58514-1 [TE]
PRO-CRIMPER III Hand Crimping Tool Assembly;
| 型号： | 58514-1 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | PRO-CRIMPER III Hand Crimping Tool Assembly 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：332K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
PRO-CRIMPER* III Hand
Crimping Tool Assembly 58514-1
with Die Assembly 58514-2
408-9973
12 OCT 11 Rev C
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
(Supplied with Die Assembly)
Stationary Jaw
Pivot Pin
Back of Tool
(Wire Side)
PRO-CRIMPER III
Hand Crimping Tool
Die
Assembly
Frame 354940-1
(408-9930)
Moving Jaw
Stationary
Handle
Ratchet
Adjustment
Wheel
Moving Handle
WIRE
TE DIE
ASSEMBLY
TE LOCATOR
ASSEMBLY†
CONTACT
FAMILY‡
SIZE
STRIP LENGTH
(mm [In.])
INSUL DIA
(AWG)
26-22
20-18
1.27 to 2.92
[.050 to .115]
Miniature
Rectangular
Contacts
3.96 +/- .380
[.156 +/- .015]
58514-2
58515-1
.64 to .127
[.025 to .050]
26-24
† Supplied with the die assembly. Also available separately.
‡ Call the TOOLING ASSISTANE CENTER or PRODUCT INFORMATION (see below) for product part numbers.
Figure 1
1. INTRODUCTION
2. DESCRIPTION (Figure 1 and Figure 2)
PRO-CRIMPER III Hand Crimping Tool Assembly
58514-1 consists of Die Assembly 58514-2 and
PRO-CRIMPER III Hand Crimping Tool Frame
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
354940-1. The die assembly consists of crimping dies The tool frame holds a die assembly with three
and a locator assembly.
crimping sections.
Read these instructions thoroughly before crimping
any contacts.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures and assembly, which contains a locator, a spring retainer,
Attached to the outside of the frame is a locator
NOTE
illustrations are for identification only and are not
drawn to scale.
and a contact support.
i
Die retaining pins and die retaining screws are used to
position and secure the dies in the tool frame. A nut is
used on the upper die retaining screw to hold the
locator assembly in place.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
*Trademark
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
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PRODUCT INFORMATION 1-800-522-6752
LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
408-9973
Tool Frame
Locator
Assembly
Nut
Chamfer
Die Retaining
Pins
Insulation
Crimper
Wire Crimper
Offset
Wire Anvil
Die Retaining
Screws
Insulation
Anvil
Die Retaining
Screws
Chamfer
Figure 2
anvils and crimpers in place, then tighten both die
retaining screws.
3. INSTALLATION AND REMOVAL OF DIE SET AND
LOCATOR ASSEMBLY (Figure 2)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
10. Place the locator assembly over the end of the
long screw, and position the locator assembly
against the side of the tool jaw.
2. Place the wire anvil and insulation anvil so that
their chamfered sides and their marked surfaces
face outward, when mounted in the moving jaw of
the tool frame.
11. Place the nut onto the end of the long screw and
tighten the nut enough to hold the locator assembly
in place, while still allowing the locator to slide up
and down.
3. Insert the two die retaining pins.
12. To disassemble, close the tool handles until the
ratchet releases, remove the nut, the locator
assembly, the two die retaining screws, and the four
die retaining pins, and slide the anvils and crimpers
out of the tool jaws.
4. Insert the short die retaining screw through the
jaw and through both anvil dies, and tighten the
screw just enough to hold the dies in place. Do not
tighten the screw completely at this time.
5. Place the wire crimper and insulation crimper so
that their chamfered sides and their marked
surfaces face outward, when mounted in the
stationary jaw of the tool frame.
4. CONTACT SUPPORT ADJUSTMENT (Figure 3)
The contact support is preset prior to shipment, but
NOTE
minor adjustment may be necessary.
6. Insert the two die retaining pins.
i
7. Insert the long die retaining screw through the
jaw and through both crimper dies, and tighten the
screw just enough to hold the dies in place. Do not
tighten the screw completely at this time.
1. Make a sample crimp and determine if the
contact is straight, bending upward, or bending
downward.
2. .If adjustment is required, loosen the screw that
holds the contact support onto the locator assembly.
8. Carefully close the tool handles, making sure that
the anvils and crimpers align properly.
The ratchet has detents that create audible clicks
as the tool handles are closed.
NOTE
9. Continue closing the tool handles until the ratchet
in the tool frame has engaged sufficiently to hold the
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408-9973
3. Place a contact with wire into the proper nest and
close the tool handles until the ratchet reaches the
sixth click, or until the contact support touches the
contact.
the length indicated in Figure 1, taking care not to nick
or cut wire strands. Select an applicable contact and
identify the appropriate crimp section according to the
wire size markings on the tool. Refer to Figure 3 and
proceed as follows:
4. Slightly loosen the nut that holds the locator
assembly onto the tool frame.
1. Hold the tool so that the back (wire side) is facing
you. Squeeze tool handles together and allow them
to open fully.
