75LOKGRN [ETC]

POWERPOLE&MULTIPOLE; POWERPOLE与多极
75LOKGRN
型号: 75LOKGRN
厂家: ETC    ETC
描述:

POWERPOLE&MULTIPOLE
POWERPOLE与多极

文件: 总108页 (文件大小:18955K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Legal Info & Global Presence  
APP® Global Distribution Network Includes the Following Countries Along With Many Others:  
Argentina, Australia, Belgium, Brazil, Canada, Chile, China, Columbia, Denmark, France, Germany, Greece, Hong Kong, Ireland,  
Israel, Italy, Japan, Mexico, New Zealand, Norway, Peru, Poland, Portugal, Singapore, Slovenia, South Africa, South Korea, Spain,  
Switzerland, Thailand, Turkey, United Kingdom and United States.  
APP®’s philosophy is to provide products and services within the trading markets of our customers. We currently serve  
our worldwide customer base from customer support and manufacturing facilities in Sterling, MA, U.S.A., Warrington  
UK for European customers, as well as three Asia Pacific facilities: Shenzhen, China, Shatin Hong Kong and Taichung  
City 407, Taiwan (R.O.C.).  
Today, as a result of innovative design and development, APP® has evolved into a valued supplier for a wide variety of  
markets including Back-up Power, Telecom / Datacom, Alternative Energy Generation & Distribution, Medical Equipment,  
Defense, and the Material Handling Industries.  
APP® has established a reputation for high quality products, on-time deliveries, and excellent customer service. As a  
result of modern manufacturing techniques and rigorous quality control measures, APP® assures customers receive  
the quality products they deserve.  
As a global company dedicated to best environmental practice, APP® has taken steps to meet the RoHS directive for  
virtually all products. The RoHS status for individual APP® products is readily accessible to customers twenty-four hours  
a day, seven days a week online. APP® looks forward to the challenges posed by the new technologies of the future and  
will continue its century long tradition of design excellence and superior customer support to meet customers’ needs.  
Anderson Power Products® may revise terms and conditions from time to time without notice. APP® maintains this catalog as a service to its customers. The entire content  
(images and text) is ©copyrighted 2012 and may not be distributed, downloaded, modified, reused, reposted, or otherwise used, except as provided herein, without the  
express written permission of APP®. You may use and download the content only for your personal, non-commercial use.  
APP® will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information,  
illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. APP® makes no warranty or  
representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. APP®  
may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and  
specifications are available upon request.  
Neither APP® nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages  
arising out of your use of this catalog or any errors or omissions in its content.  
All product names, whether or not appearing in large print or with the trademark symbol, including, but not limited to A, A in circle , Anderson Power Products, Anderson,  
APP, Powerpole, SB, SBE, SBO, SBS, SBX, SPEC Pak, Saf-D-Grid, Power Clip, Power Drawer, PowerMod, are trademarks of APP, its affiliates, related companies,  
licensers, and/or joint venture partners. The use or misuse of these trademarks, or any other content of this catalog, except as permitted herein, is expressly prohibited  
and may be in violation of intellectual property laws, which shall be aggressively enforced.  
SECTION 1  
• Index & Product Selector .............................. 1  
SECTION 3  
• Multipole Connectors ....................................... 44  
- SBS® ................................................... 49  
- SB®50 ................................................. 57  
- SB®120 ............................................... 62  
- SB®175 ............................................... 66  
- SB®350 ............................................... 71  
- SBE®80 / SBO®60 ............................... 77  
- SBE®160 / SBX®175 ........................... 82  
- SBE®320 / SBX®350 ........................... 88  
Technical Reference ..................................... 4  
• Glossary ........................................................ 10  
• Engineering Reference ................................. 12  
SECTION 2  
• Powerpole® Connectors ............................... 16  
- PP15 to PP45 ....................................... 20  
- Powerpole® Pak .................................... 23  
- Powerpole® PP75 ................................. 30  
- Powerpole® PP120 ............................... 36  
- Powerpole® PP180 ............................... 39  
SECTION 4  
Tooling ......................................................... 95  
SECTION 5  
• Part Number Page Reference ..................... 101  
Powerpole® Connector Family Multipole Connector Family  
Page Number  
Amps (UL) Per Pole  
Volts (UL) Per Pole  
Wire Gauge (AWG)  
Wire Gauge (mm²)  
Number of Power Circuits  
Ground  
16  
44  
Up to 350  
Up to 600  
20 - 3/0  
Up to 450  
Up to 600  
16 - 300 mcm  
0.5 - 85.0  
1 / Stackable  
1.3 - 152  
2 - 3 / Not Stackable  
Auxiliary  
PCB Mount  
Bus Bar  
Panel Mount  
Blind Mate  
Hot Plug  
Touch Safe  
Strain Relief  
Polarized Housing  
Mechanically Keyed  
Latching  
Handle  
Air Supply System  
All Data Subject To Change Without Notice  
- 1 -  
www.andersonpower.com  
APP Custom Connector Capabilities  
Anderson Power Products® specializes in design and manufacture of high current connection systems to meet specific  
customer needs. Our expertise in high amperage connections, multiple types of contact technology, and molded  
plastic insulators allow us to provide durable, high power connections that fulfill the project requirements of OEM’s.  
We look forward to working with OEM’s on their manufacturing scale projects to provide connector solutions which  
our current product portfolio may not satisfy. APP® Marketing, Engineering, Quality, Safety Agency, and Manufacturing  
teams all contribute through the integrated product development process to create and deliver custom connectors  
that exceed our customers’ needs and meet APP® high standards.  
Contact your local customer service representative or regional sales manager to explore how APP® custom design  
and manufacturing capabilities can meet your high volume connection needs.  
| How to Use this Catalog |  
The information in this catalog is provided in layers to allow you to quickly find the information you are looking for.  
1) Selection Guides are featured at the front of the catalog and at the beginning of each product section to enable quick  
connector selection by electrical attributes and other features.  
2) ATechnical Reference is provided to give important information common to all connectors in this catalog. Answers  
to common questions, definitions of terminology, and technical charts are all included.  
3) Overviews at the beginning of each product main section describe the similarities and call out common features of  
products within that section.  
4) Introductions to the features and benefits of each product are supplied at the beginning of each sub-product  
section (SB®50, SB®120, etc).  
5) Specifications and Temperature Charts are shown after the main connector components in each sub-product  
section to provide detailed technical information (SB®50, SB®120, etc).  
6) Tooling Charts are provided at the end of each connector family (SB®, SBS® etc) to quickly identify the correct tooling.  
All Data Subject To Change Without Notice  
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- 2 -  
| Product Selection Worksheet |  
Prior to selecting an interconnect solution from Anderson Power Products®, we recommend you gather the following  
information. This will aid you in quickly identifying the best product for your particular need.  
Amps  
Continuous ________________  
Peak _____________________  
max amps at ___________ volts  
max amps ___________ seconds  
Temperature  
Operating _____________  
Circuit Definition  
Storage ____________  
Number of Circuits:  
Wire Gauge:  
Power ____________________  
Ground ____________________  
Auxiliary ____________________  
Other ____________________  
________________________  
________________________  
________________________  
________________________  
Application  
□ PCB to PCB  
□ Wire to Panel  
□ Wire to PCB  
□ Other _______________________________  
□ Wire to Bus Bar  
□ Wire to Wire  
Mounting Method (if applicable)  
□ PCB  
□ Panel  
□ Blind Mate  
Contacts  
□ Mating Cycles _____ □ Individual  
□ Reeled  
□ Gold  
□ Tin  
□ Silver  
□ Straight  
□ Right Angle  
Other Features  
□ Hot Plug  
Touch Safe per _______  
□ IP rating of __________  
□ Strain Relief  
□ Flame Resistance per ___________  
□ Sequencing  
□ Polarized Housing  
□ Latching  
□ Mechanical Housing Key  
□ Handle  
□ Other _____________________________________________________________________________________  
____________________________________________________________________________________________  
____________________________________________________________________________________________  
NOTES:  
All Data Subject To Change Without Notice  
- 3 -  
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| General Application Notes |  
There are common considerations when using APP® connectors. Additional considerations may apply based on the  
particular connector being used, the application, and conditions in which the connector is being used. This information  
is intended to provide a basic understanding and is provided for reference only. APP® connectors should be assembled  
and used according to the equipment manufacturer’s instructions, as well as in compliance with local and international  
electrical codes.  
The maximum amperage ratings provided in the specifications are based on use of APP® recommended assembly  
tooling and the maximum wire size for the connector being used. Amperage ratings are based on not exceeding the  
maximum operating temperature of the connector housing, factoring in an ambient temperature of 25°C or 77°F.  
A wire with an appropriate insulation temperature rating should be selected to meet or exceed the total connector  
temperature (heat rise + ambient).  
As an example: if the maximum operating temperature for a connector operation is 105°C and the ambient temperature  
is 25°C, the maximum heat rise attributable to the connector is 105°C - 25°C = 80°C. The expected heat rise based  
on the connector and wire size used can be estimated using the heat rise charts, but should be confirmed by testing  
in the specific application with the specific wire to be used.  
Connector devices are rated or derated by the wiring configuration and the environment. Factors to be considered include:  
enclosure characteristics, connector housing and wire insulation characteristics, number of wires in an enclosed area  
such as a raceway or conduit, as well as the ambient temperature.  
Underwriter Laboratories Inc. amperage ratings are based on not exceeding the maximum operating temperature of  
the connector housing. This means connectors can be extremely hot when used at the UL amperage ratings. For this  
reason UL amperage ratings should only be applied to connectors when they are used inside an enclosure not accessible  
to untrained persons. Canadian Standards Association ratings are based on not exceeding a 30°C temperature rise  
above ambient temperatures. For this reason CSA amp ratings are a good point of reference for connectors that are  
user operated. APP® does not recommend exceeding a 30°C temperature rise above ambient temperatures for connections  
accessible during operation to untrained persons.  
| How to Read Temperature Charts |  
Tempearture Rise at Constant Current Charts  
SB®50  
Temperature Rise at Constant Current  
Temperature Rise at Constant Current charts show the associated heat rise  
60  
as a result of applied current to the connector. An example of the SB®50  
50  
Temperature Rise chart is included to follow along with this explanation.  
40  
The chart is based on an ambient temperature of 25°C (77°F room  
temperature). Accordingly if the temperature °C on the Y axis of the chart is at  
30  
30°C, the expected total connector temperature would be 55°C.  
20  
10  
Separate curves are shown for #6, #8, #10, and #12 AWG wire. Interpreting  
the curves, if 50 amps are applied continuously to the connector, the heat rise  
will be 23°C for #6, 35°C for #8, 55°C for #10, and #12 wire is not suitable for  
this amperage.  
0
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
Where T = Temperature, heat rise is expressed as a ΔT°C.  
T ambient - T (ambient + heat from applied current) = ΔT°C.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 4 -  
Derating vs. Ambient Temperature Charts  
SB®50  
Derating vs. Ambient Temperature charts show the maximum amperage  
capability of a connector at a given ambient temperature. An example of  
the SB®50 chart is included to follow along with this explanation.  
Derating vs. Ambient Temperature  
125  
100  
75  
All data points are based on the maximum operating temperature of the  
connector, most often 105°C or 221°F. Accordingly if the temperature °C  
on the Y axis of the chart is at 105°C, there is no amperage capability  
because the connector housing is already at the maximum operating  
temperature.  
50  
Separate curves are shown for #6, #8, #10, and #12 AWG wire.  
Interpreting the curves, at a 75°C ambient temperature the maximum  
amperage capability that can be applied continuously to the connector is:  
58A for #6, 46A for #8, 37A for #10, and 31A for #12 wire.  
25  
0
10 20 30 40 50 60 70 80 90 100  
Amperes Applied  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
Notes on Temperature Rise Charts  
Note that these charts are constructed using calculations based on actual test data. For this reason the chart  
information may vary slightly from the safety agency ratings. Safety agency ratings and compliance with electrical  
codes take precedent over these charts. The charts are designed to provide a guideline as to the connectors’ capability.  
Actual results can vary based on the specific wire used, crimp tooling and assembly, as well as the environment the  
connector is used in.  
CSA ratings are based on not exceeding a 30°C temperature rise above ambient or a total temperature of 55°C. This  
is considered the maximum temperature to safely handle a connector at. UL ratings can be based on the operating  
temperature limit of the connector. Often for APP® connectors this is 105°C or an 80°C temperature rise above an  
ambient temperature of 25°C. To provide a margin of safety, the heat rise charts are limited to a 60°C temperature rise.  
| Compatible Wires |  
Al  
Cu  
APP® connectors are designed to be crimped and/or soldered to multi-stranded copper conductor wires only.  
Alternate conductor materials including aluminum should not be used. Aluminum conductors crimped into APP®  
contacts can result in a galvanic reaction occurring between the aluminum wire and the more cathodic metals  
used in APP® contacts including copper, tin, silver, and gold. Additionally softer metals like aluminum flow or  
loosen from crimps much easier than copper.  
Multi-stranded wire is recommended for all APP® connectors and is required when crimp terminating wires or when a  
connector with flat wiping contact technology is used (such as Powerpole® and SB®). Solid wires do not adequately  
compress and retain in crimp barrels after being crimped. For this reason if solid wire is used, it should be with solder  
termination only.  
Solid wires also do not flex and bend as easily as multi-stranded equivalents and can act as a lever arm and impede  
or alter the natural state of a flat wiping contact in the housing. This impediment or alteration to the flat wiping contact’s  
natural state can cause intermittency and shorts as well as higher resistance and temperature at a given amperage  
than is shown in APP® specifications. Mating and unmating forces may also be impacted.  
All Data Subject To Change Without Notice  
- 5 -  
www.andersonpower.com  
| Different Contact Technologies |  
Flat Wiping:  
• Same contacts on the “male” and “female” side reduce inventory costs and increase ease of assembly.  
• Low resistance connection has a large conducting surface and a high normal force in comparison to typical pin  
and socket contacts.  
• Sacrificial tip confines damage to non-conducting area when mating or breaking under load.  
• Raised surface on the mating side of the contacts secures the connector in the mated condition, limiting the  
need for latching on outer housings.  
• Over wiping design cleans the mating surface when mating and unmating.  
- VS -  
Solid line  
of electrical  
Select points of  
contact.  
electrical contact.  
Flat Wiping Technology  
Pin & Socket Technology  
Pin & Socket:  
• Different contacts on male and female sides. Female socket contacts are typically more expensive than the  
simple geometries of the pin contacts.  
• Often higher resistance than flat wiping connectors of the same wire size and plating due to the reduced mating  
surface area and lower normal force. Gold plating often used to compensate and minimize resistance.  
• Best for compact connection needs such as signal and low power due to static position in housings and  
symmetrical shape.  
• Socket contacts can catch and hold debris inside the socket body causing mating problems.  
| Use of APP® Connectors in Applications Exceeding 600V |  
The approved voltage ratings for APP® connectors are usually limited by the category under which a safety agency  
such as UL approves our connector for use. UL typically defers to National Electric Code (NEC) on the voltage limitations  
for any given device our connector could be used in. For most common applications NEC restricts voltage to a maximum  
of 600V AC or DC which is what our connector voltage ratings are based on.  
To achieve UL 1977 approval for a 600V rating, we test our connectors for dielectric withstanding voltage. The connector  
is tested at 2 times the rated voltage of 600V plus 1000V or 2200VAC for 1 minute. For applications exceeding 600V,  
UL / NEC / IEC may require application specific review for creepage and clearance resistance.  
| Frequently Asked Questions |  
Q: Can I cross mate low and high mating force contacts?  
A: Yes, however this would not be a connection solution we have tested for safety agency approval. Additionally the  
contacts may wear at an accelerated rate causing the mating cycle rating to be reduced. The mating and unmating  
force expected would be somewhere in between the high and low mating force specification.  
Q: Can I crimp multiple wires into 1 crimp barrel?  
A: Yes, however this would not be a connection solution we have tested for safety agency approval. Particular care  
should be used that the bundle of wires do not interfere with the movement of the contact in the housing during mating  
and unmating (see maximum wire O.D. specification). The total circular mils of all conductor stands should be within  
+ or – 5% of the wire size the contact is intended for. Twist the conductor strands together and crimp using APP®  
tooling with range taking capabilities such as the 1368 series. To crimp with other APP® recommended tools, contact  
customer service for the recommended setting or die and locator combination.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 6 -  
Q: Will the crimp tool I have for standard color-coded lugs, Mil Spec contacts, or another connector  
manufacturer, work for crimping APP® contacts?  
A: No. APP® contacts generally do not conform to standard crimp barrel dimensions used for lugs, Mil Spec contacts,  
or other connector manufacturers. The tooling recommended by APP® must be used to ensure the performance  
designed by APP® is achieved. Alternate tooling will void APP® warranties and can affect safety agency approvals. In  
some instances Mil Spec tools are approved for crimping contacts with the dies and locators recommended by APP®.  
See tooling charts for specific instances, or contact customer service for more information.  
Q: Can metric sized wires be used with APP® contacts?  
A: Yes. The majority of our crimp tooling recommendations are based on testing and verification we have performed  
with AWG sized cables. Metric cables of the same or slightly smaller circular mils equivalent to theAWG wire recommended  
can typically be successfully terminated in APP® contacts. There is a wire conversion chart at the end of this catalog  
section that can be used as a reference when converting AWG to mm² sizes. The 1368 series crimp tooling has a  
range taking capability that produces a reliable crimp with metric equivalents of AWG cables. Please contact customer  
service for metric tooling recommendations for other APP® crimp tools.  
Q: Are APP® connectors suitable for use in applications where the voltage exceeds 600V AC/DC?  
A: Possibly. See “Use of APP® Connectors in Applications Exceeding 600V”, contact customer service with further  
questions.  
Q: How do Powerpole® and Multipole connectors stay securely mated without latches?  
A: The proven flat wiping technology used in these connectors features a detent or bump in the contact surface along  
with powerful stainless steel springs that hold the connectors in the mated position. High mating force contacts have  
a detent that is raised higher than low mating force contacts. The higher the detent, the more force is required to mate  
and unmate the contacts. In many applications the detent and spring force is enough to securely hold the connectors  
in the mated position without the need for latches. Latching shells, clips, or other external devices can be used to  
secure flat wiping connectors in applications where shock, vibration, or cable strain may overcome the inherent force  
holding the connectors together.  
Q: How does APP®’s genderless connector design work to make a mated pair.  
A: Genderless Powerpole® and Multipole housings do not have a male(pin) and female(socket) side. For wire-to-wire  
applications the exact same housings and contacts are used on both sides of the mated pair. If your application calls  
for wire-to-PCB or wire-to-busbar connections then different contacts and possibly housings will be required on each  
half (similar to male and female connectors).  
To make a mated pair of Powerpole® or Multipole connectors simply assemble the connectors closely following the  
assembly instructions. After each connector half is fully assembled take one half and flip it over. The two halves will  
mate together. Multi-row Powerpole® assemblies will need to be stacked in mirror images of each other to properly  
mate the correct circuits. This information is detailed at the beginning of the Powerpole® section.  
All Data Subject To Change Without Notice  
- 7 -  
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| Touch Safety & Ingress Protection (IP) |  
UL 1977 Section 10.2:  
Typically required for applications where the connector is external to the end device and operating over 30V or 200A,  
where wet conditions may be present (600V category).  
Testing is performed using a probe that mimics a child’s finger. All features of the connector are tested for live parts  
in the unmated state (no pressure applied). A smaller 3 mm probe is then applied in the mated state to test for live  
parts. Note that some applications may require the connector to not expose live parts to the 3 mm probe in the mating  
interface.  
IEC 60950:  
From the standard for Information Technology Equipment Safety, the requirements are harmonized with UL1950. Typically  
required for commercial and industrial applications where operators may need some degree of protection while acessing  
or servicing equipment.  
Testing is performed using a probe that mimics an adult finger. All features of the connector are tested for live parts in  
the unmated state with 30 N of force applied to the probe.  
IEC 60529:  
Standard for Degrees of Protection Provided by Enclosures is harmonized with EN 60529.  
Protection degree number is assigned to both solids and liquids in that order. For example: a connector with an IP20 rating  
is protected against fingers, but has no protection against ingress of liquids. APP® takes a conservative approach in rating  
our connectors against liquid ingress and consider any meaningful water ingress to have a harmful effect.  
Solids (First Digit)  
Liquids (Second Digit)  
Protection  
Degree  
Description  
Protected Against  
Description  
Protected Against  
Not Protected  
Not Protected  
0
1
Large body part such as Vertically dripping water Duration: 10 minute  
Water: 1 mm / minute rainfall  
Pressure: N/A  
> 50 mm  
> 12.5 mm  
> 2.5 mm  
back of hand  
(no harmful effect)  
Tilted 15 degrees up  
dripping water  
Duration: 10 minute  
Water: 3 mm / minute rainfall  
Pressure: N/A  
Adult fingers or similarly  
sized objects  
2
3
(no harmful effect)  
Typical screw drivers or  
large wires  
Duration: 5 minute  
Water spray up to 60  
degree angle  
Water: 0.7 liter / minute  
Pressure: 80-100 kN/m²  
(no harmful effect)  
Duration: 5 minute  
Small pointy tools and  
small wires  
Water splash from  
any direction  
Water: 10 liter / minute  
Pressure: 80-100 kN/m²  
4
5
6
> 1 mm  
(no harmful effect)  
Complete physical  
Water jet from any  
direction  
Duration: 3+ minute  
protection, no functional  
interference from dust  
Dust protected  
Dust sealed  
Water: 12.5 liter / minute  
Pressure: 30 kN/m² @ 3 m distance  
(no harmful effect)  
Complete physical  
protection and sealed  
from dust ingress  
Duration: 3+ minute  
Strong water jet from  
any direction  
Water: 100 liter / minute  
(no harmful effect)  
Pressure: 100 kN/m² @ 3 m distance  
No ingress of water  
in harmful quantity  
when immersed up  
to 1 m depth  
Duration: 30 minute  
Water: Immersion  
Pressure: 1 m depth  
7
8
N/A  
No ingress of water  
in harmful quantity  
Duration: Mfg. specified  
Water: Immersion  
when subject to tests  
in excess of condition 7  
Pressure: 1+ m depth. Mfg. specified  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 8 -  
| Preventative Maintenance |  
Damaged connectors, contacts and cables may present hazards, resulting in inefficient battery and charger operation.  
To avoid these problems, conduct the following maintenance checks at least once annually. When you see a problem,  
take corrective action immediately.  
1. Dirty Connectors  
When engaged and disengaged, the contact surfaces of Anderson SB® Connectors “over wipe,” thus providing  
a self cleaning action. To ensure the continued benefit of this feature, clean the contact surfaces and lubricate  
the connector. Use a “white” lithium grease, which may be obtained from hardware stores and automotive parts  
suppliers.  
2. Melting Connectors  
Connector housings overheat and melt for many reasons. To prevent this:  
A. Examine the crimp between cable and contact. Ensure the crimp tooling recommended by APP® has been  
used. Improper crimping, corrosion, and broken wires result in unnecessary resistance causing the contact  
to heat up.  
B. Check contact surfaces for signs of “pitting” caused by dirt or disengaging connectors under load. One  
badly pitted contact, particularly in a connector attached to a battery charger, can lead to pitting on surfaces  
of other contacts. If not corrected, this can result in an epidemic of bad connectors throughout a fleet of electric  
vehicles and in chargers and batteries.  
C. Check to see if batteries are being disconnected while the charger is still on. This causes the contacts to arc  
at the tips, resulting with progressive pitting and silver removal from tip to crown. If this practice is occurring,  
discontinue it now to avoid major repairs in the future.  
3. Other Conditions  
If any of the following conditions exist, the connector housing, contact and/or cable should be replaced immediately.  
A. Housing: Cracks, missing pieces, evidence of excessive heat, discoloration. You may consider replacing the existing  
housing with a Chemical Resistant equivalent for improved durability against UV rays and common solvents and  
hydrocarbons.  
B. Contacts: Pitting, burns, corrosion, excessive wear, cracked crimp barrels,  
discoloration.  
C. Cable: Exposed copper near housing, cracked cable, peeling or frayed insulation.  
D. Handles: Loose attachment and signs of damage as missing or loose hardware  
and cracked or broken plastic (Handles should be used for connectors that are  
hard to reach or move.)  
E. Cable Clamps: Loose attachments, signs of abraded cable jacket, missing  
or loose hardware. (Cable clamps should be used to relieve strain on  
unmounted cable.)  
Uncrimped Good  
Contact  
Damaged  
Contact  
B
A
All Data Subject To Change Without Notice  
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Amp / Ampere: Measurement increment of electric current. Abbreviated  
Flammability: The measure of a material’s ability to support combustion.  
as “I”.  
Often tested per UL94.  
Applicator: A semi-automatic termination machine consisting of an  
upper and lower half that is used to crimp contacts onto wire. Used in  
conjunction with an electrical/ mechanical press.  
Flat Wiping: The sliding action which occurs when contacts are mated.  
Wiping has the effect of removing small amounts of contamination from  
the contact surfaces, thus establishing better conductivity.  
AWG: American Wire Gauge. A standard system for designating wire  
Genderless: See “Hermaphroditic”  
diameters.  
Heat Rise: Temperature rise associated with the electrical load applied  
Blindmate: To join two connector halves in a normal engaging mode  
to a mated connection.  
without visual orientation.  
Hermaphroditic (Genderless) Connector: A connector in which both  
mating members are exactly alike at their mating face. There are no  
male or female members, but designs provide correct polarity.  
Busbar: Three dimensional constructions enabling electrical distribution  
of current in power electronic modules. Typically constructed of cop-  
per, busbars are most frequently used in power dense applications  
where the busbar offers a cost or space savings over wire.  
Hot Plug / Hot Swap: Live connector insertion / extractions.  
Color Coding: Asystemofidentificationforterminalsandrelateddevices.  
IEC: International Electrotechnical Commission, a standard writing  
organization.  
Contact Resistance: The electrical resistance of metallic surfaces  
at their interface in the contact area under specified conditions when  
carrying a specified test current.  
Insulation Resistance: Ratio of applied voltage to the total current  
between the two electrodes in contact with a specific insulation.  
Contact Retention: Minimum axial load in either direction which a  
contact must withstand while remaining firmly fixed in its normal position  
within a housing.  
IP: Ingress Protection, a standard per IEC 60529 for measurement of  
ingress for solids and liquids into an enclosure.  
Locator / Positioner: Device for positioning contacts into crimping dies.  
Crimp Retention: The axial load which a contact can withstand without  
separation from the wire.  
Make-First / Break-Last (Premate): Sequencing of contact(s) so  
that they engage prior to the main power contacts. Typically used  
for ground / positive earth / neutral positons as a protective measure  
against excess currents, short-circuits, and ground faults.  
Crimp Termination: A connection in which a metal sleeve is secured  
to a conductor by mechanically deforming the sleeve with presses or  
automated crimping machines, eliminating the need for solder. Not  
suitable for solid (non-stranded wires).  
Make-Last / Break-First (Postmate): Sequencing of contact(s) so that  
they engage after the main power contacts. Typically used for signal or  
auxiliary power positions to ensure communications are not started or  
power circuits switched on until the power contacts are fully engaged.  
CSA: Canadian Standards Association, a safety standard writing and  
testing organization.  
Cycle Controlled: To determine if repetitive on/off conditions result  
in degrading the contact system which may lead to failures such as  
“thermal run away”.  
Mating Force: Force required to join two connector halves in a normal  
engaging mode.  
Modular: Refers to similar parts or modules used as building blocks. A  
modular connector is one in which similar or identical sections can be  
assembled together to provide the appropriate connector type or size  
for the application.  
Detent: Abump or raised section projecting from the surface of a contact  
for keeping the contact in position relative to another and released by  
greater force.  
Dielectric Strength (Withstanding Voltage): The highest potential  
difference (voltage) that an insulation material of given thickness can  
withstand for a specified time without occurrence of electrical breakdown  
through its bulk.  
Ohms: Measurement increment of resistance.  
Operating Temperature Range: Connector temperature rating  
established by materials used, plastic, finish, and the base metal.  
Applying an electrical load will result in a temperature rise that is  
additive to the operating ambient.  
Finger Proof: A connector intended for usage external to the end  
equipment shall have live parts protected against exposure to contact  
by persons when assembled, installed, and mated as intended, as  
determined by UL Articulated probe.  
PCB: Acronym for Printed Circuit Board  
Polarization: A technique of eliminating symmetry so that parts may  
only be mated one way.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 10 -  
Storage Battery: A voltaic battery consisting of two or more storage  
cells. Energy is accumulated by chemical activity in the charging  
process and released on demand in the form of electric current.  
Pulse (Surge) Current: Highest instantaneous current that will run  
through a system.  
REACH: The European Community Regulation on chemicals and their  
safe use. It deals with the Registration, Evaluation, Authorization and  
Restriction of Chemical substances.  
Strain Relief: A means of termination or installation that reduces the  
transfer of mechanical stress from the conductor.  
Termination: Means of joining contacts to a conductor.  
Touch Safe: See “Finger Proof”  
Reducing Bushing: Separate tubular sleeve used to downsize the  
diameter of a crimp barrel to accept a smaller size wire.  
Reeled Contacts: Contacts attached to a feeder strip for use in a high  
Turret / Positioner: See “Locator”  
volume crimping tool.  
TUV: The TÜV Rheinland Group is provider of technical services that  
Resistance: The opposition to the passage of an electric current  
certifies products to standards written by other organizations.  
through that element. Abbreviated as “R”.  
UL: Underwriters Laboratory, a safety standard writing and testing  
organization.  
RoHS: Restriction of Hazardous Substances Directive. The European  
directive on the restriction of the use of certain hazardous substances  
in electrical and electronic equipment.  
Volts: Measurement increment of electric potential. Abbreviated as “E”.  
Sacrificial Tip: An area of a contact system that absorbs electric arching  
VDE: A German standard writing and testing organization responsible  
standards and safety specifications covering the areas of electrical  
engineering, electronics and information technology.  
to limit damage to the actual mating surface of the contacts.  
Self-Wiping: The sliding action which occurs when contacts are mated.  
Wiping has the effect of removing small amounts of contamination  
from the contact surfaces, establishing better conductivity.  
Watt: Measurement increment of electric power. Abbreviated as “W”.  
Spring Loaded: A means of providing contact normal force with the  
use of a mechanical spring.  
All Data Subject To Change Without Notice  
- 11 -  
www.andersonpower.com  
| Conversion Chart for American Wire Guage to Metric System |  
Approximate  
Equivalent Wire Diameter  
Approximate  
Equivalent Wire Diameter  
AWG Metric Circ.  
AWG Metric Circ.  
Size  
mm²  
Mils  
Circ.Mils  
in.  
mm  
Size  
mm²  
Mils  
Circ.Mils  
in.  
mm  
-
20  
-
0.5  
-
937  
0.032  
0.036  
0.039  
0.046  
0.051  
0.051  
0.063  
0.073  
0.081  
0.092  
0.102  
0.116  
0.126  
0.146  
0.162  
0.184  
0.204  
0.232  
0.260  
0.292  
0.305  
0.332  
0.365  
0.81  
0.91  
0.99  
1.16  
1.30  
1.29  
1.60  
1.84  
2.06  
2.32  
2.59  
2.93  
3.21  
3.70  
4.12  
4.66  
5.18  
5.88  
6.60  
7.42  
7.75  
9.43  
9.27  
1/0  
-
106mcm*  
133mcm*  
-
-
0.373  
0.419  
0.430  
0.471  
0.504  
0.528  
0.567  
0.575  
0.630  
0.681  
0.700  
0.728  
0.801  
0.814  
0.891  
0.893  
0.964  
0.999  
1.026  
1.032  
1.152  
1.153  
9.46  
-
0.75  
-
1020  
-
2/0  
-
-
10.60  
10.90  
12.00  
12.80  
13.40  
14.40  
14.60  
16.00  
17.30  
17.80  
18.50  
20.30  
20.70  
22.60  
22.70  
24.50  
25.40  
26.10  
26.20  
29.30  
29.30  
32.70  
-
1480  
-
70  
138.1mcm  
18  
-
1620  
-
3/0  
-
168mcm*  
-
-
1
-
1974  
-
95  
187.5mcm  
16  
-
-
2580  
-
4/0  
-
212mcm*  
-
-
1.5  
-
-
2960  
-
-
-
-
-
-
-
-
-
-
-
-
120  
237.8mcm  
14  
-
4110  
-
-
250mcm  
300mcm  
350mcm  
-
-
2.5  
-
-
4934  
150  
-
12  
-
6530  
-
-
-
4
-
7894  
185  
365.1mcm  
10  
-
-
10380  
-
-
400mcm  
-
-
6
-
11840  
240  
473.6mcm  
8
-
-
16510  
-
-
500mcm  
-
-
10  
-
-
19740  
300  
592.1mcm  
6
-
26240  
-
-
600mcm  
700mcm  
750mcm  
-
-
16  
-
-
31580  
-
-
4
-
41740  
-
-
-
25  
-
-
49340  
-
400  
-
789.4mcm  
2
-
66360  
-
-
-
-
800mcm  
-
35  
-
-
83690  
-
69070  
-
500  
-
986.8mcm  
-
1
-
1000mcm  
-
50  
98680  
625  
1233.7mcm 1.287  
* Rounded for simplicity  
NOTE: The above wire diameters and circular mils are based on an average of the most commonly available wires. The wire  
manufacturer’s specification should be referenced for information specific to the wire being used.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 12 -  
| Volts • Amps • Ohms • Watts Conversion |  
E
E
I
E I  
WR  
R
W
R
W
I²  
W
I
I²R  
W
E
E²  
R
E²  
W
IR  
Volts = Watts x Ohms  
Ohms = Volts  
Watts = Volts x Amps  
Amperes = Volts  
Amps  
Ohms  
Watts  
Amps  
²
Ohms = Watts  
Watts = Amps x Ohms  
Amperes = Watts  
Volts =  
Amps²  
Ohms  
Ohms = Volts²  
Watts = Volts²  
Amperes = Watts  
Volts = Amps x Ohms  
Watts  
Ohms  
Volts  
Wattage Varies Directly as a Ratio of Voltages Squared.  
E²  
E¹  
W² = W¹  
x²  
Total Watts  
Volts x 1.732  
3 Phase Amperes =  
All Data Subject To Change Without Notice  
- 13 -  
www.andersonpower.com  
| Standard to Metric Conversions |  
Approximate Conversions  
From: Standard / US Customary  
To: SI / Metric Units  
When  
Approximate Conversions  
From: SI / Metric Units  
To: Standard / US Customary  
When  
You  
Know  
You  
Know  
Multiply  
By  
Multiply  
By  
Symbol  
To Find  
Symbol  
Symbol  
To Find  
Symbol  
LENGTH  
LENGTH  
in  
ft  
inches  
feet  
25.4  
millimeters  
meters  
mm  
m
mm  
m
millimeters  
meters  
0.039  
inches  
feet  
in  
ft  
0.305  
3.28  
AREA  
AREA  
mm2  
m2  
millimeters  
0.0016  
10.764  
square  
inches  
in2  
ft2  
square  
inches  
square  
millimeters  
in2  
ft2  
645.2  
mm2  
m2  
square  
meters  
square  
meters  
square feet  
square feet  
0.093  
VOLUME  
VOLUME  
fluid  
ounces  
mL  
L
milliliters  
liters  
0.034  
fluid  
ounces  
gallons  
fl oz  
gal  
fl oz  
gal  
29.57  
3.785  
milliliters  
mL  
L
0.264  
gallons  
liters  
cubic  
meters  
3
3
m
cubic  
meters  
35.314  
cubic feet  
ft  
ft3  
cubic feet  
0.028  
m3  
MASS  
MASS  
oz  
lb  
ounces  
pounds  
28.35  
grams  
g
g
grams  
0.035  
ounces  
pounds  
oz  
lb  
0.454  
kilograms  
kg  
kg  
kilograms  
2.202  
TEMPERATURE  
TEMPERATURE  
oF  
oC  
oC  
Celsius  
1.8C + 32  
Fahrenheit  
o F  
Fahrenheit  
(F-32) x 5 /  
Celsius  
9
or  
(F-32) / 1.8  
FORCE and PRESSURE or STRESS  
FORCE and PRESSURE or STRESS  
lbf  
poundforce  
4.45  
newtons  
N
N
newtons  
0.225  
poundforce  
lbf  
lbf/in 2  
poundforce  
per square  
inch  
6.89  
kilopascals  
kPa  
kPa  
kilopascals  
0.145  
poundforce  
per square  
inch  
lbf/in2  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 14 -  
| Scratch Pad |  
All Data Subject To Change Without Notice  
- 15 -  
www.andersonpower.com  
®
Powerpole® Connectors  
- PP15 to PP180  
This versatile connector series invented by Anderson Power  
Products® meets a wide range of power connection needs.  
