0638320700 [MOLEX]
Tool And Machinery;
| 型号： | 0638320700 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：469K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Mini-Mac Applicator for Power 60 Amp Crimp Terminals
Mini-Mac
Applicator
Air-Feed
Application Tooling
Specification Sheet
Order No.63832-0700
FEATURES
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
ꢀ
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm
(.0006") for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
Molex applicators with air feed require presses equipped with an air valve. Molex presses with air valves
include the TM-4000 (63801-7600).
SCOPE
Products: Power 60 Amp Crimp Terminals, 8 AWG.
ꢀInsulation Diameter
Wire Size
AWG mm²
8.50
Strip Length
mm In.
8.00-9.00 .315-.354
Terminal
Series No.
Maximum
Terminal Order No.
mm
In.
46819
46819-0012
8
9.00
.354
ꢀOverall insulation OD specification for terminal.
Note: The 63832-0700 applicator must be used with TM-4000 (63801-7600) or an equivalent press with no less
than 3 tons.
DEFINITION OF TERMS
STRIP LENGTH
BEND UP
BRUSH
BELL MOUTH
ROLLING
TWISTING
BEND
DOWN
CONDUCTOR
CRIMP HEIGHT
SEAM
CUT-OFF
TAB
WIRE
Doc No: ATS-638320700 Release Date: 07-09-09
Revision: C Revision Date: 06-14-12
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Power 60 Amp Crimp Terminals
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Maximum
Conductor Brush
Terminal Series No.
mm
In.
mm
In.
mm
In.
46819
0.25-1.25 .010-.049
0.35
.014
1.00-2.50
.039-.098
Bend up Bend down Twist Roll Punch Width (Ref)
Conductor
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal Series No.
Degree
Degree
mm
In
46819
3
3
3
3
6.00
.236
After crimping, the crimp profiles should measure the following.
Conductor
Crimp Height Crimp Width (Ref.)
mm In.
Wire Size
Pull Force Minimum
Terminal Series No.
AWG mm2
mm
In.
N
Lb.
46819
8
8.50 3.50-3.60 .138-.142
6.10
.240
951.92
214.00
Tool Qualification Notes:
1. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638320700 Release Date: 07-09-09
Revision: C Revision Date: 06-14-12
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Power 60 Amp Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63832-0700
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63832-0770
63465-0069
63455-0073
63443-0095
63890-0487
63832-0770
63465-0069
63455-0073
63443-0095
63890-0487
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1
2
3
4
Other Components
5
6
7
8
11-18-4848
11-18-4849
63443-0007
63443-0025
63443-1225
63443-1715
63443-2214
63443-2304
63466-0512
63700-0539
63801-3511
63821-0012
63832-0602
63890-0866
60800A123
60800A124
63443-0007
63443-0025
63443-1225
63443-1715
63443-2214
63443-2304
63466-0512
63700-0539
63801-3511
63821-0012
63832-0602
63890-0866
Spring Retainer
Wire Hold Down Spring
Scrap Chute Front
Key
1
1
1
1
1
9
Wire Stop
10
11
12
13
14
15
16
17
18
Height Spacer (18.50mm)
Coarse Spacer (14.00mm)
Fine Spacer (3.20mm)
Striker
Compression Spring
Feed Finger
Feed Guide
Rear Cover
Bushing-Punch (Conductor)
1
1
1
1
1
1
1
1
Frame
63801-3301
63801-3281
63801-4650
63801-3501
63801-3301
63801-3281
63801-4650
63801-3501
Top
Base
Track
1
1
1
1
19
20
21
22
Air-Feed Assembly
Hardware
23
24
25
26
27
28
29
30
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long FHCS
M3 by 6 Long SHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
M8 by 30 Long BHCS
2mm by 5 Long Roll Pin
1**
2**
1**
2**
2**
1**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638320700 Release Date: 07-09-09
Revision: C Revision Date: 06-14-12
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Power 60 Amp Crimp Terminals
Assembly Drawing
19
1
5
13
29
18
6
22
(2) 26
19
14
9
21
28
17
(2) 24
16
3
30
12
2
20
11
15
10
Figure 1
8
23
4
25
7
27
(2)
Doc No: ATS-638320700 Release Date: 07-09-09
Revision: C Revision Date: 06-14-12
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Power 60 Amp Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex Application Tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
Doc No: ATS-638320700 Release Date: 07-09-09
Revision: C Revision Date: 06-14-12
UNCONTROLLED COPY
Page 5 of 5
相关型号：
©2020 ICPDF网 联系我们和版权申明