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SM72445
www.ti.com
SNVS795 –MARCH 2012
SM72445 Programmable Maximum Power Point Tracking Controller With Adjustable PWM
Frequency
Check for Samples: SM72445
1
FEATURES
DESCRIPTION
The SM72445 is a programmable MPPT controller
capable of controlling four PWM gate drive signals for
a 4-switch buck-boost converter. The SM72445 also
features a proprietary algorithm called Panel Mode
(PM) which allows for the panel to be connected
directly to the output of the power optimizer circuit
when the input to output voltage ratio is close to 1.
This provides an opportunity to optimize the efficiency
of the power optimizer when the load is naturally
matching the maximum power point of the panel.
Along with the SM72295 (Photovoltaic Full Bridge
Driver), it creates a solution for an MPPT configured
DC-DC converter with efficiencies up to 99.5% (when
operating with dedicated PM switches). Integrated
into the chip is an 8-channel, 10 bit A/D converter
used to sense input and output voltages and currents,
as well as IC configuration. Externally programmable
values include maximum output voltage and current
as well as different settings for slew rate, soft-start
and Panel Mode.
2
•
Renewable Energy Grade
•
110kHz,135kHz or 215kHz PWM Operating
Frequency
•
Panel Mode Pin for Optional Bypass Switch
Control
•
•
Programmable Maximum Power Point Tracking
Photovoltaic Solar Panel Voltage and Current
Diagnostic
•
Single Inductor Four Switch Buck-Boost
Converter Control
•
•
•
I2C Interface for Communication
Output Overvoltage Protection
Over-Current Protection
PACKAGE
•
TSSOP-28
BLOCK DIAGRAM
VDDA
VDDD
HIB
LIB
Vin
Iin
AVIN
AIN0
AIN1
D0
D1
MPPT CONTROLLER
HIA
LIA
AIIN
CS_N
SCLK
AVOUT
AIOUT
AIN2
AIN3
DIN
ADC_C
ADC
CONTROLLER
CLK GEN
ADC
DOUT
AIN4
AIN5
A0
A2
Vout
Iout
SCL
SDA
D2
D3
D4
D5
D6
D7
AIN6
AIN7
A4
A6
I2C
I2C0
I2C1
I2C2
VSSD
VSSA
Figure 1. Block Diagram
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
All trademarks are the property of their respective owners.
2
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 2012, Texas Instruments Incorporated
SM72445
SNVS795 –MARCH 2012
www.ti.com
PM DRIVER
PV(+)
Vo
Rsen_in
Gate 2
Gate 4
Current Sensing Amplifier
Vo
R
R
Rsen_out
Gate 3
5V
0.01 mF
0.01 mF
2.2 mF
Gate 1
49.9W
0.01 mF
PV(-)
2.2 mF
5V
VDDA
AVIN
VDDD
AIIN
Current Sensing Amplifier
Current sensing Amplifier
RT1
RT2
RT3
RT4
NC3
NC1
Current Sensing Amplifier
AIOUT
PWM4
PWM3
PWM2
PWM1
A0
A2
A4
A6
Gate 4
HIB
LIB
HIA
Gate 3
Gate 2
Gate 1
nF
1 nF
1 nF
1 nF
H-Bridge Driver
LIA
5V
SM72445
10k
5V
NC2
SCL
SDA
I2C0
RB1
RB2
RB3
RB4
60.4k
2k
NC4
RST
PM
10k
10k
2k
10k
10k
10k
CONFIGURATION RESISTOR
PM DRIVER
I2C1
I2C2
RFB1
AVOUT
VSSD
PM_OUT
VSSA
RFB2
Figure 2. Typical Application Circuit
CONNECTION DIAGRAM
1
2
3
28
27
26
RST
PM
LIA
NC1
VDDD
VSSD
NC2
HIA
4
5
6
7
8
25
24
23
22
21
HIB
LIB
I2C0
NC4
I2C2
AIOUT
A6
I2C1
SM72445
SCL
9
10
11
12
20
19
18
17
SDA
NC3
AIIN
A4
PM_OUT
VDDA
VSSA
A0
AVOUT
A2
13
14
16
15
AVIN
Figure 3. Top View - TSSOP-28
2
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SNVS795 –MARCH 2012
PIN DESCRIPTIONS
Pin
1
Name
RST
Description
Active low signal. External reset input signal to the digital circuit.
Reserved for test only. This pin should be grounded.
2
NC1
Digital supply voltage. This pin should be connected to a 5V supply, and bypassed to VSSD with a 0.1 µF monolithic
ceramic capacitor.
