 692655-1
1725900-2 1424266-1
5900
5952
5953
5915
N/A
1309G4
1387G1
1389G6
Single
N/A
#10 / 12 5.3 / 3.3
1385522-1
or
or
[3-54500-1] [354578-1]
PP120
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
1323G2
1323G1
1319
1388G3
1388G4
N/A
1368
1387G1
1387G2
1389G4
Single
N/A
N/A
1319G4
1319G6
PP180
3/0
2/0
85
1328G2
1328G1
1303G12
1303G13
1304G32
Double
Single
53.5
1/0
53.5
1382
N/A
1368
1387G1 1388G3 1389G3
N/A
N/A
#1
#2
42.4
33.6
1347
1383
1387G2 1303G13 1304G32
1387G1 1388G3 1389G3
1387G2 1303G13 1304G32
1387G1 1388G4 1389G3
Double
Single
Double
Single
#4
#6
21.1
13.3
1384
1348
* All ATS applicators for APP® contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed.
NOTE: See website for the most current information.
All Data Subject To Change Without Notice
- 43 -
www.andersonpower.com
Overview of SBS®, SB® & SBX® / SBO®
- Main Differentiating Features
SBS®: The “Storage Battery Safety” connector provides
a compact connection with a touch safe interface. The
newest series of the Multipole connector continues to add
new features and capabilities.
SB®: Based on the original “Storage Battery” connector that
pioneered flat wiping contact technology over a half century
ago. Two to three positions in a genderless mechanically-keyed
housing are suitable for a wide array of power connection
applications.
SBX®: The addition of auxiliary positions to the SB® created
the “Storage Battery Auxiliary” connector. Up to 8 auxiliary
positions allow expanded capabilities for the Multipole family
by allowing intelligent power switching, monitoring of battery
charge status, and other signal functions to be integrated
into a single connector.
SBE®: By modifying the SBX® housing the “Storage Battery
European” connector was created. The SBE® housings are
molded from a chemical resistant PBT resin and the SBE®320
features improved touch safety over the SBX®350 design.
SBO®: Designed to meet the needs of connecting office
equipment, the “Storage Battery Office” connector is molded
out of durable PC like the original SB® but incorporates the
auxiliary positions of the SBX® in a housing similar to the
SBE®80.
Hot Plugging AC or DC
Contacts feature a sacrificial tip that
allow high current circuit interrupt
Genderless Housings
Provide simplified assembly and
minimize the number of components
Low Resistance Connection
Silver or tin plated contacts
inside housings that strongly
force the contacts together
Keyed & Color Coded Housings
Prevents accidental cross mating
of circuits
Self Securing Design
Stainless steel springs create a
robust force between the contacts
that holds the connector in the
mated condition
Compact Power to Size Ratio
Maximizes valuable PCB edge
real estate with a compact high
power design
Auxiliary or Ground Positions
For signal transmission or the
added safety of
ground
a
premate
All Data Subject To Change Without Notice
www.andersonpower.com
- 44 -
| MULTIPOLE FAMILY SELECTION GUIDE |
SBS® Connector SB® Connector
SBX® / SBE® / SBO® Connectors
Page Number
49
50 - 110
600
57
77
60 - 350
600
Amps Per Pole
Volts (UL) Per Pole
Wire Gauge (AWG)
Wire Gauge (mm²)
Number of Power Circuits
Number ofAuxiliary Circuits
PCB Mount
50 - 450
600
16 - 6
1.3 - 13.3
2 - 3
16 - 300
16 - 300
13.3 - 152
2
1.3 - 152
2 - 3
0
4
8
●
●
Bus Bar
●
Panel Mount
●
●
●
●
●
●
Hot Plug
●
●
●
●
●
●
Touch Safe
Mechanically Keyed
Handle
●
●
Air Supply System
Actual Size - Connector Half
SB®50
SB®120
SB®175 - 2 Pole
All Data Subject To Change Without Notice
- 45 -
www.andersonpower.com
Actual Size - Connector Half
SB®175 - 3 Pole
SB®350
SBE®60 - SBO®80
SBE®160 - SBX®175
All Data Subject To Change Without Notice
www.andersonpower.com
- 46 -
SBS®50
SBE®320 - SBX®350
SBS®75X
&
SBS®75G
Explanation of Mechanical Voltage Keys
Features molded into the mating interface of the connector housing
prevent accidental cross mating of circuits. This molded feature
mechanically keys the connection so that only housings with the same
mating interface can be mated together.
Different mechanical keys can be easily recognized by the color of
the housing. This color coding corresponds to a voltage that industrial
trucks, batteries, and chargers have adopted as a standard to prevent
incompatible voltages from cross mating.
The same mechanical keying and color coding that is so successful for
industrial trucks, is also widely used in power electronics applications.
UPS systems, power supplies, personal mobility, and alternative
energy applications have all used this feature to ensure user safety.
Note: Some housings in the SB®50, SB®175, and SB®350 series have
different colored housings with a shared mechanical keying feature.
Please see the specific data sheet for details.
All Data Subject To Change Without Notice
- 47 -
www.andersonpower.com
| Scratch Pad |
All Data Subject To Change Without Notice
www.andersonpower.com
- 48 -
SBS® Connectors
- up to 105 amps
The patented SBS® connector family is designed to
provide high power in a compact ergonomic housing
with protection against accidental contact with live circuits.
This is of particular importance in applications where
DC voltages exceed 30 volts and can be health
threatening.
Wire-to-wire and wire-to-board configurations both
provide power contacts rated up to 105 amps. The
SBS®75X offers up to 4 mate-last break-first auxiliary
power contacts rated up to 20 amps. The SBS®75G
features a third first-mate last-break ground or power
contact. All contact positions are rated for circuit
interruption (hot plugging).
SBS®75X
Wire to Wire
• Touch Safe Interface
- Can safely be used in through panel applications
- Minimizes potential contact with live circuits per IEC 60950
• Wire-to-Wire and Wire-to-Board Configurations
Allows one connector to meet multiple needs
• Ground or Auxiliary Contacts Integrated into the
One Piece Housing
Meets all connection requirements in one compact
connector housing
| SBS® ORDERING INFORMATION |
SBS®50 Standard Housings
Polycarbonate housings feature 2 positions all finger proof.
Genderless design mates with itself. Mechanical keys are
color coded.
Voltage
Color
[ 19.1 ]
0.75
[ 6.3 ]
0.25
[ 3.6 ]
0.14 (2)
Description Code
----------- Part Numbers -----------
Minimum Quantity ......
500
50 ...
SBS50RED
SBS50GRA
SBS50BLU
SBS50GRN
SBS50BLK
SBS50BRN
SBS50WHT
Red
24V
36V
48V
72V
80V
96V
192V
SBS50RED-BK
SBS50GRA-BK
SBS50BLU-BK
SBS50GRN-BK
SBS50BLK-BK
SBS50BRN-BK
SBS50WHT-BK
Gray
Blue
[ 36.1 ]
1.42
Green
Black
Brown
White
[ 18.0 ]
0.71
Material ID
P = Chemical Resistant
SBS®50 Chemical Resistant (CR) Housings
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
[ 55.8 ]
2.20
Voltage
Color
[ 16.5 ]
0.65
Description Code
------------ Part Numbers -------------
500 50 ...
Minimum Quantity ......
[84.8]
3.34
Red
24V
36V
48V
72V
80V
96V
PSBS50RED-BK PSBS50RED
PSBS50GRA-BK PSBS50GRA
Gray
Blue
PSBS50BLU-BK
PSBS50GRN-BK PSBS50GRN
PSBS50BLK-BK PSBS50BLK
PSBS50BRN-BK PSBS50BRN
PSBS50BLU
Green
Black
Brown
All Data Subject To Change Without Notice
- 49 -
www.andersonpower.com
SBS®75X Standard Housings
Polycarbonate housings feature 4 auxiliary and 2 primary positions
all finger proof. Genderless design mates with itself, or the PCB
connector. Mechanical keys are color coded.
Front View
Primary Power Contacts
Voltage
Color
[ 15.2 ]
0.60
Description Code
------------ Part Numbers -------------
Minimum Quantity .....
250
50
...
Socket
Pin
Black
80V
96V
SBS75XBLK-BK
SBS75XBLK
[ 46.0 ] 1.81
Brown
SBS75XBRN-BK SBS75XBRN
SBS®75X Chemical Resistant (CR) Housings
Same features as the standard housings, but molded out of a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
Bottom View
[ 28.9 ]
1.14
[ 32.5 ]
1.28
Voltage
Color
[ 55.9 ]
2.20
[ 84.8 ]
3.34
Mated Length
Description Code
------------- Part Numbers --------------
250 50 ....
[ 32.5 ± 0.13 ]
0.750 ± 0.005
Minimum Quantity .....
Green
Black
72V
80V
PSBS75XGRN-BK PSBS75XGRN
PSBS75XBLK-BK PSBS75XBLK
Material ID
P = Chemical Resistant
SBS®75X Assembled PCB Connector
Fully assembled PCB connector is designed to mate with SBS®75X
Wire connector. All positions are preloaded with contacts including
standard mating length auxiliary positions. Press fit board locks
help secure the connector to the PCB before and after soldering.
Mated Length
Side View
[ 46.1 ]
[ 74.9 ]
2.95
Back View
[ 15.7 ]
0.62
1.81
Voltage
Color
[ 26.92 ]
1.06
Description Code
---------------- Part Numbers ---------------
100 50 .....
SBS75XPRBLK-BK SBS75XPRBLK
[ 56.8 ]
2.24
[ 41.00 ]
1.614
[ 4.1 ]
Minimum Quantity .....
[ 4.0 ]
0.16 (4)
0.16 (4)
Black
80V
See PCB connector drawing on website for further detail.
SBS®75G Wire Housings
Polycarbonate housings feature three finger proof positions. The
center position can be used for pre-mate power or ground. Genderless
design mates with itself, or the PCB connector. Mechanical keys are color
coded. Inquire with customer service for chemical resistant housings.
[ 46.0 ]
1.81
[ 15.2 ]
0.60
Voltage
Color
[ 41.4 ]
1.63
Premate Ground / Power
[ 28.9 ]
[ 59.4 ]
2.34
Description Code
------------ Part Numbers -------------
250 50 .....
1.14
Minimum Quantity .....
Gray
Blue
36V
48V
80V
96V
SBS75GGRA-BK SBS75GGRA
SBS75GBLU-BK SBS75GBLU
[ 14.5 ]
0.57
[ 84.8 ]
3.34
Mated Length
Black
Brown
SBS75GBLK-BK
SBS75GBLK
SBS75GBRN-BK SBS75GBRN
Material ID
P = Chemical Resistant
SBS®75G Assembled PCB Connector
Fully assembled PCB connector is designed to mate with SBS®75G
Wire connector. Has press fit board locks to help secure the connector
to the PCB before and after soldering.
Mated Length
Back View
[ 56.8 ]
2.24
Side View
[ 74.9 ]
2.95
[ 49.6]
1.95
[ 5.7 ]
0.62
Voltage
Color
Description Code
---------------- Part Numbers ---------------
100 50 ......
SBS75GPRBLK-BK SBS75GPRBLK
[ 4.0 ]
0.16
TYP
[ 3.4 ]
0.13
TYP
Minimum Quantity .....
[ 19.1 ]
0.75
Black
80V
See PCB connector drawing on website for further detail.
All Data Subject To Change Without Notice
www.andersonpower.com
- 50 -
SBS® Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles. Standard contacts are for use in all
primary power positions for SBS® 50, 75X, & 75G wire housings.
[ 7.6 ]
0.30
[ 39.4 ]
1.55
Dimensions
[ 12.4 ]
0.49
Loose Piece
------ Part Numbers ------ inches mm
1,000 100 ...................
- A -
Type
AWG
mm²
Minimum Quantity ..................
A
Standard
Standard
6
8
16
1339G2-BK 1339G2 0.22 5.59
1339G5-BK 1339G5 0.19 4.83
1339G3-BK 1339G3 0.14 3.56
[ 7.3 ]
Ø 0.29
10
Standard 12 to 10
4 to 6
Ground Indicator
SBS®75G Silver Plated Pre-Mate Wire Contacts
Pre-Mate contacts are for the center Pre-Mate position on the SBS®75G wire housings.
[ 7.6 ]
0.30
Dimensions
Loose Piece
------ Part Numbers ------ inches mm
500 50 .....................
- A -
+
Type
AWG
mm²
[ 41.9 1.5 ]
-
+
1.65 0.06
-
[ 12.4 ]
0.49
Minimum Quantity ..................
Pre-Mate
Pre-Mate
6
8
16
1340G1-BK 1340G1 0.22 5.59
1340G2-BK 1340G2 0.19 4.83
1340G3-BK 1340G3 0.14 3.56
10
Pre-Mate 12 to 10
4 to 6
A
[ 7.3 ]
Ø 0.29
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Description
Minimum Quantity ....................................................
Standard Length 7.7mm 12 2.5
AWG
mm²
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30-50
PM16P12S30
Retention Clip
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416S30
PM16P1620S30
PM16P2024S30
PM16P12A30
PM16P1416S30-50
PM16P1620S30-50
PM16P2024S30-50
PM16P12A30-50
[ 1.60 ]
Ø 0.06
ID
Pre-Mate 9.3mm
Pre-Mate 8.5mm
Post-Mate 6.4mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416A30
PM16P1620A30
PM16P2024A30
PM16P12B30
PM16P1416A30-50
PM16P1620A30-50
PM16P2024A30-50
PM16P12B30-50
L1
L
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416B30
PM16P1620B30
PM16P2024B30
PM16P12C30
PM16P1416B30-50
PM16P1620B30-50
PM16P2024B30-50
PM16P12C30-50
Auxiliary Pin
- L -
- L1 -
mm
Contact Lengths
in.
mm
in.
Standard Length 7.7mm 0.77 19.6 0.30 7.7
12
2.5
Pre-Mate 9.3mm
Pre-mate 8.5mm
Post-Mate 6.6mm
0.83 21.2 0.37 9.3
0.80 20.4 0.33 8.5
0.72 18.3 0.25 6.4
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416C30
PM16P1620C30
PM16P2024C30
PM16P1416C30-50
PM16P1620C30-50
PM16P2024C30-50
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
[ 19.6 ]
0.77
Description
Minimum Quantity ..................................
Socket Contact 12 2.5
AWG
mm²
-------------------- Part Numbers -------------------
500
50
.............
ID
PM16S12S32
PM16S12S32-50
[ 2.6 ]
0.10
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
Retention
Socket
Insert
Clip
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge in.
mm.
0.04 1.1
0.07 1.7
#24 / 20
#20 / 16
#16 / 14
#12
0.08 2.1
0.10 2.6
All Data Subject To Change Without Notice
- 51 -
www.andersonpower.com
| SBS® CONNECTOR SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Power Contacts
Auxiliary Contacts
Current Rating Amperes¹
Primary Power (6 AWG)
Auxiliary (12 AWG)
UL 1977 CSA/TUV
AWG
mm²
110
20
75
10
16 to 6
24 to 12
1.3 to 13.3
0.25 to 3.3
Voltage Rating AC/DC
Max. Wire Insulation Diameter
SBS®75G Power & Ground
SBS®50 & SBS®75X Power Contacts
SBS®75X Auxiliary Contacts
in.
mm
UL 1977
600
0.380
0.410
0.140
9.652
10.414
3.600
Dielectric Withstanding Voltage
Volts AC
2,200
Operating Temperature²
Standard
°F
°C
Avg. Mated Contact Resistance Milliohms¹
Power & Ground: 1 1/4” of #6 AWG wire
Auxiliary: Wire & PCB
-4° to 221°
-40 to 221°
-20° to 105°
-40° to 105°
0.200
3.000
Chemical Resistant
Mating Cycles No Load by Plating
Power & Ground Contacts Wire
Power & Ground Contacts PCB
Auxiliary Contacts
Silver (Ag) Tin (Sn)
Gold (Au)
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
10,000
1,500
Wire & PCB Power
50A
5A
Wire & PCB Auxiliary
10,000
UL Ground Short Time Current Test - SBS75G Wire & PCB
Avg. Mating / Unmating Force
SBS®75X and SBS®75G Wire to Wire
SBS®50 Wire to Wire
Lbf.
16
8
N
1530 Amps, #6 AWG Wire
6 seconds
70
36
36
SBS®75X and SBS®75G Wire to PCB
8
Min. Contact / Spring Retention Force
Power, Standard Housing
Lbf.
50
N
222
133
67
Materials
Housing
Power, Chem. Resistant Housing
Aux. Standard Housing
30
15
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
Aux. Chem. Resistant Housing
10
44
Polycarbonate / PBT blend
Stainless Steel
PCB Specifications
Mounting Style
Plated Through Hole
0.093 [2.4]
Housing Flammability Rating
Max PCB Thickness- in. [mm]
Recommended Traces Power & Ground
Recommended Traces Auxiliary
UL94
V-0
#6 AWG Cross Section
#12 AWG Cross Section
Wire Power & Ground Contact Silver Plated Copper Alloy
PCB Power & Ground Contact Tin Plated Copper Alloy
SBS75X Auxiliary Contacts
Min. Creepage / Clearance Distance PCB in.
mm
10.4
6.1
8.9
6.7
3.0
3.0
Power to Aux. Creepage SBS®75X
Power to Aux. Clearance SBS®75X
Power to Ground Creepage SBS®75G
Power to Ground Clearance SBS®75G
Auxiliary Creepage SBS®75X
0.41
0.24
0.35
0.26
0.12
0.12
Pin
Copper alloy, Au over Ni
BeCu, Au over Ni
Socket
Socket Body
Retention Clip
Copper alloy, Sn bright over Ni
Stainless Steel
Auxiliary Clearance SBS®75X
PCB Press Fit Retainers
Brass - Tin Plated
Protection
Touch Safety with Wire Contacts & PCB Mating Interface
Contact Termination Methods
Crimp³
IEC 60950
IEC 60529
Pass
IP20
Wire Contacts
Hand Solder
Wire and PCB Contacts
PCB Contacts
Solder Dip
Wave Solder
PCB Contacts
Auxiliary contacts are available for SBS®75X only.
