0638280700 [MOLEX]
HAND CRIMP TOOL;
| 型号： | 0638280700 |
| 厂家： | 
Molex |
| 描述： | HAND CRIMP TOOL 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：514K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
TYPE 4A
Application Tooling
Specification Sheet
Modular Crimp Head
Order No. 63828-0770
Hand Crimp Tool
Order No. 63828-0700
FEATURES
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A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
A-620 Class 2 compliant as indicated and RoHS compliant
Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
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Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
Products: EconoLatch® Male and Female Terminals, 20 AWG UL1007 and UL1061 wires.
Insulation Diameter
Wire
Strip Length
mm In.
Terminal
Series No.
Terminal Order No.
IPC/WHMA-A620 (1)
mm In.
Terminal (2)
mm In.
Wire Type AWG
UL1007
UL1061
UL1007
UL1061
20
20
20
20
1.75-1.80 .069-.071 1.20-1.80 .047-.071 3.18-3.96 .125-.156
1.35-1.60 .053-.063 1.20-1.80 .047-.071 3.18-3.96 .125-.156
1.75-1.80 .069-.071 1.20-1.80 .047-.071 3.18-3.96 .125-.156
1.35-1.60 .053-.063 1.20-1.80 .047-.071 3.18-3.96 .125-.156
150180
150181
150180-1020
150181-1020
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
BEND UP
STRIP LENGTH
ROLLING
TWISTING
BELL MOUTH
CONDUCTOR BRUSH
SEAM
BEND
DOWN
INSULATION
CRIMP
CUT-OFF
TAB
CONDUCTOR
CRIMP
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 1 of 6
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
CRIMP SPECIFICATIONS
Bell Mouth
Conductor Brush
mm In.
Terminal Series No.
mm
In.
150180
150181
0.10-0.60 .004-.024 0.25-0.65 .010-.026
0.10-0.60 .004-.024 0.25-0.65 .010-.026
Bend Up Bend Down Twist Roll
Seam
Terminal Series No.
Degree (Max)
Degree (Max)
Seam shall not be open, and
no wire is allowed out of the
crimping area.
150180
150181
3
3
3
3
5
5
10
10
After crimping, the conductor profile should measure the following:
Conductor Crimp
Insulation Crimp
Height (Ref.) Width (Ref.)
Pull Force
Minimum
Wire
Profile
Terminal
Series No.
Height
Width
Wire Type AWG
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
A
B
X
X
UL1007
UL1061
UL1007
UL1061
20 0.88-0.98 .035-.039 1.50-1.58 .059-.062 2.10 .083 2.15 .085 66.7 15.0
20 0.88-0.98 .035-.039 1.50-1.58 .059-.062 2.05 .081 1.80 .071 66.7 15.0
20 0.88-0.98 .035-.039 1.50-1.58 .059-.062 2.10 .083 2.15 .085 66.7 15.0
20 0.88-0.98 .035-.039 1.50-1.58 .059-.062 2.05 .081 1.80 .071 66.7 15.0
X
150180
150181
X
OPERATION
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
1. With the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob,
and lift the wire stop blade. See Figure 1.
Swing Locator
Open
Figure 1
Terminal
Terminal
Hold Down
Terminal
Push Here
To Open
Terminal Seated
In Locator
Hold Down
Wire Stop
Blade
2. Insert the terminal into the correct profile until the terminal is fully seated and stops.
3. Gently pivot the locator closed.
4. Bring down the wire stop blade.
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 2 of 6
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
Wire Stop Blade
Figure 3
Punch
Conductor
Punch
Insulation
Punch
Terminal
Terminal Hold Down
Wire Stop
Blade
Wire
Wire
Locator
Figure 2
Insulation
Anvil
Conductor
Anvil
Terminal
5. Slide the pre-stripped wire into the terminal; make sure to aim the wire brush toward the tip point on the
wire stop blade. See Figure 2. Align the wire so that it is parallel and sitting into the terminal. Maintain a
light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the
wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 3.
