EIA1111 [JOHANSON]
EIA 1111 High Power Capacitors (S42E Silver Series) Specification; EIA 1111大功率电容器( S42E银系列)规格型号: | EIA1111 |
厂家: | JOHANSON TECHNOLOGY INC. |
描述: | EIA 1111 High Power Capacitors (S42E Silver Series) Specification |
文件: | 总16页 (文件大小:2396K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
1.0
Scope
This capacitor belongs to the Silver Series family and is based on SMD Multilayer Ceramic technology.
JTI uses nearly pure Silver electrodes while our competitors use Palladium electrodes. Silver is a much
superior conductor when compared to Palladium. JTI Silver Series provides customers with a significant
performance improvement and a more competitive cost. This specification is an in-depth look at the JTI
High-Q Silver Series MLCC product line for all authorized JTI personnel (this document is company
confidential). This document will educate the reader on all important aspects of High-Q capacitor
recognition, proper application and design utilization.
2.0
Applications
• Communications amplifiers
• Power converters
• Filter Networks
• Circuit Matching
• Amplitude modulators
• Antenna Matching, high power circuitry
• Decoupling, Bypass, & DC Block
2.1
Market Segments (Typical End Applications)
The Silver Series products are used to improve the performance of nearly all high
frequency circuits. Below is a list of typical applications where Silver Series capacitors are
widely used:
• High Power RF Systems
• High Voltage RF Systems
• Cellular Base Station Equipment
• Medical MRI (Non-Magnetic)
• RF Heater (Industrial) systems
• Teat Equipment (Power Amplifiers)
• Military Radar and Jamming Electronics
3.0
Features:
• Excellent temperature dissipation (for High Power Temp Rise)
• Excellent Power Handling Capabilities
• High stability dielectric (NPO)
• One of the best equivalent series resistance (ESR) of its kind due to newly-formulated internal
electrodes and low loss dielectrics Industry leading High-Q/Low loss COG (NPO) performance
• Manufacturing controls that ensure consistency lot to lot and year to year
• Green and RoHS compliance
• Gold (Au), Non-Magnetic Copper (Cu), Tin (Sn and Sn/Pb and leaded terminations are available
• EIA Marking is available
4.0
Basic Construction
Magnetic (Ni) and Non-Magnetic (Cu) Barrier Termination
DATE:
TITLE:
August 31st, 2009
Page 1 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
Figure 1 Termination Cross Section
5.0
Electrical Characteristics
Dielectric
NPO
Rated Voltage (VDC)
Capacitance Range (EIA)
Capacitance Tolerance
Test Parameters
50 to 1000 Volts DC (See section 9.0 for details)
0.2 to 1000 pF (See section 9.0 for details)
A, B, C, D, F, G, J, K, M
1 MHz ± 50 kHz @ 1.0 ± 0.2 VRMS, 25°C
0% ± 30 ppm/°C
Temperature Coefficient
Quality Factor
Q > 1,000 at 1 MHz ± 50 kHz, 25°C, 1.0 ± 0.2 VRMS
1000 GΩ - 1pF-470pF
Insulation Resistance
100GΩ - 510pF-1000pF
Operating Environment Range
Storage Environment Range
Breakdown Voltage
-55 to 125°C
Tape & Reel: -5 to 40°C & 15 to 75% RH
> 2.5 x WVDC Min., 25°C, 50 mA Max
DATE:
TITLE:
August 31st, 2009
Page 2 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
6.0
Material and Physical Specifications
No
Item
Performance
Test Condition
1
Appearance
No abnormal exterior
appearance.
Through Microscope
(30x) or Automatic Vision
Inspection System
2
3
PCB Deflection
Visual Criteria – No
mechanical damage shall mm Deflection
occur
Glass Epoxy PCB Î 0.5
Soldearbility
MIL-STD-202
J-STD-002
More than 90% of the
terminal surface is to be
soldered newly so the
metal parts do not come
out or dissolve.