SBS®75X and SBS®75G PCB connectors are designed to mate only with the wire connector of the same series.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
All Data Subject To Change Without Notice
www.andersonpower.com
- 52 -
| SBS® CONNECTOR TEMPERATURE CHARTS |
SBS®75x Primary Contacts Only
Derating vs. Ambient Temperature
SBS®75x Primary Contacts Only
Temperature Rise at Constant Current
SBS®50
Temperature Rise at Constant Current
60
50
40
30
20
10
0
125.0
100.0
75.0
60
50
40
30
20
10
0
50.0
25.0
0
20
40
60
80 100 120 140
0
10 20 30 40 50 60 70 80 90 100 110 120
Amperes Applied
0
20
40
60
80
100 120
12 AWG
Amperes Applied
Amperes Applied
10 AWG
6 AWG
8 AWG
6 AWG
8 AWG
6 AWG
10 AWG
12 AWG
10 AWG
12 AWG
SBS®50
SBS®75x Auxiliary Contacts @ 10A
Temperature Rise at Constant Current
SBS®75x Auxiliary Contacts @ 10A
Derating vs. Ambient Temperature
Derating vs. Ambient Temperature
125
100
75
60
125.0
100.0
75.0
50
40
30
20
10
0
50
50.0
25
25.0
0
20
40
60
80 100 120 140
0
10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
0
10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
Amperes Applied
10 AWG
6 AWG
8 AWG
6 AWG
8 AWG
6 AWG
12 AWG
10 AWG
12 AWG
10 AWG
12 AWG
SBS®75x Auxiliary Contacts @ 20A
Derating vs. Ambient Temperature
SBS®75x Auxiliary Contacts @ 20A
Temperature Rise at Constant Current
60
50
40
30
20
10
0
125.0
100.0
75.0
50.0
25.0
0
10 20 30 40 50 60 70 80 90 100110
Amperes Applied
0
10 20 30 40 50 60 70 80 90 100 110
Amperes Applied
6 AWG
8 AWG
6 AWG
8 AWG
10 AWG
12 AWG
10 AWG
12 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
All Data Subject To Change Without Notice
- 53 -
www.andersonpower.com
SBS®75G Primary Contacts Only
No Power Center Contact
Temperature Rise at Constant Current
SBS®75G All Contacts Powered
Temperature Rise at Constant Current
SBS®75GPR All Contacts Powered
Temperature Rise at Constant Current
60
50
40
30
20
10
0
60
50
40
30
20
10
0
60
50
40
30
20
10
0
0
10 20 30 40 50 60 70 80 90 100 110 120
Amperes Applied
0
20
40
Amperes Applied
6 AWG 8 AWG
10 AWG 12 AWG
60
80
100 120
0
10 20 30 40 50 60 70 80 90 100
Amperes Applied
6 AWG
8 AWG
6 AWG
8 AWG
10 AWG
12 AWG
10 AWG
12 AWG
SBS®75G Primary Contacts Only
No Power Center Contact
Derating vs. Ambient Temperature
SBS®75G All Contacts Powered
Derating vs. Ambient Temperature
SBS®75GPR All Contacts Powered
Derating vs. Ambient Temperature
125
100
75
125
100
75
125
100
75
50
50
50
25
25
25
0
20
40
60
80 100 120 140
0
20
40
Amperes Applied
6 AWG 8 AWG
60
80
100
120
0
20
40
60
80 100 120 140
Amperes Applied
Amperes Applied
6 AWG
8 AWG
6 AWG
8 AWG
10 AWG
12 AWG
10 AWG
12 AWG
10 AWG
12 AWG
NOTE: Temperature rise charts are based on 25 °C ambient temperature.
| SBS® Accessories |
Mounting Clamp for SBS®50
[ 20.8 ]
0.82
[ 20.8 ]
0.82
[ 20.8 ]
0.82
Mounting clamps can be used for fastening a SBS®50 series
housings to a panel. Fastening hardware not included.
[ 1.5 ]
0.06
[ 4.6 ]
Ø 0.18 TYP
[ 26.4 ]
1.04
Description
--- Part Number ---
20 sets of 2 .....
1466G1
Minimum Quantity ..........................
Panel Mount Bracket for SBS®50
[ 25.1 ]
0.99
[ 33.5 ]
1.32
[ 28.2 ]
1.11
[ 50.0 ]
1.97
T-Handle for SBS®50 and SBS®75X
The “T” handle makes mating and unmating the connector easier. The
non-conductive red plastic material is strong and safe. (2) Self tapping
screws are used to secure the handle to the connector housing.
Description
---------- Part Numbers ----------
Minimum Quantity ...............................
Red “T” Handle + Hardware Bag
Hardware Bag (2 Screws)
Red “T” Handle Only
1,000
50 ..........
-
SBS50-HDL-RED
-
104G17
113899P1
-
-
#8 x 5/8” Screw (Order 2 Per Handle) H1120P41
All Data Subject To Change Without Notice
www.andersonpower.com
- 54 -
T-Handle for SBS®75G
The “T” handle makes mating and unmating the connector easier. The non-conductive
red plastic material is strong and safe. (2) Machine screws and lock nuts.
Description
--- Part Number ---
50 .........
Minimum Quantity ..............................
Red “T” Handle + Hardware Bag
SBS75GHDL-RED
Dust Cover SBS®50
Prevents dust and dirt from entering the mating interface of the
Shown with the SB®50
connector when unmated. NOTE: Not a Hermetic Seal.
Description
---- Part Number ----
Minimum Quantity ...............................
Dust Cover with Lanyard Strap, Red
500
50 ...
134G1
113890P1
Slide cover over
mating end.
Cable Clamps for SBS®50
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
5905
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size
AWG or
mm² or
Shown with the SB®50
Description
(Inches O.D.)
(mm O.D.)
----- Part Numbers -----
50 ...
990
Bolt on bundled
conductors.
Minimum Quantity ............................................................................................ 500
Self Attaching for Discrete Conductor
Self Attaching for Discrete Conductor
Bolt On for Discrete Conductor
8 to 6
10
990-BK
12 to 10
12 to 6
4 to 6
4 to 10
990G2-BK 990G2
990G1-BK 990G1
Bolt On for Bundled Conductor
(0.320 to 0.450) (4.27 to 11.43) 5905-BK
5905
The given wire O.D. information is an esti-
mate. Cable clamps should be evaluated for
performance with the actual wire to be used.
990
Self attaching discrete conductor.
Cable Clamps for SBS®75X with Integral Handle
Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size AWG or
(Inches O.D.)
mm² or
Description
(mm O.D.)
------------------ Part Numbers -------------------
Minimum Quantity .....................................................................................................
100
25 .....
SBS75XCLP1
SBS75XCLP2
Large Wire Clamp Kit w/ Hardware
Small Wire Clamp Kit w/ Hardware
12 to 6 (0.39 to 0.60) 4 to 10 (9.9 to 15.2) SBS75XCLP1-BK
12 to 6 (0.34 to 0.55) 4 to 10 (8.6 to 14.0) SBS75XCLP2-BK
[ 21.8 ]
0.86
[ 36.4 ]
1.44
The given wire O.D. information is
an estimate. Cable clamps should
be evaluated for performance with
the actual wire to be used.
[ 45.9 ]
1.81
[ 55.5 ]
2.18
[ 48.3 ]
1.90
Clamp hardware requires phillips or flat blade
screwdriver to assemble.
All Data Subject To Change Without Notice
- 55 -
www.andersonpower.com
Reducing Bushings
Use with contact part number 1339G2-BK or 1340G1-BK to allow a smaller wire to be used with the connector. Electrical
capability is derated with smaller wire.
Dimensions
- ID -
- Length -
Contact Barrel Size
Wire Size
-------- Part Numbers -------- inches mm
inches mm
Minimum Quantity ...................................................... 3,000
1,000
100 .....................................................
ID
Length
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#8 AWG [8.4 mm²]
-
5912-BK 5912 0.18
4.57
3.56
2.29
0.45
0.47
0.47
11.43
11.94
11.94
#12- 10 AWG [3.3- 5.3 mm²]
#16- 14 AWG [1.3- 2.1 mm²]
5910-BK
5913-BK
-
-
5910 0.14
5913 0.09
Wire Entrance
SBS®
- Tooling Information
Wire Size
Power Contact
Part Number
Pneumatic Bench
Number of
Crimps
AWG
mm²
Tool
+
Die
+
Locator
Hand Tool
#6
#8
13.3
1339G2
1339G5
1339G3
1340G1
1340G2
1340G3
1388G6
1388G7
1388G6
1388G7
1389G9
8.4
5.3 / 3.3
13.3
#10 / 12
#6
1387G1
Single
1309G4
1389G20
#8
8.4
#10 / 12
5.3 / 3.3
Wire Size
Mil Std. Hand
Tool*
M22520/1-01
Locator for:
TM0001 &
TP0001
Auxiliary Contact APP Hand Tool w/
Pneumatic
Tool*
AWG
mm²
Part Number
Integral Locator
Number of Crimps
TL0001
TL0002
All Crimp Pins
O
R
O
R
#12 / 24 2.5 / 0.25
PM1000G1
TM0001
TP0001
Single
+
All Crimp Sockets
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.
NOTE: See website for the most current information.
All Data Subject To Change Without Notice
www.andersonpower.com
- 56 -
SB® 50 Connectors
- up to 120 amps
Based off the design pioneered by Anderson in 1953,
APP®’s two pole SB® connectors set the standard for
DC power distribution and battery connections. SB®50
connectors feature a one piece plastic housing using
stainless steel springs to hold low resistance contacts in
place. Wires sizes from #16 (1.5 mm²) to #6 (13.3 mm²)
are held in the smallest of the SB® series housings.
• Low Resistance Silver or Tin Plated Copper Contacts
Allows UL rated currents up to 120 amps
• UL Rated for Hot Plugging up to 50 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
• Wire, PCB, and Busbar Contacts
Allows one connection system to meet multiple needs
| SB50® ORDERING INFORMATION |
SB®50 Standard Housings
The smallest SB® housings work with wire contacts up to
6 AWG [10 mm²] as well as PCB, and busbar contacts.
Genderless design mates with itself. Mechanical keys are
color coded.
Voltage
Color
Description Code
Minimum Quantity ....
---- Part Numbers ----
500 100 ...
Bottom View
[ 3.7 ]
Ø 0.14
(2) PLC’S
Yellow
Orange
Red
12V
18V
24V
36V
48V
72V
80V
992G5-BK 992G5
992G7-BK 992G7
992G1-BK 992G1
[ 35.1 ]
1.38
Gray
992-BK
992
Material ID
P = Chemical Resistant
Blue
992G4-BK 992G4
992G6-BK 992G6
992G2-BK 992G2
Green
Black
[ 6.4 ]
0.25
[ 22.5 ]
0.89
[ 19.1 ]
0.75
NOTE: SB®50 Black and Gray housings have the
same keying features and can be intermated.
SB®50 Chemical Resistant Housings
Same features as the Standard SB®50 but molded in a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
[ 81.3 ]
3.20
Voltage
Color
[ 15.9 ]
0.63
Description Code
Minimum Quantity ....
---- Part Numbers ----
500 100 ...
P992G1-BK P992G1
P992-BK P992
P992G2-BK P992G2
Mated Length
Red
24V
36V
80V
Gray
Black
NOTE: SB®50 Black and Gray housings have the
same keying features and can be intermated.
All Data Subject To Change Without Notice
- 57 -
www.andersonpower.com
SB®50 Silver Plated Wire Contacts
Use two silver plated contacts per housing for the best electrical
performance and durability up to 10,000 mating cycles.
Dimensions
- A -
Mating
Force
Loose Piece
--- Part Numbers ---
1,000 100
AWG
mm²
inches mm
Minimum Quantity ...................
.........................
6
13.3
13.3
8.4
Low
High
High
1307-BK 1307
5900-BK 5900
5952-Bk 5952
5953-BK 5953
5915-BK 5915
0.22
0.22
0.19
0.14
0.14
5.59
5.59
4.83
3.56
3.56
A
6
D
8
C
12 to 10
12 to 10
3.3 to 5.3 Low
3.3 to 5.3 High
[ 7.1 ]
0.28
B
SB®50 Tin Plated Reeled Wire Contacts
Use two reeled contacts per housing. Reeled contacts are for use with the recommended
high volume press and applicator tooling. Rated for up to 1,500 mating cycles.
Dimensions
Mating
Force
Reeled
- A -
- B -
AWG
mm²
- Part Numbers - inches mm
inches mm
Minimum Quantity ......................
8 to 6 8.4 to 13.3 High
12 to 10 3.3 to 5.3 High
2,000
265G5
265G6
.................................................
A
0.26
0.17
6.60 0.36
4.32 0.29
9.14
7.37
[ 32.2 ]
1.27
B
SB®50 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or output
busbar connection. Busbar contacts are for mating with wire contacts only. Part number
75BBS includes lock nuts. Locknuts must be ordered separately for B01956P4.
See Busbar contact drawing on
website for further detail.
[ 17.1 ]
0.68
Mating
Type
Thread
Force
----------- Loose Piece Part Numbers -----------
Minimum Quantity .................
1,000
-
120
20
-
10 ...
75BBS
-
Busbar
#10-24
High
-
B01956P4
-
[ 2.0 ]
0.08
[ 69.1 ]
Lock Nut #10-24
H1216P8
110G54
2.72
55A Right Angle Standard Powerclaw PCB Contacts
Standard Powerclaw contacts are for use inside a SB®50 housing
and provide a color coded right angle connection to the PCB.
Top View
Side View
[ 19.05 ]
0.750
[ 21.6 ]
0.85
[ 22.6 ]
[ 23.7 ]
0.89
[ x ]
x
[ 8.0 ]
0.32
Description
- Loose Piece Part Numbers -
500 100 .......
0.93
[ 15.6 ]
0.62
Minimum Quantity ....
Tin Plated
PC5930T-BK PC5930T
PC5930S-BK PC5930S
[ 35.0 ]
1.380
Silver Plated
[ 27.4 ]
1.08
[ 63.6 ]
2.51
[ 11.4 ]
0.45
[ 3.7 ]
Ø 0.14 (2)
See PCB contact drawing on website for further detail.
55A Right Angle Mini Powerclaw PCB Contacts
Right angle Mini Powerclaw contacts can be used on the PCB edge
without a SB®50 housing on the PCB side. A self polarizing design only
allow SB®50 wire housings to mate to PCB contacts one way.
[ 8.1 ]
0.32
[ 12.19 ]
0.480
[ 24.6 ]
0.97
[ 7.6 ]
0.30
[ 25.4 ]
1.00
Description
- Loose Piece Part Numbers -
1,000 100 .......
[ 2.42 ]
0.095
[ 6.10 ]
0.240
[ 17.5 ]
0.69
Minimum Quantity ....
Tin Plated
PC5934T-BK PC5934T
PC5934S-BK PC5934S
[ 1.27 ]
0.050
Silver Plated
All Data Subject To Change Without Notice
www.andersonpower.com
- 58 -
[ 6.25 ]
0.246
55A Vertical Mini Powerclaw PCB Contacts
Vertical Mini Powerclaw contacts save space by not requiring a SB®50
housing on the PCB side. The guide housing is required for to provide a
polarized connection. (See SB®50 accessories).
[ 12.2 ]
0.48
[ 24.3 ]
0.96
Description
- Loose Piece Part Numbers -
1,500 100 .........
[ 9.7 ]
0.38
[2.32]
0.091
[ 1.27 ]
0.050
Minimum Quantity ....
Tin Plated
PC5933T-BK PC5933T
PC5933S-BK PC5933S
[ 4.98 ]
0.196
[ 10.29 ]
0.405
Silver Plated
| SB®50 CONNECTOR SPECIFICATIONS |
Mechanical
Electrical
Wire Size Range
AWG
mm²
Current Rating Amperes¹
UL 1977 CSA
50
16 to 6
1.3 to 13.3
Wire to Wire UL 1977 (6 AWG) 120
Wire to PCB UL 1977 (6 AWG) 50
Max. Wire Insulation Diameter
in.
mm
0.440
11.200
Voltage Rating AC/DC
UL 1977
600
Operating Temperature²
Standard
°F
°C
-4° to 221°
-40 to 221°
-20° to 105°
-40° to 105°
PCB Connector Recommended Voltage
per IEC 60950-1 Table 2L Pollution Degree
2
Chemical Resistant*
*Chemical resistant material not available for PCB guide housings
Mini Vert. Contact
Mini Horiz. Contact
Standard Contact
522
504
950
Mating Cycles No Load by Plating
Silver (Ag)
Tin (Sn)
Wire and PCB Contacts
10,000
1,500
Dielectric Withstanding Voltage
Volts AC
2,200
Avg. Mating / Unmating Force
Wire to Wire Low Force Contacts
Wire to Wire High Force Contacts
Standard Powerclaw to Wire
Mini Powerclaw to Wire
Lbf.
10
15
15
8
N
44
67
66
36
Avg. Mated Contact Resistance Milliohms¹
1 1/4” of #6 AWG wire
PCB Contact to Contact
0.200
0.500
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
PCB Specifications
Mounting Style
Wire- wire
50A
40A
Plated Through Hole
Standard: 0.15 [0.381]
PCB- wire
Max PCB Thickness- in. [mm]
(Vertical Mini Powerclaw)
Mini:
0.25 [0.635]
Materials
Recommended Traces
#8 AWG Cross Section
Housing
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
Min. Contact / Spring Retention Force Lbf.
N
Polycarbonate / PBT blend
Stainless Steel
Wire Housing
50
222
Min. Creepage / [Clearance] Distance
Standard Powerclaw
in.
mm
9.5
5.4
5.2
Housing Flammability Rating
0.374
0.213
0.205
UL94
V-0
Mini Vert. Powerclaw
Mini Horz. Powerclaw
Contact
Base
Copper Alloy
Silver
Protection
Touch Safety with Wire Contacts
Wire Plating
PCB Plating
Sn or Ag over Ni
IEC 60529
IP10
Contact Termination Methods
Crimp³
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP®
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
Wire Contacts
Hand Solder
Wire and PCB Contacts
PCB Contacts
Solder Dip*
Wave Solder*
PCB Contacts
³ Use APP® recommended tooling only. Alternate tools may adversely affect the
Wrench / Socket
Busbar Contacts
performance of our connectors along with UL and CSA recognition.
All Data Subject To Change Without Notice
- 59 -
www.andersonpower.com
| SB®50 CONNECTOR TEMPERATURE CHARTS |
SB®50
SB®50
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
125
100
75
60
50
40
30
20
10
0
50
25
0
10 20 30 40 50 60 70 80 90
Amperes Applied
0
10 20 30 40 50 60 70 80 90 100
Amperes Applied
6 AWG
8 AWG
6 AWG
8 AWG
10 AWG
12 AWG
10 AWG
12 AWG
Mini Powerclaw
Mini Powerclaw
Derating vs. Ambient Temperature
Temperature Rise at Constant Current
60
50
40
30
20
10
0
125
100
75
50
25
0
10 20 30 40 50 60 70 80 90 100110
Amperes Applied
0
10 20 30 40 50 60 70 80 90
Amperes Applied
SB50
SB50
NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG
equivalent copper foil on board side, mated to #6 AWG conductor on wire side.
| SB® Accessories |
(2) Self-tapping
Screws
“T” Handle
The “T” handle makes mating and unmating the connector easier. The
non-conductive red plastic material is strong and safe. (2) Self tapping
screws are used to secure the handle to the connector housing.
Handle
Connector
Housing
Description
--------- Part Numbers ---------
Minimum Quantity ...............................