3
VDDD
4
5
VSSD
NC2
I2C0
I2C1
SCL
SDA
NC3
Digital ground. The ground return for the digital supply and signals.
This pin should be pulled up to the 5V supply using a 10k resistor.
Addressing for I2C communication.
6
7
Addressing for I2C communication.
8
I2C clock.
9
I2C data.
10
Reserved for test only. This pin should be grounded.
When Panel Mode is active, this pin will output a 440 kHz square wave signal with amplitude of 5V. Otherwise, it stays
low.
11
PM_OUT
Analog supply voltage. This voltage is also used as the reference voltage. This pin should be connected to a 5V
supply, and bypassed to VSSA with a 1 µF and 0.1 µF monolithic ceramic capacitor.
12
13
14
15
16
17
18
19
20
VDDA
VSSA
A0
Analog ground. The ground return for the analog supply and signals.
A/D Input Channel 0. Connect a resistor divider to 5V supply to set the maximum output voltage. Please refer to the
application section for more information on setting the resistor value.
AVIN
A2
Input voltage sensing pin.
A/D Input Channel 2. Connect a resistor divider to a 5V supply to set the condition to enter and exit Panel Mode (PM).
Refer to the Configurable Settings section.
AVOUT Output voltage sensing pin.
A/D Input Channel 4. Connect a resistor divider to a 5V supply to set the maximum output current. Please refer to the
application section for more information on setting the resistor value.
A4
AIIN
A6
Input current sensing pin.
A/D Input Channel 6. Connect a resistor divider to a 5V supply to set the output voltage slew rate and various PM
configurations. Refer to the Configurable Settings section.
21
22
23
24
25
26
27
28
AIOUT
I2C2
NC4
LIB
Output current sensing pin.
Addressing for I2C communication.
This pin should be connected with a 60.4k pull-up resistor to 5V.
Low side boost PWM output.
HIB
High side boost PWM output.
HIA
High side buck PWM output.
LIA
Low side buck PWM output.
PM
Panel Mode Pin. Active low. Pulling this pin low will force the chip into Panel Mode.
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
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(1)(2)
ABSOLUTE MAXIMUM RATINGS
Analog Supply Voltage VA (VDDA - VSSA)
Digital Supply Voltage VD (VDDD - VSSD)
-0.3 to 6.0V
-0.3 to VA +0.3V
max 6.0V
Voltage on Any Pin to GND
-0.3 to VA +0.3V
±10 mA
(3)
Input Current at Any Pin
(3)
Package Input Current
±20 mA
Storage Temperature Range
ESD Rating
-65°C to +150°C
(4)
See
Human Body Model
2 kV
(1) Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under
which operation of the device is specified. Operating Ratings do not imply specified performance limits. For specified performance limits
and associated test conditions, see the Electrical Characteristics tables.
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and
specifications.
(3) Min and Max limits are production tested at 25°C. Limits over the operating temperature range are specified through correlation using
Statistical Quality Control (SQC) methods.
(4) The human body model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin.
RECOMMENDED OPERATING CONDITIONS
Operating Temperature
-40°C to 105°C
+4.75V to +5.25V
+4.75V to VA
0 to VA
VA Supply Voltage
VD Supply Voltage
Digital Input Voltage
Analog Input Voltage
Junction Temperature
0 to VA
-40°C to 125°C
ELECTRICAL CHARACTERISTICS
Specifications in standard typeface are for TJ = 25°C, and those in boldface type apply over the full operating junction
temperature range.(1). Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference
purposes only. Unless otherwise stated the following conditions apply: VD=VA=5V.
Symbol Parameter
ANALOG INPUT CHARACTERISTICS
AVin, AIin
Conditions
Min
Typ
Max
Units
AVout,
AIout
Input Range
-
0 to VA
-
V
IDCL
DC Leakage Current
-
-
-
-
±1
-
µA
pF
pF
Track Mode
Hold Mode
33
3
(2)
CINA
Input Capacitance
-
DIGITAL INPUT CHARACTERISTICS
VIL
Input Low Voltage
Input High Voltage
Digital Input Capacitance
Input Current
-
2.8
-
-
0.8
V
V
VIH
CIND
IIN
-
2
-
(2)
pF
µA
-
±0.01
±1
DIGITAL OUTPUT CHARACTERISTICS
VOH
VOL
Output High Voltage
Output Low Voltage
ISOURCE = 200 µA
VD - 0.5
-
-
-
V
V
ISINK = 200 µA to 1.0 mA
-
0.4
Hi-Impedance Output Leakage
Current
IOZH , IOZL
COUT
±1
µA
pF
Hi-Impedance Output Capacitance
2
(2)
(1) Min and Max limits are production tested at 25°C. Limits over the operating temperature range are specified through correlation using
Statistical Quality Control (SQC) methods.