There are four basic housing sizes in the Powerpole®  
product family that allow specific amperage or wire size  
needs to be filled in the most compact footprint. Powerpole®  
can handle up to 350 amperes per pole and accommodate  
wire ranges of #20 AWG (0.5 mm²) to 3/0 (70 mm²). A wide  
range of colored housing options can be stacked together to  
create a proven reliable custom connector. These housings  
can be used with different contacts to create wire-to-wire,  
wire-to-board, or wire-to-busbar connections. The  
Powerpole® combines high quality materials and a cost  
effective innovative design to allow powerful versatility.  
Stackable Modular Housings  
Available in four sizes to right  
size your connection need  
Color Coded Housings  
Help ensure that connectors  
are assembled and mated  
correctly  
Genderless Housings  
Provide simplified assembly  
and minimize the number of  
components  
Low Resistance Connection  
Silver or tin plated contacts  
inside housings that strongly  
force the contacts together  
Self Securing Design  
Stainless steel springs create  
a robust force between the  
contacts that holds the con-  
nector in the mated condition,  
but allows it to be quickly dis-  
connected  
Hot Plugging AC or DC  
Contacts feature a sacrificial  
tip that allow high current  
circuit interrupt  
Connection Versatility  
Contacts for wire, PCB,  
or busbar all fit into the  
same housings  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 16 -  
| POWERPOLE FAMILY SELECTION GUIDE |  
Powerpole® Size PP15 to 45 Page #  
PP75  
Page #  
PP120 Page # PP180  
Page #  
Connector Types  
Standard  
Finger Proof  
PCB  
20  
20  
21  
21  
23  
Standard  
Locking  
Busbar  
PCB  
30  
31  
31  
31  
Standard  
36  
Standard  
Busbar  
39  
40  
Ground  
Power Pak  
Amps (UL) Per Pole  
Volts (UL) Per Pole  
Wire Gauge (AWG)  
Wire Gauge (mm²)  
0 to 55  
120  
240  
350  
600  
600  
600  
600  
20 - 10  
0.05 - 6.0  
16 - 6  
6 - 1/0  
10 - 3/0  
1.3 - 13.3  
13.3 - 53.5  
5.3 - 85.0  
Number of  
Power Circuits  
1 / Stackable  
1 / Stackable  
1 / Stackable  
1 / Stackable  
Ground  
PCB Mount  
Busbar  
Panel Mount  
Blind Mate  
Hot Plug  
Powerpole® Pak  
Touch Safe  
Polarized Housing  
Latching  
Powerpole® Pak  
Powerpole® Pak  
Strain Relief  
Actual Size - Connector Half  
............................... Powerpole® Housings ...............................  
PP15/45 PP75 PP120 PP180  
All Data Subject To Change Without Notice  
- 17 -  
www.andersonpower.com  
Powerful Versatility  
- Create Your Own Custom Connector from Durable Proven Components  
Powerpole® connectors can be easily customized to each power connection need. Choose from a wide range of  
colored housings and stack them together into a multiple position connection. Durable silver or tin plated contacts  
crimp and poke into housings and are available for a broad range of wire sizes. PCB and busbar contacts can also  
be simply snapped into place using the same housings. Pre-mate ground / power housings and contacts can be  
used for safety or sequencing and stack along with standard housings.  
How to Create Mating Blocks of Stacked Powerpole® Connectors  
A Single Row Assembly such as the 1x3 shown below will mate to itself. If an assembly has more than one row  
such as the Two Row Assembly 2x1 shown below, then a different mirror image mating assembly is required.  
Single Row Assembly 1x3  
Two Row Assembly 2x1  
To Create a Mirror Image Mating Assembly:  
When mating blocks are viewed with their hoods in the respective orientation (down or up), the column position of  
connectors is unchanged. The rows themselves are mirror images of each other. So in the below example, what  
is column 1 on side A, is column 3 on side B.  
Side A Hood Down  
Side B Hood Up  
Hood Up  
C
F
I
B
E
A
D
G
A
D
G
B
E
H
C
F
I
Hood Down  
H
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 18 -  
Use the Same Housings for Wire, PCB, or Busbar Connections  
The Powerpole® connection system allows the same housings to hold different contacts for terminating to wire,  
printed circuit boards, or busbars. See some of the many ways Powerpole® components can be assembled to  
create a custom connection solution.  
Wire-to-Wire  
Wire-to-PCB  
Wire-to-Busbar  
All Data Subject To Change Without Notice  
- 19 -  
www.andersonpower.com  
Powerpole® Connectors  
- PP15 to PP45 :  
up to 55 Amps  
PP15-45 series are the smallest Powerpole® housings. They can be  
used for wire-to-wire or wire-to-board applications. Wire sizes from  
#20 AWG (0.5 mm²) to #10 (6 mm²) offer power capabilities up to 55  
amps per pole. Finger proof housings and the ability to incorporate  
first-mate last-break ground connectors enhance the capabilities of  
this Powerpole® series.  
High Power Density  
• Up to 55 amps in a compact footprint  
Wire-to Wire & Wire-to-Board Configurations  
• Wire & PCB contacts can be used in the same housings  
Finger Proof Housings Available  
• Protects against accidental contact with live circuits  
| PP15-45 ORDERING INFORMATION |  
PP15-45 Finger Proof Housings  
Improved on the original APP® design by adding ribs to mating interface to protect against accidental  
contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not  
mate with standard housings.  
PP15-45 Finger Proof & Standard & Ground Housing Dimensions  
Description  
------------ Part Numbers ------------  
Finger Proof  
Rib Feature  
Front View  
[ 7.9 ]  
0.31  
Minimum Quantity ...  
2,500  
200 .....  
Mated Length  
[ 26.6 ]  
0.97  
Red  
1327FP-BK  
1327FP  
Green  
Black  
White  
Blue  
1327G5FP-BK  
1327G6FP-BK  
1327G7FP-BK  
1327G8FP-BK  
1327G16FP-BK  
1327G5FP  
1327G6FP  
1327G7FP  
1327G8FP  
1327G16FP  
[ 7.9 ]  
0.31  
[ 8.4 ]  
0.33  
[ 41.2 ]  
1.62  
Yellow  
PP15-45 Standard Housings  
The original housing design has an open interface and is available  
45A Premate Ground Housings  
Green housings are keyed to prevent accidental mating  
with standard or finger proof Powerpole® housings.  
in a wide array of colors. Will not mate with finger proof housings.  
Description  
------- Part Number -------  
Description  
------- Part Numbers ------  
200 ...  
1327  
Minimum Quantity ...  
Green  
2,500  
200 ...  
Minimum Quantity ... 2,500  
1827G1-BK  
1827G1  
Red  
1327-BK  
Green  
Black  
White  
Blue  
Yellow  
Orange  
Gray  
Brown  
Pink  
Purple  
1327G5-BK  
1327G6-BK  
1327G7-BK  
1327G8-BK  
1327G16-BK  
1327G17-BK  
1327G18-BK  
1327G21-BK  
1327G22-BK  
1327G23-BK  
1327G5  
1327G6  
1327G7  
1327G8  
1327G16  
1327G17  
1327G18  
1327G21  
1327G22  
1327G23  
PP15-45 Tin Plated Power Contacts  
Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature  
charts for amperage ratings by wire size.  
Dimensions  
Mating Loose Piece  
Reeled  
- A -  
Barrel AWG  
mm²  
Force -------- Part Numbers ------- inches mm  
Minimum Quantity .......................................  
200  
5,000  
.........................  
Open 14 to 10 K*  
Open 14 to 10 K*  
Open 14 to 10 SF* 2.1 to 6.0  
Open 14 to 10 SF* 2.1 to 6.0  
Open 16 to 12  
Open 16 to 12  
Open 20 to 16  
Open 20 to 16  
2.1 to 5.3  
2.1 to 5.3  
High  
Low  
High  
Low  
High  
Low  
269G3-LPBK  
261G2-LPBK  
201G1H-LPBK  
200G1L-LPBK  
269G1-LPBK  
261G1-LPBK  
269G2-LPBK  
262G1-LPBK  
200G2L-LPBK  
269G3  
261G2  
201G1H 0.24  
200G1L 0.24  
269G1  
261G1  
269G2  
262G1  
0.21  
0.20  
5.33  
5.08  
6.10  
6.10  
4.57  
4.57  
4.06  
4.06  
5.08  
Open Barrel Contact  
[ 17.27 ]  
0.68  
[ 6.35 ]  
0.25  
1.3 to 3.3  
1.3 to 3.3  
0.52 to 1.3 High  
0.52 to 1.3 Low  
0.18  
0.18  
0.16  
0.16  
[ 3.81 ]  
A
0.15  
Open 20 to 16 SF* 0.52 to 1.5 Low  
200G2L 0.20  
K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts.  
SF*- Indicates wires with high stranding such as Super Flex.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 20 -  
PP15-45 Silver Plated Power Contacts  
Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or  
hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed  
barrel contacts are suitable for soldering.  
Open Barrel Contact  
[ 17.27 ]  
0.68  
[ 6.35 ]  
0.25  
Dimensions  
- A - - B -  
Force -------- Part Number --------- Part Number inches mm inches mm  
Minimum Quantity .......................................... 5,000 200 5,000 .................................................  
261G3-LPBK 261G3  
201G3H  
Mating  
Loose Piece  
Reeled  
[ 3.81 ]  
A
Barrel  
AWG  
mm²  
0.15  
Open  
Open  
Open  
Open  
Open  
Open  
Closed  
Closed  
14 to 10 K* 2.1 to 5.3  
14 to 10 SF* 2.1 to 6.0  
14 to 10 SF* 2.1 to 6.0  
Low  
High  
Low  
Low  
-
-
-
-
-
-
0.20  
0.24  
0.24  
0.18  
0.16  
0.20  
0.15  
0.12  
5.08  
6.10  
6.10  
4.57  
4.06  
5.08  
-
-
-
-
-
-
-
-
-
-
-
-
-
200G3L-LPBK 200G3L  
261G4-LPBK 261G4  
262G2-LPBK 262G2  
Closed Barrel Contact  
16 to 12  
20 to 16  
1.3 to 3.3  
0.52 to 1.3 Low  
[ 7.35 ]  
0.29  
[ 16.26 ]  
0.64  
20 to 16 SF* 0.52 to 1.5 Low  
-
200G4L  
-
-
16 to 12  
20 to 16  
1.3 to 3.3  
0.52 to 1.3 Low  
Low  
1331-BK 1331  
1332-BK 1332  
3.81 0.10  
3.05 0.07  
2.54  
1.78  
B
[ 3.81 ]  
0.15  
A
K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts.  
SF*- Indicates wires with high stranding such as Super Flex.  
45A Premate Ground Wire Contacts  
Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece  
contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts  
are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles.  
Open Barrel Premate Contact  
[ 3.6 ]  
0.14  
[ 19.1 ]  
0.75  
Reeled  
[ 6.4 ]  
0.25  
Mating  
Loose Piece  
Part  
Type  
AWG  
mm²  
Force - Part Numbers - - Numbers -  
[ 6.1 ]  
0.24  
Minimum Quantity .............................................  
200  
5,000 .....  
Open, Tin  
Open, Silver 14 to 10  
14 to 10  
2.1 to 6.0 Low  
2.1 to 6.0 Low  
1830G1-LPBK  
1830G2-LPBK  
1830G1  
1830G2  
[ 6.1 ]  
0.24  
25A Right Angle PCB Contacts Tin Plated  
Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability.  
Cannot be mixed with 45A PCB contacts. For mating with wire contacts only.  
Dimensions  
Mating  
Force  
Loose Piece  
- A -  
- B -  
inches mm  
Row  
------- Part Numbers ------- inches mm  
Minimum Quantity ... 1,000  
100  
...................................................  
A
Top  
Low  
High  
Low  
High  
Low  
High  
Low  
High  
1377G1-BK  
1317G1-BK  
1377G2-BK  
1317G2-BK  
1377G11-BK 1377G11 0.59  
1317G11-BK 1317G11  
1377G1  
1317G1  
1377G2  
1317G2  
0.59  
14.80 1.52  
7.20 1.36  
14.80 1.21  
7.20 1.01  
38.60  
34.50  
30.70  
25.70  
[ 9.9 ]  
0.39  
Bottom  
Top  
0.29  
B
Use mounting staples with right angle contacts  
(see accessories).  
Bottom  
1377G12-BK 1377G12 0.29  
1317G12-BK 1317G12  
See website for PCB layout drawing.  
25A Vertical PCB Contacts Tin Plated  
For mating with wire contacts only. Suitable for vertical applications up to 25A per pole,  
tin plating enhances solderability.  
Dimensions  
Mating  
Force  
Loose Piece  
- A -  
---------------- Part Numbers --------------- inches mm  
Minimum Quantity .... 1,000  
100  
.......................  
[ 3.1 ]  
0.12  
A
Low  
High  
Low  
High  
Low  
High  
1377G3-BK  
1317G3-BK  
1377G4-BK  
1317G4-BK  
1377G13-BK 1377G13 1.17 29.70  
1317G13-BK 1317G13 1.17 29.70  
1377G3  
1317G3  
1377G4  
1317G4  
2.22 56.40  
2.22 56.40  
1.76 44.70  
1.76 44.70  
Housing end  
[ 36.5 ]  
1.44  
[ 28.6 ]  
1.13  
45A Right Angle and Vertical PCB Contacts Tin Plated  
Suitable for right angle or vertical applications up to 45A per pole. Tin plating  
enhances solderability. Right angle contacts cannot be mixed with 25A PCB  
contacts. For mating with wire contacts only.  
[ 5.8 ]  
0.23  
Vertical  
[ 16.3 ]  
0.64  
PP15/45 Housings  
(1327 Series)  
Loose Piece  
[ 29.7 ]  
1.17  
REF  
[ 5.1 ]  
0.20  
Description  
----------- Part Numbers -----------  
Right Angle Contact  
Horizontal (bottom)  
Cat.No. 1336G1  
Minimum Quantity ............. 1,000  
100 ....................  
[ 7.9 ]  
0.31  
TYP  
Vertical  
Right Angle Bottom Row  
Right Angle Top Row  
3-5911P1  
3-5912P1  
3-5913P1  
1335G1  
1336G1  
1337G1  
[ 7.9 ]  
0.31  
TYP  
Right Angle Contact  
Horizontal (top), Cat.No. 1337G1  
Use mounting staples with right angle contacts (see accessories).  
All Data Subject To Change Without Notice  
- 21 -  
www.andersonpower.com  
45A Premate Ground PCB Contacts  
[ 45.3 ]  
1.78  
Right angle contacts are suitable for power or ground. Use to mate with 45A  
ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles.  
Can be used with other 45A PCB connectors in the bottom row.  
[ 7.9 ]  
0.31 TYP  
[ 8.4 ]  
[ 41.2 ]  
1.62  
[ 14.7 ]  
0.578  
0.33 TYP  
Mating  
Force  
Loose Piece  
[ 5.6 ]  
0.22  
Pre-mate wire  
connector  
------- Part Numbers -------  
[ 3.6 ]  
0.14  
[ 7.9 ]  
0.31  
Minimum Quantity ...................  
1000  
100 ....  
1836G1  
[ 28.1 ]  
1.11  
PCB, Bottom Row  
Low  
3-5952P1  
Mated Pair  
| PP15-45 ULTRASONICALLY BONDED ASSEMBLIES |  
Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP® special process. After welding,  
retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole® 15-45 connectors to be used as a  
durable one piece connector header. Contact customer service for configurations not shown below.  
Single Row 1x2 Assemblies  
Housings with  
45A Vertical  
Housings with  
45A Right Angle  
PCB Contacts  
500  
Color & Type  
Position Matrix  
1 2  
Circuit Description  
Housings Only  
500  
PCB Contacts  
500  
Minimum Quantity ................................  
DC 2 Wire Standard Housings  
.....  
ASMPP30-1X2-RK  
ASMPV45-1X2-RK  
ASMPV45-1X2-KR  
ASMFV45-1X2-RK  
ASMFV45-1X2-KR  
ASMPR45-1X2-RK  
ASMPR45-1X2-KR  
ASMFR45-1X2-RK  
ASMFR45-1X2-KR  
RED / STD BLK / STD  
BLK / STD RED / STD  
DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR  
DC 2 Wire Finger Proof  
ASMFP30-1X2-RK  
ASMFP30-1X2-KR  
RED / FP  
BLK / FP  
BLK / FP  
RED / FP  
DC 2 Wire Finger Proof Reverse  
Single Row 1x3 Assemblies  
Housings with  
45A Vertical  
PCB Contacts  
500  
Housings with  
45A Right Angle  
PCB Contacts  
500  
Color & Type  
Position Matrix  
2
Circuit Description  
Housings Only  
500  
Minimum Quantity ................................  
DC 2 Wire Finger Proof with Ground  
AC Single Phase Finger Proof  
.....  
1
3
ASMFP30-1X3-KER  
ASMFP30-1X3-KEW  
N/A  
ASMFR45-1X3-KER  
ASMFR45-1X3-KEW  
BLK / FP  
BLK / FP  
GRN / GND RED / FP  
GRN / GND WHT / FP  
ASMFV45-1X3-KEW  
Two Row 2x1 Assemblies  
Housings with  
45A Vertical  
Housings with  
45A Right Angle  
PCB Contacts  
Color & Type  
Circuit Description  
Housings Only  
500  
PCB Contacts  
500  
Position Matrix  
1 2  
Minimum Quantity ................................  
DC 2 Wire Finger Proof  
500  
....  
ASMFP30-2X1-KR  
ASMFP30-2X1-RK  
ASMFV45-2X1-KR  
ASMFV45-2X1-RK  
ASMFR45-2X1-KR  
ASMFR45-2X1-RK  
BLK / FP  
RED / FP  
RED / FP  
BLK / FP  
DC 2 Wire Finger Proof Mate  
Two Row 2x2 Assemblies  
Housings with  
45A Vertical  
PCB Contacts  
500  
Housings with  
45A Right Angle  
PCB Contacts  
500  
Color & Type  
Circuit Description  
Housings Only  
500  
Position Matrix  
3
Minimum Quantity ................................  
AC 3 Phase, 3 Wire Finger Proof  
.....  
1
2
4
ASMFP30-2X2-KRWE  
N/A  
N/A  
BLK / FP RED / FP  
WHT / FP GRN / GND  
AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR ASMFV45-2X2-WEKR ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP  
RED / FP  
1
3
2
4
1
2
1
1
2
3
Single Row 1x2 Assembly  
Single Row 1x3 Assembly  
2
Two Row 2x1 Assembly  
Two Row 2x2 Assembly  
Type  
Hood Up  
STD = Standard Housing  
FP = Finger Proof Housing  
GND = Ground Housing  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 22 -  
Powerpole® Pak Connectors  
- PP15 to PP45  
Powerpole® Pak connector shells enclose stacked  
groupings of PP15-45 sized housings in a durable black  
shell for a finished connector appearance and additional  
features. Inline, panel mount, and blindmate configurations  
are available. Plug shells offer the option of integral latches  
and strain relief to help secure your connection.  
Plug shell  
with latch  
Snap-in  
• Package Groupings of PP15-45 Connectors  
Provides a finished appearance while protecting the individual  
connectors with an outer shell  
Blindmate  
• Inline, Panel Mount, “T” or Blindmate Configurations  
Allows one connection system to meet multiple needs  
T-Pak  
Plug shell  
without latch  
• Optional Latching and Strain Relief  
Secures your connection and wires  
For environmentally sealed connector shells to hold Powerpole®  
15-180 connectors, see APP®’s SPEC Pak® product series on our  
website, www.andersonpower.com  
Powerpole® housings and contacts are sold separately.  
See page 20 for ordering information.  
| Powerpole® Pak ORDERING INFORMATION |  
Plug Shell without Latch  
Can mate inline with other plug shells with or without latches, or mate to a panel  
mount receptacle. For use with Powerpole® wire connectors only. Cable Clamp  
[ 53.09 ]  
2.09  
and Hardware Pak or Retaining Pins must be ordered separately.  
[ 21.59 ]  
0.85  
Dimensions  
- A -  
A
Description  
-------------- Part Numbers --------------  
inches mm  
Minimum Quantity ... 1,000  
500  
-
25  
.............................  
[ 49.28 ]  
1.94  
Black, 2-4 Poles  
Black, 5-6 Poles  
Black, 7-8 Poles  
1461G1-BK  
1461G1 1.24  
31.50  
39.62  
47.50  
Retaining Pin  
-
-
1461G2-BK 1461G2 1.56  
1461G3-BK 1461G3 1.87  
Side View  
Top View  
NOTE: Retaining pins are used to secure and position  
Powerpoles® in one of three positions in plug shells.  
Max wire O.D. for 2-4 pole plug shells is 0.60 inches [15.2mm²].  
For all other plug shells is 0.63 inches [ 16.0 mm²].  
Plug Shell with Latch  
Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use  
with Powerpole® wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must  
be ordered seperately.  
Side View  
Dimensions  
[ 21.59 ]  
0.85  
- B -  
- C -  
- D -  
Description  
------------- Part Numbers -------------- inches mm  
inches mm  
inches mm  
B
Minimum Quantity ..... 1,000  
500  
-
25  
................................................................................  
Black, 2-4 Poles  
Black, 5-6 Poles  
Black, 7-8 Poles  
Black, 9-10 Poles  
1460G1-BK  
1460G1 1.94  
49.28 2.25  
49.28 2.25  
49.28 2.25  
63.75 2.82  
57.15 1.24  
57.15 1.56  
57.15 1.87  
71.63 1.84  
31.50  
39.62  
47.50  
46.74  
-
-
-
1460G2-BK 1460G2 1.94  
1460G3-BK 1460G3 1.94  
1460G4-BK 1460G4 2.51  
Top View  
C
D
Retaining Pin  
All Data Subject To Change Without Notice  
- 23 -  
www.andersonpower.com  
Snap-in Receptacle Shell  
Mate to plug shells without latches, or mate to another panel mount receptacle to create a bulkhead to  
bulkhead connection. For use with Powerpole® wire or PCB connectors. Order the number of retaining pins for  
each receptacle as shown below separately.  
[ 1.78 ]  
0.07  
[ 19.56 ]  
0.77  
Number of  
Dimensions  
- E -  
Knock Out Size  
- Width -  
[ 27.94 ]  
1.10  
Retaining Pins  
Description  
---------------- Part Numbers ---------------- to Order  
inches mm  
inches mm  
E
Minimum Quantity ... 1,000  
500  
-
25  
...............................................................................  
Black, 2-4 Poles  
Black, 5-6 Poles  
Black, 7-8 Poles  
Black, 9-10 Poles  
1470G1-BK  
1470G1  
1
2
3
4
1.50  
1.88  
2.13  
2.44  
38.10 1.25  
47.75 1.62  
54.10 1.88  
61.98 2.19  
31.75  
41.15  
47.75  
55.63  
-
-
-
1470G2-BK 1470G2  
1470G3-BK 1470G3  
1470G4-BK 1470G4  
Retaining Pin  
* Height = [25.4 mm] 1.0 in.  
NOTE: Retaining pins are used to secure and position  
Powerpoles® in one of two positions in receptacle shells.  
Cable Clamp & Hardware Pak  
Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration.  
Retaining Pin  
Screw Head  
Type  
Cable  
Type  
Cable Clamp  
With Screws  
Description  
------------ Part Numbers ------------  
Minimum Quantity ....................................  
1,000  
500  
25 ...  
115G1  
115G2  
115G3  
2-4 Poles  
5-6 Poles  
7-8 Poles  
9-10 Poles  
2-4 Poles  
5-6 Poles  
Straight Slot  
Straight Slot  
Straight Slot  
Straight Slot  
Philips  
Bundled 115G1-BK  
Bundled 115G2-BK  
Bundled 115G3-BK  
-
-
-
Plug Shell Without Latch Shown  
Shell, housing and contacts  
are sold separately.  
Bundled  
-
115G4-BK 115G4  
Bundled 115G7-BK  
Bundled 115G8-BK  
-
-
115G7  
115G8  
Philips  
Flexible Conduit Clamp & Hardware Pak  
Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration.  
Retaining Pin  
Description  
Minimum Quantity ...... 100 ......  
2-4 Poles 110G10  
Part Number  
Conduit Clamp  
With Screws  
Plug Shell With Latch Shown  
Shell, housing and contacts  
are sold separately.  
Retaining Pin for Snap-in Receptacle  
Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle  
Shell ordering information. Pins are also required for the plug side when the Cable Clamp &  
Hardware Pak is not ordered.  
Description  
Minimum Quantity ...... 1,000  
Retaining Pin 110G9-BK 110G9  
------ Part Number -------  
100 ....  
Shell and housing are sold separately.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 24 -  
Blindmate Pak Connector  
[ 88.6 ]  
3.49  
[ 50.8 ]  
2.00  
Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the  
power connector to compensate for up to 0.45 in. [11.43 mm] of misalignment in either axis.  
Eight positions can be filled with Powerpole® 10-45 connectors. The receptacle side can be  
used with wire or PCB contacts. Hardware bag includes retaining pins.  
[ 24.38 ]  
0.960  
[ 36.7 ]  
1.45  
[ 58.93 ]  
2.320  
[ 76.4 ]  
3.01  
Description  
---------- Part Numbers ----------  
[47.24]  
1.860  
[ 13.46 ]  
0.530  
Minimum Quantity ....................................................  
2x4 Blindmate Plug Shell, Hardware & Pins  
2x4 Blindmate Receptacle Shell, Hardware & Pins  
2x4 Blindmate Plug Shell  
50  
25 ..........  
[ 5.0 ]  
Ø 0.20 4  
[ 3.05 ]  
0.120  
[ 38.6 ]  
1.52  
-
BMPP10-45P  
-
BMPP10-45R  
BMHSG-P  
-
-
Plug Outline  
Receptacle Outline  
2x4 Blindmate Receptacle Shell  
Hardware Bag Plug Side  
BMHSG-R  
-
-
110G50  
110G51  
[ 29.14 ]  
1.147  
[ 30.2 ]  
1.19  
Hardware Bag Receptacle Side  
[ 36.7 ]  
1.45  
[ 0.64 ]  
0.025  
[21.5]  
0.85  
[ 0.64 ]  
0.025  
[4.4]  
0.17  
See APP®’s innovative MARC Connector that offers straight-on or rotational blindmate capability.  
MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature  
housing. Visit our website, www.andersonpower.com to learn more.  
“T” Pak 2 Way Splitter  
The Powerpole® “T” Pak connector is a 2 way electrical splitter that splits electrical current from  
one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC  
3 phase, 3 wire plus ground configurations. The “T” Pak can also be used for AC single phase  
plus ground or DC 2 wire plus ground applications by not using either the red or white power  
positions. “T” Pak is pre-wired from the factory allowing plug and play field installation  
of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is  
achieved when mating Powerpole® Pak plugs are used with #12 AWG wire.  
[ 86.2 ]  
3.39  
For OEM manufacturing scale applications, the “T” Pak can be loaded with custom  
configurations of any of APP®’s finger proof, standard, or ground housings and contacts  
in the PP15-45 series. Contact APP® sales or customer service for additional information.  
[ 102.2 ]  
4.03  
Description  
- Part Numbers -  
80 ........  
20-01  
[ 85.8 ]  
3.38  
Minimum Quantity ............................  
Assembled “T” Pak  
[ 53 ]  
2.09  
Mating Plug Shell with Latch 2x2  
Mating Plug Shell without Latch 2x2  
26-01  
27-01  
[ 43.2 ]  
1.70  
Standard configuration for each side of the T includes (1) each Red, Black, and White Standard  
PP 15-45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and  
1830G1-LPBK contact.  
[ 51.1 ]  
2.01  
Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings &  
(3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK  
contact. Cable clamp & hardware pak also included.  
A
27 - 01  
26 - 01  
Mates With B  
Mates With A & C  
C
B
All Data Subject To Change Without Notice  
- 25 -  
www.andersonpower.com  
| PP15-45 & POWERPOLE® PAK SPECIFICATIONS |  
Mechanical  
Wire Size Range  
Electrical  
Current Rating Amperes¹  
AWG  
mm²  
UL 1977 CSA/TUV  
20 to 10  
0.5 to 6.0  
Singlepole Wire to Wire (10 AWG)  
55  
40  
Singlepole Ground Wire to Wire or PCB (10AWG) 45  
35  
Max. Wire Insulation Diameter  
in.  
mm  
3x3 Block Wire to Wire (10 AWG)  
40  
25  
25  
45  
45  
27  
0.175  
4.450  
Singlepole 25A PCB to Wire (12 AWG)  
2x3 Block 25A PCB to Wire (12 AWG)  
Singlepole 45A PCB to Wire (10 AWG)  
2x3 Block 45A PCB to Wire (10 AWG)  
-
22 *  
40 *  
25 *  
Operating Temperature²  
Powerpole® Housings & Powerpole® Pak Shells  
°F  
°C  
-4° to 221°  
-20° to 105°  
Mating Cycles No Load by Plating  
PCB to Wire  
Silver (Ag)  
Tin (Sn)  
1,500  
Voltage Rating AC/DC  
-
UL 1977  
600  
Wire to Wire  
10,000  
1,500  
PCB Connector Recommended Voltage³  
per IEC 60950-1 Table 2L Pollution Degree2  
25A Contacts Adjacent Poles  
Avg. Mating / Unmating Force  
Low Force Wire, High Force PCB, & Ground  
High Force Wire  
Lbf.  
3
N
13  
22  
9
495  
5
25A Contacts Separated by Spacer  
45A Contacts Adjacent Poles  
1,000  
160  
Low Force PCB  
2
45A Contacts Separated by Spacer  
970  
Min. Contact / Spring Retention Force  
Powerpole® Pak Latch Avg. Defeat Force  
Lbf.  
N
20  
90  
Dielectric Withstanding Voltage  
Volts AC  
2,200  
Lbf.  
N
150  
667  
Avg. Mated Contact Resistance Milliohms¹  
15A Wire Contact with 5/8” of #16 AWG  
30A Wire Contact with 5/8” of #12 AWG  
45A Wire Contact with 5/8” of #10 AWG  
45A PCB Contact to Contact  
0.875  
0.600  
0.525  
0.500  
0.600  
PCB Specifications  
Mounting Style  
Plated Through Hole  
0.090 - 0.150  
PCB Thickness- in. [mm]  
25A PCB Recommended Traces  
45A PCB Recommended Traces  
(2.3-3.8)  
#12 AWG Cross Section  
#10 AWG Cross Section  
25A PCB Contact to Contact  
UL Hot Plug Current Rating Amperes  
250 cycles at 72V DC  
Min. Creepage / Clearance Distance PCB  
25A Creepage & Clearance Adjacent Poles  
45A Creepage & Clearance Adjacent Poles  
in.  
mm  
5.1  
1.7  
45A  
30A  
0.201  
0.067  
250 cycles at 120V DC  
UL Ground Short Time Current Test - 45A Premate Ground  
750 Amps, #10 AWG Wire  
470 Amps, #12 AWG Wire  
4 Seconds  
4 Seconds  
Protection  
Touch Safety with Finger Proof Housings & Wire  
Contacts or PCB Mating Interface  
Materials  
Housing  
UL1977 Sec. 10.2  
IEC 60950  
Pass  
Pass  
IP20  
Plastic Resin  
Polycarbonate  
Stainless Steel  
IEC 60529  
Contact Retention Spring  
Touch Safety Standard Housings  
Housing Flammability Rating  
IEC 60529  
IP10  
UL94  
V-0  
Contact  
Base  
* No TUV Recognition  
Copper Alloy  
Tin or Silver  
1 Based on: 105°C rated or better cable of the largest size, Properly calibrated APP®  
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed the  
maximum operating temperature. CSA rating below a 30°C temperature rise.  
Plating  
Contact Termination Methods  
Crimp³  
2
Limited by the thermal properties of the connector plastic housing.  
Use APP® recommended tooling only. Alternate tools may adversely affect the  
Wire Contacts  
3
Hand Solder  
Wire and PCB Contacts  
PCB Contacts  
performance of our connectors along with UL and CSA recognition.  
Solder Dip  
Wave Solder  
PCB Contacts  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 26 -  
| PP15-45 TEMPERATURE CHARTS |  
PP15-45 Multipole  
Temperature Rise at Constant Current  
PP25 PCB  
Temperature Rise at Constant Current  
PP15-45 Singlepole  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
0
10  
20  
30  
40  
0
5
10 15 20 25 30 35 40  
Amperes Applied  
0
10  
20  
30  
40  
50  
60  
Amperes Applied  
Amperes Applied  
10 AWG  
16 AWG  
12 AWG  
18 AWG  
14 AWG  
20 AWG  
10 AWG  
16 AWG  
12 AWG  
18 AWG  
14 AWG  
20 AWG  
Singlepole  
2-Pole  
Multipole  
PP15-45 Singlepole  
Derating vs. Ambient Temperature  
PP15-45 Multipole  
Derating vs. Ambient Temperature  
PP25 PCB  
Derating vs. Ambient Temperature  
125  
100  
75  
125  
100  
75  
125  
100  
75  
50  
50  
25  
50  
25  
25  
0
10  
20  
30  
40  
50  
60  
70  
0
10  
20  
30  
40  
50  
0
5
10 15 20 25 30 35 40  
Amperes Applied  
Amperes Applied  
Amperes Applied  
10 AWG  
16 AWG  
12 AWG  
18 AWG  
14 AWG  
20 AWG  
10 AWG  
16 AWG  
12 AWG  
18 AWG  
14 AWG  
20 AWG  
Singlepole  
2-Pole  
Multipole  
PP45 PCB  
Derating vs. Ambient Temperature  
PP45 PCB  
Temperature Rise at Constant Current  
125  
100  
75  
60  
50  
40  
30  
20  
10  
0
50  
25  
0
10  
20  
30  
40  
50  
60  
70  
0
10  
20  
30  
40  
50  
60  
Amperes Applied  
2-Pole  
Amperes Applied  
Singlepole  
Multipole  
Singlepole  
2-Pole  
Multipole  
NOTE: Temperature rise charts are based on a 25°C ambient temperature. PP25 PCB charts based on 0.002 in² foil on board side, mated to #12 AWG conductor on  
wire side. PP45 PCB charts based on #10 AWG equivalent copper foil on board side, mated to #10 AWG conductor on wire side.  
All Data Subject To Change Without Notice  
- 27 -  
www.andersonpower.com  
| Powerpole® 15-45 Accessories |  
Mounting Wing  
Secure dovetailed Powerpole® 15-45 series housings by passing fasteners through the wings  
in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards,  
and many other mounting surfaces. Fasteners not included.  