Red “T” Handle + Hardware Bag
Hardware Bag (2 Screws)
Red “T” Handle Only
1,000
50 ........
-
SB50-HDL-RED
-
104G17
113899P1
-
-
#8 x 5/8” Screw (Order 2 Per Handle) H1120P41
Dust Cover
Prevents dust and dirt from entering the mating interface of
the connector when unmated. NOTE: Not a Hermetic Seal.
Description
---- Part Numbers ----
500 50 ...
113890P1 134G1
Minimum Quantity ..............................
Dust Cover with Lanyard Strap, Red
Slide cover over
mating end.
All Data Subject To Change Without Notice
www.andersonpower.com
- 60 -
Guide Housings for Vertical Mini Powerclaw Contacts
Prevents polarity being reversed when a SB®50 is mated
to vertical mini Powerclaw contacts.
SB50 Connector
Description
------------ Part Numbers -----------
1,000 50 ......
Minimum Quantity ....
Black Guide Housing PC-HSG-SB-BK PC-HSG-SB
Mini-vertical
Powerclaw Contacts
Guide
Housing
PCB
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.
Cable Size
AWG or
mm² or
Description
(Inches O.D.)
(mm O.D.)
---- Part Numbers ----
Minimum Quantity ...........................................................................................
500
50 ...
990
Self Attaching for Discrete Conductor
Self Attaching for Discrete Conductor
Bolt on for Discrete Conductor
8 to 6
10
990-BK
12 to 10
12 to 6
4 to 6
4 to 10
990G2-BK 990G2
990G1-BK 990G1
Bolt on for Bundled Conductor
(0.320 to 0.450) (4.27 to 11.43) 5905-BK
5905
990
990G1
5905
Self attaching discrete conductor.
Bolt on discrete conductor.
Bolt on bundled conductors.
The given wire O.D. information is an estimate. Cable clamps should
be evaluated for performance with the actual wire to be used.
Reducing Bushings
Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector.
Electrical capability is derated with smaller wire.
Dimensions
- ID -
- Length -
Contact Barrel Size
Wire Size
-------- Part Numbers --------
inches mm inches mm
Minimum Quantity ...................................................... 3,000
1,000
100 ...................................................
ID
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#6 AWG [13.3 mm²]
#8 AWG [8.4 mm²]
-
5912-BK 5912 0.18 4.57 0.45
11.43
11.94
11.94
Length
#12- 10 AWG [3.3- 5.3 mm²] 5910-BK
#16- 14 AWG [1.3- 2.1 mm²] 5913-BK
-
-
5910 0.14 3.56 0.47
5913 0.09 2.29 0.47
Wire Entrance
All Data Subject To Change Without Notice
- 61 -
www.andersonpower.com
SB120® Connectors
- up to 240 Amps
Like the other Multipole connectors, the SB®120 offers
color-coded mechanically keyed housings. Keys can be
used to identify and separate different circuits, or prevent
users from accidentally cross mating different voltages.
Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are held
in the second smallest SB® housing.
• New extended range contacts expand wire size up
to #1 AWG (42.4 mm²)
Allows UL rated currents up to 240 amps
• Chemical resistant housing option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• Panel mounting grooves
Withuseofmountingclamps, canbeeasilymountedthroughpanels
| SB®120 ORDERING INFORMATION |
SB®120 Standard Housings
The second to smallest SB® housings work with wire
contacts up to 1 AWG [35 mm²] as well as busbar
contacts. Genderless design mates with itself.
Mechanical keys are color coded.
Bottom View
[ 63.5 ]
2.50
Voltage
Color
[ 37.6 ]
1.48
[ 2.5 ]
0.10
Description
Code
----- Part Numbers -----
Minimum Quantity ......
250
50 ....
6810G3
6810G1
6810G2
[ 5.1 ]
Ø 0.20
(2) PLC’S
Red
Gray
Blue
24V
36V
48V
6810G3-BK
6810G1-BK
6810G2-BK
[ 46.4 ]
1.83
Material ID
P = Chemical Resistant
[ 19.1 ]
0.75
SB®120 Chemical Resistant (CR) Housings
[ 8.6 ]
0.34
Same features as the Standard SB®120 but molded in a chemical
resistant PBT/ PC blend. Suitable for use to -40°C.
Voltage
Color
[ 104.6 ]
4.12
Description
Code
------- Part Numbers -------
250 50 .....
[ 20.6 ]
0.81
Minimum Quantity ......
Red
24V
36V
P6810G3-BK P6810G3
P6810G1-BK P6810G1
Gray
Mated Length
All Data Subject To Change Without Notice
www.andersonpower.com
- 62 -
SB®120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Dimensions
Mating
Force
- A -
- B -
AWG mm²
------- Loose Piece Part Numbers -------
inches mm
inches mm
Minimum Quantity ...........
600
500
50
...............................................
1
2
2
4
4
6
6
42.4
33.6
33.6
21.1
21.1
13.3
13.3
Low
Low
High
Low
High
Low
High
1323G1-BK
-
1323G1
6811G6
1319
0.47 11.94
0.44 11.18
0.44 11.18
0.44 11.18
0.44 11.18
0.44 11.18
0.44 11.18
0.39 9.91
0.22 5.59
0.22 5.59
0.30 7.62
0.30 7.62
0.34 8.64
0.34 8.64
-
-
-
-
-
-
6811G6-BK
1319-BK
6811G5-BK
1319G4-BK
6811G4-BK
1319G6-BK
6811G5
1319G4
6811G4
1319G6
[ 21.3 ]
0.84
[ 50.8 ]
2.0
B
[ 10.4 ]
0.41
A
SB®120 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts only.
Part number 120BBS includes lock nuts. Locknuts must be ordered separately
for B01997P1.
Mating
Type
Minimum Quantity ...............
Busbar #10-24 High
Lock Nut #10-24
Thread Force ------------ Loose Piece Part Numbers ------------
1,000
-
300
20
-
10 ....
120BBS
-
See Busbar contact drawing on
website for further detail.
B01997P1
-
-
H1216P8
110G54
[ 77.0 ]
3.03
#10 - 24 THD
[ 11.1 ]
0.44
[ 9.5 ]
0.38
[ 2.5 ]
0.10
All Data Subject To Change Without Notice
- 63 -
www.andersonpower.com
| SB®120 CONNECTOR SPECIFICATIONS |
Electrical
Mechanical
Current Rating Amperes¹
Wire to Wire (1 AWG)
Wire to Busbar (2 AWG)
UL 1977 CSA
Wire Size Range
AWG
mm²
240
120
130
Wire Contacts with Bushings
10 - 1
5.3 - 42.4
Max. Wire Insulation Diameter
in.
mm
Voltage Rating AC/DC
0.600
15.240
UL 1977
600
Operating Temperature²
Standard
°F
°C
Dielectric Withstanding Voltage
-4° to 221°
-20° to 105°
Volts AC
2,200
0.136
Chemical Resistant*
-40 to 221° -40° to 105°
Avg. Mated Contact Resistance Milliohms¹
Mating Cycles No Load by Plating
Silver (Ag)
5 1/2” of #2 AWG wire
Wire and Busbar Contacts
10,000
Hot Plug Current Rating Amperes - Wire & Busbar
Avg. Mating / Unmating Force
Lbf.
N
250 cycles at 120V DC
60A
Wire to Wire
20
89
Materials
Min. Contact / Spring Retention Force
lbf
N
75
Housing
333.6
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
Polycarbonate / PBT blend
Stainless Steel
Protection
Touch Safety with Wire Contacts
Housing Flammability Rating
IEC 60529
IP10
UL94
V-0
Wire & Busbar Contacts
Base
Copper Alloy
Silver
Plating
Contact Termination Methods
Crimp³
Wire Contacts
Hand Solder
Wire Contacts
Wrench / Socket
Busbar Contacts Only
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
| SB®120 CONNECTOR TEMPERATURE CHARTS |
SB®120
SB®120
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
125
100
75
60
50
40
30
20
10
0
50
25
0
25 50 75 100 125 150 175 200 225
Amperes Applied
0
25 50 75 100 125 150 175 200 225 250
Amperes Applied
1 AWG
4 AWG
2 AWG
6 AWG
1 AWG
4 AWG
2 AWG
6 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
All Data Subject To Change Without Notice
www.andersonpower.com
- 64 -
| SB® 120 Accessories |
2.38
Mounting Clamp for SB®120
Mounting clamps can be used for fastening a SB®120 series housings to a panel.
Fastening hardware not included.
1.75
Description
--- Part Number ---
20 sets of 2 ....
1467G1
1.82
Minimum Quantity ............................
Panel Mount Bracket for SBS®50
1.44
0.16 DIA.
4 Places
0.88 High X 1.88 Wide
Panel Cutout
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls
from dislodging wire or contacts from the housing. Cable clamps are recommended
for solder terminated wires.
Cable Size
Min / Max
Min / Max
mm O.D.
Description
Inches O.D.
- Part Numbers -
Minimum Quantity ..........................................................................
50
..........
Bolt on for Discrete Conductor
Bolt on for Bundled Conductor
0.70 to 0.23
0.73 to 0.29
17.7 to 5.8
18.5 to 7.3
981G1
981G2
981G1
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
981G2
“T” Handle
The “T” handle makes mating and unmating the connector easier. The
non-conductive red plastic material is strong and safe. (2) Self tapping
screws are used to secure the handle to the connector housing.
Description
----------- Part Numbers -----------
Minimum Quantity ..................................
Red “T” Handle + Hardware Bag
Red “T” Handle Only
1,000
-
50 .........
SB120-HDL-RED
113899P1
H1120P43
-
-
#8 x 7/8” Screw (Order 2 Per Handle)
Dust Cover
Prevents dust and dirt from entering the mating interface of the connector
when unmated. NOTE: Not a Hermetic Seal.
Description
------ Part Numbers ------
Minimum Quantity ...................................
Dust Cover with Lanyard Strap, Black
100
50 ....
134G4
Slide cover over
mating end.
B02019P1
Reducing Bushings
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the
connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size
Wire Size
---------- Part Numbers ---------- inches mm
[ 21.4 ]
0.84
ID
Minimum Quantity ....................................................... 2,000
1,000
100 .......................
#2 AWG [33.6 mm²]
#2 AWG [33.6 mm²]
#2 AWG [33.6 mm²]
#4 AWG [21.2 mm²]
#6 AWG [16 mm²]
5919-BK
-
-
5919
0.28
0.23
0.18
7.11
5.84
4.57
5920-BK 5920
5921
#10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK
Wire Entrance
All Data Subject To Change Without Notice
- 65 -
www.andersonpower.com
SB175® Connectors
- up to 280 Amps
Wires sizes from #12 (3.3 mm²) to 1/0 (50 mm²) fit in
the second to largest connector in the SB® series. The
3 pole SB®175 adds an additional position for power or
grounding. All Multipole wire connector housings are
genderless and mate to themselves minimizing inven-
tory and assembly complexity.
2 Pole
3 Pole
• Silver Plated Wire Contacts up to 1/0 (50 mm²)
Allows UL rated currents up to 280 amps
• Chemical Resistant Housing Option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• UL Rated for Hot Plugging up to 100 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
| SB®175 ORDERING INFORMATION |
SB®175 Standard Housings
The second to largest SB® housings work with wire contacts up to 1/0
AWG [50 mm²] as well as busbar contacts. Genderless design mates with
itself. Mechanical keys are color coded. NOTE: SB175 black is keyless
and can be mated with all other colors.
Voltage
Color
Description
Code
--- Part Numbers ---
Minimum Quantity .......... 200
50 ...
943
942
949
940
941
-
Bottom View
Yellow
Orange
Red
12V
18V
24V
36V
48V
943-BK
942-BK
949-BK
940-BK
941-BK
2-7252G11
940-BK
[ 79.6 ]
3.13
Gray
[ 6.5 ]
Ø 0.26
(2) PLC’S
Blue
Black (Keyless) 80V
Brown 96V
[ 55.6]
2.19
940
Material ID
P = Chemical
Resistant
[ 11.3 ]
0.45
[ 28.6 ]
1.13
Mated Length
SB®175 Chemical Resistant Housings
Same features as the Standard SB®175 but molded in a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
[ 133.4 ]
5.25
[ 25.4 ]
1.00
Voltage
Color
Description Code
---- Part Numbers ----
Minimum Quantity ......
200
50 ...
P949
Red
24V
36V
P949-BK
P940-BK
Gray
P940
All Data Subject To Change Without Notice
www.andersonpower.com
- 66 -
SB®175 3 Pole Housings & Hardware
A three pole version of the standard SB®175 housing has
a two piece housing with springs and hardware. Useful for
DC 2 wire plus ground and AC single phase applications.
Top View
[28.6]
[ 11.7 ]
0.46
[ 79.4 ]
3.13
[ 6.7 ]
Ø 0.27 (4)
1.13
Voltage
Color
[ 28.6 ]
1.13
Description
Code
--- Part Numbers ---
Side View
Minimum Quantity .......................................
Gray Housing and Hardware Kit 36V
100
25 ....
[ 82.6 ]
3.25
-
902
Gray Housing Top Half
Gray Housing Bottom Half
Hardware Kit
-
-
-
2-5048
2-5049
-
-
-
110G34
[ 25.4 ]
1.00
[ 26.2 ]
1.03
SB®175 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Dimensions
Mating
Force - Part Numbers - inches mm
Minimum Quantity ........... 500 50
Loose Piece
- A -
- B -
- C -
- D -
AWG
mm²
inches mm
inches mm inches mm
..........................................................................................................
1/0
1
53.5
42.4
33.6
21.1
13.3
High
High
High
High
High
1382-BK 1382
1347-BK 1347
1383-BK 1383
1384-BK 1384
1348-BK 1348
2.35
2.35
2.35
2.35
2.10
59.69 0.52
59.69 0.52
59.69 0.52
59.69 0.52
53.34 0.37
13.21
13.21
13.21
13.21
9.40
0.44
0.39
0.35
0.30
0.22
11.18 1.04
9.91 1.04
8.89 1.04
7.62 1.04
5.59 0.80
26.42
26.42
26.42
26.42
20.32
2
4
6
A
D
C
[ 12.7 ]
0.50
B
SB®175 Silver Plated Busbar Contacts
Provides a quick disconnect input or output busbar connection.
Busbar contacts are for mating with wire contacts only. Part number
180BBS includes lock nuts. Locknuts must be ordered separately
for 180BBS-BK.
Mating
Type
Thread
Force
------ Loose Piece Part Numbers ------
120 10 ....
180BBS-BK 180BBS
110G56 110G55
Minimum Quantity ..................... 1,000
See Busbar contact drawing on
website for further detail.
Busbar
1/4-20
High
-
-
Lock Nut 1/4-20
H1216P7
[ 109.0 ]
4.29
#¼- 20 THD
[ 25.4 ]
1.0
B
[ 12.7 ]
0.5
[ 4.57 ]
0.18
All Data Subject To Change Without Notice
- 67 -
www.andersonpower.com
| SB®175 CONNECTOR SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Current Rating Amperes¹
Wire to Wire (1/0 AWG)
Wire to Busbar (1/0 AWG)
UL 1977 CSA
AWG
mm²
280
200
175
Wire Contacts with Bushings
12 to 1/0
3.3 to 53.5
Max. Wire Insulation Diameter
in.
mm
Voltage Rating AC/DC
0.600
15.240
UL 1977
600
Operating Temperature²
Standard
°F
°C
Dielectric Withstanding Voltage
-4° to 221°
-40 to 221°
-20° to 105°
-40° to 105°
Volts AC
2,200
Chemical Resistant*
Avg. Mated Contact Resistance Milliohms¹
6” of 1/0 AWG wire 0.100
Mating Cycles No Load by Plating
Silver (Ag)
Wire and Busbar Contacts
10,000
UL Hot Plug Current Rating Amperes - Wire & Busbar
Avg. Mating / Unmating Force
Lbf.
25
N
250 cycles at 120V DC 1/0 wire
100A
2 Pole
3 Pole
111
156
35
Materials
Housing
Min. Contact / Spring Retention Force
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
lbf
N
150
667
Polycarbonate / PBT blend
Stainless Steel
Protection
Touch Safety with Wire Contacts
Housing Flammability Rating
UL94
V-0
IEC 60529
IP10
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a
25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C
temperature rise.
Wire & Busbar Contacts
Base
Copper Alloy
Silver
Plating
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along
Contact Termination Methods
Crimp³
Wire Contacts
Wire Contacts
Busbar Contacts
with UL and CSA recognition.
Hand Solder
Wrench / Socket
| SB®175 CONNECTOR TEMPERATURE CHARTS |
SB®175
SB®175
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
60
50
40
30
20
10
125
100
75
50
0
25
0
25 50 75 100 125 150 175 200 225 250
Amperes Applied
0
25 50 75 100 125 150 175 200 225 250 275 300
Amperes Applied
1/0 AWG
2 AWG
1 AWG
4 AWG
1/0 AWG
2 AWG
1 AWG
4 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
All Data Subject To Change Without Notice
www.andersonpower.com
- 68 -
| SB® 175 Accessories |
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging
wire or contacts from the housing. Only Bolt On type clamps can be used with the handles. Cable
clamps are recommended for solder terminated wires. Not for use with 3 pole housing.
Cable Size
945G3
"A" Frame Handle
(not included).
Max / Min In. Max / Min mm
Description
Inches O.D.
mm O.D.
---- Part Numbers ----
Minimum Quantity ...................................................................................
100
50 ....
945
Self Attaching for Discrete Conductor 0.55 to 0.24
14 to 6
105G3
Bolt On for Discrete Conductor
Bolt On for Bundled Conductor
0.66 to 0.24
0.75 to 0.29
16.7 to 6.2
18.3 to 7.3
945G3-BK 945G3
946G1-BK 946G1
The given wire O.D. information is an
estimate. Cable clamps should be
evaluated for performance with the
actual wire to be used.
"A" Frame Handle
(not included).
946G1
945
Handles
Handles are made out of durable PC plastic. Hardware to
attach to connector body included in kits. Not for use with
3 pole housing.
Description
----- Part Numbers -----
995G1
Minimum Quantity ....
Gray Handle Kit
Red Handle Kit
Handle Only, Gray
Handle Only, Red
100
25 ...
995G1-APP
995G3-APP
3-5074P1
3-5074P3
995G1
995G3
-
-
Handle Only, Black 3-5074P5
-
Hardware Bag
-
105G8
Dust Cover
Prevents dust and dirt from entering the mating interface
of the connector when unmated. NOTE: Not a Hermetic Seal.
Not for use with 3 pole housing.
Description
----- Part Numbers ----
500 50 ...
Minimum Quantity .............................
Dust Cover with Lanyard Strap, Red 113890P2 134G2
Slide cover over
mating end.
SB®175 Lockout
Works with standard lockout - tagout equipment to prevent access
to the mating interface of the connector. Made from durable PC plastic.
Can be used with 3 pole housing to lockout positive and negative
positions only.
