IQ65033QGA12ENF-G [SYNQOR]

DC-DC Regulated Power Supply Module, 2 Output, 39.6W, Hybrid, PACKAGE-18;
IQ65033QGA12ENF-G
型号: IQ65033QGA12ENF-G
厂家: SYNQOR WORLDWIDE HEADQUARTERS    SYNQOR WORLDWIDE HEADQUARTERS
描述:

DC-DC Regulated Power Supply Module, 2 Output, 39.6W, Hybrid, PACKAGE-18

输出元件
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Technical  
Specification  
IQ65033QGA12  
34-75 V @ 12A  
3.3 V & 5.0 V  
Quarter-brick ATCA  
Power Interface Module  
Input / Output  
MGMT Power  
The IQ65033QGA12 iQor Power Interface Module  
integrates all features required by the AdvancedTCA  
Base Specification into a Quarter-Brick footprint. The  
iQor offers industry leading external hold-up capacitor  
volumetric density for a compact overall solution. At  
90V hold-up capacitor voltage (trimmable 50-95 V),  
only 564 uF is required to achieve 8.70ms hold-up time  
at 200Win. The -48 V output voltage is conditioned  
for smooth operation through severe input transient  
events. The iQor is designed thermally and electrically  
to drive higher power wide-range-input DC/DC  
converters such as the 400W SynQor PQ60120QZB33.  
RoHS Compliant (see last page).  
Operational Features  
IQ65033QGA12 Module  
• Improved common-mode noise  
• Input ORing for A & B power feeds  
(MOSFET-based for low power dissipation)  
• Hot swap control with seamless ride-through of input  
voltage transient  
• EMI filter meets CISPR 22 Class B when used as directed  
(see applications section)  
Protection Features  
agement power over-voltage protection  
agement power over-current protection  
output over-current protection  
mal shutdown protects the unit from abnormal  
ronmental conditions  
• External hold-up capacitor trimmable from 50-95 V  
• Automatic discharge of external hold-up capacitor  
• Isolated management power of 3.3 V at 3.6 A and 5.0 V at 150 mA  
• Dual input side enable  
• I2C interface data reporting (optional)  
t fuse/feed loss alarm  
Safety Features  
Mechanical Features  
0V, 30 MΩ VRTN_A/B to LOGIC_GND and SHELF_GND isolation  
60950-1:2007  
N/CSA-C22.2 No. 60950-1:2007  
0950-1/A1:2010  
• Industry standard quarter-brick size: 1.45" x 2.3" (36.8x58.4 mm)  
• Overall height of 0.54" (13.7 mm), permits better airflow  
and smaller card pitch  
Total weight: 1.2 oz (34 g)  
• Flanged pins designed to permit surface mount soldering  
(avoid wave solder) using FPiP technique  
• External hold-up capacitor footprint much smaller than  
other solutions currently available on the market  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 1  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Mechanical Diagram  
2.30  
Top View  
.15  
1.400  
1.250  
1.100  
.100  
.050  
.150  
.150  
.200  
.200  
.950  
.050  
14  
13  
12  
11  
10  
9
1
18 17 16 15  
.400  
.600  
.400  
2
3
.800  
.600  
1.000  
.800  
1.225  
1.000  
1.45  
1.225  
4
5
6
7
8
2.00  
Bottom side  
Clearance  
0.064 ±0.028  
Side View  
Overall  
Height  
0.54 ±0.02  
.145  
PIN DESIGNATIONS  
Function  
NOTES  
Pin No. Name  
1) All Pins are 0.040" (1.02 mm) diameter with 0.080" (2.03 mm)  
1
2
3
4
5
-48V_A  
-48V_B  
Negative A Feed (Externally Fused)  
Negative B Feed (Externally Fused)  
Positive A Feed (Externally Fused)  
Positive B Feed (Externally Fused)  
Enable A Input (Externally Fused)  
(Short Pin Tied to VRTN_A on Backplane)  
Enable B Input (Externally Fused)  
(Short Pin Tied to VRTN_B on Backplane)  
Shelf Ground  
diameter standoff shoulders.  