Mounting Wings  
Description  
------- Part Numbers -------  
100 ....  
1399G9  
1399G8  
Minimum Quantity ... 2,500  
[ 4.6 ]  
0.180  
Red  
Blue  
1399G9-BK  
1399G8-BK  
[ 7.9 ]  
0.312  
[ 16.6 ]  
0.655  
Spacer  
Used to separate housings under high power to minimize derating. They are  
recommended for squaring off a block of Powerpole® 15-45 housings for use in connector shells  
and mounting clamps. Use a combination of long and short spacers opposite eachother in a  
mated block to add keying features or use two short spacers to avoid interference. Spacers with  
holes can also be used to fasten the blocked housings to a surface with a fastener.  
Description  
------ Part Numbers -------  
Minimum Quantity .....  
Red, Short w/ Hole  
Red, Long  
2,500  
100 .....  
1399G1  
1399G2  
1399G6  
1399G1-BK  
1399G2-BK  
1399G6-BK  
[ 7.9 ]  
0.312  
[ 7.9 ]  
0.312  
[ 7.9 ]  
0.312  
Red, Short  
Black, Long  
1399G10-BK 1399G10  
1399G13-BK 1399G13  
[ 24.6 ]  
0.968  
[ 16.6 ]  
0.655  
[ 16.6 ]  
0.655  
Blue, Short  
White, Short w/ Hole 1399G14-BK 1399G14  
Short with Hole  
Short without Hole  
Long  
White, Long  
1399G17-BK 1399G17  
Retaining Pins  
Keep stacked Powerpole® 15-45 series housings from separating. Retaining pins are inserted in  
the circular opening between two housings stacked side by side.  
Dimensions  
- A -  
- B -  
Description  
----- Part Numbers -----  
inches  
mm  
inches mm  
Minimum Quantity ...  
1 Block High  
1,000  
100 ............................................................................  
H1507P38  
111812P5  
110G16 0.094  
2.390  
0.250 6.350  
0.440 11.180  
2 Block High  
110G17 0.099 / 0.106 0.251 / 2.69  
B
A
Mounting Clamp  
Mounting clamps can be used for fastening a block of Powerpole® 15-45 series  
housings to a panel. Connector blocks must be a complete square for the clamps  
to work properly. Fastening hardware not included.  
Description  
-- Part Numbers --  
Minimum Quantity ... 100 sets of 2 .....  
2 or 4 Pole  
3 or 6 Pole  
4 or 8 Pole  
1462G1  
1462G2  
1462G3  
2 or 4 Pole  
3 or 6 Pole  
4 or 8 Pole  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 28 -  
PCB Mounting Staples  
PCB staples are soldered into place to secure Powerpole® 15-45 series housings  
in a horizontal configuration to the board. Reduce strain on soldering joints during  
mating and unmating.  
Dimensions  
Part  
- A -  
inches  
- B -  
Numbers  
H x W  
Length  
mm  
inches  
mm  
Minimum Quantity 100 ................................................................................  
114555P1  
114555P2  
1 x 1  
1 x 2  
Short  
Short  
Long  
Short  
Short  
Long  
Short  
Long  
Short  
Short  
Long  
Long  
Short  
0.47  
0.47  
0.67  
0.47  
0.47  
0.67  
0.47  
0.91  
0.79  
0.79  
0.91  
0.91  
1.10  
12.0  
12.0  
17.0  
12.0  
12.0  
17.0  
12.0  
23.0  
20.0  
20.0  
23.0  
23.0  
28.0  
0.28  
0.57  
0.57  
0.89  
1.20  
1.20  
1.83  
1.83  
0.28  
0.57  
0.57  
1.52  
0.57  
7.0  
A
14.5  
14.5  
22.5  
30.5  
30.5  
46.5  
46.5  
7.0  
114555P11 1 x 2  
114555P3  
114555P7  
1 x 3  
1 x 4  
114555P12 1 x 4  
114555P8 1 x 6  
B
114555P13 2 x 2  
114555P10 2 x 1  
114555P6  
114555P9  
2 x 2  
5 x 2  
14.5  
14.5  
38.5  
14.5  
114555P14 2 x 5  
114555P4 3 x 2  
Retention Clip  
Retention clips prevent Powerpole® 15-45 blocks from unintended disconnects.  
They feature a tab for easy insertion and removal.  
Description  
-- Part Number --  
100 .........  
110G68  
Minimum Quantity ........  
1 Block High  
Block Lok  
Block locks secure mated Powerpole® 15-45 series housings together. For use in  
high vibration or shock applications where connectors are unmated infrequently.  
Description  
- Part Numbers -  
Minimum Quantity .......... 100 .........  
2 Pole  
Shown without Powerpoles®  
4 Pole  
2 Pole, Black  
4 Pole, Black  
110G21  
110G12  
Shown with Powerpoles®  
Splash Boot  
Splash boots protect a 2x2 block of any combination of Powerpole® 15-45 series  
housings and feature snip off sealed ends for flexibility in wire O.D. Designed for  
through panel or inline applications. Not a hermetic seal.  
Description  
- Part Numbers -  
Minimum Quantity ........ 25 ...........  
Female, Black  
Male, Black  
1441G1  
1442G1  
For environmentally sealed connector shells to hold Powerpole®  
15-180 connectors, see APP®’s SPEC Pak® product series on our  
website, www.andersonpower.com  
All Data Subject To Change Without Notice  
- 29 -  
www.andersonpower.com  
Powerpole® Connectors  
- PP75: up to 120 Amps  
PP75 series Powerpole® housings can be used for wire-to-wire,  
wire-to-board, and wire-to-busbar applications. Wire sizes  
from #16 AWG (1.3 mm²) to #6 (13.3 mm²) offer power  
capabilities up to 120 amps per pole. Locking housings offer  
the capability to secure Powerpole® housings to each other  
and to mounting pads. Housings made from chemical  
resistant (CR) resin withstand industrial solvents better than  
standard housings.  
PP75 with  
Mounting Wings  
• Large Wire Range Accommodates up to #6 (10mm²) Wire  
Reducing bushings allow as small as #16 (1.5 mm²) wire to be used  
• Wire, PCB, and Busbar Contacts  
Allows one connection system to meet multiple needs  
• Mini-Powerclaw PCB Contacts Minimize PCB Footprint  
Removes the PP75 housing from the board side  
| PP75 ORDERING INFORMATION |  
PP75 Standard Housings  
The second smallest Powerpole® housing can be used with wire contacts  
for up to 6 AWG [10mm²] as well as PCB and busbar contacts.  
Description  
------- Part Numbers --------  
Minimum Quantity ... 1,000  
100 ......  
5916G7  
5916G6  
5916G4  
5916G5  
5916  
Red  
5916G7-BK  
[ 15.9 ]  
Green  
Black  
White  
Blue  
5916G6-BK  
5916G4-BK  
5916G5-BK  
5916-BK  
0.62  
[ 47.9 ]  
1.88  
[ 15.9 ]  
0.62  
[ 17.0 ]  
0.67  
Yellow  
Orange  
Gray  
5916G15-BK 5916G15  
5916G14-BK 5916G14  
5916G16-BK 5916G16  
[ 81.3 ]  
3.20  
Front View  
Mated Length  
PP75 Chemical Resistant (CR) Housings  
Has the same form and dimensions of the standard  
PP75 housing in a chemical resistant PBT/ PC blend  
housing. Suitable for use to -40°C.  
V0 = Standard  
P = Chemical Resistant  
Material ID  
Located Here  
Description  
- Part Numbers -  
1,000 .......  
P5916G7-BK  
P5916G4-BK  
P5916G5-BK  
P5916-BK  
Minimum Quantity ...  
Red  
Black  
White  
Blue  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 30 -  
PP75 Locking Dovetail Housings  
Offers dovetails for stacking housings that have a locking feature to prevent housings separating.  
Can mate to standard and chemical resistant housings, but cannot be stacked with them.  
Description  
---------- Part Numbers -----------  
Minimum Quantity ....  
1,000  
100 .....  
75LOKRED  
75LOKGRN  
75LOKBLK  
75LOKWHT  
75LOKBLU  
75LOKGRA  
Red  
75LOKRED-BK  
75LOKGRN-BK  
75LOKBLK-BK  
75LOKWHT-BK  
75LOKBLU-BK  
75LOKGRA-BK  
Green  
Black  
White  
Blue  
[ 47.9 ]  
1.88  
Gray  
PP75 Silver Plated Wire Contacts  
Silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles.  
Dimensions  
Mating  
Force  
Loose Piece  
- A -  
AWG  
mm²  
-- Part Numbers --  
inches mm  
........................  
Minimum Quantity ........................ 1,000  
100  
6
13.3  
13.3  
8.4  
Low  
High  
High  
1307-BK 1307  
5900-BK 5900  
5952-BK 5952  
5953-BK 5953  
5915-BK 5915  
0.22  
0.22  
0.19  
0.14  
0.14  
5.59  
5.59  
4.83  
3.56  
3.56  
6
[ 11.4 ]  
0.45  
[ 30.0 ]  
1.18  
8
12 to 10  
12 to 10  
3.3 to 5.3 Low  
3.3 to 5.3 High  
A
[ 7.2 ]  
0.28  
[ 7.1 ]  
0.28  
PP75 Tin Plated Reeled Wire Contacts  
Reeled contacts are for use with the recommended high volume press and applicator tooling.  
Tin plating is rated for up to 1,500 mating cycles. Silver plated or low mating force contacts  
may be available for high volume applications. Inquire with customer service.  
Reeled  
Mating  
Force  
Dimensions  
Part  
- A -  
inches mm  
- B -  
AWG  
mm²  
Numbers  
inches mm  
Minimum Quantity .......................  
2,000 ........................................................  
A
8 to 6  
8.4 to 13.3  
High  
High  
265G5  
265G6  
0.26  
0.17  
6.60  
4.32  
0.36  
0.29  
9.14  
7.37  
[ 32.2 ]  
1.27  
12 to 10 3.3 to 5.3  
B
PP75 Silver Plated Busbar Contacts  
Provide a quick disconnect input or output busbar connection. Busbar contacts are  
for mating with wire contacts only. Part number 75BBS includes lock nuts. Locknuts  
must be ordered separately for B01956P4.  
See Busbar contact drawing on  
website for further detail.  
[ 17.1 ]  
0.68  
Mating  
Type  
Minimum Quantity .................  
Busbar #10-24 High  
Lock Nut #10-24  
Thread Force -------------------- Part Numbers --------------------  
[ 2.0 ]  
0.08  
[ 69.1 ]  
1,000  
B01956P4 B01956P4  
H1216P8  
120  
20  
-
10 ...  
75BBS  
-
-
-
110G54  
2.72  
55A Right Angle Standard Powerclaw PCB Contacts  
Standard Powerclaw contacts are for use inside a PP75 housing and  
provide a color coded right angle connection to the PCB.  
Second housing  
and contact in two  
pole version only.  
Description  
--- Loose Piece Part Numbers --  
500 100 ........  
PC5930T  
[ 5.2 ]  
0.20  
[ 17.0 ]  
0.67  
Minimum Quantity .....  
Tin Plated  
PC5930T-BK  
PC5930S-BK  
Silver Plated  
PC5930S  
[ 22.2 ]  
0.87  
[ 32.8 ]  
1.29  
[ 48.0 ]  
1.89  
PP75 Housing  
[ 66.0 ]  
2.60  
See PCB contact drawing on  
website for further detail.  
Standard Powerclaw Contact  
All Data Subject To Change Without Notice  
- 31 -  
www.andersonpower.com  
55A Right Angle Mini Powerclaw PCB Contacts  
Right angle Mini Powerclaw contacts can be used on the PCB edge  
without a PP75 housing on the PCB side. A self polarizing design only  
allow PP75 wire housings to mate to PCB contacts one way.  
[ 8.1 ]  
0.32  
[ 12.19 ]  
0.480  
[ 24.6 ]  
0.97  
[ 58.4 ]  
2.30  
Loose Piece  
[ 15.6 ]  
0.61  
Description  
-------- Part Numbers --------  
100 ......  
[ 7.6 ]  
0.30  
Minimum Quantity ... 1,000  
[ 25.4 ]  
1.00  
Tin Plated  
PC5934T-BK PC5934T  
PC5934S-BK PC5934S  
[ 2.42 ]  
0.095  
[ 6.10 ]  
Silver Plated  
[ 17.5 ]  
0.69  
[ 1.27 ]  
0.050  
0.240  
55A Vertical Mini Powerclaw PCB Contacts  
Vertical Mini Powerclaw contacts save space by not  
requiring a PP75 housing on the PCB side. The guide  
housing is required for 2 pole applications to provide a  
polarized connection. (See PP75 accessories).  
[ 6.25 ]  
0.246  
[ 12.2 ]  
0.48  
[ 24.3 ]  
0.96  
Loose Piece  
Description  
--------- Part Numbers -------  
1,500 100 ......  
Minimum Quantity ...  
Tin Plated  
[ 9.7 ]  
0.38  
[2.32]  
0.091  
[ 1.27 ]  
0.050  
PC5933T-BK PC5933T  
PC5933S-BK PC5933S  
Silver Plated  
[ 4.98 ]  
0.196  
[ 10.29 ]  
0.405  
See PCB contact drawing on website for further detail.  
| PP75 TEMPERATURE CHARTS |  
PP75 Singlepole  
Derating vs. Ambient Temperature  
PP75 Multipole  
Derating vs. Ambient Temperature  
Mini Powerclaw  
Derating vs. Ambient Temperature  
125  
125  
100  
75  
125  
100  
75  
100  
75  
50  
50  
50  
25  
25  
25  
0
10 20 30 40 50 60 70 80 90 100  
Amperes Applied  
0
20  
40  
Amperes Applied  
6 AWG 8 AWG  
10 AWG 12 AWG  
60  
80  
100 120  
0
10 20 30 40 50 60 70 80 90 100110  
Amperes Applied  
6 AWG  
10 AWG  
8 AWG  
12 AWG  
Singlepole  
2-Pole  
Mini Powerclaw  
Temperature Rise at Constant Current  
PP75 Singlepole Loose Piece Contact  
Temperature Rise at Constant Current  
PP75 Multipole Loose Piece Contact  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
0 10 20 30 40 50 60 70 80 90100 110 120  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
6 AWG  
10 AWG  
8 AWG  
12 AWG  
6 AWG  
10 AWG  
8 AWG  
12 AWG  
Singlepole  
2-Pole  
NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG equivalent copper foil on board side, mated to  
#6 AWG conductor on wire side.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 32 -  
| PP75 SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Current Rating Amperes¹  
Wire to Wire (6 AWG)  
Wire to PCB (6-AWG)  
Wire to Busbar (6 AWG)  
UL 1977  
120  
CSA  
70  
AWG  
mm²  
16 to 6  
1.3 to 13.3  
55  
50  
75  
Max. Wire Insulation Diameter  
in.  
mm  
0.437  
11.100  
Voltage Rating AC/DC  
UL 1977  
600  
Operating Temperature²  
Standard  
°F  
°C  
-4° to 221°  
-40 to 221°  
-20° to 105°  
-40° to 105°  
PCB Connector Recommended Voltage 3  
per IEC 60950-1 Table 2L Pollution Degree 2  
Chemical Resistant*  
*Chemical resistant material not available for PCB guide housings  
Mini Vert. Contact Adjacent Poles  
Mini Horiz. Contact Adjacent Poles  
Standard Contact Adjacent Poles  
220  
200  
635  
Mating Cycles No Load by Plating  
Silver (Ag)  
Tin (Sn)  
Wire and PCB Contacts  
10,000  
1,500  
Dielectric Withstanding Voltage  
Avg. Mating / Unmating Force  
Wire to Wire Low Force Contacts  
Wire to Wire High Force Contacts  
Standard Powerclaw to Wire  
Mini Powerclaw to Wire  
Lbf.  
5
N
Volts AC  
2,200  
22  
31  
31  
17  
7
Avg. Mated Contact Resistance Milliohms¹  
7
Wire Contact with 1 1/4” of #6 AWG  
PCB Contact to Contact  
0.200  
0.500  
4
PCB Specifications  
Mounting Style  
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
Plated Through Hole  
Standard: 0.15 [0.381]  
Wire- wire  
50A  
40A  
Max PCB Thickness- in. [mm]  
PCB- wire (Vertical Mini Powerclaw)  
Mini:  
0.25 [0.635]  
Recommended Traces  
#8 AWG Cross Section  
Materials  
Housing  
Min. Contact / Spring Retention Force  
Lbf.  
N
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
Wire Housing  
50  
222  
Polycarbonate / PBT blend  
Stainless Steel  
Min. Creepage / Clearance Distance PCB in.  
mm  
6.6  
2.2  
2.0  
Standard Powerclaw Adjacent Poles  
Mini Vert. Powerclaw Adjacent Poles  
Mini Horz. Powerclaw Adjacent Poles  
0.260  
Housing Flammability Rating  
0.087  
0.079  
UL94  
V-0  
Contact  
Protection  
Base  
Copper Alloy  
Silver  
Touch Safety with Wire Contacts  
Wire Plating  
PCB Plating  
IEC 60529  
IP10  
Sn or Ag over Ni  
Contact Termination Methods  
Crimp4  
Wire Contacts  
Hand Solder  
Wire and PCB Contacts  
PCB Contacts  
Solder Dip*  
Wave Solder*  
PCB Contacts  
Wrench / Socket  
Busbar Contacts  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
³ Without use of spacers to increase creepage and clearance distances.  
4 Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.  
All Data Subject To Change Without Notice  
- 33 -  
www.andersonpower.com  
| Powerpole® PP75 Accessories |  
Strain Relief Grommets  
Use for strain relief in the back side of a PP75 housing. Wire gauge given for reference  
only, use grommet ID and wire OD to determine suitability in the end application.  
Dimensions  
- A -  
Description  
- Part Numbers - inches mm  
Minimum Quantity ...  
#6 AWG, Black  
100  
.......................  
0.35 8.89  
0.25 6.35  
0.17 4.32  
114411P2  
114411P1  
114411P3  
#8 AWG, Black  
A
#10 - 12 AWG, Black  
Mounting Wing for Standard or CR Housings  
Mounting wings can be used to secure dovetailed Powerpole® 75 series housings by  
passing fasteners through the wings in either a horizontal or vertical orientation. Useful for  
sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners  
not included.  
[ 27.4 ]  
1.08  
[ 27.4 ]  
1.08  
Description  
------- Part Numbers -------  
1,000 100 ...  
1399G20-BK 1399G20  
1399G7-BK 1399G7  
Minimum Quantity ...  
Blue, Round Hole  
Blue, Oval Hole  
[ 15.9 ]  
[ 15.9 ]  
0.63  
0.63  
[ 15.9 ]  
0.63  
[ 15.9 ]  
0.63  
Mounting Wing for Locking Housings  
Mounting wings can be used to secure Powerpole® 75 series housings with locking  
dovetails by passing fasteners through the wings in either a horizontal or vertical orientation.  
Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces.  
Fasteners not included.  
[ 5.1 ]  
Ø 0.20  
[ 2.6 ]  
R 0.10  
Description  
--------------------- Part Numbers ---------------------  
[ 15.9 ]  
0.63  
[ 6.9 ]  
0.27  
Minimum Quantity ...  
Blue, Oval Hole  
Blue, Round Hole  
1,000  
100  
...  
Oval Hole  
Round Hole  
75LOKWNGBLU-BK  
75LOKWNGBLU  
[ 15.9 ]  
0.63  
- Mounting Wing Top  
- Mounting Wing Top  
75LOKWNGBLU-R-BK 75LOKWNGBLU-R  
[ 5.1 ]  
Ø .20  
[ 27.4 ]  
1.08  
Left Side View  
- Both Versions  
Right Side View  
- Both Versions  
Surface Mount for Locking Housings  
[ 2.8 ]  
0.11  
[ 15.7 ]  
0.62  
Use to secure Powerpole® 75 series housings with locking dovetails to a flat surface.  
Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces.  
Fasteners not included.  
[ 43.2 ]  
1.70  
[ 4.9 ]  
0.19  
[ 7.9 ]  
0.31  
[ 3.6 ]  
0.14  
Description  
Minimum Quantity ...  
Blue  
----------------- Part Numbers ----------------  
1,000 100 ...  
75LOKSMTBLU-BK 75LOKSMTBLU  
Top View  
Side View  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 34 -  
Guide Housings for Vertical Mini Powerclaw Contacts  
Prevents polarity being reversed when a two pole PP75 block is mated to  
vertical mini Powerclaw contacts. Fastening hardware not included.  
Description  
----------- Part Numbers ------------  
Minimum Quantity ...  
1,000  
100 ...  
PP75 Connector  
Black Guide Housing PC-HSG-PP-BK  
PC-HSG-PP  
Mini Vertical  
Powerclaw Contact  
Guide Housing  
PCB  
Mounting Clamp  
Mounting clamps can be used for fastening a block of Powerpole® 75 series  
housings to a panel. Connector blocks must be a complete square for the  
clamps to work properly. Fastening hardware not included.  
Description  
-- Part Numbers --  
Minimum Quantity ... 50 sets of 2 ...  
2 or 4 Pole  
3 or 6 Pole  
1463G1  
1463G2  
Mounting Clamp  
Panel  
2 Pole  
3 Pole  
Retaining Pins  
Retaining pins are used to keep stacked Powerpole® 75 series housings from separating.  
Retaining pins are inserted in the circular opening between two housings stacked side by side.  
Dimension B is +/- 0.015 in or 0.38 mm.  
Dimensions  
- A -  
- B -  
Description  
------ Part Numbers ------  
inches  
mm  
inches mm  
Minimum Quantity ...  
1 Block High  
1,000  
100  
................................................................................  
111812P7  
111812P6  
110G19  
110G18  
0.196 / 0.207 4.98 / 5.26  
0.196 / 0.207 4.98 / 5.26  
0.560 14.220  
1.000 25.400  
2 Block High  
B
PCB Mounting Staples  
Reduce strain on solder joints during mating and unmating. Staples bend over the underside  
A
of the PCB board to lock the housings in place. Staples are an interference fit with housings.  
Number of  
Stacked Powerpoles®  
Staple  
---- Part Numbers ---- H x W  
Housings  
PCB  
Minimum Quantity ..... 100 .......................  
PCSTAPLE-1  
PCSTAPLE-2  
1 x 1  
1 x 2  
Fasten the staple by  
bending the leads on the  
bottom of the board.  
Slide staple over housings and  
into the holes in the board.  
Reducing Bushings  
Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to  
be used with the connector. Electrical capability is derated with smaller wire.  
Dimensions  
- Length -  
Inches mm  
100 ........................................................  
- ID -  
------------------ Part Numbers ------------ inches mm  
Minimum Quantity .................................................... 3,000 1,000  
5912-BK 5912 0.18  
Contact Barrel Size  
Wire Size  
ID  
Length  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#8 AWG [8.4 mm²]  
-
4.57  
3.56  
2.29  
0.45  
0.47  
0.47  
11.43  
11.94  
11.94  
#12- 10 AWG [3.3- 5.3 mm²] 5910-BK  
#16- 14 AWG [1.3- 2.1 mm²] 5913-BK  
-
-
5910 0.14  
5913 0.09  
Wire Entrance  
For environmentally sealed connector shells to hold Powerpole®  
15-180 connectors, see APP®’s SPEC Pak® product series on our  
website, www.andersonpower.com  
All Data Subject To Change Without Notice  
- 35 -  
www.andersonpower.com  
Powerpole® Connectors  
- PP120: up to 240 Amps  
PP120 series Powerpole® housings are designed  
to accommodate up to 1/0 (50 mm²) wires and handle  
high currents up to 240 amps. Reducing bushings allow  
PP120 to accept down to #8 (10 mm²) wires. Multiple  
colors of stackable housings combine with APP®’s low  
resistance flat wiping technology to offer powerful  
connection capability.  
• LargeWireRangeAccommodatesupto1/0(50mm²)Wire  
Reducing bushings allow as small as #8 (10 mm²) wire to be used  
• Low Resistance Silver Plated Copper Contacts  
Allows currents up to 240 amps  
• UL Rated for Hot Plugging up to 60 Amps  
Great for battery or other applications where the ability to  
interrupt circuits is required  
| PP120 ORDERING INFORMATION |  
PP120 Housings  
The second to largest Powerpole® housing can be used with  
wire contacts for up to 1/0AWG [50mm²] or busbar contacts.  
Description  
-------- Part Numbers --------  
[ 22.2 ]  
0.88  
Minimum Quantity ...  
500  
50 .......  
1321G3  
[ 69.9 ]  
2.75  
Red  
1321G3-BK  
1321G4-BK  
1321G1-BK  
1321G2-BK  
1321-BK  
Green  
Black  
White  
Blue  
1321G4  
1321G1  
1321G2  
1321  
[ 22.2 ]  
0.88  
[ 23.7 ]  
0.93  
[ 117.5 ]  
4.63  
Gray  
1321G8-BK  
1321G8  
PP120 Silver Plated Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings.  
Mating  
Force  
- A -  
- B -  
AWG mm²  
-------- Loose Piece Part Numbers -------- inches mm inches mm  
Minimum Quantity ........  
600  
500  
50  
....................................................  
1/0  
1
53.5  
42.4  
33.6  
33.6  
21.1  
21.1  
13.3  
13.3  
Low  
Low  
Low  
High  
Low  
High  
Low  
High  
1323G2-BK  
-
-
1323G2  
1323G1  
0.52  
0.47  
0.44  
0.44  
0.44  
0.44  
0.44  
0.44  
13.21 0.44 11.18  
11.94 0.39 9.91  
11.18 0.22 5.59  
11.18 0.22 5.59  
11.18 0.30 7.62  
11.18 0.30 7.62  
11.18 0.34 8.64  
11.18 0.34 8.64  
1323G1-BK  
2
-
-
-
-
-
-
6811G6-BK 6811G6  
1319-BK 1319  
2
4
6811G5-BK 6811G5  
1319G4-BK 1319G4  
6811G4-BK 6811G4  
1319G6-BK 1319G6  
4
6
6
[ 21.3 ]  
0.84  
[ 50.8 ]  
2.0  
B
[ 10.4 ]  
0.41  
A
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 36 -  
| PP120 SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Current Rating Amperes¹  
Singlepole UL 1977 (1/0 AWG)  
2x2 Block UL 1977 (1/0 AWG)  
UL 1977 CSA  
AWG  
mm²  
240  
200  
155  
110  
10 to 1/0  
5.3 to 53.5  
Max. Wire Insulation Diameter  
Operating Temperature²  
in.  
mm  
Voltage Rating AC/DC  
0.600  
15.240  
UL 1977  
600  
°F  
°C  
Dielectric Withstanding Voltage  
-4° to 221° -20° to 105°  
Volts AC  
2,200  
0.136  
60A  
Mating Cycles No Load by Plating  
Silver (Ag)  
Avg. Mated Contact Resistance Milliohms¹  
Wire Contacts  
10,000  
5 1/2” of #2 AWG wire  
Avg. Mating / Unmating Force  
Lbf.  
N
UL Hot Plug Current Rating Amperes  
8
36  
250 cycles at 120V DC  
Min. Contact / Spring Retention Force Lbf.  
N
60  
267  
Materials  
Housing  
Protection  
Touch Safety with Wire Contacts  
Plastic Resin  
Polycarbonate  
Contact Retention Spring  
Stainless Steel  
IEC 60529  
IP10  
Housing Flammability Rating  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and  
a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below  
a 30°C temperature rise.  
UL94  
V-0  
Contact  
Base  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors  
Copper Alloy  
Silver  
Plating  
along with UL and CSA recognition.  
Contact Termination Methods  
Crimp³  
Wire Contacts  
Wire Contacts  
Hand Solder  
| PP120 TEMPERATURE CHARTS |  
PP120 Singlepole  
PP120 Multipole  
Temperature Rise at Constant Current  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
0
50  
100  
150  
200  
250  
0
50  
100  
150  
200  
250  
2 AWG  
Amperes Applied  
Amperes Applied  
1/0 AWG  
4 AWG  
1 AWG  
6 AWG  
1/0 AWG  
4 AWG  
1 AWG  
6 AWG  
2 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
Derating charts on the following page.  
All Data Subject To Change Without Notice  
- 37 -  
www.andersonpower.com  
PP120 Singlepole  
PP120 Multipole  
Derating vs. Ambient Temperature  
Derating vs. Ambient Temperature  
125  
100  
75  
125  
100  
75  
50  
50  
25  
25  
0
50  
100  
150 200  
250 300  
2 AWG  
0
50  
100 150  
200 250 300  
Amperes Applied  
Amperes Applied  
1/0 AWG  
4 AWG  
1 AWG  
6 AWG  
1/0 AWG  
4 AWG  
1 AWG  
6 AWG  
2 AWG  
| Powerpole® PP120 Accessories |  
Mounting Clamp  
Mounting clamps can be used for fastening a block of Powerpole® 120 series housings to a  
panel. Connector blocks must be a complete square for the clamps to work properly. Fastening  
hardware not included.  
Description  
- Part Numbers -  
Mounting Clamp  
Minimum Quantity ... 20 sets of 2 ......  
2 Pole  
3 Pole  
1464G1  
1464G2  
Panel  
2 Pole  
3 Pole  
Retaining Pins  
Retaining pins are used to keep stacked Powerpole® 120 series housings from  
separating. Retaining pins are inserted in the circular opening between two  
housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm.  
Dimensions  
- A -  
- B -  
Description  
----- Part Numbers ----- inches  
mm  
inches mm  
Minimum Quantity ... 1,000  
100  
.........................................................................  
1 Block High  
2 Block High  
111812P7  
111812P8  
110G19  
110G20  
0.196 / 0.207 4.98 / 5.26  
0.196 / 0.207 4.98 / 5.26  
0.560 14.220  
1.500 38.100  
B
A
Reducing Bushings  
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used  
with the connector. Electrical capability is derated with smaller wire.  
Dimensions  
- ID -  
Contact Barrel Size Wire Size  
--------- Part Numbers --------- inches mm  
[ 21.4 ]  
0.84  
Minimum Quantity ................................................... 2,000  
1,000  
-
100 ........................  
#2 AWG [33.6 mm²] #4 AWG [21.2 mm²]  
#2 AWG [33.6 mm²] #6 AWG [16 mm²]  
5919-BK  
-
5919 0.28  
7.11  
5.84  
4.57  
5920-BK 5920 0.23  
5921 0.18  
[ 8.4 ]  
0.33  
ID  
#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK  
For environmentally sealed connector shells to hold Powerpole®  
15-180 connectors, see APP®’s SPEC Pak® product series on our  
website, www.andersonpower.com  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 38 -  
Powerpole® Connectors  
- PP180: up to 350 Amps  
PP180 are the largest of the Powerpole® series housings.  
They are designed to accommodate up to 3/0 (70 mm²)  
wires and handle high currents up to 350 amps. Busbar  
contacts are also available for power inputs and takeoffs.  
Color-coded housings minimize user confusion and the  
potential of cross mating circuits.  
Low Resistance Silver Plated Copper Contacts  
• Allows currents up to 350 amps  
UL Rated for Hot Plugging up to 75 Amps  
• Great for battery or other applications where the ability to  
interrupt circuits is required  
Wire to Busbar  
Busbar Contacts Work with Standard Housings  
• Provides a hot swappable quick disconnect system for busbar  
power distribution  
| PP180 ORDERING INFORMATION |  
PP180 Housings  
The largest Powerpole® housing can be used with wire  
contacts for up to 3/0 AWG [85mm²] or busbar contacts.  
Description  
-------- Part Numbers --------  
[ 28.6 ]  
1.13  
Minimum Quantity ...  
250  
50 .......  
1381G3  
[ 82.6 ]  
3.25  
Red  
1381G3-BK  
1381G4-BK  
1381G1-BK  
1381G2-BK  
1381-BK  
Green  
Black  
White  
Blue  
1381G4  
1381G1  
1381G2  
1381  
[ 28.6 ]  
1.13  
[ 30.0 ]  
1.18  
[ 129.7 ]  
5.5  
Front View  
Mated Length  
PP180 Silver Plated Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
New contacts for 2/0 to 3/0 AWG (70 to 85 mm²) offer extended capability in the same housings.  
Dimensions  
- B -  
Mating  
Force  
- A -  
inches  
- C -  
- D -  
AWG mm²  
---------- Loose Piece Part Numbers -----------  
mm  
inches mm inches mm  
inches mm  
Minimum Quantity ........  
500  
-
300  
250  
50  
..............................................................................................................  
3/0  
2/0  
1/0  
1
85  
Low  
Low  
High  
High  
High  
High  
High  
-
1328G2-BK 1328G2  
2.35  
2.35  
2.35  
2.35  
2.35  
2.35  
2.10  
59.69 0.70  
59.69 0.64  
59.69 0.52  
59.69 0.52  
59.69 0.52  
59.69 0.52  
53.34 0.37  
17.78 0.58  
16.26 0.49  
13.21 0.44  
13.21 0.39  
13.21 0.35  
13.21 0.30  
9.40 0.22  
14.73 1.04 26.42  
12.45 1.04 26.42  
11.18 1.04 26.42  
9.91 1.04 26.42  
8.89 1.04 26.42  
7.62 1.04 26.42  
5.59 0.80 20.32  
67.4  
53.5  
42.4  
33.6  
21.1  
13.3  
-
1328G1-BK  
-
1328G1  
1382  
1347  
1383  
1384  
1348  
1382-BK  
1347-BK  
1383-BK  
1384-BK  
1348-BK  
-
-
-
-
-
-
-
-
-
-
2
4
6
A
D
C
[ 12.70 ]  
050  
B
All Data Subject To Change Without Notice  
- 39 -  
www.andersonpower.com  
PP180 Silver Plated Busbar Contacts  
Use 2 busbar contacts per housing to provide a quick disconnect input or  
output busbar connection. Busbar contacts are for mating with wire contacts  
only. Part number 180BBS includes lock nuts. Locknuts must be ordered  
separately for 180BBS-BK.  
See Busbar contact drawing on  
website for further detail.  
[ N/A ]  
1/4-20  
[ 109.7 ]  
[ 25.4 ]  
1.0  
4.3  
[ 2.7 ]  
0.50  
Mating  
Thread  
Force  
------ Loose Piece Part Numbers ------  
Minimum Quantity ................  
1,000  
120  
10 .....  
-
Busbar 1/4-20  
High  
N/A  
180BBS-BK  
H1216P7  
180BBS  
110G56  
Lock Nut 1/4-20  
110G55  
[ 4.6 ]  
0.18  
| PP180 SPECIFICATIONS |  
Mechanical  
Wire Size Range  
Electrical  
Current Rating Amperes¹  
AWG  
mm²  
UL 1977 CSA  
10 to 3/0  
5.3 to 85  
Singlepole (wire-wire) (3/0 AWG)  
2x2 Block (wire-wire) (3/0 AWG)  
Singlepole (wire-busbar) (1/0 AWG)  
350  
350  
180  
230  
Max. Wire Insulation Diameter  
Operating Temperature²  
in.  
mm  
0.900  
22.860  
°F  
°C  
Voltage Rating AC/DC  
-4° to 221° -20° to 105°  
UL 1977  
600  
Mating Cycles No Load by Plating  
Silver (Ag)  
Dielectric Withstanding Voltage  
Wire and Busbar Contacts  
10,000  
Volts AC  
2,200  
0.100  
75A  
Avg. Mating / Unmating Force  
Lbf.  
N
Avg. Mated Contact Resistance Milliohms¹  
Wire & Busbar Contacts  
10  
44  
6” of 1/0 AWG wire  
Min. Contact / Spring Retention Force Lbf.  