(2) Not tested. Specified by design.
4
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SNVS795 –MARCH 2012
ELECTRICAL CHARACTERISTICS (continued)
Specifications in standard typeface are for TJ = 25°C, and those in boldface type apply over the full operating junction
temperature range.(1). Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference
purposes only. Unless otherwise stated the following conditions apply: VD=VA=5V.
Symbol Parameter
Conditions
Min
Typ
Max
Units
POWER SUPPLY CHARACTERISTICS (CL = 10 pF)
VA ,VD
IA + ID
Analog and Digital Supply Voltages
Total Supply Current
VA ≥ VD
4.75
5
5.25
16.5
V
-
11.5
mA
PWM OUTPUT CHARACTERISTICS
A2 High Frequency Setting:
fPWM
PWM switching frequency
170
215
54
250
kHz
ns
Dead time (for Buck switch node
and for Boost switch node)
tDEAD
A2 MediumFrequency Setting:
fPWM
PWM switching frequency
Dead time
105
85
135
87
155
125
kHz
ns
tDEAD
A2 Low Frequency Setting:
fPWM
PWM switching frequency
Dead time
110
106
kHz
ns
tDEAD
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TYPICAL PERFORMANCE CHARACTERISTICS
Typical performance curves reflect the performance of the SM72445 as designed into the SM3320–1A1 reference design,
and are provided for reference purposes only. Unless otherwise stated the following conditions apply: TJ = 25°C.
Typical Efficiency, Vmp 33V
Peak Efficiency vs Vmp
Figure 4.
Figure 5.
Peak Efficiency vs Temperature
Frequency Temperature Dependence
1.025
1.020
1.015
1.010
1.005
1.000
0.995
0.990
0.985
0.980
0.975
-40 -20
0
20 40 60 80 100 120 140
TEMPERATURE (°C)
Figure 6.
Figure 7.
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SNVS795 –MARCH 2012
OPERATION DESCRIPTION
OVERVIEW
The SM72445 is a programmable MPPT controller capable of outputting four PWM gate drive signals for a 4
switch buck-boost converter with an independent Panel Mode. The typical application circuit is shown in Figure 2.
The SM72445 does not require a dedicated switch to implement Panel Mode. The four buck-boost switches can
be controlled to implement PM. A dedicated switch may be used for higher efficiency. Setting the voltage on pin
A2 selects between the options.
The SM72445 uses an advanced digital controller to generate its PWM signals. A maximum power point tracking
(MPPT) algorithm monitors the input current and voltage and controls the PWM duty cycle to maximize energy
harvested from the photovoltaic module. MPPT performance is very fast. Convergence to the maximum power
point of the module typically occurs within 0.01s. This enables the controller to maintain optimum performance
under fast-changing irradiance conditions.
Transitions between buck, boost, and Panel Mode are smoothed. Output voltage and current limiting functionality
are integrated into the digital control logic. The controller is capable of handling both shorted and no-load
conditions and will recover smoothly from both conditions.
°
RST pin is pulled low
° RST pin is pulled low
RESET
SOFT-START
°
Iout < Iout_th
° Iout >= Iout_th
°
Iout < Iout_th
PM_STARTUP
°
Iout > Iout_th
AND
Starting time
elapsed
°
°
PM pin is pulled low
In Buck-Boost mode for x seconds where x can be set on
ADC Ch 2
PM
MPPT
°
°
Every 60 seconds after going into Panel Mode,
MPPT mode will be entered for a maximum of 4
seconds time to check whether or not the converter
is operating at maximum power point
OR
There is an x% change in power from the power
when panel mode was engaged. This percentage
can be set on ADC Ch 2
Figure 8. High Level State Diagram for Startup
STARTUP
SM72445 has a soft start feature that will ramp its output voltage for a time of 250ms if the bridge is configured to
run at 215kHz and up to 500ms if the bridge is configured for 110kHz.
If no output current is detected during soft-start time, the device will then enter Panel Mode for 60 seconds. A
counter will start once the minimum output current threshold is met (set by ADC input channel 4, pin A4). During
these 60 seconds, any variation on the output power will not cause the chip to enter MPPT mode. Once 60
seconds have elapsed, the unit will enter operational PM mode and the pre-determined power level variation at
the output will engage the chip in MPPT mode.
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If the output current is greater than the current threshold set at A/D Channel 6 (A6) during soft-start, the chip will
then engage in MPPT mode and will not be subject to the start-up delay.
Figure 9. Startup Sequence
MAXIMUM OUTPUT VOLTAGE
The maximum output voltage on the SM72445 is set by the resistor divider ratio on pin A0. (Please refer to
Figure 2 Typical Application Circuit).
