0638320700 [MOLEX]

Tool And Machinery;
0638320700
型号: 0638320700
厂家: Molex    Molex
描述:

Tool And Machinery

连接器 连接器支架
文件: 总5页 (文件大小:469K)
中文:  中文翻译
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Mini-Mac Applicator for Power 60 Amp Crimp Terminals  
Mini-Mac  
Applicator  
Air-Feed  
Application Tooling  
Specification Sheet  
Order No.63832-0700  
FEATURES  
Directly adapts to most automatic wire processing machines  
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")  
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the  
applicator from the press  
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm  
(.0006") for conductor crimp height and .063mm (.0025") for insulation height  
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without  
affecting each other.  
Molex applicators with air feed require presses equipped with an air valve. Molex presses with air valves  
include the TM-4000 (63801-7600).  
SCOPE  
Products: Power 60 Amp Crimp Terminals, 8 AWG.  
Insulation Diameter  
Wire Size  
AWG mm²  
8.50  
Strip Length  
mm In.  
8.00-9.00 .315-.354  
Terminal  
Series No.  
Maximum  
Terminal Order No.  
mm  
In.  
46819  
46819-0012  
8
9.00  
.354  
Overall insulation OD specification for terminal.  
Note: The 63832-0700 applicator must be used with TM-4000 (63801-7600) or an equivalent press with no less  
than 3 tons.  
DEFINITION OF TERMS  
STRIP LENGTH  
BEND UP  
BRUSH  
BELL MOUTH  
ROLLING  
TWISTING  
BEND  
DOWN  
CONDUCTOR  
CRIMP HEIGHT  
SEAM  
CUT-OFF  
TAB  
WIRE  
Doc No: ATS-638320700 Release Date: 07-09-09  
Revision: C Revision Date: 06-14-12  
UNCONTROLLED COPY  
Page 1 of 5  
Mini-Mac Applicator for Power 60 Amp Crimp Terminals  
CRIMP SPECIFICATION  
Bell mouth  
Cut-off Tab Maximum  
Conductor Brush  
Terminal Series No.  
mm  
In.  
mm  
In.  
mm  
In.  
46819  
0.25-1.25 .010-.049  
0.35  
.014  
1.00-2.50  
.039-.098  
Bend up Bend down Twist Roll Punch Width (Ref)  
Conductor  
Seam  
Seam shall not be  
open and no wire allowed  
out of the crimping area  
Terminal Series No.  
Degree  
Degree  
mm  
In  
46819  
3
3
3
3
6.00  
.236  
After crimping, the crimp profiles should measure the following.  
Conductor  
Crimp Height Crimp Width (Ref.)  
mm In.  
Wire Size  
Pull Force Minimum  
Terminal Series No.  
AWG mm2  
mm  
In.  
N
Lb.  
46819  
8
8.50 3.50-3.60 .138-.142  
6.10  
.240  
951.92  
214.00  
Tool Qualification Notes:  
1. The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-638320700 Release Date: 07-09-09  
Revision: C Revision Date: 06-14-12  
UNCONTROLLED COPY  
Page 2 of 5  
Mini-Mac Applicator for Power 60 Amp Crimp Terminals  
PARTS LIST  
Mini-Mac Applicator 63832-0700  
Item Order No Engineering No. Description  
Perishable Tooling  
Quantity  
63832-0770  
63465-0069  
63455-0073  
63443-0095  
63890-0487  
63832-0770  
63465-0069  
63455-0073  
63443-0095  
63890-0487  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
Front Cut-Off Plunger  
Front Plunger Retainer  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
1
2
3
4
Other Components  
5
6
7
8
11-18-4848  
11-18-4849  
63443-0007  
63443-0025  
63443-1225  
63443-1715  
63443-2214  
63443-2304  
63466-0512  
63700-0539  
63801-3511  
63821-0012  
63832-0602  
63890-0866  
60800A123  
60800A124  
63443-0007  
63443-0025  
63443-1225  
63443-1715  
63443-2214  
63443-2304  
63466-0512  
63700-0539  
63801-3511  
63821-0012  
63832-0602  
63890-0866  
Spring Retainer  
Wire Hold Down Spring  
Scrap Chute Front  
Key  
1
1
1
1
1
9
Wire Stop  
10  
11  
12  
13  
14  
15  
16  
17  
18  
Height Spacer (18.50mm)  
Coarse Spacer (14.00mm)  
Fine Spacer (3.20mm)  
Striker  
Compression Spring  
Feed Finger  
Feed Guide  
Rear Cover  
Bushing-Punch (Conductor)  
1
1
1
1
1
1
1
1
Frame  
63801-3301  
63801-3281  
63801-4650  
63801-3501  
63801-3301  
63801-3281  
63801-4650  
63801-3501  
Top  
Base  
Track  
1
1
1
1
19  
20  
21  
22  
Air-Feed Assembly  
Hardware  
23  
24  
25  
26  
27  
28  
29  
30  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
M3 by 6 Long FHCS  
M3 by 6 Long SHCS  
M4 by 6 Long SHCS  
M4 by 12 Long BHCS  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
M8 by 30 Long BHCS  
2mm by 5 Long Roll Pin  
1**  
2**  
1**  
2**  
2**  
1**  
1**  
1**  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-638320700 Release Date: 07-09-09  
Revision: C Revision Date: 06-14-12  
UNCONTROLLED COPY  
Page 3 of 5  
Mini-Mac Applicator for Power 60 Amp Crimp Terminals  
Assembly Drawing  
19  
1
5
13  
29  
18  
6
22  
(2) 26  
19  
14  
9
21  
28  
17  
(2) 24  
16  
3
30  
12  
2
20  
11  
15  
10  
Figure 1  
8
23  
4
25  
7
27  
(2)  
Doc No: ATS-638320700 Release Date: 07-09-09  
Revision: C Revision Date: 06-14-12  
UNCONTROLLED COPY  
Page 4 of 5  
Mini-Mac Applicator for Power 60 Amp Crimp Terminals  
NOTES  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check  
that all screws are tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. Wear safety glasses at all times.  
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).  
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling  
damage could result at a lower setting.  
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-  
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.  
Contact Information  
For more information on Molex Application Tooling please contact Molex at 1-800-786-6539.  
Visit our Web site at http://www.molex.com  
Doc No: ATS-638320700 Release Date: 07-09-09  
Revision: C Revision Date: 06-14-12  
UNCONTROLLED COPY  
Page 5 of 5  

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