0639012700 [MOLEX]
FineAdjust Applicator for Flat Blade Crimp Terminal, 18-20 AWG, UL 1015 Wire;
| 型号： | 0639012700 |
| 厂家： | 
Molex |
| 描述： | FineAdjust Applicator for Flat Blade Crimp Terminal, 18-20 AWG, UL 1015 Wire |
| 文件： | 总5页 (文件大小：319K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63901-9500
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 3.7 LED Connector Plug Crimp Terminal, 26-28 AWG.
Insulation Diameter
IPC/WHMA-A620ꢀ Terminalꢀꢀ
mm In. mm In.
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Series No. Order No.
Terminal
503485
503485-0000 26-28 .141-.079 0.93-1.14 .037-.045 0.93-1.14 .037-.045 1.30-1.50 .051-.059
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
DEFINITION OF TERMS
BEND UP
ROLLING
TWISTING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc. No: ATS-639019500 Release Date: 05-25-10
Revision: C Revision Date: 06-07-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Mm In.
0.10-0.30 .004-.012
Cut-off Tab Maximum
Conductor Brush
mm In.
0.10-0.40 .004-.016
Terminal Series No.
mm
In.
503485
0.15
.006
Punch Width mm (Ref)
Conductor Insulation
Seam
Seam shall not be open
Bend up Bend down Twist Roll
Terminal Series No.
Degree
Degree
mm In mm In and no wire allowed out
of the crimping area
0.80 .031 1.30 .051
503485
3
3
3
6
After crimping, the conductor profile should measure the following.
Wire Size
Conductor Crimp
Crimp Height Crimp Width (Ref.)
mm In.
Pull Force
Minimum
Lb.
Terminal
Series No.
AWG mm2
mm
0.85
0.85
In.
N
26 0.14 0.56-0.61 .022-.024
28 0.08 0.53-0.58 .021-.023
.033
.033
9.80 2.20
9.80 2.20
503485
Wire Size
Insulation
Terminal
Ordr No.
Crimp Width
(Ref.)
Crimp Height
AWG mm2
mm In.
mm
In.
26 0.14 1.30-1.50 .051-.059 1.35
28 0.08 1.30-1.50 .051-.059 1.35
.053
.053
503485
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-639019500 Release Date: 05-25-10
Revision: C Revision Date: 06-07-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal
PARTS LIST
FineAdjust Applicator 63901-9500
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63901-9570
63457-0072
63455-0099
63454-0119
63456-0082
63443-0005
63443-0012
63901-9570
63457-0072
63455-0099
63454-0119
63456-0082
63443-0005
63443-0012
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Insulation Punch
Insulation Anvil
Cut-Off Plunger
Front Plunger Retainer
Other Components
7
8
9
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0090
63443-2201
63443-2216
63443-2312
63443-2805
63443-2905
63443-6109
63600-0021
63890-0093
60707-8
4996-4
Feed Guide
Cut-Off Plunger Spring
Front Scrap Chute
Key
1
1
1
1
1
1
1
1
1
1
1
1
1
63443-0009
63443-0024
63443-0090
63443-2201
63443-2216
63443-2312
63443-2805
63443-2905
63443-6109
63600-0021
63890-0093
10
11
12
13
14
15
16
17
18
19
Wire Stop
1.00mm Coarse Spacer
16.00mm Coarse Spacer
3.60mm Fine Spacer
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
Compression Spring
Height Spacer
Frame
20
21
22
63800-4901
63801-3281
63801-4650
63800-4901
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
23
24
25
26
27
28
29
30
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
2**
1**
2**
2**
2**
1**
1**
1**
M5 by 12 Long SHCS
#10-32 by 3/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-639019500 Release Date: 05-25-10
Revision: C Revision Date: 06-07-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal
Assembly Drawing
20
29
30
3
18
15
1
(2)
26
16
17
20
22
(2)
21
23
11
7
28
5
8
25
12
2
4
13
14
6
11
19
10
24
Figure 1
9
27
(2)
25
Doc. No: ATS-639019500 Release Date: 05-25-10
Revision: C Revision Date: 06-07-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc. No: ATS-639019500 Release Date: 05-25-10
Revision: C Revision Date: 06-07-10
UNCONTROLLED COPY
Page 5 of 5
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