The value of the voltage on pin A0 is sampled and stored by the ADC of the SM72445 at start-up and after reset
events. While voltage on pin AVOUT is above the voltage set at pin A0, the duty cycle of the converter will be
reduced every MPPT cycle (1ms-2ms depending on the set switching frequency). This is true when the converter
is running in MPPT state or during Soft-Start. When the unit is in Panel Mode (PM) or in Startup Panel Mode
(PM_Startup) there is no control on the output voltage and the device will not react to the presence of a voltage
on AVOUT higher than the A0 setpoint. See Figure 8 for more details on the different states of operation.
This means that the voltage limit setting cannot be used to ensure overall maximum output voltage for the
system: there will be times during Panel Mode operation and Stand-by mode operation when the output will
increase above the programmed output voltage if the input (solar panel) gets over that voltage limit. Therefore,
the maximum output voltage threshold set by programming A0 is only valid if its value is higher than the
maximum input voltage (solar panel in open circuit at coldest operating point). If over-voltage protection needs to
be implemented, it must be done using external components. For exampe, a voltage comparator with its output
connected to the reset pin of the SM72445 is one possible implementation.
The maximum output voltage is always enforced during MPPT operation of the IC.
The following equation sets the maximum output voltage:
(RFB1 + RFB2)
RFB2
RB1
VOUT_MAX = 5 x
x
RT1 + RB1
Where RT1 and RB1 are the resistor divider on the ADC pin A0 and RFB1 and RFB2 are the output voltage
sense resistors. A typical value for RFB2 is about 2 kΩ
CURRENT LIMIT SETTING
Maximum output current can be set by changing the resistor divider on A4 (pin 18). Refer to Figure 2.
Overcurrent at the output is detected when the voltage on AIOUT (pin 21) equals the voltage on A4 (pin 18). The
voltage on A4 can be set by a resistor divider connected to 5V whereas the voltage on AIOUT can be set by a
current sense amplifier.
AVIN PIN
AVIN is an A/D input to sense the input voltage of the SM72445. A resistor divider can be used to scale max
voltage to about 4V, which is 80% of the full scale of the A/D input.
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CONFIGURABLE SETTINGS
A/D pins A0, A2, A4, and A6 are used to configure the behavior of the SM72445 by adjusting the voltage applied
to them through resistor dividers as shown in Figure 2, where RT1 to RT4 should be in the range of 20 kΩ.
The voltages of the configuration pins are read and the operating mode is then set at start-up and after each
reset of the device.
Three different frequencies for the PWM operation of the H-bridge as well as two different implementations of the
Panel Mode switch can be set on the ADC input channel 2 (pin A2). The table below lists the different conditions
that a user can select on pin A2. Each frequency has a different associated dead time for the operation of the
synchronous switches. When dedicated PM switch modes are used, the unit will stop switching the converter
upon entering PM mode and the PM_OUT pin will switch at a high frequency to provide activation of a dedicated
Panel Mode switch. When the H-bridge modes are used, the unit will keep the H-bridge switching at half the
operating frequency (to reduce switching losses) and with a total input to output ratio of 1. The dead times are
unchanged during this phase.
Table 1. Programmable Settings on Pin A2
A2
PWM Frequency setting
Panel Mode Operation
Uses dedicated PM switch
Uses dedicated PM switch
Uses H-bridge for PM operation
Uses H-bridge for PM operation
Uses H-bridge for PM operation
Uses dedicated PM switch
Uses dedicated PM switch
Uses dedicated PM switch
4.69 V
4.06 V
3.44 V
2.81 V
2.19 V
1.56 V
0.94 V
0.31 V
HIGH
HIGH
LOW
MED.
HIGH
LOW
MED.
HIGH
The user can also select the output voltage slew rate, minimum current threshold and duration of Panel Mode
after the soft-start period has finished, by changing the voltage level on pin A6 which is the input of ADC channel
6. The slew rate limiter takes control of the duty cycle if the output voltage rises faster than the programmed limit
while the unit is running in Boost mode (output voltage higher than input voltage). The device will control the duty
cycle so that the output voltage stays within the allowed slew rate. The slew rate is never limited in Buck mode
(output voltage lower than input voltage).
