0639013200 [MOLEX]
Tool And Machinery;
| 型号： | 0639013200 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：321K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-3200
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sabre™ Male Flat Blade Crimp Terminal, 14-16 AWG (UL1007).
Insulation Diameter
IPC/WHMA-A620ꢀ Terminalꢀꢀ
Wire Size and Type
AWG mm² Type
14 2.00 UL1007
Strip Length
Terminal
Series No. Order No.
Terminal
mm
In.
mm
In.
mm
In.
43178-2001
43178-2002
43178-6001
43178-6002
2.79
.110
2.79 .110
2.34 .092
43178
3.96-5.54 .156-.218
16 1.30 UL1007
2.34
.092
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
Doc No: ATS-639013200
Revision: B
Release Date: 12-16-09
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
DEFINITION OF TERMS
STRIP LENGTH
CONDUCTOR
CRIMP HEIGHT
BRUSH
BELL MOUTH
BEND UP
CUT-OFF TAB
ROLLING
TWISTING
INSULATION CRIMP
CONDUCTOR CRIMP
BEND
DOWN
SEAM
CRIMP SPECIFICATION
Bell mouth
mm In.
0.25-1.00 .010-.039
Cut-off Tab Maximum Conductor Brush
Terminal Series No.
43178
mm
In.
mm
In.
0.50
.019
1.50
.059
Punch Width (Ref)
Conductor Insulation
mm In mm In
Seam
Bend up Bend down Twist Roll
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
Degree
43178
3
3
4
8
3.40 .133 3.40 .133
After crimping, the conductor profile should measure the following.
Wire Size
AWG mm2
Crimp Height
mm In.
Pull Force Minimum
Terminal Series No.
N
Lb.
14
16
2.00 1.95-2.05 .077-.081
1.30 1.80-1.90 .071-.075
222.0
133.0
50
30
43178
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639013200
Revision: B
Release Date: 12-16-09
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-3200
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63901-3270
63457-3401
63445-3443
63454-3401
63445-3444
63443-0037
63443-0038
63901-3270
63457-3401
63445-3443
63454-3401
63445-3444
63443-0037
63443-0038
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Other Components
7
8
9
11-18-4083
63443-0009
63443-0024
63443-0090
63443-1712
63443-2215
63443-2301
63443-2801
63443-2916
63443-6121
63600-1057
63700-0539
60707-8
Feed Guide
Front Scrap Chute
Key
1
1
1
1
1
1
1
1
1
1
1
1
63443-0009
63443-0024
63443-0090
63443-1712
63443-2215
63443-2301
63443-2801
63443-2916
63443-6121
63600-1057
63700-0539
10
11
12
13
14
15
16
17
18
Wire Stop
18.20mm Height Spacer
15.00mm Spacer
3.05mm Spacer
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
Wire Hold Down Spring
Compression Spring
Frame
19
20
21
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
22
23
24
25
26
27
28
29
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
2**
1**
2**
2**
2**
1**
1**
1**
M5 by 12 Lg SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639013200
Revision: B
Release Date: 12-16-09
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
Assembly Drawing
19
28
29
3
17
14
1
25
(2)
15
16
19
21
20
22
(2)
10
7
27
13
24
5
2
4
18
12
10
11
9
6
Figure 1
23
8
26
(2)
24
Doc No: ATS-639013200
Revision: B
Release Date: 12-16-09
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for Sabre™ Male Flat Blade Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639013200
Revision: B
Release Date: 12-16-09
Revision Date: 08-30-10
UNCONTROLLED COPY
Page 5 of 5
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