Solder Temperature: 240
± 5°C
Dip Time: 5 seconds
Wetting force of 2/3 Fmax Solder: SN 62
must be achieved in 1.0 s
or less.
Flux: Rosin
Pre-heating: 120 to 150°C
for 60 seconds
Flux: Actiec 5 or
equivalent
Capacitance Change
Criteria – Change of
capacitance within ± 2%
or ± 0.5 pF whichever is
larger.
Solder Temperature: 235
°C
4
5
Adhesive Strength of Termination
MIL-STD-202
Termination should not
pull off and ceramic
should remain
Linear pull force exerted
on axial leads soldered to
each terminal.
undamaged
5 lbs. Minimum
Resistance to
Appearance
No Mechanical Damage Solder Dip Criteria:
Solder Temperature of
260 ± 5°C
soldering heat
MIL-STD-202G
METHOD 210F
Solder dip duration: 10 ±
1 Second
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 3 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
No
Item
Performance
Test Condition
Resistance to
Appearance
Capacitance
No Mechanical Damage
Each termination shall be
fully preheated and
immersed as follows:
soldering heat
MIL-STD-202G
METHOD 210F
Capacitance change
within ± 2.5 % or ±
0.25pF whichever is
larger
Step 1.) 80 – 100°C for 60
Seconds
Step 2.) 150 – 180°C for
60 Seconds
Q
Q > 500
Measurements are
completed at room temp.
after cooling for 24±2 Hrs
Insulation
resistance
1000 GΩ-1pF-470pF
100GΩ-510pF-1000pF
> 2.5 x WVDC Min.,
Breakdown
Voltage
25°C, 50 mA Maximum
6
Vibration Test
MIL-STD-202G
METHOD 201A
Appearance
Capacitance
No Mechanical Damage
The capacitor shall be
subjected to a harmonic
motion having a total
amplitude of 1.5 mm.
Within ± 2.5% or ±
0.25pF whichever is
larger
Q
Q > 1000
The entire frequency
range from 10 to 55 Hz
and a return to 10 Hz shall
be traversed in one
minute.
Insulation
Resistance
1000 GΩ-1pF-470pF
100GΩ-510pF-1000pF
The cycle shall be
performed for 2 hours in
each perpendicular
direction for a total of 6
hours.
Voltage
Breakdown
> 2.5 x WVDC Min.,
25°C, 50 mA Maximum
7
Humidity (Steady
State)
Appearance
No Mechanical Damage
Temperature: 40 ± 2°C
MIL-STD-202
METHOD 103A
Relative Humidity:
90 to 95 %
Capacitance
Q
Within ± 5% or ± 0.5pF
whichever is larger
Q > 300
Test Time: 500 +12 / -0
Hr.
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 4 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
No
7
Item
Humidity (Steady
State)
Performance
> 10 GΩ
Test Condition
Insulation
Resistance
MIL-STD-202
METHOD 103B
Voltage
Breakdown
> 2.5 x WVDC Min.,
25°C,
Measured at room
temperature after cooling
for 24 ± 2 Hr.
50 mA Maximum
8
Moisture Resistance Appearance
MIL-STD-202
No Mechanical Damage
Applied Voltage: 1.5
Volts
Temperature: 85 ± 2°C
Capacitance
Q
Within ± 7.5% or ± 0.75
pF whichever is larger
Relative Humidity: 85 %
Q > 300
Test Time: 240 +12 / -0
Hr.
Insulation
Resistance
Minimum Insulation
Resistance: 1 Ω
Current Applied: 50 mA
max.
Voltage
> 2.5 x WVDC Min.,
Measured at room
Breakdown
25°C, 50 mA Maximum temperature after cooling
for 24 ± 2 Hr.
9
High Temperature
Resistance (Life)
MIL-STD-202
METHOD 108
Condition D
Appearance
Capacitance
No Mechanical Damage
Applied Voltage: 200%
of Rated Voltage
Test Time: 1000 +48 / -0
Hr.