2) Other pin extension lengths available. Recommended pin  
length is 0.03" (0.76 mm) greater than the PCB thickness.  
3) All Pins: Material - Copper Alloy  
VRTN_A  
VRTN_B  
ENABLE_A  
Finish - Matte Tin over Nickel plate  
4) Undimensioned components are shown for visual reference only.  
5) All dimensions in inches  
6
ENABLE_B  
Tolerances: x.xx +0.02"  
7
8
SHELF_GND  
5.0V  
x.xxx +0.010"  
5.0V (Relative to LOGIC_GND)  
9
3.3V  
3.3V (Relative to LOGIC_GND)  
6) Weight: 1.2 oz (34 g) typical  
10  
I2C_ADR  
I2C Address Input *  
7) Workmanship: Meets or exceeds IPC-A-610C Class II  
8)  
(Connect External Resistor to LOGIC_GND) **  
I2C Data (Relative to LOGIC_GND) *  
I2C Clock (Relative to LOGIC_GND) *  
Logic Ground  
Isolated A/B Feed Loss or Open Fuse Alarm  
(Relative to LOGIC_GND)  
Negative Output to Payload Power Converter  
Hold-Up Voltage Trim  
(Connect External Resistor to -48V_OUT)  
Positive Output to Payload Power Converter  
Positive Connection to Hold-Up Capacitor  
(Negative Connection to -48V_OUT)  
The flanged pins are designed to permit surface mount soldering  
(allowing to avoid the wave soldering process)  
11  
12  
13  
14  
I2C_DAT  
I2C_CLK  
LOGIC_GND  
ALARM  
through the use of the flanged pin-in-paste technique.  
*
Pins 10, 11, and 12 are only available on the full feature version.  
See the ordering page for more information.  
15  
16  
-48V_OUT  
HU_TRIM  
** Single resistor connected externally to LOGIC_GND selects the three  
least significant bits of I2C Address “0101xxx.  
17  
18  
VRTN_OUT  
HU_CAP  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 2  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Technical Specification  
IQ65033QGA12 Electrical Characteristics  
Specifications subject to change without notice. Specifications in bold are guaranteed by design over the temperature range -40º to 125ºC.  
Parameter  
ABSOLUTE MAXIMUM RATINGS  
Min.  
Typ.  
Max. Units Notes & Conditions  
Input Voltage  
Continuous  
Transient  
Reverse Polarity  
-1  
-75  
-100  
+75  
V
V
V
Limited by internal TVS zener diode  
1ms transient, square wave  
No damage, low current, output diode clamped  
Isolation Voltage  
(VRTN_A/B to LOGIC_GND)  
(VRTN_A/B to SHELF_GND)  
Operating Temperature  
2250  
2250  
100  
125  
100  
V
V
°C  
°C  
V
-40  
-55  
Subject to thermal derating; see Figures 1 & 3  
Storage Temperature  
Hold-up Capacitor Voltage (Relative to -48V_OUT)  
-48V DUAL FEED INPUT CHARACTERISTICS  
Input Voltage Range  
-34  
-48  
-75  
12  
30  
70  
22  
V
A
mA  
mA  
μF  
Ω
Subject to the Threshold Protocol used  
25ºC 950 LFM, Vin = -48V; see Figure 1  
Operating Current  
Disabled Input Current below Turn-Off Threshold  
Enabled No-Load Input Current  
Internal Input Filter Capacitance (Not Hot-Swapped)  
Recommended EARLY_A/B Resistors  
Recommended Input Fuses  
3.3V ISOLATED MANAGEMENT POWER  
Startup Delay  
At 36Vin  
At 48Vin  
At 75Vin  
Turn-On Rise Time  
20  
40  
18  
Vin = -48V  
Should be precharged by resistors to EARLY_A/B pins  
Surge rated 2010 case size (KOA SG73 series or equiv.)  
