1-307161-7 [TE]
The care, amount of use, and handling of the dies.;
| 型号： | 1-307161-7 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | The care, amount of use, and handling of the dies. |
| 文件： | 总6页 (文件大小：542K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
Crimping Dies for SOLISTRAND*
and STRATO-THERM* Terminals
and Butt Splices
408-2648
17 MAY 13 Rev C
Refer to machine manual for crimp instructions.
1. INTRODUCTION
This instruction sheet provides instructions on product
application; and maintenance and inspection
procedures for crimping dies 69930, 69931, 69932,
69954, 69955, and 69956 used in the
AMP-TAPETRONIC* machine 69875; dies 68240-1,
68241-1, and 68242-1 are also used in the
AMP-TAPETRONIC machine 69875, or the Model “K”
AMP-O-LECTRIC* 565435-5, or the G-Terminating
Machine 354500-1.
3. CRIMP INSPECTION
Inspect crimped terminals and splices by checking the
features described in Figure 2. Use only the terminals
and splices that meet the conditions shown in the
“ACCEPT” column.
“REJECT” terminals and splices can be avoided
through careful use of instructions provided in the
machine manual and by preforming regular die
maintenance as instructed in Section 4,
MAINTENANCE/INSPECTION PROCEDURE, of this
instruction sheet.
These dies are used to crimp:
• SOLISTRAND terminals and butt splices on solid
or stranded copper wire sizes 22 thru 10.
• Uninsulated STRATO-THERM terminals and butt
splices (with wire insulation support) on solid or
stranded copper wire sizes 22 thru 10.
4. MAINTENANCE/INSPECTION PROCEDURE
It is recommended that a maintenance/inspection
program be performed periodically to ensure
dependable and uniform terminations. Dies should be
inspected at least once a month. Frequency of
inspection may be adjusted to suit your requirements
through experience. Frequency of inspection is
depend upon:
• Uninsulated STRATO-THERM terminals and butt
splices (without wire insulation support) on solid or
stranded copper wire sizes 22 thru 10.
Dies are coated with preservative to prevent rust and
corrosion. Wipe preservative from dies, particularly
from crimping surfaces.
1. The care, amount of use, and handling of the
dies.
Die insertion and removal and crimping instructions
are provided in the manual packaged with the
terminating machine. Section 2, INSTRUCTIONS,
provides personal safety and wire preparation
information. Section 3, CRIMP INSPECTION, features
terminal and splice crimp inspection procedures which
will enable you to establish and maintain a die
certification program.
2. The degree of operator skill.
3. The presence of abnormal amounts of dust and
dirt.
4. Your own established standards.
Since there is a possibility of die damage in shipment,
new dies should be inspected in accordance with
Section 4 when received in your plant.
For further instructions relative to the machines,
tooling adjustment, tape loading, etc., refer to the
instructions packaged with the machines.
NOTE
NOTE
i
4.1. Cleaning
Dimensions in this instruction sheet are in millimeters
[with inches in brackets]. Figures and illustrations are for
reference only and are not drawn to scale.
Do NOT allow deposits of dirt, grease, and foreign
matter to accumulate on the die closure surfaces and
on the bottoming surfaces of the dies. These deposits
may prevent the dies from bottoming fully and may
also cause excessive wear in the die closure surfaces,
thereby affecting the quality of the crimp. The dies
should be wiped clean frequently with a clean cloth.
Reasons for reissue of this instruction sheet are
provided in Section 5, REVISION SUMMARY.
2. INSTRUCTIONS
DANGER
Avoid personal injury. Always disconnect machine from
4.2. Visual Inspection
power supply when preforming adjustments, die
installation or removal, and machine maintenance.
Always keep guards and covers in place during normal
machine operation.
Visually inspect the die closure surfaces for chipped or
pitted conditions. Although dies may gage within
permissible limits, worn or damaged die closure
surfaces are objectionable and can affect the quality of
the crimp. Examples of possible damaged die
surfaces are shown in Figure 3.
For wire preparation, select the correct wire strip
length from Figure 1. Do NOT use wires with nicked or
missing conductor strands.