Table 2. Programmable Settings on Pin A6
A6
Output Voltage
Slew Rate Limit
Starting Panel Mode
Time
MPPT Exit
Threshold (on
AIOUT or AIIN)
MPPT Start
Threshold (on
AIOUT)
Starting boost ratio
4.69 V
4.06 V
3.44 V
2.81 V
2.19 V
1.56 V
0.94 V
0.31 V
10V/1.2s
10V/1.2s
Not applicable
0 V
0 V
N/A
1:1
60s
0.006xVDDA
0.023xVDDA
0.023xVDDA
0.006xVDDA
0.023xVDDA
0.023xVDDA
0.023xVDDA
0.010xVDDA
0.039xVDDA
0.039xVDDA
0.010xVDDA
0.039xVDDA
0.039xVDDA
0.039xVDDA
10V/1.2s
0s
120s
1:1
10V/1.2s
1:1
10V/1.2s
Not applicable
60s
1:1.2
1:1
10V/1.2s
10V/0.6s
60s
1:1
No slew rate limit
60s
1:1
PARAMETER DEFINITIONS
Output Voltage Slew Rate Limit Settling Time: Time constant of the internal filter used to limit output voltage
change. At the fast slew rate, the output voltage will be held for 60 ms for every 1V increase, whereas in the slow
slew rate, the output voltage will be held for 120ms for every 1V increase. (See Figure 10).
Starting PM Time: After initial power-up or reset, the output soft-starts and then enters Panel Mode for this
amount of time.
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MPPT Exit Threshold and MPPT Start Threshold: These are the hysteretic thresholds for Iout_th read on pin
AIOUT. The values are expressed as a fraction of the voltage at pin VDDA. AIOUT is the output current sensing
pin and should be connected to the output of a current sense amplifier. For example, with a current sense
amplification of 0.5V/A provided by an external current sense resistor and amplifier and assuming VDDA=5V and
A6=0.94V, the output current threshold to bring the device out of stand-by mode will be 0.39A.
Starting Boost Ratio: This is the end-point of the soft-start voltage ramp expressed as a ratio of VOUT/VIN. 1:1
ratio means it stops when Vout = Vin, whereas a 1:1.2 ratio means it stops when Vout = 1.2 x Vin.
DEAD-TIME
The dead time of the switches to avoid cross conduction of the buck FETs and boost FETs depends on the
switching frequency set: it is equal to (3/256) x 1/fSWITCH. When the IC is programmed for 215 kHz operation, the
dead time between HIA and LOA and between HIB and LOB will be 55ns.
PANEL MODE PIN (PM)
The SM72445 can be forced into Panel Mode by pulling the PM pin low. One sample application is to connect
this pin to the output of an external temperature sensor; therefore whenever an over-temperature condition is
detected the chip will enter Panel Mode.
Once Panel Mode is enabled, either when the unit is running in MPPT mode with a 1:1 conversion ratio or when
PM is pulled low, the PM_OUT pin will output a 440 kHz square wave signal. Using a gate driver and
transformer, this square wave signal can then be used to drive a Panel Mode FET as shown in Figure 11.
Fast
40V
No Slew
Slow
DV = 10V
30V
20-40ms
(Frequency
dependent)
600 ms
1200 ms
Figure 10. Slew Rate Limitation Circuit
10V
Panel Mode FETs VOUT (+)
PV (+)
OUT_A
OUT_B
VCC
0.47 mF
Square Wave
499
10k
SM72445
SM72482
10k
150 pF
IN_A
IN_B
PM
PM_OUT
499 0.47 mF
VEE
Pulse High
2.00k
Figure 11. Sample Application for Panel Mode Operation
RESET PIN
When the reset pin is pulled low, the chip will cease its normal operation and turn-off all of its PWM outputs
including the output of PM_OUT pin. Below is an oscilloscope capture of a forced reset condition.
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Figure 12. Forced Reset Condition
As seen in Figure 12, the initial value for output voltage and load current are 28V and 1A respectively. After the
reset pin is grounded both the output voltage and load current decreases immediately. MOSFET switching on the
buck-boost converter also stops immediately. VLOB indicates the low side boost output from the SM72295.
ANALOG INPUT
An equivalent circuit for one of the ADC input channels is shown in Figure 13. Diode D1 and D2 provide ESD
protection for the analog inputs. The operating range for the analog inputs is 0V to VA. Going beyond this range
will cause the ESD diodes to conduct and result in erratic operation.
The capacitor C1 in Figure 13 has a typical value of 3 pF and is mainly the package pin capacitance. Resistor R1
is the on resistance of the multiplexer and track / hold switch; it is typically 500Ω. Capacitor C2 is the ADC
sampling capacitor; it is typically 30 pF. The ADC will deliver best performance when driven by a low-impedance
source (less than 100Ω). This is especially important when sampling dynamic signals. Also important when
sampling dynamic signals is a band-pass or low-pass filter which reduces harmonic and noise in the input. These
filters are often referred to as anti-aliasing filters.
