0638280200 [MOLEX]
Tool And Machinery,;
| 型号： | 0638280200 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery, 连接器 连接器支架 |
| 文件： | 总8页 (文件大小：654K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
HAND CRIMP
TOOL
Application Tooling
Specification Sheet
TYPE 4D
Order No. 63828-0200
FEATURES
°
°
°
°
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator with wire stop holds terminals in the proper crimping position
Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or
63816-0250 (220 V) with the use of the 63816-0800 Crimp Head
°
°
°
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is IPC/WHMA A-620 Class 2 compliant (see Scope table)
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: Micro-Fit 3.0 Crimp Terminals, 0.75mm² and 18AWG (UL1061) wires.
►Insulation Diameter
Wire Size
Strip Length
mm In.
Terminal
Series No.
Terminal
Order No.
IPC/WHMA-A620 (1)
mm In.
Terminal (2)
mm In.
AWG mm²
43030
43031
43030-0038
43031-0021
43031-0022
43031-0023
45807-0003
45807-0005
18
18
0.75
N/A
1.60-1.85 .063-.073 0.90-1.85 .035-.073 2.54-2.92 .100-.115
●
(3)
45807
►Insulation Diameter Notes
(1) Insulation OD range for optimum (IPC/WHMA-A620 Class 2) insulation crimps
(2) Insulation OD range for the terminal product design
●
Terminal Locator Note
(3) Separate terminal locator is needed for 43031 series (see Page 2). If locator is missing it can be ordered (see Page 8)
BEND UP
DEFINITION OF TERMS
ROLLING
STRIP LENGTH
BELL
MOUTH
CONDUCTOR
BRUSH
SEAM
TWISTING
BEND
DOWN
CUT-OFF
TAB
CONDUCTOR
CRIMP
INSULATION
CRIMP
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
Page 1 of 8
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
CONDITIONS
After crimping to the wire, the crimped terminal should measure as follows:
Conductor Crimp
Height
Conductor Crimp Pull Force
Width (Ref) Minimum
Wire Size
Tool Profile
Locator
Terminal No.
AWG mm2
mm
In.
mm
In.
N
Lb. 18 0.75mm2 Order No.
Color
18
N/A
18
N/A
18
N/A
18
N/A
N/A 1.00-1.10 0.039-0.043
0.75 0.85-0.95 0.033-0.037
N/A 1.00-1.10 0.039-0.043
0.75 0.85-0.95 0.033-0.037
N/A 1.00-1.10 0.039-0.043
0.75 0.85-0.95 0.033-0.037
N/A 1.00-1.10 0.039-0.043
0.75 0.85-0.95 0.033-0.037
X
43030-0038
43031-0021
43031-0022
43031-0023
63828-0275
X
Red
X
X
1.65
1.65
0.065
89
20
X
63828-0276 Yellow
X
X
X
X
45807-0003
45807-0005
18
N/A 1.00-1.10 0.039-0.043
0.065
89
20
63828-0275
Red
Insulation Crimp Insulation Crimp
Height (Ref) Width (Ref)
Wire Size
Terminal
Series
AWG mm2
mm
In.
mm
In.
43030
43031
45807
18
0.75
1.90
.075
2.00
.078
Tool Qualification Notes
1. (Ref) means the dimension provided is approximate due to the wide range of wires, conductor stranding,
insulation diameter, and insulation hardness.
2. An occasional pull force test should be performed. It must exceed the minimum pull force specification.
3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long
enough so the terminal insulation grips do not contact the wire insulation.
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
Page 2 of 8
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
OPERATION
LOCATOR
IN DOWN
POSTION
HANDLE WILL
SPRING OPEN
CAUTION: Crimp only the Molex terminals
listed in the scope for this tool. Do not
crimp hardened objects because damage
can occur to the tool frame or crimp dies.
Open the tool by squeezing the handles
together. At the end of the closing stroke, the
ratchet mechanism will release the handles and
the hand tool will spring open. See Figure 1.
SQUEEZE
HANDLES
TOGETHER
PUSH ON THE
LOCATOR BUTTON
Figure 2
Crimping Terminals
1. Select the desired terminal listed in the
Figure 1
preceding charts.
2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button
on the back of the hand tool to bring the locator forward through the tooling. See Figure 2.
3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the
wire gauge or terminal type markings on the hand tooling. See Figure 3.
RELEASE
LOCATOR
LOCATOR
PUSHED THROUGH
TOOLING
LOCATOR BUTTON
LOCATOR
BUTTON
PUSHED IN
TERMINAL
Figure 3
TOOLING
PARTIALLY CLOSED
TERMINAL
4. Release the locator button, allowing the locator to return to the
PARTIALLY
CLOSE HANDLE
crimping position.
5. Close the tool handle until the first ratchet position engages. See
Figure 4.
OPEN
POSITION
FIRST RATCHET
POSITION
Figure 4
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
6. Insert the properly stripped wire through the terminal and against the wire stop. See Figure 5.
7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release the handles to open the jaws.
WIRE STOP IS PART
WIRE AGAINST THE
OF THE LOCATOR
WIRE STOP
TERMINAL
PRE-STRIPPED
WIRE
WIRE
TERMINAL
Figure 5
Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.
WIRE
8. Remove the crimped terminal from the terminal locator by
pulling on the wire.
9. Visually inspect the crimped terminal for proper crimp location.
10. On some large O.D. wires, it may not be possible to insert the
wire with the tool partially closed. Those wires should be
inserted with the hand tool in the open position. Insert the wire
above the terminal in the punch and against the wire stop, and
then close the tool. See Figure 6.