Description
--------- Part Numbers ---------
50 25 .......
Minimum Quantity ..........
SB®175 Connector
not included.
Red Lockout - Tagout Kit GA-175 SB175-LOCKOUT
All Data Subject To Change Without Notice
- 69 -
www.andersonpower.com
Manual Release Bracket - Mounting Side
Works with the Locking Side to ease mating and unmating connectors.
Not for use with 3 pole housing.
Description
-------- Part Numbers --------
Minimum Quantity ............
Bracket and Hardware Kit
Bracket Only
96
25
10 ...
-
-
-
924
B00333P1
-
-
-
Hardware Bag
105G1
Mounting Plate
Manual Release Bracket - Locking Side
Works with the Mounting Side to ease mating and unmating
connectors. Not for use with 3 pole housing.
Cable Size
Max / Min
Max / Min
mm O.D.
Description
Inches O.D.
- Part Number -
10 .........
923
Locking Plate
Minimum Quantity .............................................................................
Bracket and Hardware Kit w/ Clamp 0.50 to 0.21 12.6 to 5.4
Handle
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
Cable Clamp
Reducing Bushings: for Use with Contact # 1382
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability
is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size
Wire Size
----------------- Part Numbers ------------------ inches mm
Minimum Quantity ....................................................... 1,500
1,000
500
100 ......................
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²]
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²]
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]
-
-
5687-BK 5687 0.39
9.91
8.64
6.86
5.59
4.83
[ 25.4 ]
1.00
ID
5690-BK
-
-
-
-
-
5690 0.34
5693 0.27
5663 0.22
5648 0.19
-
-
5693-BK
5663-BK
-
Wire Entrance
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK
All Data Subject To Change Without Notice
www.andersonpower.com
- 70 -
SB350® Connectors
- up to 450 Amps
The SB®350 is the largest connector in the series with
power capabilities up to 450 amps with 4/0 wire. Wires
ranging from #1/0 (50 mm²) to 300 mcm (152 mm²) fit
into the one piece housing available in standard PC or
a chemical resistant PBT/PC blend. Silver plated wire
or busbar contacts minimize electrical resistance while
offering supreme durability and reliability.
• Up to 300 mcm (152 mm²) Wires
Allows UL rated currents up to 450 amps with 4/0 wire
• Chemical Resistant Housing Option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• Same Housings Used for Wire and Busbar Contacts
Enables color-coded mechanically keyed wire to busbar
connections
| SB®350 ORDERING INFORMATION |
SB®350 Standard Housings
The largest SB® housings work with wire contacts up to 300 mcm [150 mm²] as
well as busbar contacts. Genderless design mates with itself. Mechanical keys
are color coded. NOTE: SB350 Black and Blue Housings have the same keying
features and can be intermated.
Bottom View
Voltage
Color
[ 107.9 ]
4.25
Description
Code
--- Part Numbers ---
Minimum Quantity ......
50
25 ...
914
932
913
906
912
931
-
[ 6.6 ]
Ø 0.26
(2) PLC’S
Yellow
Orange
Red
12V
18V
24V
36V
48V
72V
80V
914-BK
932-BK
913-BK
906-BK
912-BK
931-BK
2-7250G8
[ 69.9 ]
2.75
Gray
Blue
Green
Black
[ 28.6 ]
1.13
[ 34.9 ]
1.38
MATERIAL ID
P = Chemical Resistant
SB®350 Chemical Resistant Housings
Same features as the Standard SB®350 but molded in a
chemical resistant PBT/ PC blend. Suitable for use to -40°C.
[ 182.6 ]
7.19
Voltage
Color
[ 33.3 ]
1.31
Description
Code
--- Part Numbers ---
Minimum Quantity ......
50
25 ....
P913
Mated Length
Red
24V
36V
P913-BK
P906-BK
Gray
P906
All Data Subject To Change Without Notice
- 71 -
www.andersonpower.com
SB®350 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Dimensions
Mating
Force
- A -
- B -
AWG
mm²
- Loose Piece Part Numbers - inches mm
inches mm
Minimum Quantity ..............
200
-
150
50
...................................................
[ 75.1 ]
2.96
[ 32.8 ]
1.29
300mcm 152
High
High
High
High
High
910-BK 910
0.75
0.64
0.58
0.49
0.44
19.05 0.87
16.26 0.75
14.73 0.70
12.45 0.64
22.10
19.05
17.78
16.26
12.95
4/0
3/0
2/0
1/0
107.2
908-BK
916-BK
907-BK
917-BK
-
-
-
-
908
916
907
917
A
85
[ 20.6 ]
0.81
B
67.4
53.5
11.18
0.51
SB®350 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar
connection. Busbar contacts are for mating with wire contacts only. Part number 350BBS
includes lock nuts. Locknuts must be ordered separately for B01998P1.
See Busbar contact drawing on
website for further detail.
[ 131.7 ]
5.19
# 3/8 - 16 THD
[ 22.3 ]
0.88
Mating
B
[ 17.0 ]
0.67
Type
Thread
Force
- Loose Piece Part Numbers -
50 10 .............
B01998P1 350BBS
H1216P9 110G73
Minimum Quantity ....................
Busbar
1/4-20
High
-
[ 2.5 ]
0.10
Lock Nut 1/4-20
| SB®350 CONNECTOR SPECIFICATIONS |
Electrical
Current Rating Amperes¹
Mechanical
Wire Size Range
UL 1977
CSA
AWG
mm²
Wire to Wire (4/0 AWG)
450
350
Wire Contacts with Bushings
1/0 to 300 mcm 53.5 to 152
Voltage Rating AC/DC
Max. Wire Insulation Diameter
in.
mm
UL 1977
600
1.100
27.900
Dielectric Withstanding Voltage
Operating Temperature²
Standard
°F
°C
Volts AC
2,200
0.050
-4° to 221°
-40 to 221°
-20° to 105°
-40° to 105°
Chemical Resistant
Avg. Mated Contact Resistance Milliohms¹
2 1/2” of 300mcm wire
Mating Cycles No Load by Plating
Silver (Ag)
Wire and Busbar Contacts
10,000
Hot Plug Current Rating Amperes - Wire & Busbar
250 cycles at 120V DC
100A
Avg. Mating / Unmating Force
Lbf.
N
2 Pole
30
133
Materials
Housing
Min. Contact / Spring Retention Force
Standard Plastic Resin
Chem. Resistant Resin
Contact Retention Spring
Polycarbonate
lbf
N
150
667
Polycarbonate / PBT blend
Stainless Steel
Protection
Touch Safety with Wire Contacts
Housing Flammability Rating
UL94
V-0
IEC 60529
IP10
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended
tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating
temperature. CSA rating below a 30°C temperature rise.
Wire & Busbar Contacts
Base
Copper Alloy
Silver
Plating
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our
Contact Termination Methods
Crimp³
connectors along with UL and CSA recognition.
Wire Contacts
Wire Contacts
Busbar Contacts
Hand Solder
Wrench / Socket
All Data Subject To Change Without Notice
www.andersonpower.com
- 72 -
| SB®350 CONNECTOR TEMPERATURE CHARTS|
SB®350
SB®350
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
60
50
40
30
20
10
0
125
100
75
50
25
0
50 100
200 250 300 350 400 450 500
150
0
50 100
200 250 300 350 400 450 500 550
Amperes Applied
150
Amperes Applied
4/0 AWG
300 MCM
2/0 AWG
3/0 AWG
300 MCM
2/0 AWG
4/0 AWG
1/0 AWG
3/0 AWG
1/0 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
| SB® 350 Accessories |
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from
“A” frame handle
(not included).
dislodging wire or contacts from the housing. Cable clamps are recommended for solder
996G1
terminated wires.
Cable Size
Min / Max
Min / Max
mm O.D.
Description
Inches O.D.
- Part Number -
10 .....
996G1
Minimum Quantity ...............................................................................
Bolt On for Discrete Conductor
1.00 to 0.35
25.4 to 8.8
19.3 to 8.2
Discrete Conductor w/ Integral Handle 0.76 to 0.32
911
The given wire O.D. information is an estimate. Cable clamps should be evaluated for
performance with the actual wire to be used.
911
Handle
Handles
Handles are made out of durable PC plastic.
Clamp
Hardware to attach to connector body included in kits.
Description
----- Part Numbers -----
100 25 ...
Minimum Quantity ....
Gray Handle Kit
Red Handle Kit
Handle Only, Gray
Handle Only, Red
Handle Only, Black
Hardware Bag
995G2-APP 995G2
995G4-APP 995G4
3-5074P1
3-5074P3
3-5074P5
-
-
-
-
106G7
Dust Cover
Prevents dust and dirt from entering the mating interface
of the connector when unmated. NOTE: Not a Hermetic Seal.
Description
----- Part Numbers -----
Minimum Quantity ..............................
Dust Cover with Lanyard Strap, Red
500
50 ...
134G3
Slide cover over
mating end.
113890P3
All Data Subject To Change Without Notice
- 73 -
www.andersonpower.com
SB®350 Lockout
Works with standard lockout - tagout equipment to prevent access to
the mating interface of the connector. Made from durable PC plastic.
Description
--------- Part Numbers ---------
50 25 ...........
Minimum Quantity ...........
Red Lockout - Tagout Kit GA-350 SB350-LOCKOUT
SB350 Connector
not included.
Manual Release Bracket - Mounting Side
Works with the Locking Side to ease mating and unmating connectors.
Description
----------- Part Numbers ----------
Minimum Quantity ...........
Bracket and Hardware Kit
Bracket Only
66
25
10 ...
-
-
-
922G1
Mounting Half
(charger).
B00229P1
-
-
-
Hardware Bag
106G6
Manual Release Bracket - Locking Side with Cable Clamp
Works with the Mounting Side to ease mating and unmating connectors.
Cable Size
Min / Max
Min / Max
mm O.D.
Locking Half
Components
Description
Inches O.D.
- Part Numbers -
10 ..........
919
Minimum Quantity ...............................................................................
Bracket and Hardware Kit w/ Clamp Kit 0.94 to 0.61 23.7 to 15.5
The given wire O.D. information is an estimate. Cable clamps should be evaluated for
performance with the actual wire to be used.
Mounting Half
Manual Release Bracket - Locking Side no Cable Clamp
Works with the Battery side to ease mating and unmating connectors.
Description
- Part Numbers -
10 .............
919G1
Minimum Quantity ...................................
Bracket and Hardware Kit No Clamp Kit
Mounting Half
Reducing Bushings: for Use with Contact # 907
Use with contact part number 907-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Contact Barrel Size
Wire Size
--- Part Numbers ---
500 100 ...
[ 28.4 ]
1.12
[ 11.1 ]
0.44
Minimum Quantity .........................................
2/0 AWG [67.4 mm²] 1/0 AWG [53.5 mm²] 5918-BK 5918
Wire Entrance
All Data Subject To Change Without Notice
www.andersonpower.com
- 74 -
SB®
- Tooling Information
Loose Piece
Wire Size
Reeled Part
Numbers
Reeled Contact Crimp Tools
Loose Piece Contact Crimp Tools
Part Numbers
Number
of
Locator Crimps
Pneumatic
Bench Tool
ATS
Silver
Plating
Hand
Tool
AWG
mm²
+
Die
+
Tin Plating
Applicator ATS Press Air Feed Kit
or
SB50
1307
5900
5952
5953
5915
#6
#8
13.3
8.4
1388G6
1388G7
265G5
265G6
1385523-1
1385522-1
2-565435-2
692655-1
1309G4
1387G1
1387G1
Single
Single
1389G6
1725900-2
or
[3-54500-1]
1424266-1
or
[354578-1]
#10 / 12 5.3 / 3.3
SB120
1388G3
#1
#2
#4
#6
42.4
33.6
21.2
13.3
1323G1
1319
1368
1389G4
N/A
N/A
1388G4
1319G4
1319G6
SB175
1303G13 1304G32
1387G2
1387G1
Double
Single
1/0
53.5
1382
1388G3
1389G3
#1
#2
42.4
33.6
1347
1383
1368
N/A
N/A
1387G2
1387G1
1387G2
1387G1
1303G13 1304G32
1388G3 1389G3
1303G13 1304G32
Double
Single
Double
Single
#4
#6
21.1
13.3
1384
1348
1388G4
1389G3
SB350
N/A
300mcm 152
910
908
916
907
917
Single
4/0
3/0
2/0
1/0
107.2
85
1303G3
1368
N/A
N/A
1387G2
1304G31
Double
1303G12
67.4
53.5
NOTE: See website for the most current informatmion.
All Data Subject To Change Without Notice
- 75 -
www.andersonpower.com
| Scratch Pad |
All Data Subject To Change Without Notice
www.andersonpower.com
- 76 -
SBE®80 / SBO® 60 Connectors
- up to 80 Amps
SBE® and SBO® connectors build on the capability of
the two pole SB® connectors by offering up to 8 auxiliary
power / signal contacts along with an IEC 60950 touch
safe housing. The center of the main connector features
a connector holder for either: two PP15-45, two PPMX, or
APP’s innovative 1x4 auxiliary connector.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
• Up to 8 Last Mate / First Break Auxiliary’s
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Silver Plated Wire Contacts up to #4 (25 mm²)
Allows UL rated currents up to 80 amps per pole
| SBE®80 / SBO®60 ORDERING INFORMATION |
SBE®80 / SBO®60 Housings
Mated Length
The smallest size of SBE®, X, O style housing. SBE® housings are molded from a chemical
resistant PBT. SBO® housings are molded from PC. SBE®80 and SBO®60 housings of the
same Voltage Color Code can be mated but is not recommended as it invalidates UL
approvals. SBO®60 housings do not meet EN1175-1 requirements for industrial trucks.
[ 112.2 ]
4.42
Voltage
Color
Description Code
----- SBE®80 Part Numbers ----- ----- SBO®60 Part Numbers -----
Side View
Minimum Quantity ....
400
25
400
25 ......
Yellow
Orange
Red
12V
18V
24V
36V
144V
SBE80YEL-BK
SBE80YEL
SBO60YEL-BK
SBO60YEL
[ 26.3 ]
1.03
Top View
SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN
SBE80RED-BK
SBE80GRA-BK SBE80GRA
N/A N/A
SBE80RED SBO60RED-BK
SBO60RED
N/A
Gray
N/A
[ 58.9 ]
2.32
White
SBO60WHT-BK SBO60WHT
[ 46.0 ]
1.81
[ 69.6 ]
2.74
[ 5.1 ]
0.20
SBE®80 / SBO®60 Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance and
durability up to 10,000 mating cycles.
[ 14.6 ]
0.58
[ 49.5 ]
1.95
Dimensions
Mating
Force
- A -
- B -
AWG mm²
- Loose Piece Part Numbers -
inches mm
inches mm
Minimum Quantity ...........
1,000
100
...................................................
4
6
25
16
Low
1339G4-BK
1339G1-BK
1339G4
1339G1
0.28
0.22
7.11
0.35
9.0
7.3
High
5.59 0.29
[ 39.4 ]
1.55
[ 13.0 ]
0.51
B
[ 7.6 ]
0.30
A
All Data Subject To Change Without Notice
- 77 -
www.andersonpower.com
| SBE®80 / SBO®60 CONNECTOR SPECIFICATIONS |
Mechanical
Electrical
Wire Size Range
Power Contacts
Auxiliary Contacts
AWG
mm²
Current Rating Amperes¹
Primary Power (6 AWG)
Powerpole® Auxiliary (12 AWG)
1x4 Auxiliary (12 AWG)
PPMX Auxiliary (20 AWG)
SBO60
70
SBE80
80
16 to 6
24 to 10
1.3 to 13.3
0.25 to 5.3
20
20
20
20
Max. Wire Insulation Diameter
Power Contacts
Powerpole® Auxiliary
in.
mm
7 UL
5 CSA
0.440
0.175
0.140
11.200
4.450
3.600
Voltage Rating AC/DC
Primary Power
Powerpole® Auxiliary
UL 1977 EN1175-1
600
600
200
300
1504
1504
1x4 Auxiliary
Operating Temperature²
SBO® and SBE® Housings
°F
°C
1x4 Auxiliary
-4° to 221° -20° to 105°
PPMX Auxiliary
Mating Cycles No Load by Plating
Power Contacts
Powerpole® Auxiliary
Silver (Ag) Gold (Au)
Dielectric Withstanding Voltage Primary Power
10,000
10,000
10,000
5,000
Volts AC
2,200
0.200
1x4 Auxiliary
Avg. Mated Contact Resistance Milliohms¹
PPMX Auxiliary
1 1/4” of #6 AWG wire
Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Avg. Mating / Unmating Force
Main Connnector Housing
Per Powerpole®
Lbf.
16
N
Power
Powerpole® Auxiliary
60A
30A
5A
70
5
22
1x4 Auxiliary
Per Contact in 1x4 Auxiliary
Per PPMX Housing
0.7
4.50
3.0
20.00
Materials
Housing
SBO® and Powerpole® Plastic Resin
SBE® and 1x4 Auxiliary Housing
Contact Retention Spring
Polycarbonate
Min. Contact / Spring Retention Force Lbf.
N
Power Standard Housing
Powerpole® Housing
1x4 Auxiliary Housing
PPMX Housing
50
25
10
12
222
111
44.5
53
Polycarbonate / PBT blend
Stainless Steel
Housing Flammability Rating
UL94
V-0
Protection
Touch Safety Main Connector Housing
Power & Powerpole® Contact
Silver Plated Copper Alloy
IEC 60950
IEC 60529
Pass
IP20
1x4 Auxiliary Contacts
Pin
Copper alloy, Au over Ni
BeCu, Au over Ni
Socket
Socket Body
Retention Clip
Copper alloy, Sn bright over Ni
Stainless Steel
PPMX Contacts
Gold Plated Copper Alloy
Contact Termination Methods
Crimp³
Hand Solder
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
4 Voltage capability of SBE® housings is identical to SBO®, but derated to meet EN1175-1 requirements.
All Data Subject To Change Without Notice
www.andersonpower.com
- 78 -
| SBE®80 / SBO®60 CONNECTOR TEMPERATURE CHARTS|
SBE®80 / SBO®60
SBE®80 / SBO®60
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
125
100
60
50
40
30
20
10
0
75
50
25
0
10 20 30 40 50 60 70 80 90 100
Amperes Applied
0
10 20 30 40 50 60 70 80 90
Amperes Applied
6 AWG
8 AWG
6 AWG
8 AWG
10 AWG
12 AWG
10 AWG
12 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
| SBE®80 / SBO®60 Accessories |
Cable Clamps
Clamps are made out the same chemical resistant PBT material that is used in the SBE® housings.
Clamp holds the cable between the clamp piece and the connector housing. Screws must be
ordered separately for part numbers starting with “113”.
Cable Clamp
Description
-------------------------------- Part Numbers --------------------------------
Minimum Quantity ...................