VDDA
D
1
2
R
1
C
2
Ax
30 pF
C
1
D
3 pF
Conversion Phase: Switch Open
Track Phase: Switch Close
Figure 13. Equivalent Input Circuit
DIGITAL INPUTS and OUTPUTS
The digital input signals have an operating range of 0V to VA, where VA = VDDA – VSSA. They are not prone to
latch-up and may be asserted before the digital supply VD, where VD = VDDD – VSSD, without any risk. The
digital output signals operating range is controlled by VD. The output high voltage is VD – 0.5V (min) while the
output low voltage is 0.4V (max).
SCL and SDA
SCL is an input, and SDA is bidirectional with an open-drain output. SCL and SDA do not have internal pull-ups.
A “high” level will not be observed on this pin until pull-up current is provided by some external source, typically a
pull-up resistor. The choice of resistor value depends on many system factors such as load capacitance and
trace length. A typical value of pull-up resistor for SM72445 ranges from 2 kΩ to 10 kΩ. For more information,
refer to the I2C Bus specification for selecting the pull-up resistor value. The SCL and SDA outputs can operate
while being pulled up to 5V and 3.3V.
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I2C CONFIGURATION REGISTERS
The operation of the SM72445 can be configured through its I2C interface. Complete register settings for I2C
lines are shown below.
reg0 Register Description
Bits
55:40
39:30
Field
RSVD
ADC6
Reset Value
16'h0
R/W
R
Bit Field Description
Reserved for future use.
10'h0
R
Analog Channel 6 (slew rate detection time constant,
see adc config worksheet)
29:20
19:10
9:0
ADC4
ADC2
ADC0
10'h0
10'h0
10'h0
R
R
R
Analog Channel 4 (iout_max: maximum allowed output
current)
Analog Channel 2 (operating mode, see adc_config
worksheet)
Analog Channel 0 (vout_max: maximum allowed output
voltage)
reg1 Register Description
Bits
55:41
40
Field
RSVD
mppt_ok
Vout
Reset Value
15'h0
R/W
R
Bit Field Description
Reserved for future use.
Internal mppt_start signal (test only)
Voltage out
1'h0
R
39:30
29:20
19:10
9:0
10'h0
R
Iout
10'h0
R
Current out
Vin
10'h0
R
Voltage in
Iin
10'h0
R
Current in
reg3 Register Description
Bits
55:47
46
Field
RSVD
Reset Value
9'd0
R/W
R/W
R/W
Bit Field Description
Reserved
overide_adcprog
1'b0
When set to 1'b1,the below overide registers used
instead of ADC
45
RSVD
RSVD
1'b0
2'd1
3'd0
R/W
R/W
R/W
Reserved
Reserved
44:43
42:40
A2_override
Register override alternative for the three MSBs of
ADC2 (bits [9–7]) when reg3[46] is set. This allows
frequency and panel mode configuration to be set
through I2C
39:30
29:20
iout_max
vout_max
10'd1023
10'd1023
R/W
R/W
Register override alternative when reg3[46] is set for
maximum current threshold instead of ADC ch4
Register override alternative when reg3[46] is set for
maximum voltage threshold instead of ADC ch0
19:17
16:14
13:5
4
tdoff
tdon
3'h3
3'h3
R/W
R/W
R/W
R/W
R/W
Dead time Off Time
Dead time On time
dc_open
9'hFF
1'b0
Open loop duty cycle (test only)
pass_through_sel
Overrides PM pin 28 and use reg3[3]
Control Panel Mode when pass_through_sel bit is 1'b1
3
pass_through_ma
nual
1'b0
2
1
0
bb_reset
1'b0
1'b0
1'b0
R/W
R/W
R/W
Soft reset
clk_oe_manual
Enable the PLL clock to appear on pin 5
Open Loop
operation
Open Loop operation (MPPT disabled, receives duty
cycle command from reg 3b13:5); set to 1 and then
assert & deassert bb_reset to put the device in
openloop (test only)
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SNVS795 –MARCH 2012
reg4 Register Description
Bits
55:32
31:24
23:16
15:8
Field
RSVD
Reset Value
24'd0
8'h0
R/W
R/W
R/W
R/W
R/W
R/W
Bit Field Description
Reserved
Vout offset
Iout offset
Vin offset
Iin offset
Voltage out offset
Current out offset
Voltage in offset
Current in offset
8'h0
8'h0
7:0
8'h0
reg5 Register Description
Bits
55:40
39:30
29:20
19:10
9:0
Field
Reset Value
15'd0
R/W
R/W
R/W
R/W
R/W
R/W
Bit Field Description
Reserved
RSVD
iin_hi_th
iin_lo_th
iout_hi_th
iout_lo_th
10'd40
Current in high threshold for start
Current in low threshold for start
Current out high threshold for start
Current out low threshold for start
10'd24
10'd40
10'd24
The open loop operation allows the user to set a fixed operating duty cycle (buck or boost) on the converter. The
unit will not sense current or voltage in this mode and will perform an internal reset when exiting open loop
mode.