N
UL Hot Plug Current Rating Amperes  
120  
534  
250 cycles at 120V DC  
Protection  
Touch Safety with Wire Contacts  
Materials  
Housing  
IEC 60529  
IP10  
Plastic Resin  
Polycarbonate  
Stainless Steel  
Contact Retention Spring  
Housing Flammability Rating  
UL94  
V-0  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and  
a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a  
30°C temperature rise.  
Contact  
Base  
Copper Alloy  
Silver  
Plating  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors  
Contact Termination Methods  
Crimp³  
along with UL and CSA recognition.  
Hand Solder  
Wrench / Socket*  
*Busbar Contacts Only  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 40 -  
| PP180 TEMPERATURE CHARTS |  
PP180 Multipole  
Temperature Rise at Constant Current  
PP180 Singlepole  
Temperature Rise at Constant Current  
60  
60  
50  
40  
30  
20  
10  
0
50  
40  
30  
20  
10  
0
0
50 100 150 200 250 300 350  
Amperes Applied  
0
50 100 150 200 250 300 350  
Amperes Applied  
3/0 AWG  
1 AWG  
2/0 AWG  
2 AWG  
1/0 AWG  
4 AWG  
3/0 AWG  
1 AWG  
2/0 AWG  
2 AWG  
1/0 AWG  
4 AWG  
PP180 Singlepole  
PP180 Multipole  
Derating vs. Ambient Temperature  
Derating vs. Ambient Temperature  
125  
100  
75  
125  
100  
75  
50  
50  
25  
25  
0
50 100 150 200 250 300 350 400  
Amperes Applied  
0
50 100 150 200 250 300 350 400  
Amperes Applied  
3/0 AWG  
1 AWG  
2/0 AWG  
2 AWG  
1/0 AWG  
4 AWG  
3/0 AWG  
1 AWG  
2/0 AWG  
2 AWG  
1/0 AWG  
4 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
All Data Subject To Change Without Notice  
- 41 -  
www.andersonpower.com  
| Powerpole® PP180 Accessories |  
Mounting Clamp  
Mounting clamps can be used for fastening a block of  
Powerpole® 180 series housings to a panel. Connector  
blocks must be a complete square for the clamps to work  
properly. Fastening hardware not included.  
Mounting Clamp  
Panel  
Description  
- Part Numbers -  
Minimum Quantity ... 20 sets of 2 .....  
2 Pole  
3 Pole  
2 Pole  
3 Pole  
1465G1  
1465G2  
Retaining Pins  
Retaining pins are used to keep stacked Powerpole® 180 series housings from separating.  
Retaining pins are inserted in the circular opening between two housings stacked side by side.  
Dimension “B” is +/- .015 in or .38 mm.  
Dimensions  
- A -  
- B -  
mm  
Description  
----- Part Numbers -----  
1,000 100  
inches  
Minimum Quantity ...  
1 Block High  
..................................................................................  
111812P6 110G18  
111812P8 110G20  
0.196 / 0.207  
0.196 / 0.207  
4.98 / 5.26 1.000 25.400  
4.98 / 5.26 1.500 38.100  
2 Block High  
B
A
Reducing Bushings  
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical  
capability is derated with smaller wire.  
Dimensions  
- ID -  
Contact Barrel Size  
Wire Size  
----------------- Part Numbers ---------------- inches mm  
Minimum Quantity ..................................................... 1,500  
1,000  
500  
100 ............................  
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²]  
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²]  
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]  
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]  
-
-
-
5687-BK 5687 0.39  
9.91  
8.64  
6.86  
5.59  
4.83  
[ 25.4 ]  
1.0  
ID  
5690-BK  
-
5690 0.34  
5693 0.27  
5663 0.22  
5648 0.19  
-
-
5693-BK -  
5663-BK -  
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK  
-
-
Wire Entrance  
For environmentally sealed connector shells to hold Powerpole®  
15-180 connectors, see APP®’s SPEC Pak® product series on our  
website, www.andersonpower.com  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 42 -  
Powerpole®  
- Tooling Information  
Wire Size  
Loose Piece Part Numbers  
Loose Piece Contact Crimp Tool  
Pneumatic  
Reeled Part Numbers Reeled Contact Crimp Tools  
Air Feed  
Kit*  
ATS  
Tin  
Silver  
Hand  
Tool  
Bench  
Tool  
Number  
Locator of Crimps  
+
Tin  
Silver  
ATS  
Press  
AWG  
mm²  
Plating  
Plating  
Plating  
Plating  
Applicator  
Die  
+
or  
PP15 / 45 Flat Wiping Power & Ground  
16 / 20 1.3 / 0.52  
N/A  
N/A  
1332  
1331  
1367G1  
N/A  
N/A  
N/A  
N/A  
N/A  
12 / 16  
3.3 / 1.3  
1309G2  
262G1  
200G2L  
269G2  
261G1  
261G2  
269G1  
269G3  
200G1L  
201G1H  
1830G1  
262G2  
1385519-1  
TBD  
16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK  
16 / 20 1.5 / 0.52 200G2L-LPBK 200G4L-LPBK  
or  
1309G8  
200G4L  
1.3 / 0.52  
1385519-1  
1385520-1  
1385458-1  
1385520-1  
1385458-1  
1385460-1  
1385460-1  
1385460-1  
16 / 20  
269G2-LPBK  
N/A  
N/A  
261G4  
261G3  
N/A  
12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK  
10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK  
N/A  
N/A  
Single  
N/A  
1725900-2 1424266-1  
or or  
[3-54500-1] [354578-1]  
1309G3  
or  
1309G8  
12 / 16 3.3 / 1.3 269G1-LPBK  
10 / 14 5.3 / 2.1 269G3-LPBK  
N/A  
N/A  
N/A  
200G3L  
201G3H  
1830G2  
10 / 14 6.0 / 2.1 200G1L-LPBK 200G3L-LPBK  
10 / 14 6.0 / 2.1 201G1H-LPBK 201G3H-LPBK  
10 / 14 6.0 / 2.1 1830G1-LPBK 1830G2-LPBK  
1309G6  
or  
1309G8  
PP75  
1307  
#6  
#8  
13.3  
8.4  
1388G6  
1388G7  
265G5  
265G6  
1385523-1 2-565435-2 692655-1  
1725900-2 1424266-1  
5900  
5952  
5953  
5915  
N/A  
1309G4  
1387G1  
1389G6  
Single  
N/A  
#10 / 12 5.3 / 3.3  
1385522-1  
or  
or  
[3-54500-1] [354578-1]  
PP120  
1/0  
#1  
#2  
#4  
#6  
53.5  
42.4  
33.6  
21.2  
13.3  
1323G2  
1323G1  
1319  
1388G3  
1388G4  
N/A  
1368  
1387G1  
1387G2  
1389G4  
Single  
N/A  
N/A  
1319G4  
1319G6  
PP180  
3/0  
2/0  
85  
1328G2  
1328G1  
1303G12  
1303G13  
1304G32  
Double  
Single  
53.5  
1/0  
53.5  
1382  
N/A  
1368  
1387G1 1388G3 1389G3  
N/A  
N/A  
#1  
#2  
42.4  
33.6  
1347  
1383  
1387G2 1303G13 1304G32  
1387G1 1388G3 1389G3  
1387G2 1303G13 1304G32  
1387G1 1388G4 1389G3  
Double  
Single  
Double  
Single  
#4  
#6  
21.1  
13.3  
1384  
1348  
* All ATS applicators for APP® contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed.  
NOTE: See website for the most current information.  
All Data Subject To Change Without Notice  
- 43 -  
www.andersonpower.com  
Overview of SBS®, SB® & SBX® / SBO®  
- Main Differentiating Features  
SBS®: The “Storage Battery Safety” connector provides  
a compact connection with a touch safe interface. The  
newest series of the Multipole connector continues to add  
new features and capabilities.  
SB®: Based on the original “Storage Battery” connector that  
pioneered flat wiping contact technology over a half century  
ago. Two to three positions in a genderless mechanically-keyed  
housing are suitable for a wide array of power connection  
applications.  
SBX®: The addition of auxiliary positions to the SB® created  
the “Storage Battery Auxiliary” connector. Up to 8 auxiliary  
positions allow expanded capabilities for the Multipole family  
by allowing intelligent power switching, monitoring of battery  
charge status, and other signal functions to be integrated  
into a single connector.  
SBE®: By modifying the SBX® housing the “Storage Battery  
European” connector was created. The SBE® housings are  
molded from a chemical resistant PBT resin and the SBE®320  
features improved touch safety over the SBX®350 design.  
SBO®: Designed to meet the needs of connecting office  
equipment, the “Storage Battery Office” connector is molded  
out of durable PC like the original SB® but incorporates the  
auxiliary positions of the SBX® in a housing similar to the  
SBE®80.  
Hot Plugging AC or DC  
Contacts feature a sacrificial tip that  
allow high current circuit interrupt  
Genderless Housings  
Provide simplified assembly and  
minimize the number of components  
Low Resistance Connection  
Silver or tin plated contacts  
inside housings that strongly  
force the contacts together  
Keyed & Color Coded Housings  
Prevents accidental cross mating  
of circuits  
Self Securing Design  
Stainless steel springs create a  
robust force between the contacts  
that holds the connector in the  
mated condition  
Compact Power to Size Ratio  
Maximizes valuable PCB edge  
real estate with a compact high  
power design  
Auxiliary or Ground Positions  
For signal transmission or the  
added safety of  
ground  
a
premate  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 44 -  
| MULTIPOLE FAMILY SELECTION GUIDE |  
SBS® Connector SB® Connector  
SBX® / SBE® / SBO® Connectors  
Page Number  
49  
50 - 110  
600  
57  
77  
60 - 350  
600  
Amps Per Pole  
Volts (UL) Per Pole  
Wire Gauge (AWG)  
Wire Gauge (mm²)  
Number of Power Circuits  
Number ofAuxiliary Circuits  
PCB Mount  
50 - 450  
600  
16 - 6  
1.3 - 13.3  
2 - 3  
16 - 300  
16 - 300  
13.3 - 152  
2
1.3 - 152  
2 - 3  
0
4
8
Bus Bar  
Panel Mount  
Hot Plug  
Touch Safe  
Mechanically Keyed  
Handle  
Air Supply System  
Actual Size - Connector Half  
SB®50  
SB®120  
SB®175 - 2 Pole  
All Data Subject To Change Without Notice  
- 45 -  
www.andersonpower.com  
Actual Size - Connector Half  
SB®175 - 3 Pole  
SB®350  
SBE®60 - SBO®80  
SBE®160 - SBX®175  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 46 -  
SBS®50  
SBE®320 - SBX®350  
SBS®75X  
&
SBS®75G  
Explanation of Mechanical Voltage Keys  
Features molded into the mating interface of the connector housing  
prevent accidental cross mating of circuits. This molded feature  
mechanically keys the connection so that only housings with the same  
mating interface can be mated together.  
Different mechanical keys can be easily recognized by the color of  
the housing. This color coding corresponds to a voltage that industrial  
trucks, batteries, and chargers have adopted as a standard to prevent  
incompatible voltages from cross mating.  
The same mechanical keying and color coding that is so successful for  
industrial trucks, is also widely used in power electronics applications.  
UPS systems, power supplies, personal mobility, and alternative  
energy applications have all used this feature to ensure user safety.  
Note: Some housings in the SB®50, SB®175, and SB®350 series have  
different colored housings with a shared mechanical keying feature.  
Please see the specific data sheet for details.  
All Data Subject To Change Without Notice  
- 47 -  
www.andersonpower.com  
| Scratch Pad |  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 48 -  
SBS® Connectors  
- up to 105 amps  
The patented SBS® connector family is designed to  
provide high power in a compact ergonomic housing  
with protection against accidental contact with live circuits.  
This is of particular importance in applications where  
DC voltages exceed 30 volts and can be health  
threatening.  
Wire-to-wire and wire-to-board configurations both  
provide power contacts rated up to 105 amps. The  
SBS®75X offers up to 4 mate-last break-first auxiliary  
power contacts rated up to 20 amps. The SBS®75G  
features a third first-mate last-break ground or power  
contact. All contact positions are rated for circuit  
interruption (hot plugging).  
SBS®75X  
Wire to Wire  
• Touch Safe Interface  
- Can safely be used in through panel applications  
- Minimizes potential contact with live circuits per IEC 60950  
• Wire-to-Wire and Wire-to-Board Configurations  
Allows one connector to meet multiple needs  
• Ground or Auxiliary Contacts Integrated into the  
One Piece Housing  
Meets all connection requirements in one compact  
connector housing  
| SBS® ORDERING INFORMATION |  
SBS®50 Standard Housings  
Polycarbonate housings feature 2 positions all finger proof.  
Genderless design mates with itself. Mechanical keys are  
color coded.  
Voltage  
Color  
[ 19.1 ]  
0.75  
[ 6.3 ]  
0.25  
[ 3.6 ]  
0.14 (2)  
Description Code  
----------- Part Numbers -----------  
Minimum Quantity ......  
500  
50 ...  
SBS50RED  
SBS50GRA  
SBS50BLU  
SBS50GRN  
SBS50BLK  
SBS50BRN  
SBS50WHT  
Red  
24V  
36V  
48V  
72V  
80V  
96V  
192V  
SBS50RED-BK  
SBS50GRA-BK  
SBS50BLU-BK  
SBS50GRN-BK  
SBS50BLK-BK  
SBS50BRN-BK  
SBS50WHT-BK  
Gray  
Blue  
[ 36.1 ]  
1.42  
Green  
Black  
Brown  
White  
[ 18.0 ]  
0.71  
Material ID  
P = Chemical Resistant  
SBS®50 Chemical Resistant (CR) Housings  
Same features as the standard housings, but molded out of a  
chemical resistant PBT/ PC blend. Suitable for use to -40°C.  
[ 55.8 ]  
2.20  
Voltage  
Color  
[ 16.5 ]  
0.65  
Description Code  
------------ Part Numbers -------------  
500 50 ...  
Minimum Quantity ......  
[84.8]  
3.34  
Red  
24V  
36V  
48V  
72V  
80V  
96V  
PSBS50RED-BK PSBS50RED  
PSBS50GRA-BK PSBS50GRA  
Gray  
Blue  
PSBS50BLU-BK  
PSBS50GRN-BK PSBS50GRN  
PSBS50BLK-BK PSBS50BLK  
PSBS50BRN-BK PSBS50BRN  
PSBS50BLU  
Green  
Black  
Brown  
All Data Subject To Change Without Notice  
- 49 -  
www.andersonpower.com  
SBS®75X Standard Housings  
Polycarbonate housings feature 4 auxiliary and 2 primary positions  
all finger proof. Genderless design mates with itself, or the PCB  
connector. Mechanical keys are color coded.  
Front View  
Primary Power Contacts  
Voltage  
Color  
[ 15.2 ]  
0.60  
Description Code  
------------ Part Numbers -------------  
Minimum Quantity .....  
250  
50  
...  
Socket  
Pin  
Black  
80V  
96V  
SBS75XBLK-BK  
SBS75XBLK  
[ 46.0 ] 1.81  
Brown  
SBS75XBRN-BK SBS75XBRN  
SBS®75X Chemical Resistant (CR) Housings  
Same features as the standard housings, but molded out of a  
chemical resistant PBT/ PC blend. Suitable for use to -40°C.  
Bottom View  
[ 28.9 ]  
1.14  
[ 32.5 ]  
1.28  
Voltage  
Color  
[ 55.9 ]  
2.20  
[ 84.8 ]  
3.34  
Mated Length  
Description Code  
------------- Part Numbers --------------  
250 50 ....  
[ 32.5 ± 0.13 ]  
0.750 ± 0.005  
Minimum Quantity .....  
Green  
Black  
72V  
80V  
PSBS75XGRN-BK PSBS75XGRN  
PSBS75XBLK-BK PSBS75XBLK  
Material ID  
P = Chemical Resistant  
SBS®75X Assembled PCB Connector  
Fully assembled PCB connector is designed to mate with SBS®75X  
Wire connector. All positions are preloaded with contacts including  
standard mating length auxiliary positions. Press fit board locks  
help secure the connector to the PCB before and after soldering.  
Mated Length  
Side View  
[ 46.1 ]  
[ 74.9 ]  
2.95  
Back View  
[ 15.7 ]  
0.62  
1.81  
Voltage  
Color  
[ 26.92 ]  
1.06  
Description Code  
---------------- Part Numbers ---------------  
100 50 .....  
SBS75XPRBLK-BK SBS75XPRBLK  
[ 56.8 ]  
2.24  
[ 41.00 ]  
1.614  
[ 4.1 ]  
Minimum Quantity .....  
[ 4.0 ]  
0.16 (4)  
0.16 (4)  
Black  
80V  
See PCB connector drawing on website for further detail.  
SBS®75G Wire Housings  
Polycarbonate housings feature three finger proof positions. The  
center position can be used for pre-mate power or ground. Genderless  
design mates with itself, or the PCB connector. Mechanical keys are color  
coded. Inquire with customer service for chemical resistant housings.  
[ 46.0 ]  
1.81  
[ 15.2 ]  
0.60  
Voltage  
Color  
[ 41.4 ]  
1.63  
Premate Ground / Power  
[ 28.9 ]  
[ 59.4 ]  
2.34  
Description Code  
------------ Part Numbers -------------  
250 50 .....  
1.14  
Minimum Quantity .....  
Gray  
Blue  
36V  
48V  
80V  
96V  
SBS75GGRA-BK SBS75GGRA  
SBS75GBLU-BK SBS75GBLU  
[ 14.5 ]  
0.57  
[ 84.8 ]  
3.34  
Mated Length  
Black  
Brown  
SBS75GBLK-BK  
SBS75GBLK  
SBS75GBRN-BK SBS75GBRN  
Material ID  
P = Chemical Resistant  
SBS®75G Assembled PCB Connector  
Fully assembled PCB connector is designed to mate with SBS®75G  
Wire connector. Has press fit board locks to help secure the connector  
to the PCB before and after soldering.  
Mated Length  
Back View  
[ 56.8 ]  
2.24  
Side View  
[ 74.9 ]  
2.95  
[ 49.6]  
1.95  
[ 5.7 ]  
0.62  
Voltage  
Color  
Description Code  
---------------- Part Numbers ---------------  
100 50 ......  
SBS75GPRBLK-BK SBS75GPRBLK  
[ 4.0 ]  
0.16  
TYP  
[ 3.4 ]  
0.13  
TYP  
Minimum Quantity .....  
[ 19.1 ]  
0.75  
Black  
80V  
See PCB connector drawing on website for further detail.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 50 -  
SBS® Silver Plated Primary Power Wire Contacts  
Use two silver plated contacts per housing for the best electrical performance  
and durability up to 10,000 mating cycles. Standard contacts are for use in all  
primary power positions for SBS® 50, 75X, & 75G wire housings.  
[ 7.6 ]  
0.30  
[ 39.4 ]  
1.55  
Dimensions  
[ 12.4 ]  
0.49  
Loose Piece  
------ Part Numbers ------ inches mm  
1,000 100 ...................  
- A -  
Type  
AWG  
mm²  
Minimum Quantity ..................  
A
Standard  
Standard  
6
8
16  
1339G2-BK 1339G2 0.22 5.59  
1339G5-BK 1339G5 0.19 4.83  
1339G3-BK 1339G3 0.14 3.56  
[ 7.3 ]  
Ø 0.29  
10  
Standard 12 to 10  
4 to 6  
Ground Indicator  
SBS®75G Silver Plated Pre-Mate Wire Contacts  
Pre-Mate contacts are for the center Pre-Mate position on the SBS®75G wire housings.  
[ 7.6 ]  
0.30  
Dimensions  
Loose Piece  
------ Part Numbers ------ inches mm  
500 50 .....................  
- A -  
+
Type  
AWG  
mm²  
[ 41.9 1.5 ]  
-
+
1.65 0.06  
-
[ 12.4 ]  
0.49  
Minimum Quantity ..................  
Pre-Mate  
Pre-Mate  
6
8
16  
1340G1-BK 1340G1 0.22 5.59  
1340G2-BK 1340G2 0.19 4.83  
1340G3-BK 1340G3 0.14 3.56  
10  
Pre-Mate 12 to 10  
4 to 6  
A
[ 7.3 ]  
Ø 0.29  
Pin Contacts for 1x4 Auxiliary Connector  
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.  
Description  
Minimum Quantity ....................................................  
Standard Length 7.7mm 12 2.5  
AWG  
mm²  
----------------- Part Numbers ----------------  
500  
50 ...........  
PM16P12S30-50  
PM16P12S30  
Retention Clip  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416S30  
PM16P1620S30  
PM16P2024S30  
PM16P12A30  
PM16P1416S30-50  
PM16P1620S30-50  
PM16P2024S30-50  
PM16P12A30-50  
[ 1.60 ]  
Ø 0.06  
ID  
Pre-Mate 9.3mm  
Pre-Mate 8.5mm  
Post-Mate 6.4mm  
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416A30  
PM16P1620A30  
PM16P2024A30  
PM16P12B30  
PM16P1416A30-50  
PM16P1620A30-50  
PM16P2024A30-50  
PM16P12B30-50  
L1  
L
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416B30  
PM16P1620B30  
PM16P2024B30  
PM16P12C30  
PM16P1416B30-50  
PM16P1620B30-50  
PM16P2024B30-50  
PM16P12C30-50  
Auxiliary Pin  
- L -  
- L1 -  
mm  
Contact Lengths  
in.  
mm  
in.  
Standard Length 7.7mm 0.77 19.6 0.30 7.7  
12  
2.5  
Pre-Mate 9.3mm  
Pre-mate 8.5mm  
Post-Mate 6.6mm  
0.83 21.2 0.37 9.3  
0.80 20.4 0.33 8.5  
0.72 18.3 0.25 6.4  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416C30  
PM16P1620C30  
PM16P2024C30  
PM16P1416C30-50  
PM16P1620C30-50  
PM16P2024C30-50  
Socket Contacts for 1x4 Auxiliary Connector  
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.  
[ 19.6 ]  
0.77  
Description  
Minimum Quantity ..................................  
Socket Contact 12 2.5  
AWG  
mm²  
-------------------- Part Numbers -------------------  
500  
50  
.............  
ID  
PM16S12S32  
PM16S12S32-50  
[ 2.6 ]  
0.10  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
PM16S1416S32 PM16S1416S32-50  
PM16S1620S32 PM16S1620S32-50  
Retention  
Socket  
Insert  
Clip  
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50  
Auxiliary Socket Contacts  
Crimp Barrel ID  
Wire Gauge in.  
mm.  
0.04 1.1  
0.07 1.7  
#24 / 20  
#20 / 16  
#16 / 14  
#12  
0.08 2.1  
0.10 2.6  
All Data Subject To Change Without Notice  
- 51 -  
www.andersonpower.com  
| SBS® CONNECTOR SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Power Contacts  
Auxiliary Contacts  
Current Rating Amperes¹  
Primary Power (6 AWG)  
Auxiliary (12 AWG)  
UL 1977 CSA/TUV  
AWG  
mm²  
110  
20  
75  
10  
16 to 6  
24 to 12  
1.3 to 13.3  
0.25 to 3.3  
Voltage Rating AC/DC  
Max. Wire Insulation Diameter  
SBS®75G Power & Ground  
SBS®50 & SBS®75X Power Contacts  
SBS®75X Auxiliary Contacts  
in.  
mm  
UL 1977  
600  
0.380  
0.410  
0.140  
9.652  
10.414  
3.600  
Dielectric Withstanding Voltage  
Volts AC  
2,200  
Operating Temperature²  
Standard  
°F  
°C  
Avg. Mated Contact Resistance Milliohms¹  
Power & Ground: 1 1/4” of #6 AWG wire  
Auxiliary: Wire & PCB  
-4° to 221°  
-40 to 221°  
-20° to 105°  
-40° to 105°  
0.200  
3.000  
Chemical Resistant  
Mating Cycles No Load by Plating  
Power & Ground Contacts Wire  
Power & Ground Contacts PCB  
Auxiliary Contacts  
Silver (Ag) Tin (Sn)  
Gold (Au)  
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
10,000  
1,500  
Wire & PCB Power  
50A  
5A  
Wire & PCB Auxiliary  
10,000  
UL Ground Short Time Current Test - SBS75G Wire & PCB  
Avg. Mating / Unmating Force  
SBS®75X and SBS®75G Wire to Wire  
SBS®50 Wire to Wire  
Lbf.  
16  
8
N
1530 Amps, #6 AWG Wire  
6 seconds  
70  
36  
36  
SBS®75X and SBS®75G Wire to PCB  
8
Min. Contact / Spring Retention Force  
Power, Standard Housing  
Lbf.  
50  
N
222  
133  
67  
Materials  
Housing  
Power, Chem. Resistant Housing  
Aux. Standard Housing  
30  
15  
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
Aux. Chem. Resistant Housing  
10  
44  
Polycarbonate / PBT blend  
Stainless Steel  
PCB Specifications  
Mounting Style  
Plated Through Hole  
0.093 [2.4]  
Housing Flammability Rating  
Max PCB Thickness- in. [mm]  
Recommended Traces Power & Ground  
Recommended Traces Auxiliary  
UL94  
V-0  
#6 AWG Cross Section  
#12 AWG Cross Section  
Wire Power & Ground Contact Silver Plated Copper Alloy  
PCB Power & Ground Contact Tin Plated Copper Alloy  
SBS75X Auxiliary Contacts  
Min. Creepage / Clearance Distance PCB in.  
mm  
10.4  
6.1  
8.9  
6.7  
3.0  
3.0  
Power to Aux. Creepage SBS®75X  
Power to Aux. Clearance SBS®75X  
Power to Ground Creepage SBS®75G  
Power to Ground Clearance SBS®75G  
Auxiliary Creepage SBS®75X  
0.41  
0.24  
0.35  
0.26  
0.12  
0.12  
Pin  
Copper alloy, Au over Ni  
BeCu, Au over Ni  
Socket  
Socket Body  
Retention Clip  
Copper alloy, Sn bright over Ni  
Stainless Steel  
Auxiliary Clearance SBS®75X  
PCB Press Fit Retainers  
Brass - Tin Plated  
Protection  
Touch Safety with Wire Contacts & PCB Mating Interface  
Contact Termination Methods  
Crimp³  
IEC 60950  
IEC 60529  
Pass  
IP20  
Wire Contacts  
Hand Solder  
Wire and PCB Contacts  
PCB Contacts  
Solder Dip  
Wave Solder  
PCB Contacts  
Auxiliary contacts are available for SBS®75X only.  
SBS®75X and SBS®75G PCB connectors are designed to mate only with the wire connector of the same series.  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 52 -  
| SBS® CONNECTOR TEMPERATURE CHARTS |  
SBS®75x Primary Contacts Only  
Derating vs. Ambient Temperature  
SBS®75x Primary Contacts Only  
Temperature Rise at Constant Current  
SBS®50  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
125.0  
100.0  
75.0  
60  
50  
40  
30  
20  
10  
0
50.0  
25.0  
0
20  
40  
60  
80 100 120 140  
0
10 20 30 40 50 60 70 80 90 100 110 120  
Amperes Applied  
0
20  
40  
60  
80  
100 120  
12 AWG  
Amperes Applied  
Amperes Applied  
10 AWG  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
6 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
SBS®50  
SBS®75x Auxiliary Contacts @ 10A  
Temperature Rise at Constant Current  
SBS®75x Auxiliary Contacts @ 10A  
Derating vs. Ambient Temperature  
Derating vs. Ambient Temperature  
125  
100  
75  
60  
125.0  
100.0  
75.0  
50  
40  
30  
20  
10  
0
50  
50.0  
25  
25.0  
0
20  
40  
60  
80 100 120 140  
0
10 20 30 40 50 60 70 80 90 100 110  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90 100 110  
Amperes Applied  
Amperes Applied  
10 AWG  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
6 AWG  
12 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
SBS®75x Auxiliary Contacts @ 20A  
Derating vs. Ambient Temperature  
SBS®75x Auxiliary Contacts @ 20A  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
125.0  
100.0  
75.0  
50.0  
25.0  
0
10 20 30 40 50 60 70 80 90 100110  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90 100 110  
Amperes Applied  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
All Data Subject To Change Without Notice  
- 53 -  
www.andersonpower.com  
SBS®75G Primary Contacts Only  
No Power Center Contact  
Temperature Rise at Constant Current  
SBS®75G All Contacts Powered  
Temperature Rise at Constant Current  
SBS®75GPR All Contacts Powered  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
60  
50  
40  
30  
20  
10  
0
0
10 20 30 40 50 60 70 80 90 100 110 120  
Amperes Applied  
0
20  
40  
Amperes Applied  
6 AWG 8 AWG  
10 AWG 12 AWG  
60  
80  
100 120  
0
10 20 30 40 50 60 70 80 90 100  
Amperes Applied  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
SBS®75G Primary Contacts Only  
No Power Center Contact  
Derating vs. Ambient Temperature  
SBS®75G All Contacts Powered  
Derating vs. Ambient Temperature  
SBS®75GPR All Contacts Powered  
Derating vs. Ambient Temperature  
125  
100  
75  
125  
100  
75  
125  
100  
75  
50  
50  
50  
25  
25  
25  
0
20  
40  
60  
80 100 120 140  
0
20  
40  
Amperes Applied  
6 AWG 8 AWG  
60  
80  
100  
120  
0
20  
40  
60  
80 100 120 140  
Amperes Applied  
Amperes Applied  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
NOTE: Temperature rise charts are based on 25 °C ambient temperature.  
| SBS® Accessories |  
Mounting Clamp for SBS®50  
[ 20.8 ]  
0.82  
[ 20.8 ]  
0.82  
[ 20.8 ]  
0.82  
Mounting clamps can be used for fastening a SBS®50 series  
housings to a panel. Fastening hardware not included.  
[ 1.5 ]  
0.06  
[ 4.6 ]  
Ø 0.18 TYP  
[ 26.4 ]  
1.04  
Description  
--- Part Number ---  
20 sets of 2 .....  
1466G1  
Minimum Quantity ..........................  
Panel Mount Bracket for SBS®50  
[ 25.1 ]  
0.99  
[ 33.5 ]  
1.32  
[ 28.2 ]  
1.11  
[ 50.0 ]  
1.97  
T-Handle for SBS®50 and SBS®75X  
The “T” handle makes mating and unmating the connector easier. The  
non-conductive red plastic material is strong and safe. (2) Self tapping  
screws are used to secure the handle to the connector housing.  
Description  
---------- Part Numbers ----------  
Minimum Quantity ...............................  
Red “T” Handle + Hardware Bag  
Hardware Bag (2 Screws)  
Red “T” Handle Only  
1,000  
50 ..........  
-
SBS50-HDL-RED  
-
104G17  
113899P1  
-
-
#8 x 5/8” Screw (Order 2 Per Handle) H1120P41  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 54 -  
T-Handle for SBS®75G  
The “T” handle makes mating and unmating the connector easier. The non-conductive  
red plastic material is strong and safe. (2) Machine screws and lock nuts.  
Description  
--- Part Number ---  
50 .........  
Minimum Quantity ..............................  
Red “T” Handle + Hardware Bag  
SBS75GHDL-RED  
Dust Cover SBS®50  
Prevents dust and dirt from entering the mating interface of the  
Shown with the SB®50  
connector when unmated. NOTE: Not a Hermetic Seal.  
Description  
---- Part Number ----  
Minimum Quantity ...............................  
Dust Cover with Lanyard Strap, Red  
500  
50 ...  
134G1  
113890P1  
Slide cover over  
mating end.  
Cable Clamps for SBS®50  
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging  
5905  
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.  
Cable Size  
AWG or  
mm² or  
Shown with the SB®50  
Description  
(Inches O.D.)  
(mm O.D.)  
----- Part Numbers -----  
50 ...  
990  
Bolt on bundled  
conductors.  
Minimum Quantity ............................................................................................ 500  
Self Attaching for Discrete Conductor  
Self Attaching for Discrete Conductor  
Bolt On for Discrete Conductor  
8 to 6  
10  
990-BK  
12 to 10  
12 to 6  
4 to 6  
4 to 10  
990G2-BK 990G2  
990G1-BK 990G1  
Bolt On for Bundled Conductor  
(0.320 to 0.450) (4.27 to 11.43) 5905-BK  
5905  
The given wire O.D. information is an esti-  
mate. Cable clamps should be evaluated for  
performance with the actual wire to be used.  
990  
Self attaching discrete conductor.  
Cable Clamps for SBS®75X with Integral Handle  
Rugged chemical resistant PBT/ PC plastic cable clamps securely hold cables to prevent accidental strain or pulls from dislodging  
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.  
Cable Size AWG or  
(Inches O.D.)  
mm² or  
Description  
(mm O.D.)  
------------------ Part Numbers -------------------  
Minimum Quantity .....................................................................................................  
100  
25 .....  
SBS75XCLP1  
SBS75XCLP2  
Large Wire Clamp Kit w/ Hardware  
Small Wire Clamp Kit w/ Hardware  
12 to 6 (0.39 to 0.60) 4 to 10 (9.9 to 15.2) SBS75XCLP1-BK  
12 to 6 (0.34 to 0.55) 4 to 10 (8.6 to 14.0) SBS75XCLP2-BK  
[ 21.8 ]  
0.86  
[ 36.4 ]  
1.44  
The given wire O.D. information is  
an estimate. Cable clamps should  
be evaluated for performance with  
the actual wire to be used.  
[ 45.9 ]  
1.81  
[ 55.5 ]  
2.18  
[ 48.3 ]  
1.90  
Clamp hardware requires phillips or flat blade  
screwdriver to assemble.  
All Data Subject To Change Without Notice  
- 55 -  
www.andersonpower.com  
Reducing Bushings  
Use with contact part number 1339G2-BK or 1340G1-BK to allow a smaller wire to be used with the connector. Electrical  
capability is derated with smaller wire.  
Dimensions  
- ID -  
- Length -  
Contact Barrel Size  
Wire Size  
-------- Part Numbers -------- inches mm  
inches mm  
Minimum Quantity ...................................................... 3,000  
1,000  
100 .....................................................  
ID  
Length  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#8 AWG [8.4 mm²]  
-
5912-BK 5912 0.18  
4.57  
3.56  
2.29  
0.45  
0.47  
0.47  
11.43  
11.94  
11.94  
#12- 10 AWG [3.3- 5.3 mm²]  
#16- 14 AWG [1.3- 2.1 mm²]  
5910-BK  
5913-BK  
-
-
5910 0.14  
5913 0.09  
Wire Entrance  
SBS®  
- Tooling Information  
Wire Size  
Power Contact  
Part Number  
Pneumatic Bench  
Number of  
Crimps  
AWG  
mm²  
Tool  
+
Die  
+
Locator  
Hand Tool  
#6  
#8  
13.3  
1339G2  
1339G5  
1339G3  
1340G1  
1340G2  
1340G3  
1388G6  
1388G7  
1388G6  
1388G7  
1389G9  
8.4  
5.3 / 3.3  
13.3  
#10 / 12  
#6  
1387G1  
Single  
1309G4  
1389G20  
#8  
8.4  
#10 / 12  
5.3 / 3.3  
Wire Size  
Mil Std. Hand  
Tool*  
M22520/1-01  
Locator for:  
TM0001 &  
TP0001  
Auxiliary Contact APP Hand Tool w/  
Pneumatic  
Tool*  
AWG  
mm²  
Part Number  
Integral Locator  
Number of Crimps  
TL0001  
TL0002  
All Crimp Pins  
O
R
O
R
#12 / 24 2.5 / 0.25  
PM1000G1  
TM0001  
TP0001  
Single  
+
All Crimp Sockets  
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.  