Red Clamp and Hardware Kit
Red Clamp Only
100
25
.....................
-
SBE80CLPRED or SBO60CLPRED
113953P1
-
-
Screws (2 per clamp)
H1120P42 (Individual)
“T” Handle
Handles are made out the same chemical resistant PBT material that is used in the SBE® housings. (2)
screws and (2) nuts are required to attach each handle.
Handle
Description
-------------------------------------- Part Numbers --------------------------------------
Minimum Quantity ....................
Red Handle and Hardware Kit
Red Handle Only
Hardware Bag
500
100
25
.....................
-
-
SBE80HDLRED or SBO60HDLRED
113952P1
-
-
-
-
-
-
105G13
M5 x 35mm Screws
M5 Nut
113715P4
113716P3
-
-
Powerpole® Auxiliary
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used
for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and
red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins.
Description
----------- Part Numbers -----------
Minimum Quantity ............
Powerpole® Auxiliary Kit
200
-
100
25 ...
111822G1 6344
Black Powerpole® Housing 1327G6
Red Powerpole® Housing 1327
-
-
-
-
-
-
-
#16 to #12 Contact
Retaining Pin
1331
-
110G9
All Data Subject To Change Without Notice
- 79 -
www.andersonpower.com
1x4 Auxiliary Connector
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated
pin & socket contacts. This innovation allows the very durable and cost effective design
of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts
are required. Multiple pin lengths allow the further benefit of sequencing between circuits.
(2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include
(1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts,
(2) Retaining Pins and (1) Retaining Clip.
[ 8.4 ]
0.33
Socket
Locations
[ 10.9 ]
0.43
[ 41.3 ]
1.62
[ 3.8 ]
0.15
Description
AWG
mm²
---------------- Part Numbers ----------------
Minimum Quantity ............................................
1,000
250
25 ...
441G1
441G2
441G3
-
1x4 Auxiliary Kit
1x4 Auxiliary Kit
1x4 Auxiliary Kit
12
4
-
-
-
-
16 to 14
20 to 16
1.5 to 2.5
0.5 to 1.5
-
-
1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1
444G1
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Retention Clip
[ 1.60 ]
Ø 0.06
Description
Minimum Quantity ....................................................
Standard Length 7.7mm 12 2.5
AWG
mm²
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30-50
ID
PM16P12S30
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416S30
PM16P1620S30
PM16P2024S30
PM16P12A30
PM16P1416S30-50
PM16P1620S30-50
PM16P2024S30-50
PM16P12A30-50
L1
Pre-Mate 9.3mm
Pre-Mate 8.5mm
Post-Mate 6.4mm
12
2.5
L
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416A30
PM16P1620A30
PM16P2024A30
PM16P12B30
PM16P1416A30-50
PM16P1620A30-50
PM16P2024A30-50
PM16P12B30-50
Auxiliary Pin
- L -
mm
- L1 -
12
2.5
Contact Lengths
in.
in.
mm
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416B30
PM16P1620B30
PM16P2024B30
PM16P12C30
PM16P1416B30-50
PM16P1620B30-50
PM16P2024B30-50
PM16P12C30-50
Standard Length 7.7mm 0.77 19.6 0.30 7.7
Pre-Mate 9.3mm
Pre-mate 8.5mm
Post-Mate 6.6mm
0.83 21.2 0.37 9.3
0.80 20.4 0.33 8.5
0.72 18.3 0.25 6.4
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416C30
PM16P1620C30
PM16P2024C30
PM16P1416C30-50
PM16P1620C30-50
PM16P2024C30-50
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
[ 19.6 ]
0.77
Auxiliary Socket Contacts
Crimp Barrel ID
Description
Minimum Quantity ..................................
Socket Contact 12 2.5
AWG
mm²
-------------------- Part Numbers -------------------
500
50
.............
Wire Gauge in.
mm.
0.04 1.1
0.07 1.7
ID
PM16S12S32
PM16S12S32-50
#24 / 20
#20 / 16
#16 / 14
#12
[ 2.6 ]
0.10
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
Retention
Clip
Socket
Insert
0.08 2.1
0.10 2.6
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very
durable and cost effective equipment design of SBE®, O, X connectors to be used for applications
requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or
(1) Retaining clip is required to hold the auxiliary housing in place.
4803G3
4827G6
Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
4802G3
Description
Minimum Quantity .................................................
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25
AWG
mm²
------------- Part Numbers -------------
1,000
-
100
4850G6
-
25 .....
-
1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK
4827G6
Socket Locations
All Data Subject To Change Without Notice
www.andersonpower.com
- 80 -
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
Description
AWG
mm²
------ Part Numbers ------
2,000 50 ...
4802G3
4803G3
Minimum Quantity ...............................................
Pin Contacts
24 to 20 0.50 to 0.25
24 to 20 0.50 to 0.25
4803G3-BK 4803G3
4802G3-BK 4802G3
Socket Contacts
NOTE: Contacts sold individually, not sold as a set of two.
SBE® Air Tubes
Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery.
Genderless tube design allows the same part to be used on both sides. (2) Retaining pins
are required to hold the air tube in place. Retaining pins are included in Air Tube Kit.
Description
------ Part Numbers -----
Minimum Quantity ....
Air Tube Kit, Black
Air Tube Only
500
-
25 .......
6396G1
3-5798P1
-
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings.
Dimension “B” is +/- 0.015 in or 0.38 mm.
Dimensions
- A -
- B -
inches mm
..............................................................................
0.093 / 0.103 2.36 / 2.62 1.000 38.100
Description
--- Part Numbers --- inches
mm
Minimum Quantity ............ 1,000
For SBE®80 & SB0®60
100
110G9-BK 110G9
B
A
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.
Description
-- Part Number --
1,000 ......
H1835P3
Retaining Pins
Male Dovetail
Minimum Quantity ....
White
Powerpole®
Housings With
Crimped Contacts.
Reducing Bushings
Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability
is derated with smaller wire.
Dimensions
- Length -
--------- Part Numbers -------- inches mm Inches mm
- ID -
Contact Barrel Size Wire Size
Minimum Quantity .....................................................
#6 AWG [13.3 mm²] #8 AWG [8.4 mm²]
3,000
-
1,000
100 ..................................................
5912-BK 5912 0.18
4.57 0.45
3.56 0.47
2.29 0.47
11.43
11.94
11.94
#6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²]
#6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²]
5910-BK
5913-BK
-
-
5910 0.14
5913 0.09
ID
Length
Wire Entrance
All Data Subject To Change Without Notice
- 81 -
www.andersonpower.com
SBE®160 / SBX®175 Connectors
- up to 175 Amps
SBX® and SBE® connectors can integrate up to 8
auxiliary power / signal contacts along with the two
primary power circuits. SBE® connectors feature
an IEC 60950 touch safe housing molded from a
chemical resistant PBT/PC blend resin. SBX® are
molded from a rugged PC resin and are rated IP20
per IEC 60529.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
& IEC 60529
• Up to 8 Last Mate / First Break Auxiliary’s
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Color-coded Mechanical Voltage Keys
Like all Multipole connectors, the SBE® and SBX® offer an
easy way to identify circuits and protect against cross mating
| SBE®160 / SBX®175 ORDERING INFORMATION |
SBE®160 / SBX®175 Housings
The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical
resistant PBT. SBX® housings are molded from PC. SBE®160 and SBX®175 housings of the
same Voltage Color Code can be mated but is not recommended as it invalidates UL
approvals. SBX®175 housings do not meet EN1175-1 requirements for industrial trucks.
Top View
[ 28.6 ]
1.13
[ 49.2 ]
1.94
Ø [ 6.7 ]
0.27
Voltage
Color
Description Code
- SBE®160 Part Numbers - - SBX®175 Part Numbers -
[ 71.2 ]
2.80
Minimum Quantity ....
100
25
100
25
......
Yellow
Orange
Red
12V
18V
24V
36V
48V
72V
80V
2-8170G4
2-8170G3
2-8170G5
2-8170G1
2-8170G2
2-8170G7
E6383G1
E6382G1
E6385G1
E6380G1
E6381G1
E6390G1
2-7251G4
2-7251G3
2-7251G5
2-7251G1
2-7251G2
2-7251G7
N/A
6383G1
6382G1
6385G1
6380G1
6381G1
6390G1
N/A
[ 15.9 ]
0.63
[ 92.1 ]
3.63
Gray
Blue
Green
Black
2-8170G14 E6392G1
[ 146.0 ]
5.75
[ 25.4 ]
1.00
Mated Length
SBE®160 / SB®175 Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance
and durability up to 10,000 mating cycles.
Dimensions
- A -
AWG mm²
- Loose Piece Part Numbers -
inches mm
Minimum Quantity ....
500
50
.......................................
1/0
2
50
35
6384G1-BK
6384G2-BK
6384G1
6384G2
0.44
0.38
11.1
9.7
[ 59.2 ]
2.33
[ 21.3 ]
0.84
A
[ 13.0 ]
0.51
[ 12.7 ]
0.50
All Data Subject To Change Without Notice
www.andersonpower.com
- 82 -
| SBE®160 / SBX®175 CONNECTOR SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Power Contacts
Auxiliary Contacts
Current Rating Amperes¹
Primary Power (1/0 AWG)
Powerpole® Auxiliary (12 AWG)
1x4 Auxiliary (12 AWG)
PPMX Auxiliary (20 AWG)
SBX175
175
SBE160
160
AWG
mm²
10 to 1/0
24 to 10
5.3 to 53.5
0.25 to 5.3
20
20
20
20
7 UL
5 CSA
Max. Wire Insulation Diameter
Power Contacts
in.
mm
0.440
0.175
0.140
11.200
4.450
3.600
Powerpole® Auxiliary
Voltage Rating AC/DC
Primary Power
UL 1977
600
EN1175-1
1x4 Auxiliary
4
150
Powerpole® Auxiliary
600
150
4
Operating Temperature²
°F
°C
SBX® and SBE® Housings
-4° to 221°
-20° to 105°
1x4 Auxiliary
200
PPMX Auxiliary
300
Mating Cycles No Load by Plating
Power Contacts
Powerpole® Auxiliary
Silver (Ag) Gold (Au)
Dielectric Withstanding Voltage Primary Power
10,000
10,000
10,000
5,000
Volts AC
2,200
1x4 Auxiliary
Avg. Mated Contact Resistance Milliohms¹
PPMX Auxiliary
6” of 1/0 AWG wire
0.100
Avg. Mating / Unmating Force
Main Connector Housing
Per Powerpole®
Lbf.
30
N
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
134
Power
75A
30A
5A
5.00
0.70
4.50
22.00
3.00
20.00
Powerpole® Auxiliary
Per Contact in 1x4 Auxiliary
Per PPMX Housing
1x4 Auxiliary
Min. Contact / Spring Retention Force Lbf.
N
Materials
Housing
Power Standard Housing
Powerpole® Housing
1x4 Auxiliary Housing
PPMX Housing
120
25
533.7
111
44.5
53
SBX® and Powerpole® Plastic Resin Polycarbonate
SBE® and 1x4 Auxiliary Housing
10
Polycarbonate / PBT blend
12
Contact Retention Spring
Stainless Steel
Protection
Housing Flammability Rating
UL94
V-0
Touch Safety Main Connector Housing
IEC 60950 SBE®160 Only
IEC 60529 SBX®175 Only
Pass
IP20
Power & Powerpole® Contact
Silver Plated Copper Alloy
1x4 Auxiliary Contacts
Pin
Copper alloy, Au over Ni
BeCu, Au over Ni
Socket
Socket Body
Retention Clip
Copper alloy, Sn bright over Ni
Stainless Steel
PPMX Contacts
Gold Plated Copper Alloy
Contact Termination Methods
Crimp³
Hand Solder
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.
4 Voltage capability of SBE® housing is identical to SBX®, but derated to meet EN1175-1 requirements.
All Data Subject To Change Without Notice
- 83 -
www.andersonpower.com
| SBE®160 / SBX®175 CONNECTOR TEMPERATURE CHARTS|
SBE®160 / SBX®175
SBE®160 / SBX®175
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
125
100
75
60
50
40
30
20
10
0
50
25
0
50
100
Amperes Applied
1/0 AWG 1 AWG
2 AWG 4 AWG
150
200
250
0
50
100
150
200
250
Amperes Applied
1/0 AWG
2 AWG
1 AWG
4 AWG
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
| SBE®160 / SBX®175 Accessories |
Cable Clamps
Durable metal clamps adapt to a wide range of cable sizes.
Cable Size
Min / Max
Min / Max
mm O.D.
Description
Inches O.D.
- Part Number -
25 ......
Minimum Quantity .................................................
Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6
945G2
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
Handles
Handles are made out of durable PC plastic. Hardware
to attach to connector body included in kits.
Description
----- Part Numbers -----
Minimum Quantity ....
Gray Handle Kit
Red Handle Kit
100
25 ..
995G1-APP
995G3-APP
995G1
995G3
Handle Only, Gray 3-5074P1
Handle Only, Red 3-5074P3
Handle Only, Black 3-5074P5
Hardware Bag
-
-
-
-
105G8
All Data Subject To Change Without Notice
www.andersonpower.com
- 84 -
Powerpole® Auxiliary
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be
used for auxiliary power, control or sensing. The auxiliary kit includes (1) each
black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps,
and (2) retaining pins. (1) Retaining clip can be
Substituted for (2) retaining pins.
Description
----------- Part Numbers -----------
Minimum Quantity .............
Powerpole® Auxiliary Kit
200
-
100
25 ...
111822G1 6344
Black Powerpole® Housing 1327G6
Red Powerpole® Housing 1327
-
-
-
-
-
-
#16 to #12 Contact
1331
1x4 Auxiliary Connector
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps
150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two
each of the gold plated pin & socket contacts. This innovation allows the very durable
and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1
applications where 4 auxiliary contacts are required. Multiple pin lengths allow the
further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip
is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary
Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins
and (1) Retaining Clip.
[ 8.4 ]
0.33
Socket
Locations
[ 10.9 ]
0.43
Description
AWG
mm²
---------- Part Numbers ---------
[ 41.3 ]
1.62
Minimum Quantity ....................................................
1,000
250
25 ...
441G1
441G2
441G3
-
1x4 Auxiliary Kit
1x4 Auxiliary Kit
1x4 Auxiliary Kit
12
4
-
-
-
-
-
-
[ 3.8 ]
0.15
16 to 14
20 to 16
1.5 to 2.5
0.5 to 1.5
1x4 Auxiliary Housing Contacts Sold Separately
3-5956P1 444G1
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Description
Minimum Quantity ....................................................
Standard Length 7.7mm 12 2.5
AWG
mm²
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30-50
PM16P12S30
Retention Clip
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416S30
PM16P1620S30
PM16P2024S30
PM16P12A30
PM16P1416S30-50
PM16P1620S30-50
PM16P2024S30-50
PM16P12A30-50
[ 1.60 ]
Ø 0.06
ID
Pre-Mate 9.3mm
Pre-Mate 8.5mm
Post-Mate 6.4mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416A30
PM16P1620A30
PM16P2024A30
PM16P12B30
PM16P1416A30-50
PM16P1620A30-50
PM16P2024A30-50
PM16P12B30-50
L1
L
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416B30
PM16P1620B30
PM16P2024B30
PM16P12C30
PM16P1416B30-50
PM16P1620B30-50
PM16P2024B30-50
PM16P12C30-50
Auxiliary Pin
- L -
- L1 -
Contact Lengths
in.
mm
in.
mm
12
2.5
Standard Length 7.7mm 0.77 19.6 0.30 7.7
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416C30
PM16P1620C30
PM16P2024C30
PM16P1416C30-50
PM16P1620C30-50
PM16P2024C30-50
Pre-Mate 9.3mm
Pre-mate 8.5mm
Post-Mate 6.6mm
0.83 21.2 0.37 9.3
0.80 20.4 0.33 8.5
0.72 18.3 0.25 6.4
All Data Subject To Change Without Notice
- 85 -
www.andersonpower.com
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
[ 19.6 ]
0.77
Description
Minimum Quantity ..................................
Socket Contact 12 2.5
AWG
mm²
-------------------- Part Numbers -------------------
Auxiliary Socket Contacts
Crimp Barrel ID
500
50
.............
PM16S12S32
PM16S12S32-50
Wire Gauge in.
mm.
0.04 1.1
0.07 1.7
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
ID
#24 / 20
#20 / 16
#16 / 14
#12
[ 2.6 ]
0.10
Retention
Clip
Socket
Insert
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50
0.08 2.1
0.10 2.6
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless
design holds two each gold plated pin & Socket contacts. This innovation allows the very durable
and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8
battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining
clip is required to hold the auxiliary housing in place.
4803G3
Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
4827G6
Description
Minimum Quantity .................................................
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25
AWG
mm²
----------- Part Numbers -------------
1,000
-
100
4850G6
-
25 .....
-
1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK
4827G6
4802G3
Socket Locations
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
Description
AWG
mm²
------ Part Numbers ------
2,000 50 ...
Minimum Quantity ...............................................
Pin Contacts
24 to 20 0.50 to 0.25
24 to 20 0.50 to 0.25
4803G3-BK 4803G3
4802G3-BK 4802G3
Socket Contacts
SBE® Air Tubes
Air tubes fit into SBE® housings to allow electrolyte circulation
while charging the battery. Genderless tube design allows the
same part to be used on both sides. (2) Retaining pins or
(1) Retaining clip is required to hold the air tube in place.
Retaining pins are included in Air Tube Kit.
Description
---- Part Numbers ----
Minimum Quantity ....
Air Tube Kit, Black
Air Tube Only
500
-
25 ...
6396G1
-
3-5798P1
Retaining Clip
Retaining clips can be used in place of two retaining pins to
hold auxiliary connectors or air tubes. Allows easier removal
of auxiliary modules.
Description
- Part Number -
100 .....
Minimum Quantity ...........
For SBE®160 & SBX®175
2-8675P2
All Data Subject To Change Without Notice
www.andersonpower.com
- 86 -
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension
“B” is +/- 0.015 in or 0.38 mm.
Dimensions
- A -
- B -
Description
--- Part Numbers ---
inches
mm
inches mm
Minimum Quantity ................
For SBE®160 & SBX®175
1,000
100 .............................................................................
110G9 0.093 / 0.103 2.36 / 2.62 1.000 38.100
110G9-BK
B
A
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Description
Minimum Quantity ..
White
- Part Number -
1,000 .....
H1835P3
Retaining Pins
Male Dovetail
Manual Release - Battery Side
Works with the Charger / Truck side to ease mating
and unmating connectors.
Powerpole®
Description
---- Part Numbers ----
Housings With
Crimped Contacts.
Minimum Quantity .............
Bracket and Hardware Kit
Battery Bracket Only
Hardware Bag
88
25 ...
993G2
-
-
111961P2
-
105G1
Battery Bracket
Manual Release - Charger / Truck Side
Works with the Battery side to ease mating and unmating connectors.