100  
15  
0.5  
20  
A
Time from ENABLE_A/B to 3.3/5.0Vout  
0.43  
0.31  
0.20  
5
s
s
s
0.15  
1
ms  
0% to 90%; see Figure 10  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold (ETSI)  
Turn-Off Voltage Threshold (ETSI)  
Total Output Voltage Range  
Output Voltage Ripple and Noise  
Peak-to-Peak  
-25.5  
-24.0  
3.170  
-26.5  
-26.0  
3.350  
-28.0  
-27.5  
3.430  
V
V
V
At Mangement Power Converter input;  
see Figure A; overridden by enable  
Including line, load, sample, life, and temp  
See Figure 12  
Full load, 10μF ceramic, 500MHz bandwidth  
"
40  
16  
75  
30  
3.6  
6.9  
mV  
mV  
A
A
V
ms  
mA  
μF  
kHz  
V
RMS  
Operating Output Current Range  
Output DC Current-Limit Inception  
Current Limit Shutdown Voltage  
Hiccup Mode Restart Time  
Back-Drive Current  
0
3.9  
Subject to thermal derating; see Figures 1 & 3  
5.4  
1.5  
130  
Initiates hiccup mode  
Vin = -48V  
Negative current drawn from output source  
10  
1000  
240  
Maximum Output Capacitance  
Switching Frequency  
200  
4.10  
220  
4.33  
Management power converter  
Over-Voltage Protection Setpoint  
5.0V POWER (Derived From 3.3V Converter)  
Total Output Voltage Range  
Operating Output Current Range  
Short Circuit Current  
4.55  
4.80 1  
0
5.00  
400  
5.20  
150  
V
Including line, load, sample, life, and temp  
mA  
mA  
Ω
Independent Thermal Protection  
Negative current drawn from output source  
Back-Drive Current  
1
Maximum Output Capacitance  
1000  
μF  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 3  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Technical Specification  
IQ65033QGA12 Electrical Characteristics (continued)  
Specifications subject to change without notice. Specifications in bold are guaranteed by design over the temperature range -40º to 125ºC.  
Parameter  
DUAL ENABLE INPUT CHARACTERISTICS  
Min.  
Typ.  
Max. Units Notes & Conditions  
ENABLE_A/B Threshold  
ETSI  
32.0  
34.0  
36.0  
0.36  
V
mA  
"
Current Drain per Enable Pin (Vin = -75V)  
-48V OUTPUT  
Efficiency  
No load on 3.3V/5.0V outputs, Vin = -48V  
400W Output Power  
300W Output Power  
97.7  
98.0  
98.2  
98.5  
80  
100  
230  
250  
40  
50  
2
2
Equivalent Resistance from Input Feed  
Recommended External Output Filter Capacitance  
Hot-Swap Startup Ramp dv/dt  
Output Voltage Delay  
Output Current Limit (Turns Off Hot-Swap Momentarily)  
Input dv/dt Limit (Turns Off Hot-Swap Momentarily)  
Short Circuit Duration to Initiate Hiccup Mode  
Restart Time Hiccup Mode  
140  
270  
280  
650  
46  
mΩ  
μF  
V/s  
ms  
A
V/ms  
ms  
s
80  
180  
See Note 2  
No load; depends on external cap.; see Figure 5  
Hold-up still active  
"
34  
1.8  
2.2  
INPUT ORING  
ORing MOSFET Turn On Current  
ORing MOSFET Turn Off Current  
ORing MOSFET Current Hysteresis  
Turn On Time  
0.4  
0.1  
0.3  
1
2.4  
1.1  
1.3  
A
A
A
μs  
μs  
0.4  
0.6  
600  
0.25  
Turn Off Time  
HOLD-UP CAPACITOR INTERFACE  
Hold-up Capacitor Trim Range  
50  
90  
95  
V
V
Can be set either above or below input voltage  
2.49kΩ external trim resistance, 1% 100ppm/  
ᄎC  