The bb_reset bit performs a limited reset of the IC. While this bit is set high, the unit will not output any driving
signal and will not sense any input. When this bit is transited back to zero, the unit will go through its initialization
phase according to the programming mode set and possible I2C overrides. The IC will NOT perform a sample of
the A0–A6 input when the bb_reset bit is cleared.
To change the PWM frequency options the first time after power up, the following programming sequence must
be used :
•
•
set bb_reset bit (reg3[2]), set over-ride bit (reg3[46]), set to the desired PWM code (reg3[42:40])
reset bb_reset bit, keep over-ride bit, keep the desired PWM code
To change PWM options subsequent to an earlier programming :
•
•
•
•
set bb_reset bit, reset over-ride bit, set to the desired PWM code
reset bb_reset bit, reset over-ride bit, keep the desired PWM code
set bb_reset bit, set over-ride bit, keep the desired PWM code
reset bb_reset bit, keep over-ride bit, keep the desired PWM code
The switching frequency will be returned to the default external resistor setting after each hard reset of the IC.
The “tdoff” and” tdon” (REG3[14:19]) parameters allow modification of the dead time. the dead time for the
turning on of the synchronous rectifier (affecting buck and boost mode) will be set by (td_on/256)*(1/f_switch).
The default parameter for td_on is 3.
The dead time for the turning on of the main switch after the synchronous rectifier as turned off (affecting buck
and boost mode) will be set by (td_off/256)*(1/f_switch). The default parameter for td_off is 3. The dead time
parameters are returned to their default value after each hard reset of the IC.
The offsets are 8 bit signed numbers which are added or substracted to the results of the A/D converter and
affect the sensed values displayed in Register 0 as well as the thresholds.
Using the I2C port, the user will be able to control the duty cycle of the PWM signal. Input and output voltage and
current offsets can also be controlled using I2C on register 4. Control registers are available for additional
flexibility.
The thresholds iin_hi_th, iin_lo_th, iout_hi_th, iout_lo_th, in reg5 are compared to the values read in by the ADC
on the AIIN and AIOUT pins. Scaling is set by the scaling of the analog signal fed into AIIN and AIOUT. These
10–bit values determine the entry and exit conditions for MPPT. The startup high thresholds set the voltages at
pin AIIN and AIOUT above which the unit will begin transition from PM_Startup state to MPPT state. The low
thresholds set the voltage below which the unit will transition back to PM_Startup (stand-by). The initial
thresholds are a function of the value programmed in A6. As determined by Table 2, if A6 was between 0 and
1.56V at start-up, the thresholds will be 0.023*VDDA and 0.039*VDDA.
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To run the system in Open Loop configuration, the Soft Reset bit must be set then cleared. The ADC channels
are inactive when the device is used in Open Loop configuration.
COMMUNICATING WITH THE SM72445
The SCL line is an input, the SDA line is bidirectional, and the device address can be set by the I2C0, I2C1 and
I2C2 pins. Three device address pins allow connection of up to 7 SM72445s to the same I2C master. A pull-up
resistor (10kΩ) to a 5V supply is used to set a bit 1 on the device address. Device addressing for slaves are as
follows:
I2C0
I2C1
I2C2
Hex
0x1
0x2
0x3
0x4
0x5
0x6
0x7
0
0
0
1
1
1
1
0
1
1
0
0
1
1
1
0
1
0
1
0
1
The data registers in the SM72445 are selected by the Command Register. The Command Register is offset
from base address 0xE0. Each data register in the SM72445 falls into one of two types of user accessibility:
1) Read only (Reg0, Reg1)
2) Write/Read same address (Reg3, Reg4, Reg5)
There are 7 bytes in each register (56 bits), and data must be read and written in blocks of 7 bytes. Figure 14
depicts the ordering of the bytes transmitted in each frame and the bits within each byte. In the read sequence
depicted in Figure 15 the data bytes are transmitted in Frames 5 through 11, starting from the LSByte, DATA1,
and ending with MSByte, DATA7. In the write sequence depicted in Figure 16, the data bytes are transmitted in
Frames 4 through 11. Only the 100kHz data rate is supported. Please refer to “The I2C Bus Specification”
version 2.1 (Doc#: 939839340011) for more documentation on the I2C bus.