©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
1 of 6
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
visit our website at www.te.com
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
408-2648
Terminals
Butt Splices
SOLISTRAND and
STRATO-THERM w/o
Insulation Support
B
B
SOLISTRAND
Flag Terminal
“B” Equals Wire Barrel
“C” Equals Insulation Barrel
B
B
C
B
C
STRATO-THERM
w/Insulation Support
WIRE STRIP LENGTH
(Add 1.59 mm [.062 in.] to strip length when
using probe in 69875 machine)
WIRE
SIZE
RANGE
(AWG)
PRODUCT
DESCRIPTION
DIE
NO.
MACHINE
NO.
TERMINALS
Min Max
SPLICES
Min
Max
22-16
16-14
12-10
22-16
16-14
12-10
22-16
16-14
12-10
68240-1
69875,
4.37 [.172] 5.16 [.203]
6.35 [.250] 7.14 [.281]
SOLISTRAND Terminals and Splices•
68241-1 354500-1,
6.35 [.250] 7.14 [.281]
565435-5
68242-1
69930
69931
5.16 [.203] 5.94 [.234] 5.16 [.203] 5.94 [.234]
8.74 [.344] 9.52 [.375] 8.74 [.344] 9.52 [.375]
Uninsulated STRATO-THERM Terminals and
Splices• (Insulation Support)
69932
69875
69954
4.37 [.172] 5.16 [.203]
6.35 [.250] 7.14 [.281]
Uninsulated STRATO-THERM Terminals and
Splices• (Non-Insulation Support)
69955
69956
6.35 [.250] 7.14 [.281]
•Crimped by foot switch control only in machine 69875.
Figure 1
Die closure inspection is accomplished using GO
NO-GO plug gages. TE Connectivity neither
manufactures nor sells plug gages. A suggested plug
gage design and the GO NO-GO dimensions of the
plug gage elements are listed in Figures 4 and 5. The
following procedure is recommended for inspecting
the die closure.
4.3. Die Closure Inspection
Every die set is inspected for proper die closure
dimensions before packaging. An inspection should
be performed periodically to inspect the die closure for
excessive wear.
2 of 6
Rev C
408-2648
Figure 2
3 of 6
Rev C
408-2648
Chipped
Edge
Pitted
DIE CLOSURE
DIM'S “C”
GAGE
(Dies set at
ELEMENT‡
DIE
SET
“E”
DIM
“gage” dim
See Figure 6B.)
DIMENSION “D”
Figure 3
GO
NO-GO
GO
NO-GO
0.762
1.27
0.762-0.770
1.267-1.27
4.06
69930
69931
69932
[.0300]
[.0500]
[.0300-.0303]
[.0499-.0500]
[.160]
0.762
[.0300]
1.27
[.0500]
0.762-.0770
[.0300-.0303]
1.267-1.27
[.0499-.0500]
4.83
[.190]
1.321
[.0520]
1.829
[.0720]
1.321-1.328
[.0520-.0523]
1.826-1.829
[.0719-.0720]
7.87
[.310]
‡Material - Tool Steel
Figure 5
A. Wire Barrel Crimp Die Closure
1. Clean oil or dirt from the die closure surfaces,
bottoming surfaces, and plug gage elements.
DIE CLOSURE
DIM'S “A”†
GAGE ELEMENT‡
DIM'S “B”
“R”
DIE
RADIUS
(MAX)
SET
2. Assemble dies so that wire barrel dies are
bottomed but not under pressure.
GO
NO-GO
GO
NO-GO
1.168
[.0460]
1.321
[.0520]
1.575
[.0620]
1.168-1.176
[.0460-.0463]
1.318-1.321
[.0519-.0520]
68240-1
3. With wire barrel dies bottomed, inspect the wire
barrel crimp die closure using the proper plug gage.
Hold gage in straight alignment with the die closure
and carefully insert, without forcing, the GO
element. See Figure 6A. The GO element must
pass completely through the wire barrel crimp die
closure.
1.372
[.0540]
1.524
[.0600]
1.372-1.379
[.0540-.0543]
1.521-1.524
[.0599-.0600]
1.981
[.0780]
68241-1
68242-1
69930
69931
69932
69954
69955
69956
1.930
[.0760]
2.083
[.0820]
2.769
[.1090]
1.930-1.938
[.0760-.0763]
2.080-2.083
[.0819-.0820]
1.499
[.0590]
1.651
[.0650]
1.880
[.0740]
1.499-1.506
[.0590-.0593]
1.648-1.651
[.0649-.0650]
4. Try to insert the NO-GO element. The NO-GO
element may enter partially, but must not pass
completely through the wire barrel crimp die
closure. See Figure 6A.