Within ± 3% or ± 0.3pF
Whichever is larger
Q
Q > 500
Minimum Insulation
Resistance: 1 GΩ
Current Applied: 50 mA
MAX.
Insulation
Resistance
Voltage
Breakdown
> 2.5 x WVDC Min.,
25°C, 50 mA Maximum
Temperature: 125 ± 3°C
10 Temperature
Cycling
Appearance
No Mechanical Damage
Capacitors shall be
subjected to five (5)
cycles of temp cycle
profile:
MIL-STD-202
Step 1.) Minimum rated
temperature
+0 / -3°C for 30 minutes
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 5 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
No
Item
Performance
No Mechanical Damage
Test Condition
Step 2.) 25°C for 2-3
minutes
Step 3.) Maximum rated
temperature
10 Temperature
Cycling
Appearance
Capacitance
MIL-STD-202
Within ± 2.5% or ± 0.25
pF whichever is larger
Q
Q > 1000
+3/ -0° for 30
minutes
Insulation
Resistance
To satisfy the initial
criteria
Step 4.) 25°C for 2-3
minutes
Voltage
> 2.5 x WVDC Min.,
Measurements shall be
Breakdown
25°C, 50 mA Maximum made after the capacitors
cool for 24 ± 2 hours.
11 Reflow soldering requirement
12 Underfiller curing profile
To withstand the reflow
soldering profile 3-times
and meet sec. 1 - 5 & 13
See reflow soldering
profile and specifications
(3x).
To withstand the reflow
soldering profile 2 times
(2x) followed by a
See reflow soldering
profile and specifications
(2x).
minimum of 5 minutes at
temperature, and meet
sec. 1 - 5 & 13
Temperature: 150 ± 10°C
Time at temp.: 5 min
13 Manual hot gas soldering
requirement
To withstand hot gas
soldering for rework at
the specified temperature,
air velocity, and time,
and, meet the
Max Air Temperature:
260 °C
Max Air Velocity: 10 m/s
Max Exposure Time: 30 s
requirements of sec. 1 - 5
& 13
14 Manual soldering using soldering
iron requirement
To withstand manual
soldering using soldering application
Tip Diameter: To fit
iron for rework at the
specified temperature and
time, and, meet the
requirements of sec. 1 - 5
& 13
Max Tip Temperature:
260 ± 10°C
Max Exposure Time: 3
seconds
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 6 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
7.0
Part Number Code
8.0
Dimensions
END METALLIZATION
Figure 2 Basic Construction
Component Size in mm
Component Size in Inches
S42
Min. 2.54
Max 3.3
Min. 0.33
Max 0.43
Min. 2.28
Max 3.3
Max 2.59
S42
Length
Length
Min.
Max
Min.
Max
Min.
Max
Max
0.100
0.130
0.013
0.017
0.090
0.130
0.102
End-band
Width
End-band
Width
Thickness
Thickness
DATE:
TITLE:
August 31st, 2009
Page 7 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
9.0
Capacitance Range
Extended
Voltage
Standard
Voltage
Standard
Voltage
Extended
Voltage
pF
0.5
0.6
0.7
0.8
0.9
1
Cap Code
0R5
0R6
0R7
0R8
0R9
1R0
1R1
1R2
1R3
1R4
1R5
1R6
1R7
1R8
1R9
2R0
2R1
2R2
2R4
2R7
3R0
3R3
3R6
3R9
4R3
4R7
5R1
5R6
6R2
6R8
7R5
8R2
9R1
100
Tolerance
pF
36
Cap Code
360
390
430
470
510
560
620
680
750
820
910
101
111
121
131
151
161
181
201
221
241
271
301
331
361
391
431
471
511
561
621
681
751
821
911
102
Tolerance
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
1500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
500V
300V
300V
300V
300V
300V
300V
300V
200V
200V
200V
200V
200V
200V
200V
200V
200V
100V
100V
100V
50V
1500V
1500V
1500V
1500V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
1000V
N/A
39
43
47
51
A
B
C
D
56
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
62
68
75
82
91
100
110
120
130
150
160
180
200
220
240
270
300
330
360
390
430
470
510
560
620
680
750
820
910
1000
F
G
J
K
M
2.1
2.2
2.4
2.7
3
N/A
3.3
3.6
3.9
4.3
4.7
5.1
5.6
6.2
6.8
7.5
8.2
9.1
10
N/A
N/A
N/A
N/A
N/A
N/A
B
C
D
N/A
N/A
N/A
N/A
N/A
50V
N/A
50V
N/A
12
120
50V
N/A
13
130
50V
N/A
15
150
F
G
J
16
160
18
180
20
200
K
M
22
220
24
240
27
270
30
300
33
330
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 8 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
10.0 Electrical Testing
All parts are 100% tested for capacitance, insulation resistance, dissipation factor.