Hold-up Capacitor Charge Accuracy  
87.2  
90.0  
95.0  
160  
External Hold-up Voltage Trim Resistor Power Dissipation  
Hold-up Capacitor Charge Current  
Switching Frequency  
μW  
mA  
KHz  
40  
450  
405  
495  
Hold-up power converter  
-48V_OUT Threshold  
See Note 3  
To Arm Hold-up Connect (ETSI)  
To Initiate Hold-up Connect (ETSI)  
dV/dt on Hold-up Connect  
-32.4  
-32.4  
-34.5  
-34.5  
80  
-36.4  
-36.4  
V
V
V/ms  
s
At VRTN_OUT w.r.t. -48V_OUT; see Figure A  
"
Duration of Hold-up Connect  
0.1  
See Note 4  
Delay Before Hold-up Connect is (Re)Armed  
Hold-up Capacitor Discharge Resistance  
2
1.65  
s
kΩ  
μF  
48V output still enabled  
1.55  
36.4  
1.75  
3300  
Maximum Hold-up Capacitance  
Yields 55ms (200 W at 90 V cap charge)  
ISOLATED ALARM OUTPUT (ALARM = HIZ)5  
Input A/B Feed Voltage Alarm Threshold  
Open Circuit Voltage  
38.4  
40  
40.4  
0.4  
V
V
At input feed voltage -48V_A/B; see Figure A  
On-State Voltage  
0.2  
V
At 50mA  
On-State Transistor Collector Current  
Off-State Transistor Collector Current  
50  
1
mA  
μA  
Note 1: If the 5.0 V load current exceeds 100 mA, up to 200 mV of additional voltage drop is possible on the 5.0 V output.  
Note 2: Maximum DC load at startup is 50 mA. Full load can be applied 700 ms after enable or 400 ms after the management power is up and running.  
Note 3: Hold-up operation with Vin < 43 V not required by ATCA specification.  
Note 4: 48 V output does not recover after hold-up event unless input is above Arm Hold-up threshold.  
Note 5: Does not inhibit 48 V output and is non-latching.  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 4  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Technical Specification  
IQ65033QGA12 Electrical Characteristics (continued)  
Specifications subject to change without notice. Specifications in bold are guaranteed by design over the temperature range -40º to 125ºC.  
Parameter  
Min.  
Typ.  
Max. Units Notes & Conditions  
I2C DATA REPORTING INTERFACE  
Maximum Clock Rate  
100  
400  
kHz  
Clock stretching happens at the maximum rate  
Measurement Error  
Feed Voltage A/B  
Holdup Voltage  
-48V_OUT Current  
Temperature  
±3  
±3  
±3  
±3  
%
%
%
°C  
OVER-TEMPERATURE PROTECTION  
Shutdown Point  
Restart Hysteresis  
135  
10  
°C  
°C  
Clock stretching happens at the maximum rate  
Automatic restart  
RELIABILITY CHARACTERISTICS  
Calculated MTBF (Telcordia)  
Calculated MTBF (MIL-217)  
Field Demonstrated MTBF  
3.6  
3.27  
106 Hrs. TR-NWT-000332; 80% load,300LFM, 40°C Ta  
106 Hrs MIL-HDBK-217F; 80% load, 300LFM, 40°C Ta  
See website for details  
TEMPERATURE LIMITS FOR POWER DERATING CURVES  
Semiconductor Junction Temperature  
Board Temperature  
125  
125  
125  
°C  
°C  
°C  
Package rated to 150°C  
UL rated max operating temp 130°C  
See Figure 3 for derating curve  
Transformer Temperature  
Parameter  
STANDARDS COMPLIANCE  
Notes & Conditions  
UL 60950-1:2007  
Basic insulation  
EN60950-1/A1:2010  
CAN/CSA-C22.2 No. 60950-1:2007  
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new  
releases or download from the SynQor website.  