Description
------ Part Numbers ------
Minimum Quantity .............
Bracket and Hardware Kit
Bracket / Lever Only
Hardware Bag
60
25 ...
994G2
-
-
B00511G2
-
105G1
Charger / Truck
Bracket & Handle
Open Position
Reducing Bushings: for Use with Contact # 6384G1
Use with contact part number 6384G1-BK to allow a smaller wire to be used with the
connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contacts Barrel Size Wire Size
---------------- Part Numbers ----------------
inches mm
Minimum Quantity ..................................................
1,500
1,000
500
5687-BK 5687
100 ........................
1/0 AWG [53.5 mm²]
1/0 AWG [53.5 mm²]
#1 AWG [42.4 mm²]
#2 AWG [33.6 mm²]
-
-
0.39
0.34
0.27
0.22
0.19
9.91
8.64
6.86
5.59
4.83
[ 25.4 ]
1.00
ID
5690-BK
-
-
-
-
-
5690
5693
5663
5648
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]
-
-
5693-BK
5663-BK
-
Wire Entrance
1/0 AWG [53.5 mm²] #10 - 8AWG [5.3 - 8.4 mm²] 5648-BK
Reducing Bushings: for Use with Contact # 6384G2
Use with contact part number 6384G2-BK to allow a smaller wire to be
used with the connector. Electrical capability is derated with smaller wire.
[ 5.8 ]
0.23
[ 21.3 ]
0.84
Contact Barrel Size
Minimum Quantity ........................
35 mm² 16 mm²
Wire Size
------ Part Numbers -------
1,000 100 ...........
5920-BK 5920
Wire Entrance
All Data Subject To Change Without Notice
- 87 -
www.andersonpower.com
SBE®320 / SBX®350 Connectors
- up to 350 Amps
SBX® and SBE® connectors can integrate up to 8 auxiliary
power / signal contacts along with the two primary power
circuits. Sequencing within auxiliary positions is possible
using the 4 pin lengths available in the 1x4 auxiliary
connector. The SBE® touch safety rating is equivalent to
that of the SBS® connector line.
• Silver Plated Wire Contacts up to 300 mcm (152 mm²)
Allows low resistance UL rated currents up to 350 amps per pole
• Up to 8 Last-mate / First-break Auxiliary’s
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
• Durable Housings and Contacts
Like all Multipole connectors, the silver plated power contacts
are rated up to 10,000 mating cycles
| SBE®320 / SBX350 OINFORMATION |
SBE®320 / SBX®350 Housings
The largest size of SBE®, X, O style housing. SBE® housings are molded from a chemical
resistant PBT. SBX® housings are molded from PC. SBE®320 and SBX®350 housings of
the same Voltage Color Code cannot be mated. SBX®350 housings do not meet
EN1175-1 requirements for industrial trucks.
[ 61.9 ]
2.44
[ 28.6 ]
1.13
Ø [ 6.7 ]
0.27
Voltage
Color
Top View
Description
Code
- SBE®320 Part Numbers - - SBX®350 Part Numbers -
Minimum Quantity ..........
100
25
100
25 ...........
[ 83.4 ]
3.28
Yellow
Orange
Red
12V
18V
24V
36V
48V
72V
80V
96V
120V
2-8171G6
2-8171G7
2-8171G3
2-8171G1
2-8171G2
2-8171G4
2-8171G5
2-8171G8
2-8171G9
E6362
E6339
E6352
E6380G1
E6351
E6353
E6361
E6336
E6349
2-7249G6 6362
2-7249G7 6339
2-7249G3 6352
2-7249G1 6350
2-7249G2 6351
2-7249G4 6353
2-7249G5 6361
[ 15.9 ]
0.63
Gray
Blue
[ 125.4 ]
4.94
Green
Black
Brown
Purple
N/A
N/A
N/A
N/A
[ 200.0 ]
7.88
Mated Length
[ 33.3 ]
1.31
SBE®320 / SBX®350 Silver Plated Primary Power Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
Dimensions
- A -
- B -
- C -
- D -
inches mm
AWG
mm²
- Loose Piece Part Numbers -
inches mm
inches mm
inches mm
Minimum Quantity ......
300 mcm 150
200
150
50 ..............................................................................................................
-
6358-BK
6358
6356
6355
6354
6394
3.03 76.96
3.10 78.74
3.10 78.74
3.10 78.74
3.03 76.96
0.88 22.35
0.75 19.05
0.70 17.78
0.64 16.26
0.51 12.95
0.75 19.05
0.64 16.26
0.58 14.73
0.49 12.45
0.38 9.65
0.88
0.81
0.81
0.81
0.81
22.35
20.57
20.57
20.57
20.57
4/0
3/0
2/0
2
120
95
6356-BK
6355-BK
6354-BK
6394-BK
-
-
-
-
70
35
A
D
C
[ 20.6 ]
0.81
B
All Data Subject To Change Without Notice
www.andersonpower.com
- 88 -
SBE®320 DIN Standard Silver Plated Primary Power Wire Contacts
Crimp barrel O.D. are compliant with DIN standard tooling. Will also fit into SBX®350 housings. Not recommended
for cross mating with above typical contacts for SBE® & SBX®.
Dimensions
A
Loose Piece
- A -
- B -
- C -
- D -
D
AWG mm²
----- Part Numbers -----
inches mm
inches mm
inches mm
inches mm
C
Minimum Quantity ...
200
50
...............................................................................................................
3/0
2/0
1/0
95
70
50
1341G3-BK 1341G3
1341G2-BK 1341G2
1341G1-BK 1341G1
2.89
2.74
2.65
73.41
69.60
67.31
0.78
0.68
0.57
19.81
17.27
14.48
0.59
0.51
0.43
14.99
12.95
10.92
0.94
0.79
0.79
23.88
20.07
20.07
B
[ 20.6 ]
0.81
| SBE®320 / SBX®350 CONNECTOR SPECIFICATIONS |
Electrical
Mechanical
Wire Size Range
Power Contacts
Auxiliary Contacts
Current Rating Amperes¹
Primary Power (300 mcm)
Powerpole® Auxiliary (12 AWG)
1x4 Auxiliary (12 AWG)
PPMX Auxiliary (20 AWG)
SBX350
350
SBE320
320
AWG
mm²
1/0 to 300 mcm 53.5 to 152
20
20
24 to 10
0.25 to 5.3
20
20
7 UL
5 CSA
Max. Wire Insulation Diameter
Power Contacts
in.
mm
0.440
0.175
0.140
11.200
4.450
3.600
Powerpole® Auxiliary
Voltage Rating AC/DC
Primary Power
Powerpole® Auxiliary
UL 1977 EN1175-1
4
600
600
200
300
150
150
1x4 Auxiliary
4
1x4 Auxiliary
Operating Temperature²
°F
°C
PPMX Auxiliary
SBX and SBE Housings
-4° to 221°
-20° to 105°
Dielectric Withstanding Voltage Primary Power
Mating Cycles No Load by Plating
Power Contacts
Silver (Ag)
10,000
Gold (Au)
Volts AC
2,200
Powerpole® Auxiliary
10,000
Avg. Mated Contact Resistance Milliohms¹
1x4 Auxiliary
10,000
5,000
2 1/2” of 300mcm wire
0.050
PPMX Auxiliary
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Avg. Mating / Unmating Force
Main Connnector Housing
Per Powerpole®
Lbf.
55
N
Power
100A
30A
5A
245
Powerpole® Auxiliary
5.00
0.70
4.50
22.00
3.00
20.00
1x4 Auxiliary
Per Contact in 1x4 Auxiliary
Per PPMX Housing
Materials
Housing
Min. Contact / Spring Retention Force Lbf.
N
SBX® and Powerpole® Plastic Resin Polycarbonate
SBE® and 1x4 Auxiliary Housing
Power Standard Housing
Powerpole® Housing
1x4 Auxiliary Housing
PPMX Housing
150
25
667.2
111
44.5
53
Polycarbonate / PBT blend
Contact Retention Spring
Stainless Steel
10
12
Housing Flammability Rating
Protection
UL94
V-0
Touch Safety Main Connector Housing
IEC 60950 SBE®320 Only
IEC 60529 SBE®320 & SBX®350
Pass
IP20
Power & Powerpole® Contact
Silver Plated Copper Alloy
1x4 Auxiliary Contacts
Pin
¹ Based on: 105°C rated or better cable of the largest size, Properly
calibrated APP® recommended tooling, and a 25°C ambient temperature. UL
rating not to exceed the maximum operating temperature. CSA rating below
a 30°C temperature rise.
Copper alloy, Au over Ni
BeCu, Au over Ni
Socket
Socket Body
Retention Clip
Copper alloy, Sn bright over Ni
Stainless Steel
² Limited by the thermal properties of the connector plastic housing.
³ Use APP® recommended tooling only. Alternate tools may adversely affect
the performance of our connectors along with UL and CSA recognition.
4 Voltage capability of SBE® housings is identical to SBX®, but derated to
meet EN1175-1 requirements.
PPMX Contacts
Gold Plated Copper Alloy
Contact Termination Methods
Crimp³
Hand Solder
All Data Subject To Change Without Notice
- 89 -
www.andersonpower.com
| SBE®320 / SBX®350 CONNECTOR TEMPERATURE CHARTS|
SBE®320 / SBX®350
SBE®320 / SBX®350
Temperature Rise at Constant Current
Derating vs. Ambient Temperature
125
100
75
60
50
40
30
20
10
0
50
25
0
100
200 300 400 500
Amperes Applied
0
50 100 150 200 250 300 350 400 450
Amperes Applied
300 MCM
2/0 AWG
4/0 AWG
1/0 AWG
3/0 AWG
300 MCM
2/0 AWG
4/0 AWG
1/0 AWG
3/0 AWG
| SBE®320 / SBX®350 Accessories |
Cable Clamps
Durable metal clamps adapt to a wide range of cable sizes. Cable
clamp kit includes Clamp Top and Bottom as well as the Hardware Bag.
Cable Size
Min / Max
Min / Max
mm O.D.
Description
Inches O.D.
- Part Number -
25 .........
Minimum Quantity .....................................................
Cable Clamp Kit 0.85 to 0.67 21.6 to 17.1
911G2
The given wire O.D. information is an estimate. Cable clamps should be
evaluated for performance with the actual wire to be used.
Handles
Handles are made out of durable PC plastic. Hardware
to attach to connector body included in kits.
Description
----- Part Numbers ------
Minimum Quantity ....
Gray Handle Kit
Red Handle Kit
Handle Only, Gray
Handle Only, Red
Handle Only, Black
Hardware Bag
100
25 ...
995G2-APP
995G4-APP
3-5074P1
3-5074P3
3-5074P5
-
995G2
995G4
-
-
-
106G7
All Data Subject To Change Without Notice
www.andersonpower.com
- 90 -
Powerpole® Auxiliary
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary
power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole®
housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be
substituted for (2) retaining pins.
Description
----------- Part Numbers ----------
Minimum Quantity .........................................
Powerpole® Auxiliary Kit #16 to #12 Contact
Powerpole® Auxiliary Kit #20 to #16 Contact
Black Powerpole® Housing
Red Powerpole® Housing
200
-
100
25 ...
114360G1 6305G1
-
-
-
-
-
-
6310G1
1327G6
1327
1331
1332
-
-
-
-
#16 to #12 Contact
#20 to #16 Contact
1x4 Auxiliary Connector
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold
plated pin & socket contacts. This innovation allows the very durable and cost effective design
of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts
are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2)
Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary
Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2)
Retaining Pins and (1) Retaining Clip.
[ 8.4 ]
0.33
Socket
Locations
[ 10.9 ]
0.43
[ 41.3 ]
1.62
[ 3.8 ]
0.15
Description
AWG
mm²
----------- Part Numbers -----------
Minimum Quantity ..................................................
1,000
250
25 ....
440G1
1x4 Auxiliary Kit
1x4 Auxiliary Kit
1x4 Auxiliary Kit
12
4
-
-
-
-
16 to 14 1.5 to 2.5
20 to 16 0.5 to 1.5
-
-
440G2
440G3
-
1x4 Auxiliary Housing Contacts Sold Seperately 3-5956P1
444G1
Pin Contacts for 1x4 Auxiliary Connector
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
Retention Clip
Description
Minimum Quantity ....................................................
Standard Length 7.7mm 12 2.5
AWG
mm²
----------------- Part Numbers ----------------
[ 1.60 ]
Ø 0.06
500
50 ...........
PM16P12S30-50
PM16P12S30
ID
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416S30
PM16P1620S30
PM16P2024S30
PM16P12A30
PM16P1416S30-50
PM16P1620S30-50
PM16P2024S30-50
PM16P12A30-50
L1
Pre-Mate 9.3mm
Pre-Mate 8.5mm
Post-Mate 6.4mm
12
2.5
L
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416A30
PM16P1620A30
PM16P2024A30
PM16P12B30
PM16P1416A30-50
PM16P1620A30-50
PM16P2024A30-50
PM16P12B30-50
Auxiliary Pin
Contact Lengths
- L -
mm
- L1 -
mm
12
2.5
in.
in.
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416B30
PM16P1620B30
PM16P2024B30
PM16P12C30
PM16P1416B30-50
PM16P1620B30-50
PM16P2024B30-50
PM16P12C30-50
Standard Length 7.7mm 0.77 19.6 0.30 7.7
Pre-Mate 9.3mm
Pre-mate 8.5mm
Post-Mate 6.6mm
0.83 21.2 0.37 9.3
0.80 20.4 0.33 8.5
0.72 18.3 0.25 6.4
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
PM16P1416C30
PM16P1620C30
PM16P2024C30
PM16P1416C30-50
PM16P1620C30-50
PM16P2024C30-50
Socket Contacts for 1x4 Auxiliary Connector
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
Description
Minimum Quantity ..................................
Socket Contact 12 2.5
AWG
mm²
-------------------- Part Numbers -------------------
[ 19.6 ]
0.77
Auxiliary Socket Contacts
500
50
.............
Crimp Barrel ID
PM16S12S32
PM16S12S32-50
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
Wire Gauge in.
mm.
ID
#24 / 20
#20 / 16
#16 / 14
#12
0.04 1.1
0.07 1.7
[ 2.6 ]
0.10
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50
Retention
Clip
Socket
Insert
0.08 2.1
0.10 2.6
All Data Subject To Change Without Notice
- 91 -
www.andersonpower.com
SBE® Air Tubes
Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless
tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining
clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit.
Description
---- Part Numbers ----
Minimum Quantity ....
Air Tube Kit, Black
Air Tube Only
500
-
25 ...
6396G1
-
3-5798P1
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, &
SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit
into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very
durable and cost effective design of SBE®, O, X connectors to be used for applications requiring
up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1)
Retaining clip is required to hold the auxiliary housing in place.
Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
4803G3
Description
Minimum Quantity .................................................
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25
AWG
mm²
----------- Part Numbers -------------
1,000
-
100
4850G6
-
25 .....
-
4827G6
1x4 Auxiliary Housing Contacts Sold Seperately 4827G6-BK
4827G6
Pin & Socket Contacts for PPMX Auxiliary Connector
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
4802G3
Description
AWG
mm²
------ Part Numbers ------
2,000 50 ...
Minimum Quantity ...............................................
Pin Contacts
24 to 20 0.50 to 0.25
24 to 20 0.50 to 0.25
4803G3-BK 4803G3
4802G3-BK 4802G3
Socket Locations
Socket Contacts
Retaining Clip
Retaining clips can be used in place of two retaining pins to
hold auxiliary connectors or air tubes. Allows easier removal
of auxiliary modules.
Description
-- Part Number --
100 .......
Minimum Quantity .............
For SBE®320 & SBX®350
2-8675P1
Retaining Pins
Retaining pins are used to hold acessories in the auxiliary port in SBE®, SBO®, & SBX®
housings. Dimension “B” is +/- 0.015 in or 0.38 mm.
Dimensions
- A -
- B -
inches mm
Description
- Part Number -
1,000
inches
mm
Minimum Quantity ...............
For SBE®320 & SBX®350
...............................................................................
0.093 / 0.103 2.36 / 2.62 1.000 38.100
110G59-BK
B
A
All Data Subject To Change Without Notice
www.andersonpower.com
- 92 -
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires
Use cable ties to secure auxiliary
contact leads to one of the main cables.
to the side of the main power cables.
Retaining Pins
Description
--- Part Number ---
1,000 .......
H1835P3
Minimum Quantity ....
White
Male Dovetail
Powerpole®
Housings With
Crimped Contacts.
Manual Release - Battery Side
Works with the Charger / Truck side to ease mating and unmating connectors.
Description
---- Part Numbers ---
Battery Bracket
Minimum Quantity ...........
Bracket and Hardware Kit
Battery Bracket Only
Hardware Bag
72
25 ....
993G1
-
Charger / Truck
& Handle Bracket
Assembly
-
111961P1
-
106G6
Manual Release - Charger/ Truck Side
Works with the Battery side to ease mating and unmating connectors.
Description
- Part Numbers -
25 ..........
Minimum Quantity .............
Bracket and Hardware Kit 994G1
Bracket / Lever Only
Hardware Bag
B00511G4
106G6
Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918
Use with contact part number 6354-BK and bushing part number 5918-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Bushing # 5918 Barrel Size Wire Size
---------------- Part Numbers --------------- inches mm
Minimum Quantity ................................................ 1,500
1,000
500
100 ......................
[ 25.4 ]
1.00
ID
1/0 AWG [53.5 mm²]#1 AWG [42.4 mm²]
1/0 AWG [53.5 mm²]#2 AWG [33.6 mm²]
1/0 AWG [53.5 mm²]#4 AWG [21.2 mm²]
1/0 AWG [53.5 mm²]#6 AWG [13.3 mm²]
-
-
-
5687-BK 5687 0.39
9.91
8.64
6.86
5.59
4.83
5690-BK
-
-
-
-
5690 0.34
5693 0.27
5663 0.22
5648 0.19
-
-
5693-BK
5663-BK
-
Wire Entrance
1/0 AWG [53.5 mm²]#10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK
Reducing Bushings: for Use with Contact # 6354
Use with contact part number 6354-BK to allow a smaller wire to
be used with the connector. Electrical capability is derated with
smaller wire.
[ 21.4 ]
0.84
ID
Contact Barrel Size Wire Size
--- Part Number ---
500 100 ...
Minimum Quantity ...................................
Wire Entrance
2/0 AWG [67.4 mm²]1/0 AWG [53.5 mm²] 5918-BK 5918
Reducing Bushings: for Use with Contact # 6394
Use with contact part number 6394-BK to allow a smaller wire to
be used with the connector. Electrical capability is derated with
smaller wire.
Dimensions
[ 21.4 ]
0.84
- ID -
Contact Barrel Size Wire Size -- Part Numbers --
Minimum Quantity ...................... 1,000
35 mm² 16 mm² 5920-BK
inches mm
100 .............................