11.0 Green and RoHS Compliance
Johanson Technology, Inc. (JTI) is committed to reducing the lead content in all its product lines in an
environmentally responsible, technologically feasible, and cost-effective manner without sacrificing the
current high levels of performance, quality, and reliability. As a result, JTI has initiated lead-free research
and development programs to identify and evaluate possible lead-tin solder substitutes, while working
with suppliers and other companies to establish lead-free standards and testing requirements.
The S42E Silver Series Capacitor meets Green standards and accordingly, meets the Restriction of
Hazardous Substances directive 2002/95/EC commonly referred to as RoHS. This family has lead free,
100% tin plated terminations, which does meet the RoHS directive. This does not include the optional
termination code “T” which signifies tin-lead terminations.
12.0 Termination Types
The Silver Series product line is available in ten different termination types. These can be grouped into
Nickel Barrier, Copper Barrier (Non-Magnetic) and Leaded termination types. The standard offering is a
100% matte Tin (Sn) with a Nickel barrier. Below is a summary of specific termination types:
Nickel Barrier
Code Termination Type
V
T
G
100% Matte Tin (Sn) over Nickel Barrier
Tin Lead (SnPb) over Nickel Barrier
Gold (Au) over Nickel Barrier
Copper Barrier
Code Termination Type
S
C
100% Matte Tin (Sn) over Copper Barrier, Non-Magnetic
Tin Lead (SnPb) over Copper Barrier, Non-Magnetic
Leaded
Code Termination Type
1
2
3
4
5
Microstrip
Axial Ribbon All Non-Magnetic
Axial Wire All Non-Magnetic
Radial Ribbon All Non-Magnetic
Radial Wire All Non-Magnetic
All Non-Magnetic
13.0 Storage Life
Chip component terminations should generally be protected from moisture
DATE:
TITLE:
August 31st, 2009
Page 9 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
All chip components including tape and reel, should be kept in an area where the temperature is between -
5°C and 40°C and where the humidity is 15% to 75%.
The chip components should be used within one year.
The solderability of the chip components should be rechecked in the event that they are not used in 6
months.
Peel strength and shelf life of tape will remain within specification up to 1 year when stored.
14.0 Packaging Specifications
Chip capacitors are packaged in tape and reel, sealed in plastic bags, and placed in cardboard boxes filled
with protective fluffs.
Tape and Reel Standard: EIA 481
14.1 Tape dimension specifications:
o Tape size, material and type: 8 mm, Plastic embossed tape.
o Sprocket hole pitch: 4.0 ± 0.1 mm.
o Component pitch: 4 ± 0.05 mm
14.2 Leader section (empty carrier & tape): 280 mm min.
14.3 Trailer section (empty carrier & tape): 280 mm min
14.4 Tape functional specifications:
o Tape break force: 10 N min.
o Top cover tape strength: 10 N min.
o Top cover peel force & angle: 0.1 - 1.0 N at 165 -180°
14.5 Reel specifications:
o Reel diameter size: 7 in (2000 pieces)
o Optional Reel diameter size: 5 inch and 13 inch.