6. Close the tool until the ratchet releases.
7. Lift the wire stop blade.
8. Carefully remove the crimped terminal.
Note: To maintain good brush control and a consistent bell mouth, the crimping instructions must be followed.
Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.
Maintenance
It is recommended that each tool operator be made aware of and responsible for the following maintenance
steps:
1. Remove dust, moisture and other contaminants with a clean brush or soft, lint-free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine
oil. Do not oil excessively. The tool was engineered for durability, but like any other equipment, it needs
cleaning and lubrication for a maximum service life of trouble-free crimping. Light oil (such as 30 weight
automotive oil) used at the oil points every 5,000 crimps or 3 months will significantly enhance the tool life.
4. Wipe excess oil from the hand tool, particularly from the crimping area. Oil transferred from the crimping area
onto certain terminations may affect the electrical characteristics of an application.
5. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, DO NOT force the handles open or
closed. The tool will open easily by lifting the ratchet release lever. See Figure 8.
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 3 of 6
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange
will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing or use of handle extensions voids this warranty.
CAUTION: Repetitive use of this tool should be avoided.
CAUTIONS:
1. Manually powered hand tools are intended for low-volume use or field repair. This tool is NOT intended for
production use. Repetitive use of this tool should be avoided.
2. Insulated rubber handles are not protection against electrical shock.
3. Wear eye protection at all times.
4. Use only the Molex terminals specified for crimping with this tool.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height. Variations in tools, terminals, wire stranding and insulation types
may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling are damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criterion for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Applications for the Modular Crimp Head
WARNING: NEVER operate, service, install or adjust this Modular Crimp Head without proper instruction and
without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart
below for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the power by
unplugging, or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 4 of 6
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
The chart below shows all applications for this Modular Crimp Head:
Modular Crimp Head
Order No.
Tool
Order No.
63816-0000 Hand Crimp Frame (Short)
63816-0050 Hand Crimp Frame (Long)
Tool
Description
Adapter
Order No.
N/A
Adapter
Description
N/A
Figure
No.
5
5
N/A
N/A
63828-0770
63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter
63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter
6
6
63816-0100
Air Power Tool
63816-0700
Air Power Crimp Adapter
7
Applications for the Modular Crimp Head
Battery Powered Tool
Hand Crimp Tool
Air Powered Tool
MODULAR
CRIMP
HEAD
LOCKING
PINS
MODULAR
CRIMP HEAD
MODULAR
CRIMP
LOCKING
PINS
LOCKING
PINS
HEAD
AIR POWER
CRIMP
ADAPTER
BATTERY
POWER
CRIMP
LOCKING PINS
ADAPTER
LOCKING
PINS
AIR
POWER
TOOL
HAND CRIMP
FRAME LONG
OR SHORT
BATTERY
POWERED
TOOL
Figure 5
Figure 6
Figure 7
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 5 of 6
Hand Crimp Tool for EconoLatch® Male and Female Crimp Terminals
PARTS LIST
Item Order Number
Description
Quantity
1
2
3
4
5
6
63828-0770
63816-0050
63828-0775
63816-0001
63600-0525
63600-0520
Modular Crimp Head
Hand Crimp Frame (Long)
Locator
1
1
1
2
1
2
Locking Pin
Handle Spring
Crimping Spring
HANDLE
SPRING
5
2
M4 X 8mm
LONG BHCS
RATCHET
RELEASE LEVER
3
LOCATOR
Figure 8
4
1
6
CRIMPING
SPRING (2)
Application Tooling Support
Phone: +1-402-458-TOOL (8665)
E-Mail: applicationtooling@molex.com
Website: www.molex.com/applicationtooling
Doc No: ATS-6382807HM
Revision: A
Release Date: 2-10-17
Revision Date: 2-10-17
UNCONTROLLED COPY
Page 6 of 6
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