Parameter  
QUALIFICATION TESTING  
Life Test  
# Units Test Conditions  
32  
95% rated Vin and load, units at derating point, 1000 hours  
Vibration  
5
5
10  
5
5
5
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis  
100g minimum, 2 drops in x, y and z axis  
Mechanical Shock  
Temperature Cycling  
Power/Thermal Cycling  
Design Marginality  
Humidity  
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles  
Toperating = min to max, Vin = min to max, full load, 100 cycles  
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load  
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day  
MIL-STD-883, method 2003  
Solderability  
15 pins  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 5  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Technical Specification  
12  
11  
10  
9
8
7
6
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
5
200 LFM (1.0 m/s)  
4
3
100 LFM (0.5 m/s)  
10  
25  
40  
55  
70  
85  
Ambient Air Temperature (°C)  
Figure 1: -48V output (maximum power) derating curves vs. ambient air  
Figure 2: Thermal plot of converter at 8.0A load current from -48V output  
(384W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the  
converter from pin 7 to pin 1 (48 Vin, 3.3V output @ 1.5 A).  
temperature for airflow rates of 100 LFM through 400 LFM with air flowing  
across the converter from pin 7 to pin 1 (48 Vin, 3.3V mgmt power output @  
1.5 A).  
4.0  
3.5  
3.0  
2.5  
2.0  
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
1.5  
1.0  
200 LFM (1.0 m/s)  
100 LFM (0.5 m/s)  
10  
25  
40  
55  
70  
85  
Ambient Air Temperature (°C)  
Figure 3: 3.3V output (maximum power) derating curves vs. ambient air  
Figure 4: Thermal plot of converter at 3.0A load current from 3.3V output  
(9.9W) with 55°C air flowing at the rate of 200 LFM. Air is flowing across the  
converter from pin 7 to pin 1 (48 Vin, -48V output @ 4 A).  
temperature for airflow rates of 100 LFM through 400 LFM with air flowing  
across the converter from pin 7 to pin 1 (48 Vin, main output power output @  
4 A).  
Figure 5: 48V hot-swap turn-on transient (100uF electrolytic filter capacitor  
CF). Top trace: VRTN_OUT w.r.t. -48V_OUT (20V/div), Bottom trace: Input  
Feed Current (1A/div).  
Figure 6: 8.70ms zero volt transient (564uF electrolytic hold-up capacitor CH,  
100uF electrolytic filter capacitor CF). Ch 1: Input Feed A/B Voltage (20V/div).  
Ch 2: VRTN_OUT w.r.t. -48V_OUT (20V/div). Ch 3: HU_CAP w.r.t. -48V_OUT  
(20V/div). Ch 4: 3.3V_OUT (200mV/div).  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 6  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Technical Specification  
Figure 7: Instantaneous input transient from 48V Feed A to 60V Feed B. Ch 1:  
Input Feed A Voltage (20V/div). Ch 2: Input Feed B Voltage (20V/ div). Ch 3:  
VRTN_OUT w.r.t. -48V_OUT (20V/div). Ch 4: 3.3V_OUT (200mV/div).  
Figure 8: Inductive Switching event on Feed A from 48V to 0V to TVS Zener  
clamping voltage. No load on -48V output. Ch1: Input Feed A Voltage (20V/  
div). Ch3: VRTN_OUT w.r.t. -48V_OUT (20V/div). Ch 4: 3.3V_OUT (50mV/  
div).  
8
7
6
5
4
3
2
36 Vin  
48 Vin  
1
75 Vin  
0
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
Load Current (A)  
Figure 9: Power dissipation vs. 3.3V load current.  
Figure 10: Management Power turn on transient at 50% load (4ms/div). Load  
capacitance: 10uF ceramic capacitor. Ch 2: 3.3Vout (1V/div). Ch 3: 5.0Vout  
(1V/div).  