5. Move the contact support as required to eliminate
the bending of the contact.
2. Holding the contact by the mating end, insert the
contact - insulation barrel first - through the front of
the tool and into the appropriate crimp section.
6. Tighten the nut and close the handles until the
ratchet releases.
7. Remove and inspect the contact.
3. Position the contact so that the mating end of the
contact is on the locator side of the tool, and so that
the open "U" of the wire and insulation barrels must
face the top of the tool. Place the contact up into the
nest so that the movable locator drops into the slot
in the contact. Refer to Figure 3. Butt the front end
of the wire barrel against the movable locator.
8. Make another sample crimp. If the contact is
straight, tighten the contact support screw. If the
contact is still being bent during crimping, repeat the
adjustment procedure.
5. CRIMPING PROCEDURE
This tool is provided with a crimp adjustment
feature. Initially, the crimp height should be verified
as specified in Figure 4. Refer to Section 6, Crimp
Height Inspection, and Section 7, RATCHET
(Crimp Height) Adjustment, to verify crimp height
before using the tool to crimp desired contacts and
wire sizes.
Make sure that both sides of the insulation barrel
are started evenly into the crimping section. Do not
attempt to crimp an improperly positioned contact.
NOTE
CAUTION
i
!
4. Hold the contact in position and squeeze the tool
handles together until ratchet engages sufficiently to
hold the contact in position. Do NOT deform
insulation barrel or wire barrel.
Refer to the table in Figure 1 and select wire of the
specified size and insulation diameter. Strip the wire to
Locator
Contact
Support
Contact
(Typ)
Adjustment
Back of Tool
(Wire Side)
Screw for
Contact
Support
Strip
Length
Locator
in Wire
Stop Slot
Wire
Inserted
to Stop
Wire
Figure 3
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408-9973
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop, as
shown in Figure 3.
the tool must be adjusted. Refer to Section 7,
RATCHET (Crimp Height) ADJUSTMENT.
7. RATCHET (Crimp Height) ADJUSTMENT
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles to
open and remove crimped contact.
1. Remove the lockscrew from the ratchet
adjustment wheel.
The crimped contact may stick in the crimping area,
but the contact can be easily removed by pushing
2. With a screwdriver, adjust the ratchet wheel from
the locator side of the tool (see Figure 5).
NOTE
downward on the top of the locator (see Figure 3).
i
Screwdriver
7. Check the contact's crimp height as described in
Section 6, Crimp Height Inspection. If necessary,
adjust the crimp height as described in Section 7,
RATCHET (Crimp Height) ADJUSTMENT.
6. CRIMP HEIGHT INSPECTION
RATCHET (Crimp Height) inspection is performed
through the use of a micrometer with a modified anvil,
commonly referred to as a crimp-height comparator.
TE does not manufacture or market crimp-height
comparators. Detailed information on obtaining and
using crimp-height comparators can be found in
instruction sheet 408-7424.
Ratchet
Adjustment
Wheel
Proceed as follows:
Lockscrew
(Typ)
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
Figure 5
3. Observe the ratchet adjustment wheel. If a tighter
crimp is required, rotate the adjustment wheel
COUNTERCLOCKWISE to a higher-numbered
setting. If a looser crimp is required, rotate the
adjustment wheel CLOCKWISE to a lower-
numbered setting.
Position Point
on Center of
Wire Barrel
Opposite
Seam
4. Replace the lockscrew.
Modified
“A”
5. Make a sample crimp and measure the crimp
height. If the dimension is acceptable, replace and
secure the lockscrew. If the dimension is
unacceptable, continue to adjust the ratchet, and
again measure a sample crimp.
Anvil
CRIMP SECTION
(Wire Size
CRIMP HEIGHT
DIMENSION “A” AND
TOLERANCE (±)
WIRE SIZE
AWG (Max)
Marking)
22
24
26-22
26-24
8. MAINTENANCE
.71 ±.05
[.028 ± .002]
Ensure that the tool and dies are clean by wiping them
with a clean, soft cloth. Remove any debris with a
clean, soft brush. Do not use objects that could
damage the tool. When not in use, keep handles
closed to prevent objects from becoming lodged in the
crimping dies, and store in a clean, dry area.
.97 ±.05
[.038 ± .002]
18
20-18
Figure 4
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
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408-9973
Order the repair kit and replaceable parts through your
TE representative, or call 1-800-526-5142, or send a
facsimile of your purchase order to 1-717-986-7605, or
write to:
9. VISUAL INSPECTION
The crimping dies should be inspected on a regular
basis to ensure that they have not become worn or
damaged. Inspect the crimp sections for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 10, REPLACEMENT.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
10. REPLACEMENT
11. REVISION SUMMARY
Customer-replaceable parts are shown in Figure 1.
Revisions to this instruction sheet include:
Available separately, PRO-CRIMPER III Hand
Crimping Tool Repair Kit 679221-1 includes a
replacement nut and a variety of pins, rings, screws,
and springs. If the dies are damaged or worn
excessively, they must be replaced.
• Changed company name and logo
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