DATE:
TITLE:
August 31st, 2009
Page 10 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
15.0 Recommended Land Pattern
Appropriate pad design, solder application, and component orientation are all ingredients of a quality,
defect-free soldering process. The Institute for Interconnecting and Packaging Electronic Circuits (IPC)
through IPC-7351A has endorsed Land Pattern Calculator program from PCB Matrix. (This land pattern
calculator can be downloaded at: http://www.pcbmatrix.com/Products/LPSoftware/LPCalculator/)
The following recommended land patterns are directly from this program. This standard presents industry
consensus on optimum dimensions based on empirical knowledge of fabricated land patterns. The
standard also contains an excellent analysis of solder joints and their relation to component, PCB, and
placement tolerances. (http://www.ipc.org).
Y
C
Y
X
Figure 3 Land Pattern
JTI
Size
Code
S42
Chip Size
C
Land X
Land Y
min
0.008 0.014 0.008 0.016 0.008 0.012
0.20 0.35 0.20 0.40 0.20 0.30
max
min
max
min
max
EIA
1111
Inches
(mm)
DATE:
TITLE:
August 31st, 2009
Silver Series S42E MLCC Specification
Page 11 of 16
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
Competitive Analysis
The key competitors for Silver Series are American Technical Ceramics (ATC), AVX, Dielectric
Laboratories (DLI) and Murata.
Each company will be discussed in detail below:
ATC (www.atceramics.com)
• Competitive Products – ATC 100 Series (and 800 Series which is not fully released)
• ATC is strong in the medium and small volume high performance business.
• The 100 series provides lower ESR performance at frequencies above 150MHz, roughly the same
from 75 to 150 MHz as the JTI Silver Series products.
• JTI Silver Series product is competitively priced (15% to 25%) lower than the ATC 100 series
products
• The ATC part numbers break down as follows:
DATE:
TITLE:
August 31st, 2009
Page 12 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
AVX (www.avx.com)
• Competitive Products Æ Accu-P, Accu-F and U-Series
• We see AVX at larger volume accounts and rarely at small accounts.
• The Accu-P and Accu-F are a thin film capacitor – not MLCC. The performance is very good but
the accu-Fs had a cracking problem a few years ago. The Accu-P and Accu-F are high cost.
• The U-Series is a low performance product when compared to the Silver Series. Price is also low.
We need to be very aggressive on pricing to take U-Series business.
• It is important to have a competitive part number when competing with AVX products.
• The AVX part numbers break down as follows:
DATE:
TITLE:
August 31st, 2009
Page 13 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
DLI (www.dilabs.com)
• Competitive Products Æ C04 (0402), C06 (0603) and C08 (0805)
• Performance is good but production capacity is limited and cost is high.
• It is rare that we see DLI in large volume accounts
•
The DLI part numbers break down as follows:
DATE:
TITLE:
August 31st, 2009
Page 14 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
Temex Ceramics (www.temex-ceramics.com)
• Competitive Products Æ CPX, CPE, CLX, CLE Series products
• Temex is a strong competitor particularly in Europe.
• Temex parts perform well and are priced similar to ATC.
• The Temex part numbers break down as follows:
DATE:
TITLE:
August 31st, 2009
Page 15 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
Johanson Technology, Inc.
4001 Calle Tecate, Camarillo, CA 93012
(805)-389-1166 www.johansontechnology.com
EIA 1111 High Power Capacitors (S42E Silver Series) Specification
Cross Reference Guide
As stated above, the key competitors for Silver Series are American Technical Ceramics (ATC), AVX,
Dielectric Laboratories (DLI), and Temex.
The above cross reference information can be found at: www.johansontechnology.com/crossreference/cap.
For other competitors or new product lines from existing competitors, please contact the factory using the
below contact near the end of this document.
DATE:
TITLE:
August 31st, 2009
Page 16 of 16
Silver Series S42E MLCC Specification
Subject to change without notice
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