5920 0.23 5.8
[ 8.4 ]
0.33
ID
All Data Subject To Change Without Notice
- 93 -
www.andersonpower.com
SBO® / SBE® / SBX®
- Tooling Information
Loose Piece
Wire Size
Part Numbers
Loose Piece Contact Crimp Tool
Number
Pneumatic
of
AWG
mm²
Contacts
Bench Tool + Die
+ Locator Crimps or Hand Tool
SBE 320 / SBX 350
N/A
N/A
N/A
N/A
300 MCM
4/0 AWG
3/0 AWG
2/0 AWG
152
107.2
85
6358
6356
6355
6354
1387G2 1303G12 1304G28 Double
1368
67.4
1304G35
1387G2 1303G12 1304G34
1303G17
N/A
N/A
N/A
95 mm²
70 mm²
50 mm²
1341G3
1341G2
1341G1
Double
Single
1303G8
SBE 160 / SBX 175
1387G2 1303G2
1304G36
1304G2
1/0 AWG
#2
53.5
6384G1
6384G2
1387G1 1388G3 1389G3
1368
35 mm²
1387G2 1303G2
SBO 60 / SBE 80
1304G2
1388G7
#4
#6
25
16
1339G4
1339G1
N/A
1387G1
1389G9
Single
Single
1309G4
1388G6
Powerpole 15/45 Auxiliary Contacts **
#16 / 20
#12 / 16
1.3 / .52
3.3 / 1.3
1332
1331
1309G2 or
1309G8
1367G1
N/A
N/A
PowerMod 1x4 Auxiliary Contacts
TM0001*
TL0001
TL0002
All Crimp Pins
#12 / 24
2.5 / .25
TP0001*
N/A
Single
Single
PM1000G1
All Crimp Sockets
PPMX Auxiliary Contacts
TM0001* or
PM1000G1
4803G3
4802G3
#20 / 24 0.50 / 0.25
TP0001* N/A
TL0005
* TP0001 and TM0001 tools require locators to properly position contacts.
®
®
** See Powerpole family tooling chart for other Powerpole contacts
NOTE: See website for the most current information.
All Data Subject To Change Without Notice
www.andersonpower.com
- 94 -
Why Use of APP® Recommended Crimp Tooling is so Important
APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the
connector data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and
the realization of that performance by our customers.
As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have
proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by
APP® are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV.
Use of tooling solutions not tested by APP® can affect not only performance but safety agency approvals. Problems
attributable to use of tools not recommended by APP® include:
Mechanical
• Contacts not able to fit inside connector housings.
Electrical and Thermal
• High electrical resistance
• Failure to realize designed current and
voltage carrying capability
• Overheating
• Contacts not seated properly in connector housings
causing: shorts, intermittent circuits, abnormally high
or low mating and unmating force, & low retention
force of the contact in the housing.
• Melting of connector housings
PP120, PP180, SB®,
SBE®, SBX® & SBO®
PP15-45
SB®50 & PP75
SBS®
Detail tooling charts are
available at the end of
each connector family
®
®
(Powerpole , SB , etc.).
ATS
Applicators
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
1309
Series
SBE®, SBX® &
SBO® Auxiliary
PM1000G1
TM0001
SBS®75 Auxiliary
SBS®75 Auxiliary
SBE®, SBX® &
SBO® Auxiliary
SBE®, SBX® &
SBO® Auxiliary
TP0001
SBS®75 Auxiliary
1387G1
& 1387G2
1368
All Data Subject To Change Without Notice
- 95 -
www.andersonpower.com
| 1387G1 & G2 Pneumatic Bench Tools |
Versatile & heavy duty tools manufactured by Pico Tools, use fixed depth dies and spring bottom locators designed specifically to
crimp APP® contacts. Dies and locators are not interchangeable between the 1387G1 and the 1387G2. These pneumatic full cycle
tools operate on clean and dry shop air pressures of 80 – 125 psi (5 – 8.6 BAR). See connector family tooling charts at the end
of each section for the specific dies and locators recommended for crimping each contact. Dies and locators are available from
Pico Tools for a variety of other terminal types including lugs, insulated terminals, and a variety of turned pin and socket contacts.
1387G1: #12 – 2/0 (4 – 70 mm²)
Pico Tools Model 400-BHD
Compatible with M22520/23
dies and locators
1387G2: #12 – 250 mcm (4 – 120 mm²)
Pico Tools Model: 500-D
Die
Die
Locator
Locator
1387G1
1387G2
1391G1: Foot Pedal Control
TA0002: Air regulator / filter for pneumatic tools.
Keeps air clean and dry for long lasting tool
performance. Dial knob adjusts air pressure
going to the tool.
1391G1
TA0002
| 1368 Series Hydraulic Tools|
The dieless 4 indent head crimps full cycle until a minimum hydraulic pressure is reaced. Good for crimping nearly all APP®
contacts for wire sizes #4 – 4/0, 300mcm. The dieless system offers a highly flexible g system that does not require the
purchase of separate dies and locators. Pressure based crimp depth allows these toapted to a broad range of large
wire crimping needs including lugs, ring terminals, and splices.
1368: Hubbell VC7 dieless 4 indent tool with attached manual
hydraulic pump. Tool includes a custom turret locator for positioning
of PP120, PP180, SB®120, SB®175, SB®350 contacts. The
innovative design provides two separate crimp positions for the
PP180, SB®175 and SB®350 contacts. Both the tool and locator
ship in black plastic carrying cases.
1368-NL: Manufactured by DMC to APP® specifications, this 4 indent
head with attached manual hydraulic pump offers the same crimping
performance as the 1368, but with the cost savings of not having a
custom turret locator. Includes black plastic carrying case.
1368-B: The same 4 indent head as the 1368-NL is mounted to a
battery powered tool for effortless crimping. Includes 2 lithium-ion
batteries and charger as well as a black plastic carrying case.
All Data Subject To Change Without Notice
www.andersonpower.com
- 96 -
| 1309 Series Hand Tools|
High quality hand tools are designed for crimping #6 – 20 AWG (13.3 – 0.52 mm²) wires for Powerpole®, SB®, SBS®, and SBE®
/ SBO® connectors. The extra long bright yellow handles provide significant crimping force while minimizing operator fatigue.
Full cycle ratchet mechanism makes sure every crimp is fully completed. All tools except 1309G4 include a plastic locator piece
that ensures proper positioning of the contacts for crimping.
1309G2: For crimping PP15/45 loose piece
strip contacts and individual contacts.
Upper Die
#16 – 20 AWG (1.3 – 0.5 mm²)
#12 – 20 AWG (3.3 – 1.3 mm²)
Locator
Lower Die
1309G3: For crimping PP15/45 loose piece strip
contacts from #10 – 16 AWG (5.3 – 1.3 mm²)
1309G6: For crimping PP15/45 loose piece strip
contacts from #10 – 14 AWG (6.0 – 2.1 mm²)
including high strand count superflex wires.
Open Barrel Contact
Closed Barrel Contact
1309G8: Includes 1 tool frame with the appropriate
dies and locators to make the 1309G2, 1309G3, and
1309G6 tools. Dies and locators are color coded for
easy identification and pairing. This combination
allows the entire PP15/45 contact range to be
crimped with one tool kit.
To far out
End of locator.
To far out
End of locator.
from locator.
from locator.
1309G4: For crimping PP75, SB®50, SBE®80, SBO®60,
and SBS®50-75 power contacts. No locator included,
follow crimp positioning specifications in assembly
instructions. Tool is also used for crimping EBC
auxiliary contacts.
Correct
Not Correct
Correct
Not Correct
| PM1000G1 Hand Tool |
Versatile 4 indent hand tool with built in multi-position turret locator. Adjustable indenter
depth features 0.01 mm adjustment increments to define the perfect crimp depth for wire
sizes 10 – 26 AWG (6 – 0.14 mm²). Full cycle ratchet mechanism makes sure every crimp
is fully completed. Use to crimp PowerMod® contacts used as auxiliaries in SBS®75X and
the 1x4 Auxiliary Connector as well as a wide range of other turned contacts including
those for Power Drawer® and PPMX.
| Mil-Spec Hand & Bench Tools |
Manual hand tools and pneumatic bench tools are available in this tool series. The hand and pneumatic tools both use
the same turret locators designed specifically for APP® contacts. The interchangeable nature of the turret locators allow
easy upgrades from prototyping to production volumes. All tools feature adjustable indenter depths to cover #12 through
26 AWG (3.3 – 0.25 mm²) capability. Full cycle mechanism makes sure every crimp is fully completed. See tooling charts
at the end of each connector section for the appropriate turret locator part numbers.
TM0001: Rugged hand tool is qualified to MIL-DTL-22520/1.
DMC Model AF8. Accessories shown are purchased separately.
TP0001: Pneumatic full cycle bench tool operates on clean and
dry shop air pressures of 80 – 120 psi (5 – 8.3 BAR). This DMC
model WA27F is compatible with optional bench mount and foot
TA0001
pedal control to increase operator speed and efficiency.
TA0002
TP0001
TA0001: Foot pedal control for TP0001
TA0002: Air regulator / filter for pneumatic tools. Keeps air clean
and dry for long lasting tool performance. Dial knob adjusts air
pressure going to the tool.
TA0003
TM0001
TA0003: Adjustable bench mount for TP0001
All Data Subject To Change Without Notice
- 97 -
www.andersonpower.com
| Press and Applicator Tools |
Anderson Power Products®, in partnership with Application Tooling Solutions, has engineered a line of application tooling for
APP®’s reeled contacts. All applicators have been designed to meet or exceed UL requirements. See connector family tooling
charts at the end of each section for the specific press, air feed kit, and applicator recommended for crimping each contact.
• Designed Specifically For APP® Contacts
Provides crimps that meet or exceed UL requirements
• World-Wide On-Site Service
Provided through ATS’s extensive field service network
• Mini-Style Applicators Can Be Adapted To Most Existing Presses
AMP, K & T presses, Kenco presses, and most other manufacturers
• Contact ATS Directly to Purchase or Lease Tooling
P.O. Box 6780, Harrisburg, PA 17112 USA
T:877-671-2955 F:717-810-2862
www.applicationtooling.com
| Crimping Technical Reference |
Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector
and should be followed. These best practices are for reference only.
Stripping Wire Insulation
Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping
wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots
during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure
cutting only the cable insulation and not the copper wire strands. Wires should be stripped to the lengths specified in the specific
connector assembly instruction.
Cleaning Copper Wire
Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly
tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy
oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light
surface oxidation a 3M Scotch Bright™ pad is recommended. The wires are ready for insertion into the contact barrel
when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure
consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire.
Crimping
APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector
data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and the realization of that
performance by our customers.
As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have proven to
deliver the intended connector performance in a process that is repeatable. Only these solutions tested by APP® are listed in the
conditions of acceptability from safety agencies such as UL, CSA, and TUV.
Use of tooling solutions not tested by APP® can affect not only performance but also safety agency approvals. Problems attributable
to use of tools not recommended by APP® include:
Electrical and Thermal
• High electrical resistance
• Failure to realize designed current and voltage carrying capability
• Overheating
• Melting of connector housings
Mechanical
• Contacts not able to fit inside connector housings.
• Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and
unmating force, & low retention force of the contact in the housing
All Data Subject To Change Without Notice
www.andersonpower.com
- 98 -
Soldering
The alternative to crimping is to solder all cable strands within the contact barrel. When using an open flame, make sure that you
are not in an area where explosive gasses are present. The right proportion of solder is essential if this procedure is employed.
Use a quality 60/40 solder (60 percent tin, 40 percent lead) in wire form with a rosin flux core. Cable strands should be separately
fluxed with rosin paste, and the contact should be held in a vise with the barrel end facing up. Apply heat to the outside of the
barrel while the solder flows in beside the wire strands.
Here are some things to avoid when soldering:
A. Don’t use too much solder, to the point that it flows out of the contact barrel.
B. Don’t allow flux or solder on the outside of the contact. This will interfere with contact mounting within the installation or
with the contact connection to a mating connector.
C. Don’t overheat and cause excessive solder to “wick” up into the cable and stiffen it. This could interfere with contact
flexibility when connectors are mated.
D. Don’t solder when contact is in the connector housing. Solder away from the housing and then insert the contact into the
housing after it has cooled.
NOTE: Underwriters Laboratories (UL) requires the use of a cable clamp for soldered connections to unsupported wires.
| Determining If A Good Crimp Has Been Made |
1. Assure the correct wire size and type is used for the specific contact being crimped.
2. Follow the assembly instructions for the connector. Special attention should be paid to wire preparation and stripping.
3. Use the correct application tooling as recommended by Anderson Power Products® (tool, die, & locator).
4. Make several crimps for testing, and record crimp
dimensions in both “x” and “y” planes.
kgf
Lbf
5. Test the electrical resistance across a mated pair
of connectors to the standard of the information
provided on the data sheet.
Wire Size
Contact Retention
Contact Retention
Force Range
AWG or MCM
Force Range
a. The electrical resistance values should be
similar to (or less than) what we publish for
that connector in our catalogs. Please
see the “Avg. Mated Contact Resistance”
on the data sheet for the specific
connector.
22
8 - 12
3.6 - 5.4
20
18
16
14
12
10
8
13 - 16
20 - 30
5.9 - 7.3
9.1 - 13.6
30 - 40
13.6 - 18.1
22.7 - 27.2
31.8 - 38.6
36.3 - 56.7
40.8 - 81.6
45.4 - 90.7
50 - 60
6. Test the pull out strength per the table to the right.
a. To achieve the electrical performance
published in our literature the pull out
values at minimum should meet the UL
486A values for the wire size being used.
The first column (lower value) pull out is the
minimum per UL486A. The second column
is what APP tries to achieve when designing
our crimp solutions. Any force within this
range is acceptable.
70 - 85
80 - 125
90 - 180
100 - 200
6
4
3
2
1
140 - 280
160 - 320
180 - 360
200 - 400
63.5 - 127
72.3 - 145.1
81.6 - 163.3
90.7 - 181.4
7. If crimps are within electrical and mechanical
specifications then the crimp dimensions are suitable
to be used as a secondary inspection criteria.
1/0
2/0
3/0
250 - 500
300 - 600
350 - 700
113.4 - 226.8
136.1 - 272.2
158.8 - 317.5
4/0
450 - 775
500 - 800
204.1 - 351.5
226.8 - 362.9
250
300
550 - 800
249.5 - 362.9
All Data Subject To Change Without Notice
- 99 -
www.andersonpower.com
| Why Crimp Dimensions Are Not Suitable as Primary Inspection Criteria |
Crimp dimensions are not an adequate or reliable means to evaluate if a good crimp has been made. For this reason they should
not be relied upon as a primary inspection method.
When you crimp a contact, the material is forced down to the size of the fully closed die. This die closure on most tools is a fixed
dimension. When the die is released, the material (contact and wire) will expand back out when they are no longer restrained by
the die. The amount that it expands outwards or “bounces back” is dependant on the resistance or force that the material in the
contact and wire places against the crimp die. The resistance of the material to being formed by the crimp will vary with wire type
and stranding, hardness of the metal (both contact and wire), as well as the temperature. It is for this reason that the crimp height
is a variable and cannot be relied upon solely to determine if a crimp is good or not.
| Crimp Dimensions as Secondary Inspection Criteria |
Crimp dimensions should only be used as secondary inspection criteria due to the above variables. These variables make it
is impossible for Anderson Power Products to determine what the correct crimp dimension should be without evaluation of the
specific instance. Accordingly harness manufacturers are responsible for determining the appropriate crimp dimensions to be
used and only as a secondary inspection method. Crimp dimensions are an acceptable means of short interval inspection for
determining homogeneity within a batch provided:
1. Electrical resistance and pull out strength are tested on samples from the batch to ensure the crimp dimensions are
indicative of a good crimp.
2. The same tooling is used throughout the batch and operated in the same manner, at the same calibration level.
3. The same wire is used throughout the batch. (Wire can vary significantly by factors ranging from class to manufacturer).
4. Assembly instructions are closely followed, especially wire stripping and preparation.
| Other Critical Crimp Dimensions |
There are other critical crimp dimensions that impact if a crimp is good or not. All APP® contacts are designed to work with a specific
crimping solution to minimize the distortion of crimping force on the critical geometries of the contact. If the incorrect crimp solution
is used or the correct crimp solution is improperly used, then this will distort the intended geometries of the contact.
The geometry of the contact blade and its relative angle to the crimp barrel must be maintained after the contact is crimped. If these
dimensions are not maintained the contact will not latch properly in the housing. This can impact how well the contact is secured
in the housing as well as the normal force (measurement of the opposing force that pushes the contacts together) between the
mating blades of two mating contacts. The normal force is directly related to the electrical properties of the connector and poor
normal force can lead to higher electrical resistance, overheating, and reduced current capability. These geometries can only be
assured by using the correct crimp tool, with proper die and locator.