NOTE: See website for the most current information.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 56 -  
SB® 50 Connectors  
- up to 120 amps  
Based off the design pioneered by Anderson in 1953,  
APP®’s two pole SB® connectors set the standard for  
DC power distribution and battery connections. SB®50  
connectors feature a one piece plastic housing using  
stainless steel springs to hold low resistance contacts in  
place. Wires sizes from #16 (1.5 mm²) to #6 (13.3 mm²)  
are held in the smallest of the SB® series housings.  
• Low Resistance Silver or Tin Plated Copper Contacts  
Allows UL rated currents up to 120 amps  
• UL Rated for Hot Plugging up to 50 Amps  
Great for battery or other applications where the ability to  
interrupt circuits is required  
• Wire, PCB, and Busbar Contacts  
Allows one connection system to meet multiple needs  
| SB50® ORDERING INFORMATION |  
SB®50 Standard Housings  
The smallest SB® housings work with wire contacts up to  
6 AWG [10 mm²] as well as PCB, and busbar contacts.  
Genderless design mates with itself. Mechanical keys are  
color coded.  
Voltage  
Color  
Description Code  
Minimum Quantity ....  
---- Part Numbers ----  
500 100 ...  
Bottom View  
[ 3.7 ]  
Ø 0.14  
(2) PLC’S  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
48V  
72V  
80V  
992G5-BK 992G5  
992G7-BK 992G7  
992G1-BK 992G1  
[ 35.1 ]  
1.38  
Gray  
992-BK  
992  
Material ID  
P = Chemical Resistant  
Blue  
992G4-BK 992G4  
992G6-BK 992G6  
992G2-BK 992G2  
Green  
Black  
[ 6.4 ]  
0.25  
[ 22.5 ]  
0.89  
[ 19.1 ]  
0.75  
NOTE: SB®50 Black and Gray housings have the  
same keying features and can be intermated.  
SB®50 Chemical Resistant Housings  
Same features as the Standard SB®50 but molded in a  
chemical resistant PBT/ PC blend. Suitable for use to -40°C.  
[ 81.3 ]  
3.20  
Voltage  
Color  
[ 15.9 ]  
0.63  
Description Code  
Minimum Quantity ....  
---- Part Numbers ----  
500 100 ...  
P992G1-BK P992G1  
P992-BK P992  
P992G2-BK P992G2  
Mated Length  
Red  
24V  
36V  
80V  
Gray  
Black  
NOTE: SB®50 Black and Gray housings have the  
same keying features and can be intermated.  
All Data Subject To Change Without Notice  
- 57 -  
www.andersonpower.com  
SB®50 Silver Plated Wire Contacts  
Use two silver plated contacts per housing for the best electrical  
performance and durability up to 10,000 mating cycles.  
Dimensions  
- A -  
Mating  
Force  
Loose Piece  
--- Part Numbers ---  
1,000 100  
AWG  
mm²  
inches mm  
Minimum Quantity ...................  
.........................  
6
13.3  
13.3  
8.4  
Low  
High  
High  
1307-BK 1307  
5900-BK 5900  
5952-Bk 5952  
5953-BK 5953  
5915-BK 5915  
0.22  
0.22  
0.19  
0.14  
0.14  
5.59  
5.59  
4.83  
3.56  
3.56  
A
6
D
8
C
12 to 10  
12 to 10  
3.3 to 5.3 Low  
3.3 to 5.3 High  
[ 7.1 ]  
0.28  
B
SB®50 Tin Plated Reeled Wire Contacts  
Use two reeled contacts per housing. Reeled contacts are for use with the recommended  
high volume press and applicator tooling. Rated for up to 1,500 mating cycles.  
Dimensions  
Mating  
Force  
Reeled  
- A -  
- B -  
AWG  
mm²  
- Part Numbers - inches mm  
inches mm  
Minimum Quantity ......................  
8 to 6 8.4 to 13.3 High  
12 to 10 3.3 to 5.3 High  
2,000  
265G5  
265G6  
.................................................  
A
0.26  
0.17  
6.60 0.36  
4.32 0.29  
9.14  
7.37  
[ 32.2 ]  
1.27  
B
SB®50 Silver Plated Busbar Contacts  
Use 2 busbar contacts per housing to provide a quick disconnect input or output  
busbar connection. Busbar contacts are for mating with wire contacts only. Part number  
75BBS includes lock nuts. Locknuts must be ordered separately for B01956P4.  
See Busbar contact drawing on  
website for further detail.  
[ 17.1 ]  
0.68  
Mating  
Type  
Thread  
Force  
----------- Loose Piece Part Numbers -----------  
Minimum Quantity .................  
1,000  
-
120  
20  
-
10 ...  
75BBS  
-
Busbar  
#10-24  
High  
-
B01956P4  
-
[ 2.0 ]  
0.08  
[ 69.1 ]  
Lock Nut #10-24  
H1216P8  
110G54  
2.72  
55A Right Angle Standard Powerclaw PCB Contacts  
Standard Powerclaw contacts are for use inside a SB®50 housing  
and provide a color coded right angle connection to the PCB.  
Top View  
Side View  
[ 19.05 ]  
0.750  
[ 21.6 ]  
0.85  
[ 22.6 ]  
[ 23.7 ]  
0.89  
[ x ]  
x
[ 8.0 ]  
0.32  
Description  
- Loose Piece Part Numbers -  
500 100 .......  
0.93  
[ 15.6 ]  
0.62  
Minimum Quantity ....  
Tin Plated  
PC5930T-BK PC5930T  
PC5930S-BK PC5930S  
[ 35.0 ]  
1.380  
Silver Plated  
[ 27.4 ]  
1.08  
[ 63.6 ]  
2.51  
[ 11.4 ]  
0.45  
[ 3.7 ]  
Ø 0.14 (2)  
See PCB contact drawing on website for further detail.  
55A Right Angle Mini Powerclaw PCB Contacts  
Right angle Mini Powerclaw contacts can be used on the PCB edge  
without a SB®50 housing on the PCB side. A self polarizing design only  
allow SB®50 wire housings to mate to PCB contacts one way.  
[ 8.1 ]  
0.32  
[ 12.19 ]  
0.480  
[ 24.6 ]  
0.97  
[ 7.6 ]  
0.30  
[ 25.4 ]  
1.00  
Description  
- Loose Piece Part Numbers -  
1,000 100 .......  
[ 2.42 ]  
0.095  
[ 6.10 ]  
0.240  
[ 17.5 ]  
0.69  
Minimum Quantity ....  
Tin Plated  
PC5934T-BK PC5934T  
PC5934S-BK PC5934S  
[ 1.27 ]  
0.050  
Silver Plated  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 58 -  
[ 6.25 ]  
0.246  
55A Vertical Mini Powerclaw PCB Contacts  
Vertical Mini Powerclaw contacts save space by not requiring a SB®50  
housing on the PCB side. The guide housing is required for to provide a  
polarized connection. (See SB®50 accessories).  
[ 12.2 ]  
0.48  
[ 24.3 ]  
0.96  
Description  
- Loose Piece Part Numbers -  
1,500 100 .........  
[ 9.7 ]  
0.38  
[2.32]  
0.091  
[ 1.27 ]  
0.050  
Minimum Quantity ....  
Tin Plated  
PC5933T-BK PC5933T  
PC5933S-BK PC5933S  
[ 4.98 ]  
0.196  
[ 10.29 ]  
0.405  
Silver Plated  
| SB®50 CONNECTOR SPECIFICATIONS |  
Mechanical  
Electrical  
Wire Size Range  
AWG  
mm²  
Current Rating Amperes¹  
UL 1977 CSA  
50  
16 to 6  
1.3 to 13.3  
Wire to Wire UL 1977 (6 AWG) 120  
Wire to PCB UL 1977 (6 AWG) 50  
Max. Wire Insulation Diameter  
in.  
mm  
0.440  
11.200  
Voltage Rating AC/DC  
UL 1977  
600  
Operating Temperature²  
Standard  
°F  
°C  
-4° to 221°  
-40 to 221°  
-20° to 105°  
-40° to 105°  
PCB Connector Recommended Voltage  
per IEC 60950-1 Table 2L Pollution Degree  
2
Chemical Resistant*  
*Chemical resistant material not available for PCB guide housings  
Mini Vert. Contact  
Mini Horiz. Contact  
Standard Contact  
522  
504  
950  
Mating Cycles No Load by Plating  
Silver (Ag)  
Tin (Sn)  
Wire and PCB Contacts  
10,000  
1,500  
Dielectric Withstanding Voltage  
Volts AC  
2,200  
Avg. Mating / Unmating Force  
Wire to Wire Low Force Contacts  
Wire to Wire High Force Contacts  
Standard Powerclaw to Wire  
Mini Powerclaw to Wire  
Lbf.  
10  
15  
15  
8
N
44  
67  
66  
36  
Avg. Mated Contact Resistance Milliohms¹  
1 1/4” of #6 AWG wire  
PCB Contact to Contact  
0.200  
0.500  
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
PCB Specifications  
Mounting Style  
Wire- wire  
50A  
40A  
Plated Through Hole  
Standard: 0.15 [0.381]  
PCB- wire  
Max PCB Thickness- in. [mm]  
(Vertical Mini Powerclaw)  
Mini:  
0.25 [0.635]  
Materials  
Recommended Traces  
#8 AWG Cross Section  
Housing  
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
Min. Contact / Spring Retention Force Lbf.  
N
Polycarbonate / PBT blend  
Stainless Steel  
Wire Housing  
50  
222  
Min. Creepage / [Clearance] Distance  
Standard Powerclaw  
in.  
mm  
9.5  
5.4  
5.2  
Housing Flammability Rating  
0.374  
0.213  
0.205  
UL94  
V-0  
Mini Vert. Powerclaw  
Mini Horz. Powerclaw  
Contact  
Base  
Copper Alloy  
Silver  
Protection  
Touch Safety with Wire Contacts  
Wire Plating  
PCB Plating  
Sn or Ag over Ni  
IEC 60529  
IP10  
Contact Termination Methods  
Crimp³  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP®  
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
Wire Contacts  
Hand Solder  
Wire and PCB Contacts  
PCB Contacts  
Solder Dip*  
Wave Solder*  
PCB Contacts  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the  
Wrench / Socket  
Busbar Contacts  
performance of our connectors along with UL and CSA recognition.  
All Data Subject To Change Without Notice  
- 59 -  
www.andersonpower.com  
| SB®50 CONNECTOR TEMPERATURE CHARTS |  
SB®50  
SB®50  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
125  
100  
75  
60  
50  
40  
30  
20  
10  
0
50  
25  
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90 100  
Amperes Applied  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
Mini Powerclaw  
Mini Powerclaw  
Derating vs. Ambient Temperature  
Temperature Rise at Constant Current  
60  
50  
40  
30  
20  
10  
0
125  
100  
75  
50  
25  
0
10 20 30 40 50 60 70 80 90 100110  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
SB50  
SB50  
NOTE: Temperature rise charts are based on a 25°C ambient temperature. Powerclaw charts are based on #8 AWG  
equivalent copper foil on board side, mated to #6 AWG conductor on wire side.  
| SB® Accessories |  
(2) Self-tapping  
Screws  
“T” Handle  
The “T” handle makes mating and unmating the connector easier. The  
non-conductive red plastic material is strong and safe. (2) Self tapping  
screws are used to secure the handle to the connector housing.  
Handle  
Connector  
Housing  
Description  
--------- Part Numbers ---------  
Minimum Quantity ...............................  
Red “T” Handle + Hardware Bag  
Hardware Bag (2 Screws)  
Red “T” Handle Only  
1,000  
50 ........  
-
SB50-HDL-RED  
-
104G17  
113899P1  
-
-
#8 x 5/8” Screw (Order 2 Per Handle) H1120P41  
Dust Cover  
Prevents dust and dirt from entering the mating interface of  
the connector when unmated. NOTE: Not a Hermetic Seal.  
Description  
---- Part Numbers ----  
500 50 ...  
113890P1 134G1  
Minimum Quantity ..............................  
Dust Cover with Lanyard Strap, Red  
Slide cover over  
mating end.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 60 -  
Guide Housings for Vertical Mini Powerclaw Contacts  
Prevents polarity being reversed when a SB®50 is mated  
to vertical mini Powerclaw contacts.  
SB50 Connector  
Description  
------------ Part Numbers -----------  
1,000 50 ......  
Minimum Quantity ....  
Black Guide Housing PC-HSG-SB-BK PC-HSG-SB  
Mini-vertical  
Powerclaw Contacts  
Guide  
Housing  
PCB  
Cable Clamps  
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging  
wire or contacts from the housing. Cable clamps are recommended for solder terminated wires.  
Cable Size  
AWG or  
mm² or  
Description  
(Inches O.D.)  
(mm O.D.)  
---- Part Numbers ----  
Minimum Quantity ...........................................................................................  
500  
50 ...  
990  
Self Attaching for Discrete Conductor  
Self Attaching for Discrete Conductor  
Bolt on for Discrete Conductor  
8 to 6  
10  
990-BK  
12 to 10  
12 to 6  
4 to 6  
4 to 10  
990G2-BK 990G2  
990G1-BK 990G1  
Bolt on for Bundled Conductor  
(0.320 to 0.450) (4.27 to 11.43) 5905-BK  
5905  
990  
990G1  
5905  
Self attaching discrete conductor.  
Bolt on discrete conductor.  
Bolt on bundled conductors.  
The given wire O.D. information is an estimate. Cable clamps should  
be evaluated for performance with the actual wire to be used.  
Reducing Bushings  
Use with contact part number 5900-BK or 1307-BK to allow a smaller wire to be used with the connector.  
Electrical capability is derated with smaller wire.  
Dimensions  
- ID -  
- Length -  
Contact Barrel Size  
Wire Size  
-------- Part Numbers --------  
inches mm inches mm  
Minimum Quantity ...................................................... 3,000  
1,000  
100 ...................................................  
ID  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#6 AWG [13.3 mm²]  
#8 AWG [8.4 mm²]  
-
5912-BK 5912 0.18 4.57 0.45  
11.43  
11.94  
11.94  
Length  
#12- 10 AWG [3.3- 5.3 mm²] 5910-BK  
#16- 14 AWG [1.3- 2.1 mm²] 5913-BK  
-
-
5910 0.14 3.56 0.47  
5913 0.09 2.29 0.47  
Wire Entrance  
All Data Subject To Change Without Notice  
- 61 -  
www.andersonpower.com  
SB120® Connectors  
- up to 240 Amps  
Like the other Multipole connectors, the SB®120 offers  
color-coded mechanically keyed housings. Keys can be  
used to identify and separate different circuits, or prevent  
users from accidentally cross mating different voltages.  
Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are held  
in the second smallest SB® housing.  
• New extended range contacts expand wire size up  
to #1 AWG (42.4 mm²)  
Allows UL rated currents up to 240 amps  
• Chemical resistant housing option  
Extends temperature range down to -40°C, while offering  
enhanced UV and chemical resistance  
• Panel mounting grooves  
Withuseofmountingclamps, canbeeasilymountedthroughpanels  
| SB®120 ORDERING INFORMATION |  
SB®120 Standard Housings  
The second to smallest SB® housings work with wire  
contacts up to 1 AWG [35 mm²] as well as busbar  
contacts. Genderless design mates with itself.  
Mechanical keys are color coded.  
Bottom View  
[ 63.5 ]  
2.50  
Voltage  
Color  
[ 37.6 ]  
1.48  
[ 2.5 ]  
0.10  
Description  
Code  
----- Part Numbers -----  
Minimum Quantity ......  
250  
50 ....  
6810G3  
6810G1  
6810G2  
[ 5.1 ]  
Ø 0.20  
(2) PLC’S  
Red  
Gray  
Blue  
24V  
36V  
48V  
6810G3-BK  
6810G1-BK  
6810G2-BK  
[ 46.4 ]  
1.83  
Material ID  
P = Chemical Resistant  
[ 19.1 ]  
0.75  
SB®120 Chemical Resistant (CR) Housings  
[ 8.6 ]  
0.34  
Same features as the Standard SB®120 but molded in a chemical  
resistant PBT/ PC blend. Suitable for use to -40°C.  
Voltage  
Color  
[ 104.6 ]  
4.12  
Description  
Code  
------- Part Numbers -------  
250 50 .....  
[ 20.6 ]  
0.81  
Minimum Quantity ......  
Red  
24V  
36V  
P6810G3-BK P6810G3  
P6810G1-BK P6810G1  
Gray  
Mated Length  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 62 -  
SB®120 Silver Plated Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
Dimensions  
Mating  
Force  
- A -  
- B -  
AWG mm²  
------- Loose Piece Part Numbers -------  
inches mm  
inches mm  
Minimum Quantity ...........  
600  
500  
50  
...............................................  
1
2
2
4
4
6
6
42.4  
33.6  
33.6  
21.1  
21.1  
13.3  
13.3  
Low  
Low  
High  
Low  
High  
Low  
High  
1323G1-BK  
-
1323G1  
6811G6  
1319  
0.47 11.94  
0.44 11.18  
0.44 11.18  
0.44 11.18  
0.44 11.18  
0.44 11.18  
0.44 11.18  
0.39 9.91  
0.22 5.59  
0.22 5.59  
0.30 7.62  
0.30 7.62  
0.34 8.64  
0.34 8.64  
-
-
-
-
-
-
6811G6-BK  
1319-BK  
6811G5-BK  
1319G4-BK  
6811G4-BK  
1319G6-BK  
6811G5  
1319G4  
6811G4  
1319G6  
[ 21.3 ]  
0.84  
[ 50.8 ]  
2.0  
B
[ 10.4 ]  
0.41  
A
SB®120 Silver Plated Busbar Contacts  
Use 2 busbar contacts per housing to provide a quick disconnect input or  
output busbar connection. Busbar contacts are for mating with wire contacts only.  
Part number 120BBS includes lock nuts. Locknuts must be ordered separately  
for B01997P1.  
Mating  
Type  
Minimum Quantity ...............  
Busbar #10-24 High  
Lock Nut #10-24  
Thread Force ------------ Loose Piece Part Numbers ------------  
1,000  
-
300  
20  
-
10 ....  
120BBS  
-
See Busbar contact drawing on  
website for further detail.  
B01997P1  
-
-
H1216P8  
110G54  
[ 77.0 ]  
3.03  
#10 - 24 THD  
[ 11.1 ]  
0.44  
[ 9.5 ]  
0.38  
[ 2.5 ]  
0.10  
All Data Subject To Change Without Notice  
- 63 -  
www.andersonpower.com  
| SB®120 CONNECTOR SPECIFICATIONS |  
Electrical  
Mechanical  
Current Rating Amperes¹  
Wire to Wire (1 AWG)  
Wire to Busbar (2 AWG)  
UL 1977 CSA  
Wire Size Range  
AWG  
mm²  
240  
120  
130  
Wire Contacts with Bushings  
10 - 1  
5.3 - 42.4  
Max. Wire Insulation Diameter  
in.  
mm  
Voltage Rating AC/DC  
0.600  
15.240  
UL 1977  
600  
Operating Temperature²  
Standard  
°F  
°C  
Dielectric Withstanding Voltage  
-4° to 221°  
-20° to 105°  
Volts AC  
2,200  
0.136  
Chemical Resistant*  
-40 to 221° -40° to 105°  
Avg. Mated Contact Resistance Milliohms¹  
Mating Cycles No Load by Plating  
Silver (Ag)  
5 1/2” of #2 AWG wire  
Wire and Busbar Contacts  
10,000  
Hot Plug Current Rating Amperes - Wire & Busbar  
Avg. Mating / Unmating Force  
Lbf.  
N
250 cycles at 120V DC  
60A  
Wire to Wire  
20  
89  
Materials  
Min. Contact / Spring Retention Force  
lbf  
N
75  
Housing  
333.6  
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
Polycarbonate / PBT blend  
Stainless Steel  
Protection  
Touch Safety with Wire Contacts  
Housing Flammability Rating  
IEC 60529  
IP10  
UL94  
V-0  
Wire & Busbar Contacts  
Base  
Copper Alloy  
Silver  
Plating  
Contact Termination Methods  
Crimp³  
Wire Contacts  
Hand Solder  
Wire Contacts  
Wrench / Socket  
Busbar Contacts Only  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.  
| SB®120 CONNECTOR TEMPERATURE CHARTS |  
SB®120  
SB®120  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
125  
100  
75  
60  
50  
40  
30  
20  
10  
0
50  
25  
0
25 50 75 100 125 150 175 200 225  
Amperes Applied  
0
25 50 75 100 125 150 175 200 225 250  
Amperes Applied  
1 AWG  
4 AWG  
2 AWG  
6 AWG  
1 AWG  
4 AWG  
2 AWG  
6 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 64 -  
| SB® 120 Accessories |  
2.38  
Mounting Clamp for SB®120  
Mounting clamps can be used for fastening a SB®120 series housings to a panel.  
Fastening hardware not included.  
1.75  
Description  
--- Part Number ---  
20 sets of 2 ....  
1467G1  
1.82  
Minimum Quantity ............................  
Panel Mount Bracket for SBS®50  
1.44  
0.16 DIA.  
4 Places  
0.88 High X 1.88 Wide  
Panel Cutout  
Cable Clamps  
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls  
from dislodging wire or contacts from the housing. Cable clamps are recommended  
for solder terminated wires.  
Cable Size  
Min / Max  
Min / Max  
mm O.D.  
Description  
Inches O.D.  
- Part Numbers -  
Minimum Quantity ..........................................................................  
50  
..........  
Bolt on for Discrete Conductor  
Bolt on for Bundled Conductor  
0.70 to 0.23  
0.73 to 0.29  
17.7 to 5.8  
18.5 to 7.3  
981G1  
981G2  
981G1  
The given wire O.D. information is an estimate. Cable clamps should be  
evaluated for performance with the actual wire to be used.  
981G2  
“T” Handle  
The “T” handle makes mating and unmating the connector easier. The  
non-conductive red plastic material is strong and safe. (2) Self tapping  
screws are used to secure the handle to the connector housing.  
Description  
----------- Part Numbers -----------  
Minimum Quantity ..................................  
Red “T” Handle + Hardware Bag  
Red “T” Handle Only  
1,000  
-
50 .........  
SB120-HDL-RED  
113899P1  
H1120P43  
-
-
#8 x 7/8” Screw (Order 2 Per Handle)  
Dust Cover  
Prevents dust and dirt from entering the mating interface of the connector  
when unmated. NOTE: Not a Hermetic Seal.  
Description  
------ Part Numbers ------  
Minimum Quantity ...................................  
Dust Cover with Lanyard Strap, Black  
100  
50 ....  
134G4  
Slide cover over  
mating end.  
B02019P1  
Reducing Bushings  
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used with the  
connector. Electrical capability is derated with smaller wire.  
Dimensions  
- ID -  
Contact Barrel Size  
Wire Size  
---------- Part Numbers ---------- inches mm  
[ 21.4 ]  
0.84  
ID  
Minimum Quantity ....................................................... 2,000  
1,000  
100 .......................  
#2 AWG [33.6 mm²]  
#2 AWG [33.6 mm²]  
#2 AWG [33.6 mm²]  
#4 AWG [21.2 mm²]  
#6 AWG [16 mm²]  
5919-BK  
-
-
5919  
0.28  
0.23  
0.18  
7.11  
5.84  
4.57  
5920-BK 5920  
5921  
#10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK  
Wire Entrance  
All Data Subject To Change Without Notice  
- 65 -  
www.andersonpower.com  
SB175® Connectors  
- up to 280 Amps  
Wires sizes from #12 (3.3 mm²) to 1/0 (50 mm²) fit in  
the second to largest connector in the SB® series. The  
3 pole SB®175 adds an additional position for power or  
grounding. All Multipole wire connector housings are  
genderless and mate to themselves minimizing inven-  
tory and assembly complexity.  
2 Pole  
3 Pole  
• Silver Plated Wire Contacts up to 1/0 (50 mm²)  
Allows UL rated currents up to 280 amps  
• Chemical Resistant Housing Option  
Extends temperature range down to -40°C, while offering  
enhanced UV and chemical resistance  
• UL Rated for Hot Plugging up to 100 Amps  
Great for battery or other applications where the ability to  
interrupt circuits is required  
| SB®175 ORDERING INFORMATION |  
SB®175 Standard Housings  
The second to largest SB® housings work with wire contacts up to 1/0  
AWG [50 mm²] as well as busbar contacts. Genderless design mates with  
itself. Mechanical keys are color coded. NOTE: SB175 black is keyless  
and can be mated with all other colors.  
Voltage  
Color  
Description  
Code  
--- Part Numbers ---  
Minimum Quantity .......... 200  
50 ...  
943  
942  
949  
940  
941  
-
Bottom View  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
48V  
943-BK  
942-BK  
949-BK  
940-BK  
941-BK  
2-7252G11  
940-BK  
[ 79.6 ]  
3.13  
Gray  
[ 6.5 ]  
Ø 0.26  
(2) PLC’S  
Blue  
Black (Keyless) 80V  
Brown 96V  
[ 55.6]  
2.19  
940  
Material ID  
P = Chemical  
Resistant  
[ 11.3 ]  
0.45  
[ 28.6 ]  
1.13  
Mated Length  
SB®175 Chemical Resistant Housings  
Same features as the Standard SB®175 but molded in a  
chemical resistant PBT/ PC blend. Suitable for use to -40°C.  
[ 133.4 ]  
5.25  
[ 25.4 ]  
1.00  
Voltage  
Color  
Description Code  
---- Part Numbers ----  
Minimum Quantity ......  
200  
50 ...  
P949  
Red  
24V  
36V  
P949-BK  
P940-BK  
Gray  
P940  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 66 -  
SB®175 3 Pole Housings & Hardware  
A three pole version of the standard SB®175 housing has  
a two piece housing with springs and hardware. Useful for  
DC 2 wire plus ground and AC single phase applications.  
Top View  
[28.6]  
[ 11.7 ]  
0.46  
[ 79.4 ]  
3.13  
[ 6.7 ]  
Ø 0.27 (4)  
1.13  
Voltage  
Color  
[ 28.6 ]  
1.13  
Description  
Code  
--- Part Numbers ---  
Side View  
Minimum Quantity .......................................  
Gray Housing and Hardware Kit 36V  
100  
25 ....  
[ 82.6 ]  
3.25  
-
902  
Gray Housing Top Half  
Gray Housing Bottom Half  
Hardware Kit  
-
-
-
2-5048  
2-5049  
-
-
-
110G34  
[ 25.4 ]  
1.00  
[ 26.2 ]  
1.03  
SB®175 Silver Plated Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
Dimensions  
Mating  
Force - Part Numbers - inches mm  
Minimum Quantity ........... 500 50  
Loose Piece  
- A -  
- B -  
- C -  
- D -  
AWG  
mm²  
inches mm  
inches mm inches mm  
..........................................................................................................  
1/0  
1
53.5  
42.4  
33.6  
21.1  
13.3  
High  
High  
High  
High  
High  
1382-BK 1382  
1347-BK 1347  
1383-BK 1383  
1384-BK 1384  
1348-BK 1348  
2.35  
2.35  
2.35  
2.35  
2.10  
59.69 0.52  
59.69 0.52  
59.69 0.52  
59.69 0.52  
53.34 0.37  
13.21  
13.21  
13.21  
13.21  
9.40  
0.44  
0.39  
0.35  
0.30  
0.22  
11.18 1.04  
9.91 1.04  
8.89 1.04  
7.62 1.04  
5.59 0.80  
26.42  
26.42  
26.42  
26.42  
20.32  
2
4
6
A
D
C
[ 12.7 ]  
0.50  
B
SB®175 Silver Plated Busbar Contacts  
Provides a quick disconnect input or output busbar connection.  
Busbar contacts are for mating with wire contacts only. Part number  
180BBS includes lock nuts. Locknuts must be ordered separately  
for 180BBS-BK.  
Mating  
Type  
Thread  
Force  
------ Loose Piece Part Numbers ------  
120 10 ....  
180BBS-BK 180BBS  
110G56 110G55  
Minimum Quantity ..................... 1,000  
See Busbar contact drawing on  
website for further detail.  
Busbar  
1/4-20  
High  
-
-
Lock Nut 1/4-20  
H1216P7  
[ 109.0 ]  
4.29  
#¼- 20 THD  
[ 25.4 ]  
1.0  
B
[ 12.7 ]  
0.5  
[ 4.57 ]  
0.18  
All Data Subject To Change Without Notice  
- 67 -  
www.andersonpower.com  
| SB®175 CONNECTOR SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Current Rating Amperes¹  
Wire to Wire (1/0 AWG)  
Wire to Busbar (1/0 AWG)  
UL 1977 CSA  
AWG  
mm²  
280  
200  
175  
Wire Contacts with Bushings  
12 to 1/0  
3.3 to 53.5  
Max. Wire Insulation Diameter  
in.  
mm  
Voltage Rating AC/DC  
0.600  
15.240  
UL 1977  
600  
Operating Temperature²  
Standard  
°F  
°C  
Dielectric Withstanding Voltage  
-4° to 221°  
-40 to 221°  
-20° to 105°  
-40° to 105°  
Volts AC  
2,200  
Chemical Resistant*  
Avg. Mated Contact Resistance Milliohms¹  
6” of 1/0 AWG wire 0.100  
Mating Cycles No Load by Plating  
Silver (Ag)  
Wire and Busbar Contacts  
10,000  
UL Hot Plug Current Rating Amperes - Wire & Busbar  
Avg. Mating / Unmating Force  
Lbf.  
25  
N
250 cycles at 120V DC 1/0 wire  
100A  
2 Pole  
3 Pole  
111  
156  
35  
Materials  
Housing  
Min. Contact / Spring Retention Force  
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
lbf  
N
150  
667  
Polycarbonate / PBT blend  
Stainless Steel  
Protection  
Touch Safety with Wire Contacts  
Housing Flammability Rating  
UL94  
V-0  
IEC 60529  
IP10  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a  
25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30°C  
temperature rise.  
Wire & Busbar Contacts  
Base  
Copper Alloy  
Silver  
Plating  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along  
Contact Termination Methods  
Crimp³  
Wire Contacts  
Wire Contacts  
Busbar Contacts  
with UL and CSA recognition.  
Hand Solder  
Wrench / Socket  
| SB®175 CONNECTOR TEMPERATURE CHARTS |  
SB®175  
SB®175  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
60  
50  
40  
30  
20  
10  
125  
100  
75  
50  
0
25  
0
25 50 75 100 125 150 175 200 225 250  
Amperes Applied  
0
25 50 75 100 125 150 175 200 225 250 275 300  
Amperes Applied  
1/0 AWG  
2 AWG  
1 AWG  
4 AWG  
1/0 AWG  
2 AWG  
1 AWG  
4 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 68 -  
| SB® 175 Accessories |  
Cable Clamps  
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from dislodging  
wire or contacts from the housing. Only Bolt On type clamps can be used with the handles. Cable  
clamps are recommended for solder terminated wires. Not for use with 3 pole housing.  
Cable Size  
945G3  
"A" Frame Handle  
(not included).  
Max / Min In. Max / Min mm  
Description  
Inches O.D.  
mm O.D.  
---- Part Numbers ----  
Minimum Quantity ...................................................................................  
100  
50 ....  
945  
Self Attaching for Discrete Conductor 0.55 to 0.24  
14 to 6  
105G3  
Bolt On for Discrete Conductor  
Bolt On for Bundled Conductor  
0.66 to 0.24  
0.75 to 0.29  
16.7 to 6.2  
18.3 to 7.3  
945G3-BK 945G3  
946G1-BK 946G1  
The given wire O.D. information is an  
estimate. Cable clamps should be  
evaluated for performance with the  
actual wire to be used.  
"A" Frame Handle  
(not included).  
946G1  
945  
Handles  
Handles are made out of durable PC plastic. Hardware to  
attach to connector body included in kits. Not for use with  
3 pole housing.  
Description  
----- Part Numbers -----  
995G1  
Minimum Quantity ....  
Gray Handle Kit  
Red Handle Kit  
Handle Only, Gray  
Handle Only, Red  
100  
25 ...  
995G1-APP  
995G3-APP  
3-5074P1  
3-5074P3  
995G1  
995G3  
-
-
Handle Only, Black 3-5074P5  
-
Hardware Bag  
-
105G8  
Dust Cover  
Prevents dust and dirt from entering the mating interface  
of the connector when unmated. NOTE: Not a Hermetic Seal.  
Not for use with 3 pole housing.  
Description  
----- Part Numbers ----  
500 50 ...  
Minimum Quantity .............................  
Dust Cover with Lanyard Strap, Red 113890P2 134G2  
Slide cover over  
mating end.  
SB®175 Lockout  
Works with standard lockout - tagout equipment to prevent access  
to the mating interface of the connector. Made from durable PC plastic.  
Can be used with 3 pole housing to lockout positive and negative  
positions only.  
Description  
--------- Part Numbers ---------  
50 25 .......  
Minimum Quantity ..........  
SB®175 Connector  
not included.  
Red Lockout - Tagout Kit GA-175 SB175-LOCKOUT  
All Data Subject To Change Without Notice  
- 69 -  
www.andersonpower.com  
Manual Release Bracket - Mounting Side  
Works with the Locking Side to ease mating and unmating connectors.  
Not for use with 3 pole housing.  
Description  
-------- Part Numbers --------  
Minimum Quantity ............  
Bracket and Hardware Kit  
Bracket Only  
96  
25  
10 ...  
-
-
-
924  
B00333P1  
-
-
-
Hardware Bag  
105G1  
Mounting Plate  
Manual Release Bracket - Locking Side  
Works with the Mounting Side to ease mating and unmating  
connectors. Not for use with 3 pole housing.  
Cable Size  
Max / Min  
Max / Min  
mm O.D.  
Description  
Inches O.D.  
- Part Number -  
10 .........  
923  
Locking Plate  
Minimum Quantity .............................................................................  
Bracket and Hardware Kit w/ Clamp 0.50 to 0.21 12.6 to 5.4  
Handle  
The given wire O.D. information is an estimate. Cable clamps should be  
evaluated for performance with the actual wire to be used.  
Cable Clamp  
Reducing Bushings: for Use with Contact # 1382  
Use with contact part number 1382-BK to allow a smaller wire to be used with the connector. Electrical capability  
is derated with smaller wire.  
Dimensions  
- ID -  
Contact Barrel Size  
Wire Size  
----------------- Part Numbers ------------------ inches mm  
Minimum Quantity ....................................................... 1,500  
1,000  
500  
100 ......................  
1/0 AWG [53.5 mm²] #1 AWG [42.4 mm²]  
1/0 AWG [53.5 mm²] #2 AWG [33.6 mm²]  
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]  
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]  
-
-
5687-BK 5687 0.39  
9.91  
8.64  
6.86  
5.59  
4.83  
[ 25.4 ]  
1.00  
ID  
5690-BK  
-
-
-
-
-
5690 0.34  
5693 0.27  
5663 0.22  
5648 0.19  
-
-
5693-BK  
5663-BK  
-
Wire Entrance  
1/0 AWG [53.5 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 70 -  
SB350® Connectors  
- up to 450 Amps  
The SB®350 is the largest connector in the series with  
power capabilities up to 450 amps with 4/0 wire. Wires  
ranging from #1/0 (50 mm²) to 300 mcm (152 mm²) fit  
into the one piece housing available in standard PC or  
a chemical resistant PBT/PC blend. Silver plated wire  
or busbar contacts minimize electrical resistance while  
offering supreme durability and reliability.  
• Up to 300 mcm (152 mm²) Wires  
Allows UL rated currents up to 450 amps with 4/0 wire  
• Chemical Resistant Housing Option  
Extends temperature range down to -40°C, while offering  
enhanced UV and chemical resistance  
• Same Housings Used for Wire and Busbar Contacts  
Enables color-coded mechanically keyed wire to busbar  
connections  
| SB®350 ORDERING INFORMATION |  
SB®350 Standard Housings  
The largest SB® housings work with wire contacts up to 300 mcm [150 mm²] as  
well as busbar contacts. Genderless design mates with itself. Mechanical keys  
are color coded. NOTE: SB350 Black and Blue Housings have the same keying  
features and can be intermated.  