WIRE
STOP
TERMINAL
Figure 6
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
Page 4 of 8
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
Locator Installation
Depending on the terminal to be crimped, the locator may need to be changed. Follow the steps below to remove
and install the locator:
LOCATOR
1. Open the crimp hand tool.
2. Squeeze gently on the lower area shown in
SQUEEZE
HERE
Figure 7A with your thumb and index finger.
The lower tabs of the locator should
disengage from the hand tool.
MAKE SURE
CENTER OF LOCATOR
IS IN THE
SQUEEZE
HERE
DOWN POSITION
3. Lift and pull away from the hand tool. The
top locator hooks should slip out of the top
slots easily. See Figure 7A.
Figure 7A
TOP SLOTS OF
HANDTOOL
4. To reinstall the new locator, make sure the
TOP HOOKS
hand tool is in the open position.
5. Press the red insert down as far as it will go
as shown in Figure 7B.
6. Holding onto the lower part of the locator
with your thumb and index finger, insert the
locator’s top hooks (2) into the hand tool top
slots.
Figure 7B
7. Rotate the locator down and press the lower
LOWER TABS
tabs into the two bottom slots of the hand
tool. To secure the locator into place, the lower tabs
must snap into place on the hand tool frame.
JAWS OPEN
PULL OPEN
Right or Left Hand Operation
TOOLING
M3 BHCS
TOOLING
This hand tool has an added feature in that it can be
converted from a right-handed application to a left-
handed application. It is necessary to reverse the
tooling if using the left-handed application along with
the locator. Follow the steps below:
Figure 8
1. The locator must be removed before reversing the
tooling.
2. Remove the M3 BHCS, which is holding the upper
tooling.
PUSH ON
HANDLE
3. Flip the upper tooling to the opposite side and
replace the M3 BHCS. Make sure the small
markings on the front and back of the hand tool
frame match up and are on the outside of the hand
tool frame. See Figures 8 and 9.
4. Do the same thing with the lower tooling and tighten
the M3 screws. Be sure the small markings line up.
5. Reinstall the locator by following the instructions in
the locator replacement section.
MATCH
UP MARKS
Figure 9
BACK
FRONT
Doc No: ATS-638280200 Release Date: 03-15-16
UNCONTROLLED COPY
Page 5 of 8
Revision: B
Revision Date: 09-11-17
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
Maintenance
It is recommended that each operator of the tool be made aware of and responsible for the following maintenance
steps:
1. Remove dust, moisture and other contaminants with a clean brush or a
soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins, pivot points and bearing surfaces are protected
with a thin coat of high-quality machine oil. Do not oil excessively. The
tool was engineered for durability, but like any other equipment, it needs
cleaning and lubrication for a maximum service life of trouble-free
LUBRICATION POINTS
crimping. Light oil (such as 30 weight automotive oil) used at the oil
(BOTH SIDES) LIGHT OIL
points every 5,000 crimps or 3 months will significantly enhance the tool
(EVERY 3 MONTHS OR
life.
5,000 CRIMPS)
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
transferred from the crimping area onto certain terminations may affect
Figure 10
the electrical characteristics of an application.
5. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
RATCHET RELEASE
LEVER
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position,
Do Not force the handles open or closed. The tool will open easily by pressing
up on the ratchet release lever in the movable handle. See Figure 11.
How to Adjust Tool Preload (See Figure 12)
Figure 11
SQUEEZE
THE LINK IN
THE HANDLE
This hand tool is factory preset to 25-45
pounds. preload. It may be necessary over
the life of the tool to adjust tool handle
preload force. Listed below are the steps
required to adjust the crimping force of the
hand tool to obtain proper crimp
conditions:
HOLD THE HAND
TOOL IN POSITION
RATCHET
RELEASE LEVER
1. Hold the hand tool in the palm of your
hand as shown in Figure 10. Using
your index finger, squeeze the link
toward the top of the hand tool frame.
This will release the preload
Figure 12
adjustment wheel.
SETTING
WHEEL
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
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Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
2. Rotate the setting wheel counterclockwise (CCW) to increase handle force. The numbers will display higher.
To decrease handle force, rotate the setting wheel clockwise (CW).
3. Release the link to lock the setting wheel in place.
4. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days.
Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not
be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
CAUTIONS:
1. Manually powered hand tools are intended for low-volume use or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Certification
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify
hand tools:
% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire that has been stripped 12.7mm
(1/2”) long so that there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than
25mm (1.00”) per minute. See the Molex website for the Quality Crimp Handbook for more information on pull
testing.
% If the tool does not meet minimum pull force values, handle preload should be increased and the pull test
should be rerun (See How to Adjust Preload).
% When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and
replaced.
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
Page 7 of 8
Hand Crimp Tool for Micro-Fit 3.0 Crimp Terminals
PARTS LIST
Item Number Order Number
Description
Hand Crimp Tool
Locator Assembly (Red)
Locator Assembly (Yellow)
Spring, Return
Quantity
Figure 13
REF
63828-0200
63828-0275
63828-0276
63810-0104
63810-0105
1
1
2
3
1
1
1
1
Spring, Ratchet
2
1
3
Figure 13
Application Tooling Support
Phone: (402) 458-TOOL (8665)
E-Mail: applicationtooling@molex.com
Website: www.molex.com/applicationtooling
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed
herein belong to their respective owners.
Doc No: ATS-638280200 Release Date: 03-15-16
Revision: B Revision Date: 09-11-17
UNCONTROLLED COPY
Page 8 of 8
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