Figure 11: 3.3Vout response to a step-change in load current [50%-75%-50%  
of Iout(max): dI/dt = 1A/us]. Load capacitance: 10uF ceramic capacitor. Top  
trace: 3.3Vout (500mV/div). Bottom trace: Iout (1A/ div).  
Figure 12: 3.3Vout ripple at nominal input voltage at rated load current (20mV/  
div). Load capacitance: 10uF ceramic capacitor. Bandwidth: 500MHz.  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 7  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
FEATURE DESCRIPTIONS  
Input ORing MOSFETs: ORing of dual -48V feeds is provided by four  
MOSFETs, which are individually controlled so as to operate as an ideal  
diode (see Figure A). If there is an input feed short of any kind, a control  
circuit will detect reverse current and turn off the MOSFET in 250ns (typ.),  
to avoid disturbing the other feed voltage. At zero current, the MOSFET is  
guaranteed to be off. In the case of a fuse failure, this triggers the ALARM  
output, due to an apparent input feed loss. Current hysteresis prevents  
limit cycling around the transition point between body diode and MOSFET  
conduction. Due to the ‘Turn On Current’ feature, at fixed Input- Voltages  
the Output Voltage will experience one or two Diode drops (0.6V or 1.2V)  
for currents at or below ‘Turn On Current’ thresholds.  
External Input Fuse Failure Detection: At zero current, the input  
ORing MOSFETs are guaranteed to be off. In the case of a fuse failure,  
an on-board bleed resistor pulls the input feed voltage down. This triggers  
the ALARM output due to an apparent input feed loss. There are two main  
down-sides to this approach. First, there is no way to distinguish between  
a feed loss and a fuse failure. Second, an enable fuse loss is not detected,  
since the enables are diode OR’d.  
The full featured version of the iQor offers additional data reporting that  
makes full fuse detection possible. Among other data, each feed voltage  
and each enable voltage is reported through the I2C port. These voltages  
can be compared with the voltages reported by the shelf manager to  
determine whether any board fuse is blown.  
ALARM Output: The ALARM pin gives an external indication of a fault  
condition. It is an isolated and buffered open-collector output, which is  
normally pulled low. In the presence of an input feed loss (which can be  
caused by a fuse failure), the ALARM output will be tri-stated.  
Input Enable: The ENABLE_A/B signals connect to VRTN_A/B on the  
backplane via the shortest pins in the zone 1 connector. They are the last  
pins to mate during board insertion, and the first to disconnect during board  
extraction. The ENABLE_A and ENABLE_B signals are diode-ORed together  
which lets either signal enable the module. Whenever both ENABLE pins  
are open, the hot-swap switch is opened. This prevents -48V output power  
from being drawn though the EARLY pre-charge resistors.  
ENABLE_A  
HU_CAP  
5
18  
ENABLE_B  
6
Temp  
sense  
VRTN_A  
Enable Logic  
Hold-up  
connect control  
circuits  
3
FET  
control  
E
dV/dt  
sense  
F
A
VRTN_B  
VRTN_OUT  
4
17  
FET  
control  
E
F
Current-  
B
Hot Swap  
Control Logic  
controlled hold-  
up charging  
converter  
HU_TRIM  
EMI Filter  
-48_A  
16  
1
FET  
control  
-48V_OUT  
C
15  
-48_B  
2
Dis-  
charge  
FET  
control  
Management  
Power  
converter  
A
B
C
D
D
Isolation barrier  
Monitoring  
circuits  
SHELF_GND  
3.3V  
9
7
8
E
F
5.0 V  
11  
12  
14 13  
10  
Figure A: Internal Block Diagram  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 8  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
The ENABLE signals also control the management power. On board  
insertion, the management power remains off until at least one of  
ENABLE_A/B is connected. On board extraction, the management power  
is disabled at the end of the 100ms hold-up period, and remains off  
until ENABLE_A/B is reconnected. This prevents the IPMI controller from  
reading an invalid hardware address when a board is partially inserted.  