Bottom View  
Voltage  
Color  
[ 107.9 ]  
4.25  
Description  
Code  
--- Part Numbers ---  
Minimum Quantity ......  
50  
25 ...  
914  
932  
913  
906  
912  
931  
-
[ 6.6 ]  
Ø 0.26  
(2) PLC’S  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
48V  
72V  
80V  
914-BK  
932-BK  
913-BK  
906-BK  
912-BK  
931-BK  
2-7250G8  
[ 69.9 ]  
2.75  
Gray  
Blue  
Green  
Black  
[ 28.6 ]  
1.13  
[ 34.9 ]  
1.38  
MATERIAL ID  
P = Chemical Resistant  
SB®350 Chemical Resistant Housings  
Same features as the Standard SB®350 but molded in a  
chemical resistant PBT/ PC blend. Suitable for use to -40°C.  
[ 182.6 ]  
7.19  
Voltage  
Color  
[ 33.3 ]  
1.31  
Description  
Code  
--- Part Numbers ---  
Minimum Quantity ......  
50  
25 ....  
P913  
Mated Length  
Red  
24V  
36V  
P913-BK  
P906-BK  
Gray  
P906  
All Data Subject To Change Without Notice  
- 71 -  
www.andersonpower.com  
SB®350 Silver Plated Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
Dimensions  
Mating  
Force  
- A -  
- B -  
AWG  
mm²  
- Loose Piece Part Numbers - inches mm  
inches mm  
Minimum Quantity ..............  
200  
-
150  
50  
...................................................  
[ 75.1 ]  
2.96  
[ 32.8 ]  
1.29  
300mcm 152  
High  
High  
High  
High  
High  
910-BK 910  
0.75  
0.64  
0.58  
0.49  
0.44  
19.05 0.87  
16.26 0.75  
14.73 0.70  
12.45 0.64  
22.10  
19.05  
17.78  
16.26  
12.95  
4/0  
3/0  
2/0  
1/0  
107.2  
908-BK  
916-BK  
907-BK  
917-BK  
-
-
-
-
908  
916  
907  
917  
A
85  
[ 20.6 ]  
0.81  
B
67.4  
53.5  
11.18  
0.51  
SB®350 Silver Plated Busbar Contacts  
Use 2 busbar contacts per housing to provide a quick disconnect input or output busbar  
connection. Busbar contacts are for mating with wire contacts only. Part number 350BBS  
includes lock nuts. Locknuts must be ordered separately for B01998P1.  
See Busbar contact drawing on  
website for further detail.  
[ 131.7 ]  
5.19  
# 3/8 - 16 THD  
[ 22.3 ]  
0.88  
Mating  
B
[ 17.0 ]  
0.67  
Type  
Thread  
Force  
- Loose Piece Part Numbers -  
50 10 .............  
B01998P1 350BBS  
H1216P9 110G73  
Minimum Quantity ....................  
Busbar  
1/4-20  
High  
-
[ 2.5 ]  
0.10  
Lock Nut 1/4-20  
| SB®350 CONNECTOR SPECIFICATIONS |  
Electrical  
Current Rating Amperes¹  
Mechanical  
Wire Size Range  
UL 1977  
CSA  
AWG  
mm²  
Wire to Wire (4/0 AWG)  
450  
350  
Wire Contacts with Bushings  
1/0 to 300 mcm 53.5 to 152  
Voltage Rating AC/DC  
Max. Wire Insulation Diameter  
in.  
mm  
UL 1977  
600  
1.100  
27.900  
Dielectric Withstanding Voltage  
Operating Temperature²  
Standard  
°F  
°C  
Volts AC  
2,200  
0.050  
-4° to 221°  
-40 to 221°  
-20° to 105°  
-40° to 105°  
Chemical Resistant  
Avg. Mated Contact Resistance Milliohms¹  
2 1/2” of 300mcm wire  
Mating Cycles No Load by Plating  
Silver (Ag)  
Wire and Busbar Contacts  
10,000  
Hot Plug Current Rating Amperes - Wire & Busbar  
250 cycles at 120V DC  
100A  
Avg. Mating / Unmating Force  
Lbf.  
N
2 Pole  
30  
133  
Materials  
Housing  
Min. Contact / Spring Retention Force  
Standard Plastic Resin  
Chem. Resistant Resin  
Contact Retention Spring  
Polycarbonate  
lbf  
N
150  
667  
Polycarbonate / PBT blend  
Stainless Steel  
Protection  
Touch Safety with Wire Contacts  
Housing Flammability Rating  
UL94  
V-0  
IEC 60529  
IP10  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended  
tooling, and a 25°C ambient temperature. UL rating not to exceed the maximum operating  
temperature. CSA rating below a 30°C temperature rise.  
Wire & Busbar Contacts  
Base  
Copper Alloy  
Silver  
Plating  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our  
Contact Termination Methods  
Crimp³  
connectors along with UL and CSA recognition.  
Wire Contacts  
Wire Contacts  
Busbar Contacts  
Hand Solder  
Wrench / Socket  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 72 -  
| SB®350 CONNECTOR TEMPERATURE CHARTS|  
SB®350  
SB®350  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
60  
50  
40  
30  
20  
10  
0
125  
100  
75  
50  
25  
0
50 100  
200 250 300 350 400 450 500  
150  
0
50 100  
200 250 300 350 400 450 500 550  
Amperes Applied  
150  
Amperes Applied  
4/0 AWG  
300 MCM  
2/0 AWG  
3/0 AWG  
300 MCM  
2/0 AWG  
4/0 AWG  
1/0 AWG  
3/0 AWG  
1/0 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
| SB® 350 Accessories |  
Cable Clamps  
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls from  
“A” frame handle  
(not included).  
dislodging wire or contacts from the housing. Cable clamps are recommended for solder  
996G1  
terminated wires.  
Cable Size  
Min / Max  
Min / Max  
mm O.D.  
Description  
Inches O.D.  
- Part Number -  
10 .....  
996G1  
Minimum Quantity ...............................................................................  
Bolt On for Discrete Conductor  
1.00 to 0.35  
25.4 to 8.8  
19.3 to 8.2  
Discrete Conductor w/ Integral Handle 0.76 to 0.32  
911  
The given wire O.D. information is an estimate. Cable clamps should be evaluated for  
performance with the actual wire to be used.  
911  
Handle  
Handles  
Handles are made out of durable PC plastic.  
Clamp  
Hardware to attach to connector body included in kits.  
Description  
----- Part Numbers -----  
100 25 ...  
Minimum Quantity ....  
Gray Handle Kit  
Red Handle Kit  
Handle Only, Gray  
Handle Only, Red  
Handle Only, Black  
Hardware Bag  
995G2-APP 995G2  
995G4-APP 995G4  
3-5074P1  
3-5074P3  
3-5074P5  
-
-
-
-
106G7  
Dust Cover  
Prevents dust and dirt from entering the mating interface  
of the connector when unmated. NOTE: Not a Hermetic Seal.  
Description  
----- Part Numbers -----  
Minimum Quantity ..............................  
Dust Cover with Lanyard Strap, Red  
500  
50 ...  
134G3  
Slide cover over  
mating end.  
113890P3  
All Data Subject To Change Without Notice  
- 73 -  
www.andersonpower.com  
SB®350 Lockout  
Works with standard lockout - tagout equipment to prevent access to  
the mating interface of the connector. Made from durable PC plastic.  
Description  
--------- Part Numbers ---------  
50 25 ...........  
Minimum Quantity ...........  
Red Lockout - Tagout Kit GA-350 SB350-LOCKOUT  
SB350 Connector  
not included.  
Manual Release Bracket - Mounting Side  
Works with the Locking Side to ease mating and unmating connectors.  
Description  
----------- Part Numbers ----------  
Minimum Quantity ...........  
Bracket and Hardware Kit  
Bracket Only  
66  
25  
10 ...  
-
-
-
922G1  
Mounting Half  
(charger).  
B00229P1  
-
-
-
Hardware Bag  
106G6  
Manual Release Bracket - Locking Side with Cable Clamp  
Works with the Mounting Side to ease mating and unmating connectors.  
Cable Size  
Min / Max  
Min / Max  
mm O.D.  
Locking Half  
Components  
Description  
Inches O.D.  
- Part Numbers -  
10 ..........  
919  
Minimum Quantity ...............................................................................  
Bracket and Hardware Kit w/ Clamp Kit 0.94 to 0.61 23.7 to 15.5  
The given wire O.D. information is an estimate. Cable clamps should be evaluated for  
performance with the actual wire to be used.  
Mounting Half  
Manual Release Bracket - Locking Side no Cable Clamp  
Works with the Battery side to ease mating and unmating connectors.  
Description  
- Part Numbers -  
10 .............  
919G1  
Minimum Quantity ...................................  
Bracket and Hardware Kit No Clamp Kit  
Mounting Half  
Reducing Bushings: for Use with Contact # 907  
Use with contact part number 907-BK to allow a smaller wire to be used  
with the connector. Electrical capability is derated with smaller wire.  
Contact Barrel Size  
Wire Size  
--- Part Numbers ---  
500 100 ...  
[ 28.4 ]  
1.12  
[ 11.1 ]  
0.44  
Minimum Quantity .........................................  
2/0 AWG [67.4 mm²] 1/0 AWG [53.5 mm²] 5918-BK 5918  
Wire Entrance  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 74 -  
SB®  
- Tooling Information  
Loose Piece  
Wire Size  
Reeled Part  
Numbers  
Reeled Contact Crimp Tools  
Loose Piece Contact Crimp Tools  
Part Numbers  
Number  
of  
Locator Crimps  
Pneumatic  
Bench Tool  
ATS  
Silver  
Plating  
Hand  
Tool  
AWG  
mm²  
+
Die  
+
Tin Plating  
Applicator ATS Press Air Feed Kit  
or  
SB50  
1307  
5900  
5952  
5953  
5915  
#6  
#8  
13.3  
8.4  
1388G6  
1388G7  
265G5  
265G6  
1385523-1  
1385522-1  
2-565435-2  
692655-1  
1309G4  
1387G1  
1387G1  
Single  
Single  
1389G6  
1725900-2  
or  
[3-54500-1]  
1424266-1  
or  
[354578-1]  
#10 / 12 5.3 / 3.3  
SB120  
1388G3  
#1  
#2  
#4  
#6  
42.4  
33.6  
21.2  
13.3  
1323G1  
1319  
1368  
1389G4  
N/A  
N/A  
1388G4  
1319G4  
1319G6  
SB175  
1303G13 1304G32  
1387G2  
1387G1  
Double  
Single  
1/0  
53.5  
1382  
1388G3  
1389G3  
#1  
#2  
42.4  
33.6  
1347  
1383  
1368  
N/A  
N/A  
1387G2  
1387G1  
1387G2  
1387G1  
1303G13 1304G32  
1388G3 1389G3  
1303G13 1304G32  
Double  
Single  
Double  
Single  
#4  
#6  
21.1  
13.3  
1384  
1348  
1388G4  
1389G3  
SB350  
N/A  
300mcm 152  
910  
908  
916  
907  
917  
Single  
4/0  
3/0  
2/0  
1/0  
107.2  
85  
1303G3  
1368  
N/A  
N/A  
1387G2  
1304G31  
Double  
1303G12  
67.4  
53.5  
NOTE: See website for the most current informatmion.  
All Data Subject To Change Without Notice  
- 75 -  
www.andersonpower.com  
| Scratch Pad |  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 76 -  
SBE®80 / SBO® 60 Connectors  
- up to 80 Amps  
SBE® and SBO® connectors build on the capability of  
the two pole SB® connectors by offering up to 8 auxiliary  
power / signal contacts along with an IEC 60950 touch  
safe housing. The center of the main connector features  
a connector holder for either: two PP15-45, two PPMX, or  
APP’s innovative 1x4 auxiliary connector.  
• Touch Safe Interface  
Minimizes potential contact with live circuits per IEC 60950  
• Up to 8 Last Mate / First Break Auxiliary’s  
Enables intelligent power switching, CAN and interlock loop  
circuitry, as well as power up to 20 amps per pole  
• Silver Plated Wire Contacts up to #4 (25 mm²)  
Allows UL rated currents up to 80 amps per pole  
| SBE®80 / SBO®60 ORDERING INFORMATION |  
SBE®80 / SBO®60 Housings  
Mated Length  
The smallest size of SBE®, X, O style housing. SBE® housings are molded from a chemical  
resistant PBT. SBO® housings are molded from PC. SBE®80 and SBO®60 housings of the  
same Voltage Color Code can be mated but is not recommended as it invalidates UL  
approvals. SBO®60 housings do not meet EN1175-1 requirements for industrial trucks.  
[ 112.2 ]  
4.42  
Voltage  
Color  
Description Code  
----- SBE®80 Part Numbers ----- ----- SBO®60 Part Numbers -----  
Side View  
Minimum Quantity ....  
400  
25  
400  
25 ......  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
144V  
SBE80YEL-BK  
SBE80YEL  
SBO60YEL-BK  
SBO60YEL  
[ 26.3 ]  
1.03  
Top View  
SBE80ORN-BK SBE80ORN SBO60ORN-BK SBO60ORN  
SBE80RED-BK  
SBE80GRA-BK SBE80GRA  
N/A N/A  
SBE80RED SBO60RED-BK  
SBO60RED  
N/A  
Gray  
N/A  
[ 58.9 ]  
2.32  
White  
SBO60WHT-BK SBO60WHT  
[ 46.0 ]  
1.81  
[ 69.6 ]  
2.74  
[ 5.1 ]  
0.20  
SBE®80 / SBO®60 Silver Plated Primary Power Wire Contacts  
Use two silver plated contacts per housing for the best electrical performance and  
durability up to 10,000 mating cycles.  
[ 14.6 ]  
0.58  
[ 49.5 ]  
1.95  
Dimensions  
Mating  
Force  
- A -  
- B -  
AWG mm²  
- Loose Piece Part Numbers -  
inches mm  
inches mm  
Minimum Quantity ...........  
1,000  
100  
...................................................  
4
6
25  
16  
Low  
1339G4-BK  
1339G1-BK  
1339G4  
1339G1  
0.28  
0.22  
7.11  
0.35  
9.0  
7.3  
High  
5.59 0.29  
[ 39.4 ]  
1.55  
[ 13.0 ]  
0.51  
B
[ 7.6 ]  
0.30  
A
All Data Subject To Change Without Notice  
- 77 -  
www.andersonpower.com  
| SBE®80 / SBO®60 CONNECTOR SPECIFICATIONS |  
Mechanical  
Electrical  
Wire Size Range  
Power Contacts  
Auxiliary Contacts  
AWG  
mm²  
Current Rating Amperes¹  
Primary Power (6 AWG)  
Powerpole® Auxiliary (12 AWG)  
1x4 Auxiliary (12 AWG)  
PPMX Auxiliary (20 AWG)  
SBO60  
70  
SBE80  
80  
16 to 6  
24 to 10  
1.3 to 13.3  
0.25 to 5.3  
20  
20  
20  
20  
Max. Wire Insulation Diameter  
Power Contacts  
Powerpole® Auxiliary  
in.  
mm  
7 UL  
5 CSA  
0.440  
0.175  
0.140  
11.200  
4.450  
3.600  
Voltage Rating AC/DC  
Primary Power  
Powerpole® Auxiliary  
UL 1977 EN1175-1  
600  
600  
200  
300  
1504  
1504  
1x4 Auxiliary  
Operating Temperature²  
SBO® and SBE® Housings  
°F  
°C  
1x4 Auxiliary  
-4° to 221° -20° to 105°  
PPMX Auxiliary  
Mating Cycles No Load by Plating  
Power Contacts  
Powerpole® Auxiliary  
Silver (Ag) Gold (Au)  
Dielectric Withstanding Voltage Primary Power  
10,000  
10,000  
10,000  
5,000  
Volts AC  
2,200  
0.200  
1x4 Auxiliary  
Avg. Mated Contact Resistance Milliohms¹  
PPMX Auxiliary  
1 1/4” of #6 AWG wire  
Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
Avg. Mating / Unmating Force  
Main Connnector Housing  
Per Powerpole®  
Lbf.  
16  
N
Power  
Powerpole® Auxiliary  
60A  
30A  
5A  
70  
5
22  
1x4 Auxiliary  
Per Contact in 1x4 Auxiliary  
Per PPMX Housing  
0.7  
4.50  
3.0  
20.00  
Materials  
Housing  
SBO® and Powerpole® Plastic Resin  
SBE® and 1x4 Auxiliary Housing  
Contact Retention Spring  
Polycarbonate  
Min. Contact / Spring Retention Force Lbf.  
N
Power Standard Housing  
Powerpole® Housing  
1x4 Auxiliary Housing  
PPMX Housing  
50  
25  
10  
12  
222  
111  
44.5  
53  
Polycarbonate / PBT blend  
Stainless Steel  
Housing Flammability Rating  
UL94  
V-0  
Protection  
Touch Safety Main Connector Housing  
Power & Powerpole® Contact  
Silver Plated Copper Alloy  
IEC 60950  
IEC 60529  
Pass  
IP20  
1x4 Auxiliary Contacts  
Pin  
Copper alloy, Au over Ni  
BeCu, Au over Ni  
Socket  
Socket Body  
Retention Clip  
Copper alloy, Sn bright over Ni  
Stainless Steel  
PPMX Contacts  
Gold Plated Copper Alloy  
Contact Termination Methods  
Crimp³  
Hand Solder  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.  
4 Voltage capability of SBE® housings is identical to SBO®, but derated to meet EN1175-1 requirements.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 78 -  
| SBE®80 / SBO®60 CONNECTOR TEMPERATURE CHARTS|  
SBE®80 / SBO®60  
SBE®80 / SBO®60  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
125  
100  
60  
50  
40  
30  
20  
10  
0
75  
50  
25  
0
10 20 30 40 50 60 70 80 90 100  
Amperes Applied  
0
10 20 30 40 50 60 70 80 90  
Amperes Applied  
6 AWG  
8 AWG  
6 AWG  
8 AWG  
10 AWG  
12 AWG  
10 AWG  
12 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
| SBE®80 / SBO®60 Accessories |  
Cable Clamps  
Clamps are made out the same chemical resistant PBT material that is used in the SBE® housings.  
Clamp holds the cable between the clamp piece and the connector housing. Screws must be  
ordered separately for part numbers starting with “113”.  
Cable Clamp  
Description  
-------------------------------- Part Numbers --------------------------------  
Minimum Quantity ...................  
Red Clamp and Hardware Kit  
Red Clamp Only  
100  
25  
.....................  
-
SBE80CLPRED or SBO60CLPRED  
113953P1  
-
-
Screws (2 per clamp)  
H1120P42 (Individual)  
“T” Handle  
Handles are made out the same chemical resistant PBT material that is used in the SBE® housings. (2)  
screws and (2) nuts are required to attach each handle.  
Handle  
Description  
-------------------------------------- Part Numbers --------------------------------------  
Minimum Quantity ....................  
Red Handle and Hardware Kit  
Red Handle Only  
Hardware Bag  
500  
100  
25  
.....................  
-
-
SBE80HDLRED or SBO60HDLRED  
113952P1  
-
-
-
-
-
-
105G13  
M5 x 35mm Screws  
M5 Nut  
113715P4  
113716P3  
-
-
Powerpole® Auxiliary  
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used  
for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and  
red Standard Powerpole® housing, (2) contacts, (2) zip cable straps, and (2) retaining pins.  
Description  
----------- Part Numbers -----------  
Minimum Quantity ............  
Powerpole® Auxiliary Kit  
200  
-
100  
25 ...  
111822G1 6344  
Black Powerpole® Housing 1327G6  
Red Powerpole® Housing 1327  
-
-
-
-
-
-
-
#16 to #12 Contact  
Retaining Pin  
1331  
-
110G9  
All Data Subject To Change Without Notice  
- 79 -  
www.andersonpower.com  
1x4 Auxiliary Connector  
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts  
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold plated  
pin & socket contacts. This innovation allows the very durable and cost effective design  
of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts  
are required. Multiple pin lengths allow the further benefit of sequencing between circuits.  
(2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include  
(1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts,  
(2) Retaining Pins and (1) Retaining Clip.  
[ 8.4 ]  
0.33  
Socket  
Locations  
[ 10.9 ]  
0.43  
[ 41.3 ]  
1.62  
[ 3.8 ]  
0.15  
Description  
AWG  
mm²  
---------------- Part Numbers ----------------  
Minimum Quantity ............................................  
1,000  
250  
25 ...  
441G1  
441G2  
441G3  
-
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
12  
4
-
-
-
-
16 to 14  
20 to 16  
1.5 to 2.5  
0.5 to 1.5  
-
-
1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1  
444G1  
Pin Contacts for 1x4 Auxiliary Connector  
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.  
Retention Clip  
[ 1.60 ]  
Ø 0.06  
Description  
Minimum Quantity ....................................................  
Standard Length 7.7mm 12 2.5  
AWG  
mm²  
----------------- Part Numbers ----------------  
500  
50 ...........  
PM16P12S30-50  
ID  
PM16P12S30  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416S30  
PM16P1620S30  
PM16P2024S30  
PM16P12A30  
PM16P1416S30-50  
PM16P1620S30-50  
PM16P2024S30-50  
PM16P12A30-50  
L1  
Pre-Mate 9.3mm  
Pre-Mate 8.5mm  
Post-Mate 6.4mm  
12  
2.5  
L
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416A30  
PM16P1620A30  
PM16P2024A30  
PM16P12B30  
PM16P1416A30-50  
PM16P1620A30-50  
PM16P2024A30-50  
PM16P12B30-50  
Auxiliary Pin  
- L -  
mm  
- L1 -  
12  
2.5  
Contact Lengths  
in.  
in.  
mm  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416B30  
PM16P1620B30  
PM16P2024B30  
PM16P12C30  
PM16P1416B30-50  
PM16P1620B30-50  
PM16P2024B30-50  
PM16P12C30-50  
Standard Length 7.7mm 0.77 19.6 0.30 7.7  
Pre-Mate 9.3mm  
Pre-mate 8.5mm  
Post-Mate 6.6mm  
0.83 21.2 0.37 9.3  
0.80 20.4 0.33 8.5  
0.72 18.3 0.25 6.4  
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416C30  
PM16P1620C30  
PM16P2024C30  
PM16P1416C30-50  
PM16P1620C30-50  
PM16P2024C30-50  
Socket Contacts for 1x4 Auxiliary Connector  
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.  
[ 19.6 ]  
0.77  
Auxiliary Socket Contacts  
Crimp Barrel ID  
Description  
Minimum Quantity ..................................  
Socket Contact 12 2.5  
AWG  
mm²  
-------------------- Part Numbers -------------------  
500  
50  
.............  
Wire Gauge in.  
mm.  
0.04 1.1  
0.07 1.7  
ID  
PM16S12S32  
PM16S12S32-50  
#24 / 20  
#20 / 16  
#16 / 14  
#12  
[ 2.6 ]  
0.10  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
PM16S1416S32 PM16S1416S32-50  
PM16S1620S32 PM16S1620S32-50  
Retention  
Clip  
Socket  
Insert  
0.08 2.1  
0.10 2.6  
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50  
PPMX Auxiliary Connector  
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®  
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the  
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the  
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very  
durable and cost effective equipment design of SBE®, O, X connectors to be used for applications  
requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or  
(1) Retaining clip is required to hold the auxiliary housing in place.  
4803G3  
4827G6  
Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.  
4802G3  
Description  
Minimum Quantity .................................................  
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25  
AWG  
mm²  
------------- Part Numbers -------------  
1,000  
-
100  
4850G6  
-
25 .....  
-
1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK  
4827G6  
Socket Locations  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 80 -  
Pin & Socket Contacts for PPMX Auxiliary Connector  
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.  
Description  
AWG  
mm²  
------ Part Numbers ------  
2,000 50 ...  
4802G3  
4803G3  
Minimum Quantity ...............................................  
Pin Contacts  
24 to 20 0.50 to 0.25  
24 to 20 0.50 to 0.25  
4803G3-BK 4803G3  
4802G3-BK 4802G3  
Socket Contacts  
NOTE: Contacts sold individually, not sold as a set of two.  
SBE® Air Tubes  
Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery.  
Genderless tube design allows the same part to be used on both sides. (2) Retaining pins  
are required to hold the air tube in place. Retaining pins are included in Air Tube Kit.  
Description  
------ Part Numbers -----  
Minimum Quantity ....  
Air Tube Kit, Black  
Air Tube Only  
500  
-
25 .......  
6396G1  
3-5798P1  
-
Retaining Pins  
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings.  
Dimension “B” is +/- 0.015 in or 0.38 mm.  
Dimensions  
- A -  
- B -  
inches mm  
..............................................................................  
0.093 / 0.103 2.36 / 2.62 1.000 38.100  
Description  
--- Part Numbers --- inches  
mm  
Minimum Quantity ............ 1,000  
For SBE®80 & SB0®60  
100  
110G9-BK 110G9  
B
A
Use cable ties to secure auxiliary  
contact leads to one of the main cables.  
Zip Cable Straps  
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.  
Description  
-- Part Number --  
1,000 ......  
H1835P3  
Retaining Pins  
Male Dovetail  
Minimum Quantity ....  
White  
Powerpole®  
Housings With  
Crimped Contacts.  
Reducing Bushings  
Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability  
is derated with smaller wire.  
Dimensions  
- Length -  
--------- Part Numbers -------- inches mm Inches mm  
- ID -  
Contact Barrel Size Wire Size  
Minimum Quantity .....................................................  
#6 AWG [13.3 mm²] #8 AWG [8.4 mm²]  
3,000  
-
1,000  
100 ..................................................  
5912-BK 5912 0.18  
4.57 0.45  
3.56 0.47  
2.29 0.47  
11.43  
11.94  
11.94  
#6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²]  
#6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²]  
5910-BK  
5913-BK  
-
-
5910 0.14  
5913 0.09  
ID  
Length  
Wire Entrance  
All Data Subject To Change Without Notice  
- 81 -  
www.andersonpower.com  
SBE®160 / SBX®175 Connectors  
- up to 175 Amps  
SBX® and SBE® connectors can integrate up to 8  
auxiliary power / signal contacts along with the two  
primary power circuits. SBE® connectors feature  
an IEC 60950 touch safe housing molded from a  
chemical resistant PBT/PC blend resin. SBX® are  
molded from a rugged PC resin and are rated IP20  
per IEC 60529.  
• Touch Safe Interface  
Minimizes potential contact with live circuits per IEC 60950  
& IEC 60529  
• Up to 8 Last Mate / First Break Auxiliary’s  
Enables intelligent power switching, CAN and interlock loop  
circuitry, as well as power up to 20 amps per pole  
• Color-coded Mechanical Voltage Keys  
Like all Multipole connectors, the SBE® and SBX® offer an  
easy way to identify circuits and protect against cross mating  
| SBE®160 / SBX®175 ORDERING INFORMATION |  
SBE®160 / SBX®175 Housings  
The middle size of SBE®, X, O style housing. SBE® housings are molded from a chemical  
resistant PBT. SBX® housings are molded from PC. SBE®160 and SBX®175 housings of the  
same Voltage Color Code can be mated but is not recommended as it invalidates UL  
approvals. SBX®175 housings do not meet EN1175-1 requirements for industrial trucks.  
Top View  
[ 28.6 ]  
1.13  
[ 49.2 ]  
1.94  
Ø [ 6.7 ]  
0.27  
Voltage  
Color  
Description Code  
- SBE®160 Part Numbers - - SBX®175 Part Numbers -  
[ 71.2 ]  
2.80  
Minimum Quantity ....  
100  
25  
100  
25  
......  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
48V  
72V  
80V  
2-8170G4  
2-8170G3  
2-8170G5  
2-8170G1  
2-8170G2  
2-8170G7  
E6383G1  
E6382G1  
E6385G1  
E6380G1  
E6381G1  
E6390G1  
2-7251G4  
2-7251G3  
2-7251G5  
2-7251G1  
2-7251G2  
2-7251G7  
N/A  
6383G1  
6382G1  
6385G1  
6380G1  
6381G1  
6390G1  
N/A  
[ 15.9 ]  
0.63  
[ 92.1 ]  
3.63  
Gray  
Blue  
Green  
Black  
2-8170G14 E6392G1  
[ 146.0 ]  
5.75  
[ 25.4 ]  
1.00  
Mated Length  
SBE®160 / SB®175 Silver Plated Primary Power Wire Contacts  
Use two silver plated contacts per housing for the best electrical performance  
and durability up to 10,000 mating cycles.  
Dimensions  
- A -  
AWG mm²  
- Loose Piece Part Numbers -  
inches mm  
Minimum Quantity ....  
500  
50  
.......................................  
1/0  
2
50  
35  
6384G1-BK  
6384G2-BK  
6384G1  
6384G2  
0.44  
0.38  
11.1  
9.7  
[ 59.2 ]  
2.33  
[ 21.3 ]  
0.84  
A
[ 13.0 ]  
0.51  
[ 12.7 ]  
0.50  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 82 -  
| SBE®160 / SBX®175 CONNECTOR SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Power Contacts  
Auxiliary Contacts  
Current Rating Amperes¹  
Primary Power (1/0 AWG)  
Powerpole® Auxiliary (12 AWG)  
1x4 Auxiliary (12 AWG)  
PPMX Auxiliary (20 AWG)  
SBX175  
175  
SBE160  
160  
AWG  
mm²  
10 to 1/0  
24 to 10  
5.3 to 53.5  
0.25 to 5.3  
20  
20  
20  
20  
7 UL  
5 CSA  
Max. Wire Insulation Diameter  
Power Contacts  
in.  
mm  
0.440  
0.175  
0.140  
11.200  
4.450  
3.600  
Powerpole® Auxiliary  
Voltage Rating AC/DC  
Primary Power  
UL 1977  
600  
EN1175-1  
1x4 Auxiliary  
4
150  
Powerpole® Auxiliary  
600  
150  
4
Operating Temperature²  
°F  
°C  
SBX® and SBE® Housings  
-4° to 221°  
-20° to 105°  
1x4 Auxiliary  
200  
PPMX Auxiliary  
300  
Mating Cycles No Load by Plating  
Power Contacts  
Powerpole® Auxiliary  
Silver (Ag) Gold (Au)  
Dielectric Withstanding Voltage Primary Power  
10,000  
10,000  
10,000  
5,000  
Volts AC  
2,200  
1x4 Auxiliary  
Avg. Mated Contact Resistance Milliohms¹  
PPMX Auxiliary  
6” of 1/0 AWG wire  
0.100  
Avg. Mating / Unmating Force  
Main Connector Housing  
Per Powerpole®  
Lbf.  
30  
N
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
134  
Power  
75A  
30A  
5A  
5.00  
0.70  
4.50  
22.00  
3.00  
20.00  
Powerpole® Auxiliary  
Per Contact in 1x4 Auxiliary  
Per PPMX Housing  
1x4 Auxiliary  
Min. Contact / Spring Retention Force Lbf.  
N
Materials  
Housing  
Power Standard Housing  
Powerpole® Housing  
1x4 Auxiliary Housing  
PPMX Housing  
120  
25  
533.7  
111  
44.5  
53  
SBX® and Powerpole® Plastic Resin Polycarbonate  
SBE® and 1x4 Auxiliary Housing  
10  
Polycarbonate / PBT blend  
12  
Contact Retention Spring  
Stainless Steel  
Protection  
Housing Flammability Rating  
UL94  
V-0  
Touch Safety Main Connector Housing  
IEC 60950 SBE®160 Only  
IEC 60529 SBX®175 Only  
Pass  
IP20  
Power & Powerpole® Contact  
Silver Plated Copper Alloy  
1x4 Auxiliary Contacts  
Pin  
Copper alloy, Au over Ni  
BeCu, Au over Ni  
Socket  
Socket Body  
Retention Clip  
Copper alloy, Sn bright over Ni  
Stainless Steel  
PPMX Contacts  
Gold Plated Copper Alloy  
Contact Termination Methods  
Crimp³  
Hand Solder  
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP® recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  
the maximum operating temperature. CSA rating below a 30°C temperature rise.  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.  
4 Voltage capability of SBE® housing is identical to SBX®, but derated to meet EN1175-1 requirements.  
All Data Subject To Change Without Notice  
- 83 -  
www.andersonpower.com  
| SBE®160 / SBX®175 CONNECTOR TEMPERATURE CHARTS|  
SBE®160 / SBX®175  
SBE®160 / SBX®175  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
125  
100  
75  
60  
50  
40  
30  
20  
10  
0
50  
25  
0
50  
100  
Amperes Applied  
1/0 AWG 1 AWG  
2 AWG 4 AWG  
150  
200  
250  
0
50  
100  
150  
200  
250  
Amperes Applied  
1/0 AWG  
2 AWG  
1 AWG  
4 AWG  
NOTE: Temperature rise charts are based on a 25°C ambient temperature.  
| SBE®160 / SBX®175 Accessories |  
Cable Clamps  
Durable metal clamps adapt to a wide range of cable sizes.  
Cable Size  
Min / Max  
Min / Max  
mm O.D.  
Description  
Inches O.D.  
- Part Number -  
25 ......  
Minimum Quantity .................................................  
Cable Clamp Kit 0.62 to 0.22 15.7 to 5.6  
945G2  
The given wire O.D. information is an estimate. Cable clamps should be  
evaluated for performance with the actual wire to be used.  
Handles  
Handles are made out of durable PC plastic. Hardware  
to attach to connector body included in kits.  
Description  
----- Part Numbers -----  
Minimum Quantity ....  
Gray Handle Kit  
Red Handle Kit  
100  
25 ..  
995G1-APP  
995G3-APP  
995G1  
995G3  
Handle Only, Gray 3-5074P1  
Handle Only, Red 3-5074P3  
Handle Only, Black 3-5074P5  
Hardware Bag  
-
-
-
-
105G8  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 84 -  
Powerpole® Auxiliary  
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be  
used for auxiliary power, control or sensing. The auxiliary kit includes (1) each  
black and red Standard Powerpole® housing, (2) contacts, (2) zip cable straps,  
and (2) retaining pins. (1) Retaining clip can be  
Substituted for (2) retaining pins.  
Description  
----------- Part Numbers -----------  
Minimum Quantity .............  
Powerpole® Auxiliary Kit  
200  
-
100  
25 ...  
111822G1 6344  
Black Powerpole® Housing 1327G6  
Red Powerpole® Housing 1327  
-
-
-
-
-
-
#16 to #12 Contact  
1331  
1x4 Auxiliary Connector  
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps  
150 volts each in SBE®, SBO®, & SBX® housings. The genderless design holds two  
each of the gold plated pin & socket contacts. This innovation allows the very durable  
and cost effective design of SBE®, O, X connectors to substitute for DIN 43589-1  
applications where 4 auxiliary contacts are required. Multiple pin lengths allow the  
further benefit of sequencing between circuits. (2) Retaining pins or (1) Retaining clip  
is required to hold the auxiliary housing in place. Auxiliary Kits include (1) Auxiliary  
Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2) Retaining Pins  
and (1) Retaining Clip.  
[ 8.4 ]  
0.33  
Socket  
Locations  
[ 10.9 ]  
0.43  
Description  
AWG  
mm²  
---------- Part Numbers ---------  
[ 41.3 ]  
1.62  
Minimum Quantity ....................................................  
1,000  
250  
25 ...  
441G1  
441G2  
441G3  
-
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
12  
4
-
-
-
-
-
-
[ 3.8 ]  
0.15  
16 to 14  
20 to 16  
1.5 to 2.5  
0.5 to 1.5  
1x4 Auxiliary Housing Contacts Sold Separately  
3-5956P1 444G1  
Pin Contacts for 1x4 Auxiliary Connector  
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.  