Nose Up
OK
Nose Down
All Data Subject To Change Without Notice
www.andersonpower.com
- 100 -
P/N
Page #
P/N
Page #
P/N
Page #
P/N
Page #
902
67
6355
88, 94
88, 94
88, 94
88
114555P8
114555P9
11536G2
115G1
29
1321G8
36
906
71
6356
29
1321G8-BK
1323G1
36
907
72, 75
6358
74
36, 43, 63, 75
908
72, 75
6361
24
1323G1-BK
1323G2
36, 63
36, 43
36
910
72, 75
6362
88
115G1-BK
115G2
24
911
73
6394
88
24
1323G2-BK
1327-BK
912
71
104G17
105G1
54, 60
70, 87
79
115G2-BK
115G3
24
20
913
71
24
1327FP
20
914
71
105G13
105G3
115G3-BK
115G4
24
1327FP-BK
1327G16
1327G16-BK
1327G16FP
20
916
72, 75
69
24
20
917
72, 75
105G8
69, 84
74, 93
73, 90
74
115G4-BK
115G7
24
20
919
74
106G6
24
20
923
70
106G7
115G7-BK
115G8
24
1327G16FP-BK 20
924
70
106G8
24
1327G17
20
20
20
20
20
20
20
20
20
20
20
20
20
931
71
110G10
24
115G8-BK
120BBS
1303G12
1303G13
1303G17
1303G2
1303G3
1303G8
1304G2
1304G28
1304G31
1304G32
1304G34
1304G35
1304G36
1307-BK
1309G2
1309G3
1309G4
1309G6
1309G8
1317G1
1317G11
24
1327G17-BK
1327G18
932
71
110G12
29
63
940
66
110G16
28
43, 75, 94
1327G18-BK
1327G21
941
66
110G17
28
43, 75
942
66
110G18
35, 42
35, 38
38, 42
29
94
1327G21-BK
1327G22
943
66
110G19
94
945
69
110G20
75
1327G22-BK
1327G23
949
66
110G21
94
990
55, 61
110G34
67
94
1327G23-BK
1327G5
992
57
110G50
25
94
1307
1309
1319
1321
1327
1331
1332
1347
1348
1368
1381
1382
1383
1384
5648
5663
5687
5690
5693
5900
5905
5910
5912
5913
5915
5916
5918
5919
5920
5921
5952
5953
6339
6344
6350
6351
6352
6353
6354
31, 43, 58, 75
95
110G51
25
75
1327G5-BK
1327G5FP
110G54
31, 58, 63
40, 67
40, 67
92
43, 75
36, 43, 63, 75
36
110G55
94
1327G5FP-BK 20
110G56
94
1327G6
20, 79, 85, 91
20, 79, 85, 91
21, 43, 79, 85, 91, 94
21, 43, 91, 94
39, 43, 67, 75
39, 43, 67, 75
43, 75, 94, 95
39
110G59-BK
110G68
94
1327G6-BK
1327G6FP
20
20
29
31, 58
110G73
72
43, 94
1327G6FP-BK 20
110G9
24, 79, 81
24, 81, 87
28
43
1327G7
20
20
20
110G9-BK
111812P5
111812P6
111812P7
111812P8
111822G1
111961P1
111961P2
113715P4
113716P3
113890P1
113890P2
113890P3
113899P1
113952P1
113953P1
114360G1
114411P1
114411P2
114411P3
114555P1
114555P10
114555P11
114555P12
114555P13
114555P14
114555P2
114555P3
114555P4
114555P6
114555P7
43, 56, 75, 94
1327G7-BK
1327G7FP
43
35, 42
35, 38
38, 42
79, 85
93
43, 94
21
1327G7FP-BK 20
39, 43, 67, 75
39, 43, 67, 75
39, 43, 67, 75
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
31, 43, 58, 75
55, 61
1327G8
20
20
20
21
1327G8-BK
1327G8FP
1317G11-BK 21
1317G12 21
1317G12-BK 21
1317G13 21
1317G13-BK 21
1327G8FP-BK 20
87
1328G1
39, 43
79
1328G1-BK
1328G2
39
79
39, 43
39
55, 60
69
1317G1-BK
1317G2
21
1328G2-BK
1331-BK
1332-BK
1335G1
21
21
73
1317G2-BK
1317G3
21
21
35, 56, 61, 81
35, 56, 61, 81
35, 56, 61, 81
31, 43, 58, 75
30
54, 60, 65
79
21
21
1317G3-BK
1317G4
21
1336G1
21
79
21
1337G1
21
91
1317G4-BK
1319-BK
21
1339G1
77, 94
77
34
36, 63
1339G1-BK
1339G2
74, 93
34
1319G4
36, 43, 63, 75
51, 56
51
38, 65
34
1319G4-BK
1319G6
36, 63
1339G2-BK
1339G3
38, 65, 87, 93
38, 65
29
36, 43, 63, 75
51, 56
51
29
1319G6-BK
1321-BK
36, 63
36
1339G3-BK
1339G4
31, 43, 58, 75
31, 43, 58, 75
88
29
77, 94
77
29
1321G1
36
1339G4-BK
1339G5
29
1321G1-BK
1321G2
36
51, 56
51
79, 85
29
36
1339G5-BK
1340G1
88
29
1321G2-BK
1321G3
36
51, 56
51
88
29
36
1340G1-BK
1340G2
88
29
1321G3-BK
1321G4
36
51, 56
51
88
29
36
1340G2-BK
1340G3
88, 94
29
1321G4-BK
36
51, 56
All Data Subject To Change Without Notice
- 101 -
www.andersonpower.com
P/N
Page #
P/N
Page #
P/N
Page #
P/N
Page #
1340G3-BK
1341G1
1341G1-BK
1341G2
1341G2-BK
1341G3
1341G3-BK
1347-BK
1348-BK
134G1
51
1399G14-BK
1399G17
1399G17-BK
1399G1-BK
1399G2
28
200G1L
20, 43
2-8171G5
2-8171G6
2-8171G7
2-8171G8
2-8171G9
2-8675P1
2-8675P2
3-5074P1
3-5074P3
3-5074P5
350BBS
3-54500-1
354578-1
3-5798P1
3-5911P1
3-5912P1
3-5913P1
3-5952P1
3-5956P1
440G1
88
89, 94
89
28
200G1L-LPBK 20, 43
200G2L 20, 43
200G2L-LPBK 20, 43
200G3L 21, 43
200G3L-LPBK 21, 43
200G4L 21, 43
200G4L-LPBK 43
88
28
88
89, 94
89
28
88
28
88
89, 94
89
1399G20
1399G20-BK
1399G2-BK
1399G6
34
92
34
86
39, 67
39, 67
55, 60
69
28
69, 73, 84, 90
69, 73, 84, 90
69, 73, 84, 90
72
28
201G1H
21, 43
1399G6-BK
1399G7
28
201G1H-LPBK 21, 43
134G2
34
201G3H
21, 43
134G3
73
1399G7-BK
1399G8
34
201G3H-LPBK 43
43, 75
134G4
65
28
2-5048
67
43, 75
1367G1
1377G1
1377G11
43, 94
21
1399G8-BK
1399G9
28
2-5049
67
81, 86, 92
21
28
2-565435-2
26-01
43, 75
25
21
1399G9-BK
1424266-1
1441G1
28
21
1377G11-BK 21
1377G12 21
1377G12-BK 21
1377G13 21
1377G13-BK 21
43, 75
29
261G1
20, 43
20, 43
20, 43
20, 43
21, 43
21, 43
21, 43
21, 43
20, 43
20, 43
21, 43
21, 43
31, 43, 58, 75
31, 43, 58, 75
20, 43
20, 43
20, 43
20, 43
20, 43
20, 43
25
21
261G1-LPBK
261G2
22
1442G1
29
80, 85, 91
91
1460G1
23
261G2-LPBK
261G3
1460G1-BK
1460G2
23
440G2
91
1377G1-BK
1377G2
21
23
261G3-LPBK
261G4
440G3
91
21
1460G2-BK
1460G3
23
441G1
80, 85
1377G2-BK
1377G3
21
23
261G4-LPBK
262G1
441G2
80, 85
21
1460G3-BK
1460G4
23
441G3
80, 85
1377G3-BK
1377G4
21
23
262G1-LPBK
262G2
444G1
80, 85, 91
81, 86, 92, 94
81, 86, 92
81, 86, 92, 94
81, 86, 92
80, 86, 92
80, 86, 92
80, 86, 92
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
42, 70, 87, 93
31, 58
21
1460G4-BK
1461G1
23
4802G3
1377G4-BK
1381-BK
1381G1
21
23
262G2-LPBK
265G5
4802G3-BK
4803G3
39
1461G1-BK
1461G2
23
39
23
265G6
4803G3-BK
4827G6
1381G1-BK
1381G2
39
1461G2-BK
1461G3
23
269G1
39
23
269G1-LPBK
269G2
4827G6-BK
4850G6
1381G2-BK
1381G3
39
1461G3-BK
1462G1
23
39
28
269G2-LPBK
269G3
5648-BK
5663-BK
5687-BK
5690-BK
5693-BK
5900-BK
5905-BK
5910-BK
5912-BK
5913-BK
5915-BK
5916-BK
5916G14
1381G3-BK
1381G4
39
1462G2
28
39
1462G3
28
269G3-LPBK
27-01
1381G4-BK
1382-BK
1383-BK
1384-BK
1385458-1
1385460-1
1385519-1
1385520-1
1385522-1
1385523-1
1387G1
39
1463G1
35
39, 67
39, 67
39, 67
43
1463G2
35
2-7249G1
2-7249G2
2-7249G3
2-7249G4
2-7249G5
2-7249G6
2-7249G7
2-7250G8
2-7251G1
2-7251G2
2-7251G3
2-7251G4
2-7251G5
2-7251G7
2-7252G11
2-8170G1
2-8170G14
2-8170G2
2-8170G3
2-8170G4
2-8170G5
2-8170G7
2-8171G1
2-8171G2
2-8171G3
2-8171G4
88
1464G1
38
88
1464G2
38
88
55, 61
1465G1
42
88
35, 56, 61, 81
35, 56, 61, 81
35, 56, 61, 81
31, 58
43
1465G2
42
88
43
1466G1
54
88
43
1467G1
65
88
43, 75
43, 75
43, 56, 75, 94, 95
43, 75, 94, 95
43, 75, 94
43, 75
43, 56, 75, 94
43, 56, 75, 94
56
1470G1
24
71
30
1470G1-BK
1470G2
24
82
30
24
82
5916G14-BK 30
5916G15 30
5916G15-BK 30
5916G16 30
5916G16-BK 30
1387G2
1470G2-BK
1470G3
24
82
1388G3
24
82
1388G4
1470G3-BK
1470G4
24
82
1388G6
24
82
1388G7
1470G4-BK
1725900-2
180BBS
24
66
5916G4
30
1389G20
1389G3
43, 75
40, 67
40, 67
20
82
5916G4-BK
5916G5
30
43, 75, 94
43, 75
43, 75
56, 94
28
82
30
1389G4
180BBS-BK
1827G1
82
5916G5-BK
5916G6
30
1389G6
82
30
1389G9
1827G1-BK
1830G1
20
82
5916G6-BK
5916G7
30
1399G1
21, 43
21, 43
21, 43
21, 43
22
82
30
1399G10
28
1830G1-LPBK
1830G2
82
5916G7-BK
5918-BK
5919-BK
5920-BK
5921-BK
30
1399G10-BK 28
1399G13 28
1399G13-BK 28
1399G14 28
88
74, 93
38, 65
38, 65, 87, 93
38, 65
1830G2-LPBK
1836G1
88
88
20-01
25
88
All Data Subject To Change Without Notice
www.andersonpower.com
- 102 -
P/N
Page #
P/N
Page #
P/N
Page #
P/N
Page #
931-BK
71
5952-BK
31, 58
31, 58
91
ASMFV45-2X1-KR
ASMFV45-2X1-RK
22
22
P992-BK
57
932-BK
71
5953-BK
P992G1
57
940-BK
66
6305G1
ASMFV45-2X2-WEKR 22
P992G1-BK
57
941-BK
66
6310G1
91
ASMPP30-1X2-KR
ASMPP30-1X2-RK
ASMPR45-1X2-KR
ASMPR45-1X2-RK
ASMPV45-1X2-KR
ASMPV45-1X2-RK
B00229P1
B00333P1
B00511G2
B00511G4
B01956P4
B01997P1
B01998P1
B02019P1
BMHSG-P
BMHSG-R
BMPP10-45P
BMPP10-45R
E6336
22
P992G2
57
942-BK
66
6354-BK
88
22
P992G2-BK
57
943-BK
66
6355-BK
88
22
PC5930S
31, 58
945G2
84
6356-BK
88
22
PC5930S-BK
31, 58
945G3
69
6358-BK
88
22
PC5930T
31, 58
945G3-BK
946G1
69
6380G1
82
22
PC5930T-BK
31, 58
69
6381G1
82
74
PC5933S
32, 59
946G1-BK
949-BK
69
6382G1
82
70
PC5933S-BK
32, 59
66
6383G1
82
87
PC5933T
32, 59
981G1
65
6384G1
82, 94
82
93
PC5933T-BK
32, 59
981G2
65
6384G1-BK
6384G2
31, 58
63
PC5934S
32, 58
990-BK
55, 61
55, 61
55, 61
55, 61
55, 61
57
82, 94
82
PC5934S-BK
32, 58
990G1
6384G2-BK
6385G1
72
PC5934T
32, 58
990G1-BK
990G2
82
65
PC5934T-BK
32, 58
6390G1
82
25
PC-HSG-PP
35
990G2-BK
992-BK
6394-BK
88
25
PC-HSG-PP-BK
PC-HSG-SB
35
6396G1
81, 86, 92
62
25
61
992G1
57
6810G1
25
PC-HSG-SB-BK
PCSTAPLE-1
61
992G1-BK
992G2
57
6810G1-BK
6810G2
62
88
35
57
62
E6339
88
PCSTAPLE-2
35
992G2-BK
992G4
57
6810G2-BK
6810G3
62
E6349
88
PM1000G1
56, 94, 95
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 85, 91
51, 80, 86, 91
51, 80, 86, 91
51, 80, 86, 91
51, 80, 86, 91
51, 80, 86, 91
57
62
E6351
88
PM16P12A30
PM16P12A30-50
PM16P12B30
PM16P12B30-50
PM16P12C30
PM16P12C30-50
PM16P12S30
PM16P12S30-50
PM16P1416A30
PM16P1416A30-50
PM16P1416B30
PM16P1416B30-50
PM16P1416C30
PM16P1416C30-50
PM16P1416S30
PM16P1416S30-50
PM16P1620A30
PM16P1620A30-50
PM16P1620B30
PM16P1620B30-50
PM16P1620C30
PM16P1620C30-50
PM16P1620S30
PM16P1620S30-50
PM16P2024A30
PM16P2024A30-50
PM16P2024B30
PM16P2024B30-50
PM16P2024C30
PM16P2024C30-50
PM16P2024S30
PM16P2024S30-50
PM16S12S32
PM16S12S32-50
PM16S1416S32
PM16S1416S32-50
PM16S1620S32
PM16S1620S32-50
PM16S2024S32
992G4-BK
992G5
57
6810G3-BK
6811G4
62
E6352
88
57
36, 63
36
E6353
88
992G5-BK
992G6
57
6811G4-BK
6811G4-BK
6811G5
E6361
88
57
63
E6362
88
992G6-BK
992G7
57
36, 63
36, 63
36, 63
36, 63
43, 75
31, 58
31
E6380G1
E6381G1
E6382G1
E6383G1
E6385G1
E6390G1
E6392G1
GA-175
82, 88
82
57
6811G5-BK
6811G6
992G7-BK
993G1
57
82
93
6811G6-BK
692655-1
82
993G2
87
82
994G1
93
75BBS
82
994G2
87
75LOKBLK
75LOKBLK-BK
75LOKBLU
75LOKBLU-BK
75LOKGRA
75LOKGRA-BK
75LOKGRN
75LOKGRN-BK
75LOKRED
75LOKRED-BK
75LOKSMTBLU
75LOKSMTBLU-BK
75LOKWHT
75LOKWHT-BK
75LOKWNGBLU-BK
82
995G1
69, 84
69, 84
73, 90
73, 90
69, 84
69, 84
73, 90
73, 90
73
31
69
995G1-APP
995G2
31
GA-350
74
31
H1120P41
H1120P42
H1120P43
H1216P7
H1216P8
H1216P9
H1507P38
H1835P3
P5916-BK
P5916G4-BK
P5916G5-BK
P5916G7-BK
P6810G1
P6810G1-BK
P6810G3
P6810G3-BK
P906
54, 60
79
995G2-APP
995G3
31
31
65
995G3-APP
995G4
31
40, 67
31, 58, 63
72
31
995G4-APP
996G1
31
31
28
ASMFP30-1X2-KR
ASMFP30-1X2-RK
ASMFP30-1X3-KER
ASMFP30-1X3-KEW
ASMFP30-2X1-KR
ASMFP30-2X1-RK
22
34
81, 87, 93
30
22
34
22
31
30
22
31
30
22
34
30
22
75LOKWNGBLU-R-BK 34
62
ASMFP30-2X2-KRWE 22
ASMFP30-2X2-WEKR 22
906-BK
907-BK
908-BK
910-BK
911G2
71
72
72
72
90
71
71
71
72
72
74
74
62
62
ASMFR45-1X2-KR
ASMFR45-1X2-RK
ASMFR45-1X3-KER
ASMFR45-1X3-KEW
ASMFR45-2X1-KR
ASMFR45-2X1-RK
22
22
22
22
22
22
62
71
P906-BK
71
912-BK
913-BK
914-BK
916-BK
917-BK
919G1
922G1
P913
71
P913-BK
71
P940
66
ASMFR45-2X2-WEKR 22
P940-BK
66
ASMFV45-1X2-KR
ASMFV45-1X2-RK
ASMFV45-1X3-KEW
22
22
22
P949
66
P949-BK
66
P992
57
All Data Subject To Change Without Notice
- 103 -
www.andersonpower.com
P/N
Page #
P/N
Page #
P/N
Page #
P/N
Page #
PM16S2024S32-50
PSBS50BLK
51, 80, 86, 91
49
49
49
49
49
49
49
49
49
49
49
49
50
50
50
50
65
69
74
60
79
77
77
79
77
77
77
77
77
77
79
79
77
77
77
77
77
77
77
77
49
49
49
49
49
49
49
49
49
49
54
49
49
49
49
50
50
50
50
50
50
50
SBS75GGRA-BK
SBS75GHDL-RED
SBS75GPRBLK
50
55
50
PSBS50BLK-BK
PSBS50BLU
SBS75GPRBLK-BK 50
PSBS50BLU-BK
PSBS50BRN
SBS75XBLK
SBS75XBLK-BK
SBS75XBRN
SBS75XBRN-BK
SBS75XCLP1-BK
SBS75XCLP2-BK
SBS75XPRBLK
SBS75XPRBLK-BK
TL0001
50
50
PSBS50BRN-BK
PSBS50GRA
50
50
PSBS50GRA-BK
PSBS50GRN
PSBS50GRN-BK
PSBS50RED
55
55
50
50
PSBS50RED-BK
PSBS75XBLK
PSBS75XBLK-BK
PSBS75XGRN
PSBS75XGRN-BK
SB120-HDL-RED
SB175-LOCKOUT
SB350-LOCKOUT
SB50-HDL-RED
SBE80CLPRED
SBE80GRA
56,94
56,94
94
TL0002
TL0005
TM0001
56, 94, 95
56, 94, 95
TP0001
SBE80GRA-BK
SBE80HDLRED
SBE80ORN
SBE80ORN-BK
SBE80RED
SBE80RED-BK
SBE80YEL
SBE80YEL-BK
SBO60CLPRED
SBO60HDLRED
SBO60ORN
SBO60ORN-BK
SBO60RED
SBO60RED-BK
SBO60WHT
SBO60WHT-BK
SBO60YEL
SBO60YEL-BK
SBS50BLK
SBS50BLK-BK
SBS50BLU
SBS50BLU-BK
SBS50BRN
SBS50BRN-BK
SBS50GRA
SBS50GRA-BK
SBS50GRN
SBS50GRN-BK
SBS50-HDL-RED
SBS50RED
SBS50RED-BK
SBS50WHT
SBS50WHT-BK
SBS75GBLK
SBS75GBLK-BK
SBS75GBLU
SBS75GBLU-BK
SBS75GBRN
SBS75GBRN-BK
SBS75GGRA
All Data Subject To Change Without Notice
www.andersonpower.com
- 104 -
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相关型号:
75LQ150PBF
Rectifier Diode, Schottky, 1 Phase, 2 Element, 75A, 150V V(RRM), Silicon, HERMETIC SEALED, CERAMIC, SMD-1, 3 PIN
INFINEON
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