7 Byte Data Frame:
DATA 1 DATA 2 DATA 3
LSByte
DATA 6 DATA 7
MSByte
Each Byte contains 8 bits data:
D7
D6
D5
D1
D0
LSBit
MSBit
Figure 14. Endianness Diagram
14
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SNVS795 –MARCH 2012
1
9
1
9
SCL
SDA
A6 A5 A4 A3 A2 A1 A0 R/W
D7 D6 D5 D4 D3 D2 D1 D0
Ack
by
SM72445
Ack
by
Repeat
Start by
Start by
Master
SM72445 Master
Frame 2
Command
Register Byte
Frame 1
Serial Bus Address Byte
1
9
1
9
SCL
(Continued)
SDA
(Continued)
A6 A5 A4 A3 A2 A1 A0
D7 D6 D5 D4 D3 D2 D1 D0
R/W
Ack
by
Ack
by
SM72445
Master
Frame 3
Frame 4
Serial Bus Address Byte
Length Byte = 7
1
9
1
9
SCL
(Continued)
SDA
(Continued)
D7 D6 D5 D4 D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
Stop
by
Ack
by
No Ack
by
Master
Master
Master
Frame 10
Data 6
Frame 11
Data 7
Figure 15. I2C Read Sequence
1
9
1
9
SCL
SDA
A6 A5 A4 A3 A2 A1 A0 R/W
D7 D6 D5 D4 D3 D2 D1 D0
Ack
by
SM72445
Ack
by
SM72445
Start by
Master
Frame 2
Command
Register Byte
Frame 1
Serial Bus Address Byte
1
9
1
9
SCL
(Continued)
SDA
(Continued)
D7 D6 D5 D4 D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
Ack
by
Ack
by
SM72445
SM72445
Frame 3
Length Byte = 7
Frame 4
Data 1
1
9
1
9
SCL
(Continued)
SDA
(Continued)
D7 D6 D5 D4 D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
Stop
by
Ack
by
No Ack
by
Master
SM72445
SM72445
Frame 10
Data 6
Frame 11
Data 7
Figure 16. I2C Write Sequence
Noise coupling into digital lines greater than 400 mVp-p (typical hysteresis) and undershoot less than 500 mV
below GND, may prevent successful I2C communication with SM72445. I2C no acknowledge is the most
common symptom, causing unnecessary traffic on the bus. Although the I2C maximum frequency of
communication is rather low (400 kHz max), care still needs to be taken to ensure proper termination within a
system with multiple parts on the bus and long printed board traces. Additional resistance can be added in series
with the SDA and SCL lines to further help filter noise and ringing. Minimize noise coupling by keeping digital
traces out of switching power supply areas as well as ensuring that digital lines containing high speed data
communications cross at right angles to the SDA and SCL lines.
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PACKAGE OPTION ADDENDUM
www.ti.com
24-Jan-2013
PACKAGING INFORMATION
Orderable Device
SM72445MT/NOPB
SM72445MTE/NOPB
SM72445MTX/NOPB
Status Package Type Package Pins Package Qty
Eco Plan Lead/Ball Finish
MSL Peak Temp
Op Temp (°C)
Top-Side Markings
Samples
Drawing
(1)
(2)
(3)
(4)
ACTIVE
TSSOP
TSSOP
TSSOP
PW
28
28
28
48
Green (RoHS
& no Sb/Br)
CU SN
CU SN
CU SN
Level-3-260C-168 HR
Level-3-260C-168 HR
Level-3-260C-168 HR
SM72445
MT
ACTIVE
ACTIVE
PW
PW
250
Green (RoHS
& no Sb/Br)
SM72445
MT
2500
Green (RoHS
& no Sb/Br)
SM72445
MT
(1) The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4) Only one of markings shown within the brackets will appear on the physical device.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
26-Mar-2013
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device
Package Package Pins
Type Drawing
SPQ
Reel
Reel
A0
B0
K0
P1
W
Pin1
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
SM72445MTE/NOPB
SM72445MTX/NOPB
TSSOP
TSSOP
PW
PW
28
28
250
178.0
330.0
16.4
16.4
6.8
6.8
10.2
10.2
1.6
1.6
8.0
8.0
16.0
16.0
Q1
Q1
2500
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
26-Mar-2013
*All dimensions are nominal
Device
Package Type Package Drawing Pins
SPQ
Length (mm) Width (mm) Height (mm)
SM72445MTE/NOPB
SM72445MTX/NOPB
TSSOP
TSSOP
PW
PW
28
28
250
213.0
367.0
191.0
367.0
55.0
38.0
2500
Pack Materials-Page 2
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