Description  
Minimum Quantity ....................................................  
Standard Length 7.7mm 12 2.5  
AWG  
mm²  
----------------- Part Numbers ----------------  
500  
50 ...........  
PM16P12S30-50  
PM16P12S30  
Retention Clip  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416S30  
PM16P1620S30  
PM16P2024S30  
PM16P12A30  
PM16P1416S30-50  
PM16P1620S30-50  
PM16P2024S30-50  
PM16P12A30-50  
[ 1.60 ]  
Ø 0.06  
ID  
Pre-Mate 9.3mm  
Pre-Mate 8.5mm  
Post-Mate 6.4mm  
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416A30  
PM16P1620A30  
PM16P2024A30  
PM16P12B30  
PM16P1416A30-50  
PM16P1620A30-50  
PM16P2024A30-50  
PM16P12B30-50  
L1  
L
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416B30  
PM16P1620B30  
PM16P2024B30  
PM16P12C30  
PM16P1416B30-50  
PM16P1620B30-50  
PM16P2024B30-50  
PM16P12C30-50  
Auxiliary Pin  
- L -  
- L1 -  
Contact Lengths  
in.  
mm  
in.  
mm  
12  
2.5  
Standard Length 7.7mm 0.77 19.6 0.30 7.7  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416C30  
PM16P1620C30  
PM16P2024C30  
PM16P1416C30-50  
PM16P1620C30-50  
PM16P2024C30-50  
Pre-Mate 9.3mm  
Pre-mate 8.5mm  
Post-Mate 6.6mm  
0.83 21.2 0.37 9.3  
0.80 20.4 0.33 8.5  
0.72 18.3 0.25 6.4  
All Data Subject To Change Without Notice  
- 85 -  
www.andersonpower.com  
Socket Contacts for 1x4 Auxiliary Connector  
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.  
[ 19.6 ]  
0.77  
Description  
Minimum Quantity ..................................  
Socket Contact 12 2.5  
AWG  
mm²  
-------------------- Part Numbers -------------------  
Auxiliary Socket Contacts  
Crimp Barrel ID  
500  
50  
.............  
PM16S12S32  
PM16S12S32-50  
Wire Gauge in.  
mm.  
0.04 1.1  
0.07 1.7  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
PM16S1416S32 PM16S1416S32-50  
PM16S1620S32 PM16S1620S32-50  
ID  
#24 / 20  
#20 / 16  
#16 / 14  
#12  
[ 2.6 ]  
0.10  
Retention  
Clip  
Socket  
Insert  
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50  
0.08 2.1  
0.10 2.6  
PPMX Auxiliary Connector  
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, & SBX®  
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the  
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the genderless  
design holds two each gold plated pin & Socket contacts. This innovation allows the very durable  
and cost effective design of SBE®, O, X connectors to be used for applications requiring up to 8  
battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1) Retaining  
clip is required to hold the auxiliary housing in place.  
4803G3  
Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.  
4827G6  
Description  
Minimum Quantity .................................................  
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25  
AWG  
mm²  
----------- Part Numbers -------------  
1,000  
-
100  
4850G6  
-
25 .....  
-
1x4 Auxiliary Housing Contacts Sold Separately 4827G6-BK  
4827G6  
4802G3  
Socket Locations  
Pin & Socket Contacts for PPMX Auxiliary Connector  
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.  
Description  
AWG  
mm²  
------ Part Numbers ------  
2,000 50 ...  
Minimum Quantity ...............................................  
Pin Contacts  
24 to 20 0.50 to 0.25  
24 to 20 0.50 to 0.25  
4803G3-BK 4803G3  
4802G3-BK 4802G3  
Socket Contacts  
SBE® Air Tubes  
Air tubes fit into SBE® housings to allow electrolyte circulation  
while charging the battery. Genderless tube design allows the  
same part to be used on both sides. (2) Retaining pins or  
(1) Retaining clip is required to hold the air tube in place.  
Retaining pins are included in Air Tube Kit.  
Description  
---- Part Numbers ----  
Minimum Quantity ....  
Air Tube Kit, Black  
Air Tube Only  
500  
-
25 ...  
6396G1  
-
3-5798P1  
Retaining Clip  
Retaining clips can be used in place of two retaining pins to  
hold auxiliary connectors or air tubes. Allows easier removal  
of auxiliary modules.  
Description  
- Part Number -  
100 .....  
Minimum Quantity ...........  
For SBE®160 & SBX®175  
2-8675P2  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 86 -  
Retaining Pins  
Retaining pins are used to hold accessories in the auxiliary port in SBE®, SBO®, & SBX® housings. Dimension  
“B” is +/- 0.015 in or 0.38 mm.  
Dimensions  
- A -  
- B -  
Description  
--- Part Numbers ---  
inches  
mm  
inches mm  
Minimum Quantity ................  
For SBE®160 & SBX®175  
1,000  
100 .............................................................................  
110G9 0.093 / 0.103 2.36 / 2.62 1.000 38.100  
110G9-BK  
B
A
Zip Cable Straps  
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.  
Use cable ties to secure auxiliary  
contact leads to one of the main cables.  
Description  
Minimum Quantity ..  
White  
- Part Number -  
1,000 .....  
H1835P3  
Retaining Pins  
Male Dovetail  
Manual Release - Battery Side  
Works with the Charger / Truck side to ease mating  
and unmating connectors.  
Powerpole®  
Description  
---- Part Numbers ----  
Housings With  
Crimped Contacts.  
Minimum Quantity .............  
Bracket and Hardware Kit  
Battery Bracket Only  
Hardware Bag  
88  
25 ...  
993G2  
-
-
111961P2  
-
105G1  
Battery Bracket  
Manual Release - Charger / Truck Side  
Works with the Battery side to ease mating and unmating connectors.  
Description  
------ Part Numbers ------  
Minimum Quantity .............  
Bracket and Hardware Kit  
Bracket / Lever Only  
Hardware Bag  
60  
25 ...  
994G2  
-
-
B00511G2  
-
105G1  
Charger / Truck  
Bracket & Handle  
Open Position  
Reducing Bushings: for Use with Contact # 6384G1  
Use with contact part number 6384G1-BK to allow a smaller wire to be used with the  
connector. Electrical capability is derated with smaller wire.  
Dimensions  
- ID -  
Contacts Barrel Size Wire Size  
---------------- Part Numbers ----------------  
inches mm  
Minimum Quantity ..................................................  
1,500  
1,000  
500  
5687-BK 5687  
100 ........................  
1/0 AWG [53.5 mm²]  
1/0 AWG [53.5 mm²]  
#1 AWG [42.4 mm²]  
#2 AWG [33.6 mm²]  
-
-
0.39  
0.34  
0.27  
0.22  
0.19  
9.91  
8.64  
6.86  
5.59  
4.83  
[ 25.4 ]  
1.00  
ID  
5690-BK  
-
-
-
-
-
5690  
5693  
5663  
5648  
1/0 AWG [53.5 mm²] #4 AWG [21.2 mm²]  
1/0 AWG [53.5 mm²] #6 AWG [13.3 mm²]  
-
-
5693-BK  
5663-BK  
-
Wire Entrance  
1/0 AWG [53.5 mm²] #10 - 8AWG [5.3 - 8.4 mm²] 5648-BK  
Reducing Bushings: for Use with Contact # 6384G2  
Use with contact part number 6384G2-BK to allow a smaller wire to be  
used with the connector. Electrical capability is derated with smaller wire.  
[ 5.8 ]  
0.23  
[ 21.3 ]  
0.84  
Contact Barrel Size  
Minimum Quantity ........................  
35 mm² 16 mm²  
Wire Size  
------ Part Numbers -------  
1,000 100 ...........  
5920-BK 5920  
Wire Entrance  
All Data Subject To Change Without Notice  
- 87 -  
www.andersonpower.com  
SBE®320 / SBX®350 Connectors  
- up to 350 Amps  
SBX® and SBE® connectors can integrate up to 8 auxiliary  
power / signal contacts along with the two primary power  
circuits. Sequencing within auxiliary positions is possible  
using the 4 pin lengths available in the 1x4 auxiliary  
connector. The SBE® touch safety rating is equivalent to  
that of the SBS® connector line.  
• Silver Plated Wire Contacts up to 300 mcm (152 mm²)  
Allows low resistance UL rated currents up to 350 amps per pole  
• Up to 8 Last-mate / First-break Auxiliary’s  
Enables intelligent power switching, CAN and interlock loop  
circuitry, as well as power up to 20 amps per pole  
• Durable Housings and Contacts  
Like all Multipole connectors, the silver plated power contacts  
are rated up to 10,000 mating cycles  
| SBE®320 / SBX350 OINFORMATION |  
SBE®320 / SBX®350 Housings  
The largest size of SBE®, X, O style housing. SBE® housings are molded from a chemical  
resistant PBT. SBX® housings are molded from PC. SBE®320 and SBX®350 housings of  
the same Voltage Color Code cannot be mated. SBX®350 housings do not meet  
EN1175-1 requirements for industrial trucks.  
[ 61.9 ]  
2.44  
[ 28.6 ]  
1.13  
Ø [ 6.7 ]  
0.27  
Voltage  
Color  
Top View  
Description  
Code  
- SBE®320 Part Numbers - - SBX®350 Part Numbers -  
Minimum Quantity ..........  
100  
25  
100  
25 ...........  
[ 83.4 ]  
3.28  
Yellow  
Orange  
Red  
12V  
18V  
24V  
36V  
48V  
72V  
80V  
96V  
120V  
2-8171G6  
2-8171G7  
2-8171G3  
2-8171G1  
2-8171G2  
2-8171G4  
2-8171G5  
2-8171G8  
2-8171G9  
E6362  
E6339  
E6352  
E6380G1  
E6351  
E6353  
E6361  
E6336  
E6349  
2-7249G6 6362  
2-7249G7 6339  
2-7249G3 6352  
2-7249G1 6350  
2-7249G2 6351  
2-7249G4 6353  
2-7249G5 6361  
[ 15.9 ]  
0.63  
Gray  
Blue  
[ 125.4 ]  
4.94  
Green  
Black  
Brown  
Purple  
N/A  
N/A  
N/A  
N/A  
[ 200.0 ]  
7.88  
Mated Length  
[ 33.3 ]  
1.31  
SBE®320 / SBX®350 Silver Plated Primary Power Wire Contacts  
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.  
Dimensions  
- A -  
- B -  
- C -  
- D -  
inches mm  
AWG  
mm²  
- Loose Piece Part Numbers -  
inches mm  
inches mm  
inches mm  
Minimum Quantity ......  
300 mcm 150  
200  
150  
50 ..............................................................................................................  
-
6358-BK  
6358  
6356  
6355  
6354  
6394  
3.03 76.96  
3.10 78.74  
3.10 78.74  
3.10 78.74  
3.03 76.96  
0.88 22.35  
0.75 19.05  
0.70 17.78  
0.64 16.26  
0.51 12.95  
0.75 19.05  
0.64 16.26  
0.58 14.73  
0.49 12.45  
0.38 9.65  
0.88  
0.81  
0.81  
0.81  
0.81  
22.35  
20.57  
20.57  
20.57  
20.57  
4/0  
3/0  
2/0  
2
120  
95  
6356-BK  
6355-BK  
6354-BK  
6394-BK  
-
-
-
-
70  
35  
A
D
C
[ 20.6 ]  
0.81  
B
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 88 -  
SBE®320 DIN Standard Silver Plated Primary Power Wire Contacts  
Crimp barrel O.D. are compliant with DIN standard tooling. Will also fit into SBX®350 housings. Not recommended  
for cross mating with above typical contacts for SBE® & SBX®.  
Dimensions  
A
Loose Piece  
- A -  
- B -  
- C -  
- D -  
D
AWG mm²  
----- Part Numbers -----  
inches mm  
inches mm  
inches mm  
inches mm  
C
Minimum Quantity ...  
200  
50  
...............................................................................................................  
3/0  
2/0  
1/0  
95  
70  
50  
1341G3-BK 1341G3  
1341G2-BK 1341G2  
1341G1-BK 1341G1  
2.89  
2.74  
2.65  
73.41  
69.60  
67.31  
0.78  
0.68  
0.57  
19.81  
17.27  
14.48  
0.59  
0.51  
0.43  
14.99  
12.95  
10.92  
0.94  
0.79  
0.79  
23.88  
20.07  
20.07  
B
[ 20.6 ]  
0.81  
| SBE®320 / SBX®350 CONNECTOR SPECIFICATIONS |  
Electrical  
Mechanical  
Wire Size Range  
Power Contacts  
Auxiliary Contacts  
Current Rating Amperes¹  
Primary Power (300 mcm)  
Powerpole® Auxiliary (12 AWG)  
1x4 Auxiliary (12 AWG)  
PPMX Auxiliary (20 AWG)  
SBX350  
350  
SBE320  
320  
AWG  
mm²  
1/0 to 300 mcm 53.5 to 152  
20  
20  
24 to 10  
0.25 to 5.3  
20  
20  
7 UL  
5 CSA  
Max. Wire Insulation Diameter  
Power Contacts  
in.  
mm  
0.440  
0.175  
0.140  
11.200  
4.450  
3.600  
Powerpole® Auxiliary  
Voltage Rating AC/DC  
Primary Power  
Powerpole® Auxiliary  
UL 1977 EN1175-1  
4
600  
600  
200  
300  
150  
150  
1x4 Auxiliary  
4
1x4 Auxiliary  
Operating Temperature²  
°F  
°C  
PPMX Auxiliary  
SBX and SBE Housings  
-4° to 221°  
-20° to 105°  
Dielectric Withstanding Voltage Primary Power  
Mating Cycles No Load by Plating  
Power Contacts  
Silver (Ag)  
10,000  
Gold (Au)  
Volts AC  
2,200  
Powerpole® Auxiliary  
10,000  
Avg. Mated Contact Resistance Milliohms¹  
1x4 Auxiliary  
10,000  
5,000  
2 1/2” of 300mcm wire  
0.050  
PPMX Auxiliary  
UL Hot Plug Current Rating Amperes - 250 cycles at 120V DC  
Avg. Mating / Unmating Force  
Main Connnector Housing  
Per Powerpole®  
Lbf.  
55  
N
Power  
100A  
30A  
5A  
245  
Powerpole® Auxiliary  
5.00  
0.70  
4.50  
22.00  
3.00  
20.00  
1x4 Auxiliary  
Per Contact in 1x4 Auxiliary  
Per PPMX Housing  
Materials  
Housing  
Min. Contact / Spring Retention Force Lbf.  
N
SBX® and Powerpole® Plastic Resin Polycarbonate  
SBE® and 1x4 Auxiliary Housing  
Power Standard Housing  
Powerpole® Housing  
1x4 Auxiliary Housing  
PPMX Housing  
150  
25  
667.2  
111  
44.5  
53  
Polycarbonate / PBT blend  
Contact Retention Spring  
Stainless Steel  
10  
12  
Housing Flammability Rating  
Protection  
UL94  
V-0  
Touch Safety Main Connector Housing  
IEC 60950 SBE®320 Only  
IEC 60529 SBE®320 & SBX®350  
Pass  
IP20  
Power & Powerpole® Contact  
Silver Plated Copper Alloy  
1x4 Auxiliary Contacts  
Pin  
¹ Based on: 105°C rated or better cable of the largest size, Properly  
calibrated APP® recommended tooling, and a 25°C ambient temperature. UL  
rating not to exceed the maximum operating temperature. CSA rating below  
a 30°C temperature rise.  
Copper alloy, Au over Ni  
BeCu, Au over Ni  
Socket  
Socket Body  
Retention Clip  
Copper alloy, Sn bright over Ni  
Stainless Steel  
² Limited by the thermal properties of the connector plastic housing.  
³ Use APP® recommended tooling only. Alternate tools may adversely affect  
the performance of our connectors along with UL and CSA recognition.  
4 Voltage capability of SBE® housings is identical to SBX®, but derated to  
meet EN1175-1 requirements.  
PPMX Contacts  
Gold Plated Copper Alloy  
Contact Termination Methods  
Crimp³  
Hand Solder  
All Data Subject To Change Without Notice  
- 89 -  
www.andersonpower.com  
| SBE®320 / SBX®350 CONNECTOR TEMPERATURE CHARTS|  
SBE®320 / SBX®350  
SBE®320 / SBX®350  
Temperature Rise at Constant Current  
Derating vs. Ambient Temperature  
125  
100  
75  
60  
50  
40  
30  
20  
10  
0
50  
25  
0
100  
200 300 400 500  
Amperes Applied  
0
50 100 150 200 250 300 350 400 450  
Amperes Applied  
300 MCM  
2/0 AWG  
4/0 AWG  
1/0 AWG  
3/0 AWG  
300 MCM  
2/0 AWG  
4/0 AWG  
1/0 AWG  
3/0 AWG  
| SBE®320 / SBX®350 Accessories |  
Cable Clamps  
Durable metal clamps adapt to a wide range of cable sizes. Cable  
clamp kit includes Clamp Top and Bottom as well as the Hardware Bag.  
Cable Size  
Min / Max  
Min / Max  
mm O.D.  
Description  
Inches O.D.  
- Part Number -  
25 .........  
Minimum Quantity .....................................................  
Cable Clamp Kit 0.85 to 0.67 21.6 to 17.1  
911G2  
The given wire O.D. information is an estimate. Cable clamps should be  
evaluated for performance with the actual wire to be used.  
Handles  
Handles are made out of durable PC plastic. Hardware  
to attach to connector body included in kits.  
Description  
----- Part Numbers ------  
Minimum Quantity ....  
Gray Handle Kit  
Red Handle Kit  
Handle Only, Gray  
Handle Only, Red  
Handle Only, Black  
Hardware Bag  
100  
25 ...  
995G2-APP  
995G4-APP  
3-5074P1  
3-5074P3  
3-5074P5  
-
995G2  
995G4  
-
-
-
106G7  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 90 -  
Powerpole® Auxiliary  
Powerpole® auxiliary connectors are rated up to 30 amps 600 volts and can be used for auxiliary  
power, control or sensing. The auxiliary kit includes (1) each black and red Standard Powerpole®  
housing, (2) contacts, (2) zip cable straps, and (2) retaining pins. (1) Retaining clip can be  
substituted for (2) retaining pins.  
Description  
----------- Part Numbers ----------  
Minimum Quantity .........................................  
Powerpole® Auxiliary Kit #16 to #12 Contact  
Powerpole® Auxiliary Kit #20 to #16 Contact  
Black Powerpole® Housing  
Red Powerpole® Housing  
200  
-
100  
25 ...  
114360G1 6305G1  
-
-
-
-
-
-
6310G1  
1327G6  
1327  
1331  
1332  
-
-
-
-
#16 to #12 Contact  
#20 to #16 Contact  
1x4 Auxiliary Connector  
APP®’s unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 150 volts  
each in SBE®, SBO®, & SBX® housings. The genderless design holds two each of the gold  
plated pin & socket contacts. This innovation allows the very durable and cost effective design  
of SBE®,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts  
are required. Multiple pin lengths allow the further benefit of sequencing between circuits. (2)  
Retaining pins or (1) Retaining clip is required to hold the auxiliary housing in place. Auxiliary  
Kits include (1) Auxiliary Housing, (2) Standard Length Pin Contacts, (2) Socket Contacts, (2)  
Retaining Pins and (1) Retaining Clip.  
[ 8.4 ]  
0.33  
Socket  
Locations  
[ 10.9 ]  
0.43  
[ 41.3 ]  
1.62  
[ 3.8 ]  
0.15  
Description  
AWG  
mm²  
----------- Part Numbers -----------  
Minimum Quantity ..................................................  
1,000  
250  
25 ....  
440G1  
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
1x4 Auxiliary Kit  
12  
4
-
-
-
-
16 to 14 1.5 to 2.5  
20 to 16 0.5 to 1.5  
-
-
440G2  
440G3  
-
1x4 Auxiliary Housing Contacts Sold Seperately 3-5956P1  
444G1  
Pin Contacts for 1x4 Auxiliary Connector  
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.  
Retention Clip  
Description  
Minimum Quantity ....................................................  
Standard Length 7.7mm 12 2.5  
AWG  
mm²  
----------------- Part Numbers ----------------  
[ 1.60 ]  
Ø 0.06  
500  
50 ...........  
PM16P12S30-50  
PM16P12S30  
ID  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416S30  
PM16P1620S30  
PM16P2024S30  
PM16P12A30  
PM16P1416S30-50  
PM16P1620S30-50  
PM16P2024S30-50  
PM16P12A30-50  
L1  
Pre-Mate 9.3mm  
Pre-Mate 8.5mm  
Post-Mate 6.4mm  
12  
2.5  
L
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416A30  
PM16P1620A30  
PM16P2024A30  
PM16P12B30  
PM16P1416A30-50  
PM16P1620A30-50  
PM16P2024A30-50  
PM16P12B30-50  
Auxiliary Pin  
Contact Lengths  
- L -  
mm  
- L1 -  
mm  
12  
2.5  
in.  
in.  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416B30  
PM16P1620B30  
PM16P2024B30  
PM16P12C30  
PM16P1416B30-50  
PM16P1620B30-50  
PM16P2024B30-50  
PM16P12C30-50  
Standard Length 7.7mm 0.77 19.6 0.30 7.7  
Pre-Mate 9.3mm  
Pre-mate 8.5mm  
Post-Mate 6.6mm  
0.83 21.2 0.37 9.3  
0.80 20.4 0.33 8.5  
0.72 18.3 0.25 6.4  
12  
2.5  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
24 to 20 0.50 to 0.75  
PM16P1416C30  
PM16P1620C30  
PM16P2024C30  
PM16P1416C30-50  
PM16P1620C30-50  
PM16P2024C30-50  
Socket Contacts for 1x4 Auxiliary Connector  
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.  
Description  
Minimum Quantity ..................................  
Socket Contact 12 2.5  
AWG  
mm²  
-------------------- Part Numbers -------------------  
[ 19.6 ]  
0.77  
Auxiliary Socket Contacts  
500  
50  
.............  
Crimp Barrel ID  
PM16S12S32  
PM16S12S32-50  
16 to 14 1.0 to 1.5  
20 to 16 0.75 to 1.0  
PM16S1416S32 PM16S1416S32-50  
PM16S1620S32 PM16S1620S32-50  
Wire Gauge in.  
mm.  
ID  
#24 / 20  
#20 / 16  
#16 / 14  
#12  
0.04 1.1  
0.07 1.7  
[ 2.6 ]  
0.10  
24 to 20 0.50 to 0.75 PM16S2024S32 PM16S2024S32-50  
Retention  
Clip  
Socket  
Insert  
0.08 2.1  
0.10 2.6  
All Data Subject To Change Without Notice  
- 91 -  
www.andersonpower.com  
SBE® Air Tubes  
Air tubes fit into SBE® housings to allow electrolyte circulation while charging the battery. Genderless  
tube design allows the same part to be used on both sides. (2) Retaining pins or (1) Retaining  
clip is required to hold the air tube in place. Retaining pins are included in Air Tube Kit.  
Description  
---- Part Numbers ----  
Minimum Quantity ....  
Air Tube Kit, Black  
Air Tube Only  
500  
-
25 ...  
6396G1  
-
3-5798P1  
PPMX Auxiliary Connector  
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE®, SBO®, &  
SBX® housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit  
into the auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the  
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very  
durable and cost effective design of SBE®, O, X connectors to be used for applications requiring  
up to 8 battery monitoring or equipment vehicle communication circuits. (2) Retaining pins or (1)  
Retaining clip is required to hold the auxiliary housing in place.  
Auxiliary Kits includes: (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.  
4803G3  
Description  
Minimum Quantity .................................................  
PPMX Auxiliary Kit 24 to 20 0.50 to 0.25  
AWG  
mm²  
----------- Part Numbers -------------  
1,000  
-
100  
4850G6  
-
25 .....  
-
4827G6  
1x4 Auxiliary Housing Contacts Sold Seperately 4827G6-BK  
4827G6  
Pin & Socket Contacts for PPMX Auxiliary Connector  
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.  
4802G3  
Description  
AWG  
mm²  
------ Part Numbers ------  
2,000 50 ...  
Minimum Quantity ...............................................  
Pin Contacts  
24 to 20 0.50 to 0.25  
24 to 20 0.50 to 0.25  
4803G3-BK 4803G3  
4802G3-BK 4802G3  
Socket Locations  
Socket Contacts  
Retaining Clip  
Retaining clips can be used in place of two retaining pins to  
hold auxiliary connectors or air tubes. Allows easier removal  
of auxiliary modules.  
Description  
-- Part Number --  
100 .......  
Minimum Quantity .............  
For SBE®320 & SBX®350  
2-8675P1  
Retaining Pins  
Retaining pins are used to hold acessories in the auxiliary port in SBE®, SBO®, & SBX®  
housings. Dimension “B” is +/- 0.015 in or 0.38 mm.  
Dimensions  
- A -  
- B -  
inches mm  
Description  
- Part Number -  
1,000  
inches  
mm  
Minimum Quantity ...............  
For SBE®320 & SBX®350  
...............................................................................  
0.093 / 0.103 2.36 / 2.62 1.000 38.100  
110G59-BK  
B
A
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 92 -  
Zip Cable Straps  
Zip cable straps are used to secure auxiliary wires  
Use cable ties to secure auxiliary  
contact leads to one of the main cables.  
to the side of the main power cables.  
Retaining Pins  
Description  
--- Part Number ---  
1,000 .......  
H1835P3  
Minimum Quantity ....  
White  
Male Dovetail  
Powerpole®  
Housings With  
Crimped Contacts.  
Manual Release - Battery Side  
Works with the Charger / Truck side to ease mating and unmating connectors.  
Description  
---- Part Numbers ---  
Battery Bracket  
Minimum Quantity ...........  
Bracket and Hardware Kit  
Battery Bracket Only  
Hardware Bag  
72  
25 ....  
993G1  
-
Charger / Truck  
& Handle Bracket  
Assembly  
-
111961P1  
-
106G6  
Manual Release - Charger/ Truck Side  
Works with the Battery side to ease mating and unmating connectors.  
Description  
- Part Numbers -  
25 ..........  
Minimum Quantity .............  
Bracket and Hardware Kit 994G1  
Bracket / Lever Only  
Hardware Bag  
B00511G4  
106G6  
Reducing Bushings: for Use with Contact # 6354 and Bushing # 5918  
Use with contact part number 6354-BK and bushing part number 5918-BK to allow a smaller wire to be used  
with the connector. Electrical capability is derated with smaller wire.  
Dimensions  
- ID -  
Bushing # 5918 Barrel Size Wire Size  
---------------- Part Numbers --------------- inches mm  
Minimum Quantity ................................................ 1,500  
1,000  
500  
100 ......................  
[ 25.4 ]  
1.00  
ID  
1/0 AWG [53.5 mm²]#1 AWG [42.4 mm²]  
1/0 AWG [53.5 mm²]#2 AWG [33.6 mm²]  
1/0 AWG [53.5 mm²]#4 AWG [21.2 mm²]  
1/0 AWG [53.5 mm²]#6 AWG [13.3 mm²]  
-
-
-
5687-BK 5687 0.39  
9.91  
8.64  
6.86  
5.59  
4.83  
5690-BK  
-
-
-
-
5690 0.34  
5693 0.27  
5663 0.22  
5648 0.19  
-
-
5693-BK  
5663-BK  
-
Wire Entrance  
1/0 AWG [53.5 mm²]#10 - 8 AWG [5.3 - 8.4 mm²] 5648-BK  
Reducing Bushings: for Use with Contact # 6354  
Use with contact part number 6354-BK to allow a smaller wire to  
be used with the connector. Electrical capability is derated with  
smaller wire.  
[ 21.4 ]  
0.84  
ID  
Contact Barrel Size Wire Size  
--- Part Number ---  
500 100 ...  
Minimum Quantity ...................................  
Wire Entrance  
2/0 AWG [67.4 mm²]1/0 AWG [53.5 mm²] 5918-BK 5918  
Reducing Bushings: for Use with Contact # 6394  
Use with contact part number 6394-BK to allow a smaller wire to  
be used with the connector. Electrical capability is derated with  
smaller wire.  
Dimensions  
[ 21.4 ]  
0.84  
- ID -  
Contact Barrel Size Wire Size -- Part Numbers --  
Minimum Quantity ...................... 1,000  
35 mm² 16 mm² 5920-BK  
inches mm  
100 .............................  
5920 0.23 5.8  
[ 8.4 ]  
0.33  
ID  
All Data Subject To Change Without Notice  
- 93 -  
www.andersonpower.com  
SBO® / SBE® / SBX®  
- Tooling Information  
Loose Piece  
Wire Size  
Part Numbers  
Loose Piece Contact Crimp Tool  
Number  
Pneumatic  
of  
AWG  
mm²  
Contacts  
Bench Tool + Die  
+ Locator Crimps or Hand Tool  
SBE 320 / SBX 350  
N/A  
N/A  
N/A  
N/A  
300 MCM  
4/0 AWG  
3/0 AWG  
2/0 AWG  
152  
107.2  
85  
6358  
6356  
6355  
6354  
1387G2 1303G12 1304G28 Double  
1368  
67.4  
1304G35  
1387G2 1303G12 1304G34  
1303G17  
N/A  
N/A  
N/A  
95 mm²  
70 mm²  
50 mm²  
1341G3  
1341G2  
1341G1  
Double  
Single  
1303G8  
SBE 160 / SBX 175  
1387G2 1303G2  
1304G36  
1304G2  
1/0 AWG  
#2  
53.5  
6384G1  
6384G2  
1387G1 1388G3 1389G3  
1368  
35 mm²  
1387G2 1303G2  
SBO 60 / SBE 80  
1304G2  
1388G7  
#4  
#6  
25  
16  
1339G4  
1339G1  
N/A  
1387G1  
1389G9  
Single  
Single  
1309G4  
1388G6  
Powerpole 15/45 Auxiliary Contacts **  
#16 / 20  
#12 / 16  
1.3 / .52  
3.3 / 1.3  
1332  
1331  
1309G2 or  
1309G8  
1367G1  
N/A  
N/A  
PowerMod 1x4 Auxiliary Contacts  
TM0001*  
TL0001  
TL0002  
All Crimp Pins  
#12 / 24  
2.5 / .25  
TP0001*  
N/A  
Single  
Single  
PM1000G1  
All Crimp Sockets  
PPMX Auxiliary Contacts  
TM0001* or  
PM1000G1  
4803G3  
4802G3  
#20 / 24 0.50 / 0.25  
TP0001* N/A  
TL0005  
* TP0001 and TM0001 tools require locators to properly position contacts.  
®
®
** See Powerpole family tooling chart for other Powerpole contacts  
NOTE: See website for the most current information.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 94 -  
Why Use of APP® Recommended Crimp Tooling is so Important  
APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the  
connector data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and  
the realization of that performance by our customers.  
As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have  
proven to deliver the intended connector performance in a process that is repeatable. Only these solutions tested by  
APP® are listed in the conditions of acceptability from safety agencies such as UL, CSA, and TUV.  
Use of tooling solutions not tested by APP® can affect not only performance but safety agency approvals. Problems  
attributable to use of tools not recommended by APP® include:  
Mechanical  
• Contacts not able to fit inside connector housings.  
Electrical and Thermal  
• High electrical resistance  
• Failure to realize designed current and  
voltage carrying capability  
• Overheating  
• Contacts not seated properly in connector housings  
causing: shorts, intermittent circuits, abnormally high  
or low mating and unmating force, & low retention  
force of the contact in the housing.  
• Melting of connector housings  
PP120, PP180, SB®,  
SBE®, SBX® & SBO®  
PP15-45  
SB®50 & PP75  
SBS®  
Detail tooling charts are  
available at the end of  
each connector family  
®
®
(Powerpole , SB , etc.).  
ATS  
Applicators  
SBE®, SBX® &  
SBO® Auxiliary  
SBE®, SBX® &  
SBO® Auxiliary  
1309  
Series  
SBE®, SBX® &  
SBO® Auxiliary  
PM1000G1  
TM0001  
SBS®75 Auxiliary  
SBS®75 Auxiliary  
SBE®, SBX® &  
SBO® Auxiliary  
SBE®, SBX® &  
SBO® Auxiliary  
TP0001  
SBS®75 Auxiliary  
1387G1  
& 1387G2  
1368  
All Data Subject To Change Without Notice  
- 95 -  
www.andersonpower.com  
| 1387G1 & G2 Pneumatic Bench Tools |  
Versatile & heavy duty tools manufactured by Pico Tools, use fixed depth dies and spring bottom locators designed specifically to  
crimp APP® contacts. Dies and locators are not interchangeable between the 1387G1 and the 1387G2. These pneumatic full cycle  
tools operate on clean and dry shop air pressures of 80 – 125 psi (5 – 8.6 BAR). See connector family tooling charts at the end  
of each section for the specific dies and locators recommended for crimping each contact. Dies and locators are available from  
Pico Tools for a variety of other terminal types including lugs, insulated terminals, and a variety of turned pin and socket contacts.  
1387G1: #12 – 2/0 (4 – 70 mm²)  
Pico Tools Model 400-BHD  
Compatible with M22520/23  
dies and locators  
1387G2: #12 – 250 mcm (4 – 120 mm²)  
Pico Tools Model: 500-D  
Die  
Die  
Locator  
Locator  
1387G1  
1387G2  
1391G1: Foot Pedal Control  
TA0002: Air regulator / filter for pneumatic tools.  
Keeps air clean and dry for long lasting tool  
performance. Dial knob adjusts air pressure  
going to the tool.  
1391G1  
TA0002  
| 1368 Series Hydraulic Tools|  
The dieless 4 indent head crimps full cycle until a minimum hydraulic pressure is reaced. Good for crimping nearly all APP®  
contacts for wire sizes #4 – 4/0, 300mcm. The dieless system offers a highly flexible g system that does not require the  
purchase of separate dies and locators. Pressure based crimp depth allows these toapted to a broad range of large  
wire crimping needs including lugs, ring terminals, and splices.  
1368: Hubbell VC7 dieless 4 indent tool with attached manual  
hydraulic pump. Tool includes a custom turret locator for positioning  
of PP120, PP180, SB®120, SB®175, SB®350 contacts. The  
innovative design provides two separate crimp positions for the  
PP180, SB®175 and SB®350 contacts. Both the tool and locator  
ship in black plastic carrying cases.  
1368-NL: Manufactured by DMC to APP® specifications, this 4 indent  
head with attached manual hydraulic pump offers the same crimping  
performance as the 1368, but with the cost savings of not having a  
custom turret locator. Includes black plastic carrying case.  
1368-B: The same 4 indent head as the 1368-NL is mounted to a  
battery powered tool for effortless crimping. Includes 2 lithium-ion  
batteries and charger as well as a black plastic carrying case.  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 96 -  
| 1309 Series Hand Tools|  
High quality hand tools are designed for crimping #6 – 20 AWG (13.3 – 0.52 mm²) wires for Powerpole®, SB®, SBS®, and SBE®  
/ SBO® connectors. The extra long bright yellow handles provide significant crimping force while minimizing operator fatigue.  
Full cycle ratchet mechanism makes sure every crimp is fully completed. All tools except 1309G4 include a plastic locator piece  
that ensures proper positioning of the contacts for crimping.  
1309G2: For crimping PP15/45 loose piece  
strip contacts and individual contacts.  
Upper Die  
#16 – 20 AWG (1.3 – 0.5 mm²)  
#12 – 20 AWG (3.3 – 1.3 mm²)  
Locator  
Lower Die  
1309G3: For crimping PP15/45 loose piece strip  
contacts from #10 – 16 AWG (5.3 – 1.3 mm²)  
1309G6: For crimping PP15/45 loose piece strip  
contacts from #10 – 14 AWG (6.0 – 2.1 mm²)  
including high strand count superflex wires.  