1.905
[.0750]
2.057
[.0810]
1.905-1.913
[.0750-.0753]
2.055-2.057
[.0809-.0810]
2.184
[.0860]
2.311
[.0910]
2.464
[.0970]
2.997
[.1180]
2.311-2.319
[.0910-.0913]
2.461-2.464
[.0969-.0970]
B. Insulation Crimp Die Closure
1.295
[.0510]
1.448
[.0570]
1.575
[.0620]
1.295-1.303
[.0510-.0513]
1.445-1.448
[.0569-.0570]
1. With wire barrel dies bottomed and not under
pressure, set insulation crimp dies at “gage”
dimension shown in Figure 6B.
1.499
[.0590]
1.651
[.0650]
1.981
[.0780]
1.499-1.506
[.0590-.0593]
1.648-1.651
[.0649-.0650]
2. Inspect the insulation crimp die closure using the
proper plug gage in the same manner as steps (c)
and (d) in paragraph 4.3.A. See Figure 6B.
2.108
[.0830]
2.261
[.0890]
2.769
[.1090]
2.108-2.116
[.0830-.0833]
2.258-2.261
[.0889-.0890]
†Die closure dimensions apply when wire barrel dies are bottomed but not
under pressure. ‡Material - Tool Steel
If both the wire barrel and insulation crimp die
closures meet the GO NO-GO gage conditions, the
dies may be considered dimensionally correct.
Figure 4
4 of 6
Rev C
408-2648
If you find that the crimp die closures do not
conform with the GO NO-GO gage conditions,
contact your local TE Representative.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
4.4. Replacement Parts
5. REVISION SUMMARY
Customer-replaceable parts are listed in Figure 7. A
complete inventory should be stocked and controlled
to prevent lost time when replacement of parts is
necessary. Order replacement parts through your TE
Representative, or call 1-800-526-5142, or send a
facsimile of your purchase order to 717-986-7605, or
write to:
This paragraph is reserved for a revision summary of
changes and additions made to this document. The
following changes were made for this revision:
• Updated document to corporate requirements
• Deleted product trademark name in all instances
“A” - Inspection of Wire Barrel Crimp Dies
“B” - Inspection of Insulation Crimp Dies
Insulation
Crimping Dies
1.181 [.0465]
Gage Dim
Wire Barrel
Crimp Dies
Wire Barrel Dies are
Bottomed but Not
Under Pressure
“GO” Gage Must Pass
Completely Through
the Die Closure
“NO-GO” Gage May Enter
Partially, but Must Not
Pass Completely Through
the Die Closure
Figure 6
5 of 6
Rev C
408-2648
Type A
Type D
ITEM NUMBER
5
DIE SETS
1
2
3
4
6
7
8
9
10
PART
NO.
MOVING
DIE
MOVING
DIE
RET. RING 2
REQ’D
CURVED
WASHER
TYPE
SCREW
STA. DIE
STA. DIE
SCREW
SCREW
SADDLE
68240-1
68241-1
68242-1
69930
69931
69932
69954
69955
69956
A
A
A
D
D
D
A
A
A
1-59781-3
1-59781-3
1-59781-3
1-59781-7
2-59781-8
1-59781-3
1-59781-3
1-59781-3
1-59781-3
---
308209-1
308209-2
308209-3
307236-5
307236-4
307236-6
1-307161-7
1-307161-8
1-307161-9
1-21046-3
1-21046-3
1-21046-3
1-21046-3
1-21046-3
1-21046-3
1-21046-3
1-21046-3
1-21046-3
308210-1
308210-2
308210-7
307235-5
307235-4
307235-6
307160-8
307160-9
1-307160-0
---
1-59781-3
1-59781-3
1-59781-3
59781-9
---
---
---
---
---
---
---
---
---
---
---
---
---
310676-6
310676-2
310676-7
---
310677-7
310677-6
310677-8
---
3-59577-1
3-59577-1
3-59577-3
---
307275-9
307275-9
1-307275-0
---
24088-8
24088-8
24088-8
---
59781-9
59781-9
1-59781-3
1-59781-3
1-59781-3
---
---
---
---
---
---
---
---
---
---
Figure 7
6 of 6
Rev C
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