Open Barrel Contact  
Closed Barrel Contact  
1309G8: Includes 1 tool frame with the appropriate  
dies and locators to make the 1309G2, 1309G3, and  
1309G6 tools. Dies and locators are color coded for  
easy identification and pairing. This combination  
allows the entire PP15/45 contact range to be  
crimped with one tool kit.  
To far out  
End of locator.  
To far out  
End of locator.  
from locator.  
from locator.  
1309G4: For crimping PP75, SB®50, SBE®80, SBO®60,  
and SBS®50-75 power contacts. No locator included,  
follow crimp positioning specifications in assembly  
instructions. Tool is also used for crimping EBC  
auxiliary contacts.  
Correct  
Not Correct  
Correct  
Not Correct  
| PM1000G1 Hand Tool |  
Versatile 4 indent hand tool with built in multi-position turret locator. Adjustable indenter  
depth features 0.01 mm adjustment increments to define the perfect crimp depth for wire  
sizes 10 – 26 AWG (6 – 0.14 mm²). Full cycle ratchet mechanism makes sure every crimp  
is fully completed. Use to crimp PowerMod® contacts used as auxiliaries in SBS®75X and  
the 1x4 Auxiliary Connector as well as a wide range of other turned contacts including  
those for Power Drawer® and PPMX.  
| Mil-Spec Hand & Bench Tools |  
Manual hand tools and pneumatic bench tools are available in this tool series. The hand and pneumatic tools both use  
the same turret locators designed specifically for APP® contacts. The interchangeable nature of the turret locators allow  
easy upgrades from prototyping to production volumes. All tools feature adjustable indenter depths to cover #12 through  
26 AWG (3.3 – 0.25 mm²) capability. Full cycle mechanism makes sure every crimp is fully completed. See tooling charts  
at the end of each connector section for the appropriate turret locator part numbers.  
TM0001: Rugged hand tool is qualified to MIL-DTL-22520/1.  
DMC Model AF8. Accessories shown are purchased separately.  
TP0001: Pneumatic full cycle bench tool operates on clean and  
dry shop air pressures of 80 – 120 psi (5 – 8.3 BAR). This DMC  
model WA27F is compatible with optional bench mount and foot  
TA0001  
pedal control to increase operator speed and efficiency.  
TA0002  
TP0001  
TA0001: Foot pedal control for TP0001  
TA0002: Air regulator / filter for pneumatic tools. Keeps air clean  
and dry for long lasting tool performance. Dial knob adjusts air  
pressure going to the tool.  
TA0003  
TM0001  
TA0003: Adjustable bench mount for TP0001  
All Data Subject To Change Without Notice  
- 97 -  
www.andersonpower.com  
| Press and Applicator Tools |  
Anderson Power Products®, in partnership with Application Tooling Solutions, has engineered a line of application tooling for  
APP®’s reeled contacts. All applicators have been designed to meet or exceed UL requirements. See connector family tooling  
charts at the end of each section for the specific press, air feed kit, and applicator recommended for crimping each contact.  
• Designed Specifically For APP® Contacts  
Provides crimps that meet or exceed UL requirements  
• World-Wide On-Site Service  
Provided through ATS’s extensive field service network  
• Mini-Style Applicators Can Be Adapted To Most Existing Presses  
AMP, K & T presses, Kenco presses, and most other manufacturers  
• Contact ATS Directly to Purchase or Lease Tooling  
P.O. Box 6780, Harrisburg, PA 17112 USA  
T:877-671-2955 F:717-810-2862  
www.applicationtooling.com  
| Crimping Technical Reference |  
Crimping, Soldering, and Assembly Best Practices. Instructions for proper assembly are available for each connector  
and should be followed. These best practices are for reference only.  
Stripping Wire Insulation  
Problems with cable harness and connector systems often begin with improper or accidental cutting of wire strands when stripping  
wire insulation. Each strand is important, and all of them must be included in the contact barrel to avoid unnecessary hot spots  
during later operation. When removing insulation, position a sharp blade at a right angle and apply a steady controlled pressure  
cutting only the cable insulation and not the copper wire strands. Wires should be stripped to the lengths specified in the specific  
connector assembly instruction.  
Cleaning Copper Wire  
Copper oxide, a non-conductive material accumulates on copper wires exposed to oxygen and moisture. Aged and badly  
tarnished copper wire needs to be thoroughly cleaned to realize the rated performance of the connector and wire. Heavy  
oxidation can be scraped off with a stiff wire brush that penetrates the entire bundle and cleans every strand. For light  
surface oxidation a 3M Scotch Bright™ pad is recommended. The wires are ready for insertion into the contact barrel  
when they are burnished to their original bright copper finish. Contact barrels are lined with silver or tin plating to assure  
consistently high conductivity which will be reduced if the barrel is crimped around aged or tarnished wire.  
Crimping  
APP® connectors are designed to achieve the highest levels of durability, reliability, and performance as shown on the connector  
data sheets. Crimp tooling is a critical link between the designed performance of an APP® connector and the realization of that  
performance by our customers.  
As part of the connector design and testing process, APP® recommends a limited number of crimp solutions that have proven to  
deliver the intended connector performance in a process that is repeatable. Only these solutions tested by APP® are listed in the  
conditions of acceptability from safety agencies such as UL, CSA, and TUV.  
Use of tooling solutions not tested by APP® can affect not only performance but also safety agency approvals. Problems attributable  
to use of tools not recommended by APP® include:  
Electrical and Thermal  
• High electrical resistance  
• Failure to realize designed current and voltage carrying capability  
• Overheating  
• Melting of connector housings  
Mechanical  
• Contacts not able to fit inside connector housings.  
• Contacts not seated properly in connector housings causing: shorts, intermittent circuits, abnormally high or low mating and  
unmating force, & low retention force of the contact in the housing  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 98 -  
Soldering  
The alternative to crimping is to solder all cable strands within the contact barrel. When using an open flame, make sure that you  
are not in an area where explosive gasses are present. The right proportion of solder is essential if this procedure is employed.  
Use a quality 60/40 solder (60 percent tin, 40 percent lead) in wire form with a rosin flux core. Cable strands should be separately  
fluxed with rosin paste, and the contact should be held in a vise with the barrel end facing up. Apply heat to the outside of the  
barrel while the solder flows in beside the wire strands.  
Here are some things to avoid when soldering:  
A. Don’t use too much solder, to the point that it flows out of the contact barrel.  
B. Don’t allow flux or solder on the outside of the contact. This will interfere with contact mounting within the installation or  
with the contact connection to a mating connector.  
C. Don’t overheat and cause excessive solder to “wick” up into the cable and stiffen it. This could interfere with contact  
flexibility when connectors are mated.  
D. Don’t solder when contact is in the connector housing. Solder away from the housing and then insert the contact into the  
housing after it has cooled.  
NOTE: Underwriters Laboratories (UL) requires the use of a cable clamp for soldered connections to unsupported wires.  
| Determining If A Good Crimp Has Been Made |  
1. Assure the correct wire size and type is used for the specific contact being crimped.  
2. Follow the assembly instructions for the connector. Special attention should be paid to wire preparation and stripping.  
3. Use the correct application tooling as recommended by Anderson Power Products® (tool, die, & locator).  
4. Make several crimps for testing, and record crimp  
dimensions in both “x” and “y” planes.  
kgf  
Lbf  
5. Test the electrical resistance across a mated pair  
of connectors to the standard of the information  
provided on the data sheet.  
Wire Size  
Contact Retention  
Contact Retention  
Force Range  
AWG or MCM  
Force Range  
a. The electrical resistance values should be  
similar to (or less than) what we publish for  
that connector in our catalogs. Please  
see the “Avg. Mated Contact Resistance”  
on the data sheet for the specific  
connector.  
22  
8 - 12  
3.6 - 5.4  
20  
18  
16  
14  
12  
10  
8
13 - 16  
20 - 30  
5.9 - 7.3  
9.1 - 13.6  
30 - 40  
13.6 - 18.1  
22.7 - 27.2  
31.8 - 38.6  
36.3 - 56.7  
40.8 - 81.6  
45.4 - 90.7  
50 - 60  
6. Test the pull out strength per the table to the right.  
a. To achieve the electrical performance  
published in our literature the pull out  
values at minimum should meet the UL  
486A values for the wire size being used.  
The first column (lower value) pull out is the  
minimum per UL486A. The second column  
is what APP tries to achieve when designing  
our crimp solutions. Any force within this  
range is acceptable.  
70 - 85  
80 - 125  
90 - 180  
100 - 200  
6
4
3
2
1
140 - 280  
160 - 320  
180 - 360  
200 - 400  
63.5 - 127  
72.3 - 145.1  
81.6 - 163.3  
90.7 - 181.4  
7. If crimps are within electrical and mechanical  
specifications then the crimp dimensions are suitable  
to be used as a secondary inspection criteria.  
1/0  
2/0  
3/0  
250 - 500  
300 - 600  
350 - 700  
113.4 - 226.8  
136.1 - 272.2  
158.8 - 317.5  
4/0  
450 - 775  
500 - 800  
204.1 - 351.5  
226.8 - 362.9  
250  
300  
550 - 800  
249.5 - 362.9  
All Data Subject To Change Without Notice  
- 99 -  
www.andersonpower.com  
| Why Crimp Dimensions Are Not Suitable as Primary Inspection Criteria |  
Crimp dimensions are not an adequate or reliable means to evaluate if a good crimp has been made. For this reason they should  
not be relied upon as a primary inspection method.  
When you crimp a contact, the material is forced down to the size of the fully closed die. This die closure on most tools is a fixed  
dimension. When the die is released, the material (contact and wire) will expand back out when they are no longer restrained by  
the die. The amount that it expands outwards or “bounces back” is dependant on the resistance or force that the material in the  
contact and wire places against the crimp die. The resistance of the material to being formed by the crimp will vary with wire type  
and stranding, hardness of the metal (both contact and wire), as well as the temperature. It is for this reason that the crimp height  
is a variable and cannot be relied upon solely to determine if a crimp is good or not.  
| Crimp Dimensions as Secondary Inspection Criteria |  
Crimp dimensions should only be used as secondary inspection criteria due to the above variables. These variables make it  
is impossible for Anderson Power Products to determine what the correct crimp dimension should be without evaluation of the  
specific instance. Accordingly harness manufacturers are responsible for determining the appropriate crimp dimensions to be  
used and only as a secondary inspection method. Crimp dimensions are an acceptable means of short interval inspection for  
determining homogeneity within a batch provided:  
1. Electrical resistance and pull out strength are tested on samples from the batch to ensure the crimp dimensions are  
indicative of a good crimp.  
2. The same tooling is used throughout the batch and operated in the same manner, at the same calibration level.  
3. The same wire is used throughout the batch. (Wire can vary significantly by factors ranging from class to manufacturer).  
4. Assembly instructions are closely followed, especially wire stripping and preparation.  
| Other Critical Crimp Dimensions |  
There are other critical crimp dimensions that impact if a crimp is good or not. All APP® contacts are designed to work with a specific  
crimping solution to minimize the distortion of crimping force on the critical geometries of the contact. If the incorrect crimp solution  
is used or the correct crimp solution is improperly used, then this will distort the intended geometries of the contact.  
The geometry of the contact blade and its relative angle to the crimp barrel must be maintained after the contact is crimped. If these  
dimensions are not maintained the contact will not latch properly in the housing. This can impact how well the contact is secured  
in the housing as well as the normal force (measurement of the opposing force that pushes the contacts together) between the  
mating blades of two mating contacts. The normal force is directly related to the electrical properties of the connector and poor  
normal force can lead to higher electrical resistance, overheating, and reduced current capability. These geometries can only be  
assured by using the correct crimp tool, with proper die and locator.  
Nose Up  
OK  
Nose Down  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 100 -  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
902  
67  
6355  
88, 94  
88, 94  
88, 94  
88  
114555P8  
114555P9  
11536G2  
115G1  
29  
1321G8  
36  
906  
71  
6356  
29  
1321G8-BK  
1323G1  
36  
907  
72, 75  
6358  
74  
36, 43, 63, 75  
908  
72, 75  
6361  
24  
1323G1-BK  
1323G2  
36, 63  
36, 43  
36  
910  
72, 75  
6362  
88  
115G1-BK  
115G2  
24  
911  
73  
6394  
88  
24  
1323G2-BK  
1327-BK  
912  
71  
104G17  
105G1  
54, 60  
70, 87  
79  
115G2-BK  
115G3  
24  
20  
913  
71  
24  
1327FP  
20  
914  
71  
105G13  
105G3  
115G3-BK  
115G4  
24  
1327FP-BK  
1327G16  
1327G16-BK  
1327G16FP  
20  
916  
72, 75  
69  
24  
20  
917  
72, 75  
105G8  
69, 84  
74, 93  
73, 90  
74  
115G4-BK  
115G7  
24  
20  
919  
74  
106G6  
24  
20  
923  
70  
106G7  
115G7-BK  
115G8  
24  
1327G16FP-BK 20  
924  
70  
106G8  
24  
1327G17  
20  
20  
20  
20  
20  
20  
20  
20  
20  
20  
20  
20  
20  
931  
71  
110G10  
24  
115G8-BK  
120BBS  
1303G12  
1303G13  
1303G17  
1303G2  
1303G3  
1303G8  
1304G2  
1304G28  
1304G31  
1304G32  
1304G34  
1304G35  
1304G36  
1307-BK  
1309G2  
1309G3  
1309G4  
1309G6  
1309G8  
1317G1  
1317G11  
24  
1327G17-BK  
1327G18  
932  
71  
110G12  
29  
63  
940  
66  
110G16  
28  
43, 75, 94  
1327G18-BK  
1327G21  
941  
66  
110G17  
28  
43, 75  
942  
66  
110G18  
35, 42  
35, 38  
38, 42  
29  
94  
1327G21-BK  
1327G22  
943  
66  
110G19  
94  
945  
69  
110G20  
75  
1327G22-BK  
1327G23  
949  
66  
110G21  
94  
990  
55, 61  
110G34  
67  
94  
1327G23-BK  
1327G5  
992  
57  
110G50  
25  
94  
1307  
1309  
1319  
1321  
1327  
1331  
1332  
1347  
1348  
1368  
1381  
1382  
1383  
1384  
5648  
5663  
5687  
5690  
5693  
5900  
5905  
5910  
5912  
5913  
5915  
5916  
5918  
5919  
5920  
5921  
5952  
5953  
6339  
6344  
6350  
6351  
6352  
6353  
6354  
31, 43, 58, 75  
95  
110G51  
25  
75  
1327G5-BK  
1327G5FP  
110G54  
31, 58, 63  
40, 67  
40, 67  
92  
43, 75  
36, 43, 63, 75  
36  
110G55  
94  
1327G5FP-BK 20  
110G56  
94  
1327G6  
20, 79, 85, 91  
20, 79, 85, 91  
21, 43, 79, 85, 91, 94  
21, 43, 91, 94  
39, 43, 67, 75  
39, 43, 67, 75  
43, 75, 94, 95  
39  
110G59-BK  
110G68  
94  
1327G6-BK  
1327G6FP  
20  
20  
29  
31, 58  
110G73  
72  
43, 94  
1327G6FP-BK 20  
110G9  
24, 79, 81  
24, 81, 87  
28  
43  
1327G7  
20  
20  
20  
110G9-BK  
111812P5  
111812P6  
111812P7  
111812P8  
111822G1  
111961P1  
111961P2  
113715P4  
113716P3  
113890P1  
113890P2  
113890P3  
113899P1  
113952P1  
113953P1  
114360G1  
114411P1  
114411P2  
114411P3  
114555P1  
114555P10  
114555P11  
114555P12  
114555P13  
114555P14  
114555P2  
114555P3  
114555P4  
114555P6  
114555P7  
43, 56, 75, 94  
1327G7-BK  
1327G7FP  
43  
35, 42  
35, 38  
38, 42  
79, 85  
93  
43, 94  
21  
1327G7FP-BK 20  
39, 43, 67, 75  
39, 43, 67, 75  
39, 43, 67, 75  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
31, 43, 58, 75  
55, 61  
1327G8  
20  
20  
20  
21  
1327G8-BK  
1327G8FP  
1317G11-BK 21  
1317G12 21  
1317G12-BK 21  
1317G13 21  
1317G13-BK 21  
1327G8FP-BK 20  
87  
1328G1  
39, 43  
79  
1328G1-BK  
1328G2  
39  
79  
39, 43  
39  
55, 60  
69  
1317G1-BK  
1317G2  
21  
1328G2-BK  
1331-BK  
1332-BK  
1335G1  
21  
21  
73  
1317G2-BK  
1317G3  
21  
21  
35, 56, 61, 81  
35, 56, 61, 81  
35, 56, 61, 81  
31, 43, 58, 75  
30  
54, 60, 65  
79  
21  
21  
1317G3-BK  
1317G4  
21  
1336G1  
21  
79  
21  
1337G1  
21  
91  
1317G4-BK  
1319-BK  
21  
1339G1  
77, 94  
77  
34  
36, 63  
1339G1-BK  
1339G2  
74, 93  
34  
1319G4  
36, 43, 63, 75  
51, 56  
51  
38, 65  
34  
1319G4-BK  
1319G6  
36, 63  
1339G2-BK  
1339G3  
38, 65, 87, 93  
38, 65  
29  
36, 43, 63, 75  
51, 56  
51  
29  
1319G6-BK  
1321-BK  
36, 63  
36  
1339G3-BK  
1339G4  
31, 43, 58, 75  
31, 43, 58, 75  
88  
29  
77, 94  
77  
29  
1321G1  
36  
1339G4-BK  
1339G5  
29  
1321G1-BK  
1321G2  
36  
51, 56  
51  
79, 85  
29  
36  
1339G5-BK  
1340G1  
88  
29  
1321G2-BK  
1321G3  
36  
51, 56  
51  
88  
29  
36  
1340G1-BK  
1340G2  
88  
29  
1321G3-BK  
1321G4  
36  
51, 56  
51  
88  
29  
36  
1340G2-BK  
1340G3  
88, 94  
29  
1321G4-BK  
36  
51, 56  
All Data Subject To Change Without Notice  
- 101 -  
www.andersonpower.com  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
1340G3-BK  
1341G1  
1341G1-BK  
1341G2  
1341G2-BK  
1341G3  
1341G3-BK  
1347-BK  
1348-BK  
134G1  
51  
1399G14-BK  
1399G17  
1399G17-BK  
1399G1-BK  
1399G2  
28  
200G1L  
20, 43  
2-8171G5  
2-8171G6  
2-8171G7  
2-8171G8  
2-8171G9  
2-8675P1  
2-8675P2  
3-5074P1  
3-5074P3  
3-5074P5  
350BBS  
3-54500-1  
354578-1  
3-5798P1  
3-5911P1  
3-5912P1  
3-5913P1  
3-5952P1  
3-5956P1  
440G1  
88  
89, 94  
89  
28  
200G1L-LPBK 20, 43  
200G2L 20, 43  
200G2L-LPBK 20, 43  
200G3L 21, 43  
200G3L-LPBK 21, 43  
200G4L 21, 43  
200G4L-LPBK 43  
88  
28  
88  
89, 94  
89  
28  
88  
28  
88  
89, 94  
89  
1399G20  
1399G20-BK  
1399G2-BK  
1399G6  
34  
92  
34  
86  
39, 67  
39, 67  
55, 60  
69  
28  
69, 73, 84, 90  
69, 73, 84, 90  
69, 73, 84, 90  
72  
28  
201G1H  
21, 43  
1399G6-BK  
1399G7  
28  
201G1H-LPBK 21, 43  
134G2  
34  
201G3H  
21, 43  
134G3  
73  
1399G7-BK  
1399G8  
34  
201G3H-LPBK 43  
43, 75  
134G4  
65  
28  
2-5048  
67  
43, 75  
1367G1  
1377G1  
1377G11  
43, 94  
21  
1399G8-BK  
1399G9  
28  
2-5049  
67  
81, 86, 92  
21  
28  
2-565435-2  
26-01  
43, 75  
25  
21  
1399G9-BK  
1424266-1  
1441G1  
28  
21  
1377G11-BK 21  
1377G12 21  
1377G12-BK 21  
1377G13 21  
1377G13-BK 21  
43, 75  
29  
261G1  
20, 43  
20, 43  
20, 43  
20, 43  
21, 43  
21, 43  
21, 43  
21, 43  
20, 43  
20, 43  
21, 43  
21, 43  
31, 43, 58, 75  
31, 43, 58, 75  
20, 43  
20, 43  
20, 43  
20, 43  
20, 43  
20, 43  
25  
21  
261G1-LPBK  
261G2  
22  
1442G1  
29  
80, 85, 91  
91  
1460G1  
23  
261G2-LPBK  
261G3  
1460G1-BK  
1460G2  
23  
440G2  
91  
1377G1-BK  
1377G2  
21  
23  
261G3-LPBK  
261G4  
440G3  
91  
21  
1460G2-BK  
1460G3  
23  
441G1  
80, 85  
1377G2-BK  
1377G3  
21  
23  
261G4-LPBK  
262G1  
441G2  
80, 85  
21  
1460G3-BK  
1460G4  
23  
441G3  
80, 85  
1377G3-BK  
1377G4  
21  
23  
262G1-LPBK  
262G2  
444G1  
80, 85, 91  
81, 86, 92, 94  
81, 86, 92  
81, 86, 92, 94  
81, 86, 92  
80, 86, 92  
80, 86, 92  
80, 86, 92  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
42, 70, 87, 93  
31, 58  
21  
1460G4-BK  
1461G1  
23  
4802G3  
1377G4-BK  
1381-BK  
1381G1  
21  
23  
262G2-LPBK  
265G5  
4802G3-BK  
4803G3  
39  
1461G1-BK  
1461G2  
23  
39  
23  
265G6  
4803G3-BK  
4827G6  
1381G1-BK  
1381G2  
39  
1461G2-BK  
1461G3  
23  
269G1  
39  
23  
269G1-LPBK  
269G2  
4827G6-BK  
4850G6  
1381G2-BK  
1381G3  
39  
1461G3-BK  
1462G1  
23  
39  
28  
269G2-LPBK  
269G3  
5648-BK  
5663-BK  
5687-BK  
5690-BK  
5693-BK  
5900-BK  
5905-BK  
5910-BK  
5912-BK  
5913-BK  
5915-BK  
5916-BK  
5916G14  
1381G3-BK  
1381G4  
39  
1462G2  
28  
39  
1462G3  
28  
269G3-LPBK  
27-01  
1381G4-BK  
1382-BK  
1383-BK  
1384-BK  
1385458-1  
1385460-1  
1385519-1  
1385520-1  
1385522-1  
1385523-1  
1387G1  
39  
1463G1  
35  
39, 67  
39, 67  
39, 67  
43  
1463G2  
35  
2-7249G1  
2-7249G2  
2-7249G3  
2-7249G4  
2-7249G5  
2-7249G6  
2-7249G7  
2-7250G8  
2-7251G1  
2-7251G2  
2-7251G3  
2-7251G4  
2-7251G5  
2-7251G7  
2-7252G11  
2-8170G1  
2-8170G14  
2-8170G2  
2-8170G3  
2-8170G4  
2-8170G5  
2-8170G7  
2-8171G1  
2-8171G2  
2-8171G3  
2-8171G4  
88  
1464G1  
38  
88  
1464G2  
38  
88  
55, 61  
1465G1  
42  
88  
35, 56, 61, 81  
35, 56, 61, 81  
35, 56, 61, 81  
31, 58  
43  
1465G2  
42  
88  
43  
1466G1  
54  
88  
43  
1467G1  
65  
88  
43, 75  
43, 75  
43, 56, 75, 94, 95  
43, 75, 94, 95  
43, 75, 94  
43, 75  
43, 56, 75, 94  
43, 56, 75, 94  
56  
1470G1  
24  
71  
30  
1470G1-BK  
1470G2  
24  
82  
30  
24  
82  
5916G14-BK 30  
5916G15 30  
5916G15-BK 30  
5916G16 30  
5916G16-BK 30  
1387G2  
1470G2-BK  
1470G3  
24  
82  
1388G3  
24  
82  
1388G4  
1470G3-BK  
1470G4  
24  
82  
1388G6  
24  
82  
1388G7  
1470G4-BK  
1725900-2  
180BBS  
24  
66  
5916G4  
30  
1389G20  
1389G3  
43, 75  
40, 67  
40, 67  
20  
82  
5916G4-BK  
5916G5  
30  
43, 75, 94  
43, 75  
43, 75  
56, 94  
28  
82  
30  
1389G4  
180BBS-BK  
1827G1  
82  
5916G5-BK  
5916G6  
30  
1389G6  
82  
30  
1389G9  
1827G1-BK  
1830G1  
20  
82  
5916G6-BK  
5916G7  
30  
1399G1  
21, 43  
21, 43  
21, 43  
21, 43  
22  
82  
30  
1399G10  
28  
1830G1-LPBK  
1830G2  
82  
5916G7-BK  
5918-BK  
5919-BK  
5920-BK  
5921-BK  
30  
1399G10-BK 28  
1399G13 28  
1399G13-BK 28  
1399G14 28  
88  
74, 93  
38, 65  
38, 65, 87, 93  
38, 65  
1830G2-LPBK  
1836G1  
88  
88  
20-01  
25  
88  
All Data Subject To Change Without Notice  
www.andersonpower.com  
- 102 -  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
931-BK  
71  
5952-BK  
31, 58  
31, 58  
91  
ASMFV45-2X1-KR  
ASMFV45-2X1-RK  
22  
22  
P992-BK  
57  
932-BK  
71  
5953-BK  
P992G1  
57  
940-BK  
66  
6305G1  
ASMFV45-2X2-WEKR 22  
P992G1-BK  
57  
941-BK  
66  
6310G1  
91  
ASMPP30-1X2-KR  
ASMPP30-1X2-RK  
ASMPR45-1X2-KR  
ASMPR45-1X2-RK  
ASMPV45-1X2-KR  
ASMPV45-1X2-RK  
B00229P1  
B00333P1  
B00511G2  
B00511G4  
B01956P4  
B01997P1  
B01998P1  
B02019P1  
BMHSG-P  
BMHSG-R  
BMPP10-45P  
BMPP10-45R  
E6336  
22  
P992G2  
57  
942-BK  
66  
6354-BK  
88  
22  
P992G2-BK  
57  
943-BK  
66  
6355-BK  
88  
22  
PC5930S  
31, 58  
945G2  
84  
6356-BK  
88  
22  
PC5930S-BK  
31, 58  
945G3  
69  
6358-BK  
88  
22  
PC5930T  
31, 58  
945G3-BK  
946G1  
69  
6380G1  
82  
22  
PC5930T-BK  
31, 58  
69  
6381G1  
82  
74  
PC5933S  
32, 59  
946G1-BK  
949-BK  
69  
6382G1  
82  
70  
PC5933S-BK  
32, 59  
66  
6383G1  
82  
87  
PC5933T  
32, 59  
981G1  
65  
6384G1  
82, 94  
82  
93  
PC5933T-BK  
32, 59  
981G2  
65  
6384G1-BK  
6384G2  
31, 58  
63  
PC5934S  
32, 58  
990-BK  
55, 61  
55, 61  
55, 61  
55, 61  
55, 61  
57  
82, 94  
82  
PC5934S-BK  
32, 58  
990G1  
6384G2-BK  
6385G1  
72  
PC5934T  
32, 58  
990G1-BK  
990G2  
82  
65  
PC5934T-BK  
32, 58  
6390G1  
82  
25  
PC-HSG-PP  
35  
990G2-BK  
992-BK  
6394-BK  
88  
25  
PC-HSG-PP-BK  
PC-HSG-SB  
35  
6396G1  
81, 86, 92  
62  
25  
61  
992G1  
57  
6810G1  
25  
PC-HSG-SB-BK  
PCSTAPLE-1  
61  
992G1-BK  
992G2  
57  
6810G1-BK  
6810G2  
62  
88  
35  
57  
62  
E6339  
88  
PCSTAPLE-2  
35  
992G2-BK  
992G4  
57  
6810G2-BK  
6810G3  
62  
E6349  
88  
PM1000G1  
56, 94, 95  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 85, 91  
51, 80, 86, 91  
51, 80, 86, 91  
51, 80, 86, 91  
51, 80, 86, 91  
51, 80, 86, 91  
57  
62  
E6351  
88  
PM16P12A30  
PM16P12A30-50  
PM16P12B30  
PM16P12B30-50  
PM16P12C30  
PM16P12C30-50  
PM16P12S30  
PM16P12S30-50  
PM16P1416A30  
PM16P1416A30-50  
PM16P1416B30  
PM16P1416B30-50  
PM16P1416C30  
PM16P1416C30-50  
PM16P1416S30  
PM16P1416S30-50  
PM16P1620A30  
PM16P1620A30-50  
PM16P1620B30  
PM16P1620B30-50  
PM16P1620C30  
PM16P1620C30-50  
PM16P1620S30  
PM16P1620S30-50  
PM16P2024A30  
PM16P2024A30-50  
PM16P2024B30  
PM16P2024B30-50  
PM16P2024C30  
PM16P2024C30-50  
PM16P2024S30  
PM16P2024S30-50  
PM16S12S32  
PM16S12S32-50  
PM16S1416S32  
PM16S1416S32-50  
PM16S1620S32  
PM16S1620S32-50  
PM16S2024S32  
992G4-BK  
992G5  
57  
6810G3-BK  
6811G4  
62  
E6352  
88  
57  
36, 63  
36  
E6353  
88  
992G5-BK  
992G6  
57  
6811G4-BK  
6811G4-BK  
6811G5  
E6361  
88  
57  
63  
E6362  
88  
992G6-BK  
992G7  
57  
36, 63  
36, 63  
36, 63  
36, 63  
43, 75  
31, 58  
31  
E6380G1  
E6381G1  
E6382G1  
E6383G1  
E6385G1  
E6390G1  
E6392G1  
GA-175  
82, 88  
82  
57  
6811G5-BK  
6811G6  
992G7-BK  
993G1  
57  
82  
93  
6811G6-BK  
692655-1  
82  
993G2  
87  
82  
994G1  
93  
75BBS  
82  
994G2  
87  
75LOKBLK  
75LOKBLK-BK  
75LOKBLU  
75LOKBLU-BK  
75LOKGRA  
75LOKGRA-BK  
75LOKGRN  
75LOKGRN-BK  
75LOKRED  
75LOKRED-BK  
75LOKSMTBLU  
75LOKSMTBLU-BK  
75LOKWHT  
75LOKWHT-BK  
75LOKWNGBLU-BK  
82  
995G1  
69, 84  
69, 84  
73, 90  
73, 90  
69, 84  
69, 84  
73, 90  
73, 90  
73  
31  
69  
995G1-APP  
995G2  
31  
GA-350  
74  
31  
H1120P41  
H1120P42  
H1120P43  
H1216P7  
H1216P8  
H1216P9  
H1507P38  
H1835P3  
P5916-BK  
P5916G4-BK  
P5916G5-BK  
P5916G7-BK  
P6810G1  
P6810G1-BK  
P6810G3  
P6810G3-BK  
P906  
54, 60  
79  
995G2-APP  
995G3  
31  
31  
65  
995G3-APP  
995G4  
31  
40, 67  
31, 58, 63  
72  
31  
995G4-APP  
996G1  
31  
31  
28  
ASMFP30-1X2-KR  
ASMFP30-1X2-RK  
ASMFP30-1X3-KER  
ASMFP30-1X3-KEW  
ASMFP30-2X1-KR  
ASMFP30-2X1-RK  
22  
34  
81, 87, 93  
30  
22  
34  
22  
31  
30  
22  
31  
30  
22  
34  
30  
22  
75LOKWNGBLU-R-BK 34  
62  
ASMFP30-2X2-KRWE 22  
ASMFP30-2X2-WEKR 22  
906-BK  
907-BK  
908-BK  
910-BK  
911G2  
71  
72  
72  
72  
90  
71  
71  
71  
72  
72  
74  
74  
62  
62  
ASMFR45-1X2-KR  
ASMFR45-1X2-RK  
ASMFR45-1X3-KER  
ASMFR45-1X3-KEW  
ASMFR45-2X1-KR  
ASMFR45-2X1-RK  
22  
22  
22  
22  
22  
22  
62  
71  
P906-BK  
71  
912-BK  
913-BK  
914-BK  
916-BK  
917-BK  
919G1  
922G1  
P913  
71  
P913-BK  
71  
P940  
66  
ASMFR45-2X2-WEKR 22  
P940-BK  
66  
ASMFV45-1X2-KR  
ASMFV45-1X2-RK  
ASMFV45-1X3-KEW  
22  
22  
22  
P949  
66  
P949-BK  
66  
P992  
57  
All Data Subject To Change Without Notice  
- 103 -  
www.andersonpower.com  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
P/N  
Page #  
PM16S2024S32-50  
PSBS50BLK  
51, 80, 86, 91  
49  
49  
49  
49  
49  
49  
49  
49  
49  
49  
49  
49  
50  
50  
50  
50  
65  
69  
74  
60  
79  
77  
77  
79  
77  
77  
77  
77  
77  
77  
79  
79  
77  
77  
77  
77  
77  
77  
77  
77  
49  
49  
49  
49  
49  
49  
49  
49  
49  
49  
54  
49  
49  
49  
49  
50  
50  
50  
50  
50  
50  
50  
SBS75GGRA-BK  
SBS75GHDL-RED  
SBS75GPRBLK  
50  
55  
50  
PSBS50BLK-BK  
PSBS50BLU  
SBS75GPRBLK-BK 50  
PSBS50BLU-BK  
PSBS50BRN  
SBS75XBLK  
SBS75XBLK-BK  
SBS75XBRN  
SBS75XBRN-BK  
SBS75XCLP1-BK  
SBS75XCLP2-BK  
SBS75XPRBLK  
SBS75XPRBLK-BK  
TL0001  
50  
50  
PSBS50BRN-BK  
PSBS50GRA  
50  
50  
PSBS50GRA-BK  
PSBS50GRN  
PSBS50GRN-BK  
PSBS50RED  
55  
55  
50  
50  
PSBS50RED-BK  
PSBS75XBLK  
PSBS75XBLK-BK  
PSBS75XGRN  
PSBS75XGRN-BK  
SB120-HDL-RED  
SB175-LOCKOUT  
SB350-LOCKOUT  
SB50-HDL-RED  
SBE80CLPRED  
SBE80GRA  
56,94  
56,94  
94  
TL0002  
TL0005  
TM0001  
56, 94, 95  
56, 94, 95  
TP0001  
SBE80GRA-BK  
SBE80HDLRED  
SBE80ORN  
SBE80ORN-BK  
SBE80RED  
SBE80RED-BK  
SBE80YEL  
SBE80YEL-BK  
SBO60CLPRED  
SBO60HDLRED  
SBO60ORN  
SBO60ORN-BK  
SBO60RED  
SBO60RED-BK  
SBO60WHT  
SBO60WHT-BK  
SBO60YEL  
SBO60YEL-BK  
SBS50BLK  
SBS50BLK-BK  
SBS50BLU  
SBS50BLU-BK  
SBS50BRN  
SBS50BRN-BK  
SBS50GRA  
SBS50GRA-BK  
SBS50GRN  
SBS50GRN-BK  
SBS50-HDL-RED  
SBS50RED  
SBS50RED-BK  
SBS50WHT  
SBS50WHT-BK  
SBS75GBLK  
SBS75GBLK-BK  
SBS75GBLU  
SBS75GBLU-BK  
SBS75GBRN  
SBS75GBRN-BK  
SBS75GGRA  
All Data Subject To Change Without Notice  
www.andersonpower.com  
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