Management power flows through the EARLY pre-charge resistors for a  
maximum of 100ms, which provides a margin similar to the pre-charge  
event in terms of resistor safe-operating-area.  
48V  
0
Input voltage  
Holdup time, tH  
Holdup event  
48V  
0
EARLY Precharge Resistors: The EARLY_A/B signals connect to the  
longest pins in the zone 1 power connector, and therefore first to mate  
during board insertion. External resistors connected between these signals  
and -48V (A and B) allow the relatively small EMI filter capacitance to be  
pre-charged before the main power pins make contact. A 100W surge  
rated 2010 case size resistor is recommended (KOA SG73 series or  
equivalent).  
35V typ.  
(12A DS Version only)  
26.6 V  
typ.  
Payload output 48V  
Thresholds at -48Vout  
3.3V  
0
Management power  
Hot Swap - Thermal Shutdown: To protect the unit from damage  
in an abnormal thermal environment, the hot-swap switch will be disabled  
when the thermal sensor temperature rises above the turn-off threshold. The  
switch will be automatically enabled again when the temperature goes  
below the turn-on threshold. The management power remains on during an  
over-temperature condition.  
Alarm  
(Pull-up voltage lost)  
0
Figure B: Sudden Loss of Input Power  
The full featured version of the iQor reports the actual temperature through  
the I2C port.  
48V  
34.4 V  
typ.  
34.9 V  
typ.  
26.0  
Higher of A/B input feed voltages  
RTN A/B - (-48V_A/B)  
Thresholds at -48V_A/B  
V
0
Holdup event  
48V  
Output is off after  
delay if input  
34.5 V  
typical  
(12A DS  
voltage doesn’t  
recover above  
38.9V typ.  
-48V output voltage  
VRTNOUT - (-48V_OUT)  
Thresholds at -48Vout  
100ms  
Version only)  
0
Management power turned  
3.3V  
off at higher of ENABLE  
threshold or MP UVLO.  
Management power output  
(3.3V) - LOGIC_GND  
0
Alarm - (LOGIC_GND)  
(Pullup voltage lost)  
Figure C: Gradual Loss of Input Power  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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09/06/2012  
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Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
48V  
0V  
Hot Swap - Over-Current Protection: If the -48V output current rises  
above the current limit threshold, the hot-swap switch will be disabled, and  
will immediately enter another soft-start sequence. If an output short is  
detected, the hot-swap switch will be disabled and will enter a hiccup mode  
of operation with automatic restart.  
Turn on threshold  
48V in  
High  
Low  
Enable A/B  
The full featured version of the iQor reports actual output current through  
the I2C port.  
5V  
3.3V  
3.3V, 5V  
outputs  
Hot Swap - Transient Suppression: Input transient events can occur if  
there is a short on an adjacent board or backplane. The short builds up a  
large current in the wiring inductance, and when a fuse blows, the voltage  
behind the fuse spikes very quickly. This can cause a loss of redundancy  
since many other boards could be exposed to this spike.  
0V  
15 ms  
0.5s  
On  
HotSwap Switch  
Outputvoltage  
O  
The iQor unit conditions the -48V output, providing for seamless ride-  
through of input voltage transients. If the positive dV/dt of the input voltage  
is too high, the hot-swap switch will be disabled and will immediately enter  
another soft-start sequence. This limits the dV/dt seen on the -48V output,  
which prevents the 12V payload power converter from having such a large  
glitch on its output that it shuts down. The -48V output hold-up function  
remains active throughout, in case the hot-swap switch is forced off for too  
long.  
Vo  
Payload converter  
Turn on threshold  
0V  
650ms  
Full payload current  
0.5A  
Payload (output)  
50mA  
0A  
current  
Passive Transient Suppression: Each input feed has a dedicated  
internal bidirectional TVS zener diode, rated for a minimum clamp voltage  
of 77.8V at 1mA. A TVS diode short due to electrical overstress will not  
disable the iQor module: a fuse will open, and the module can continue to  
run from the other feed.  
Payload converter should be  
enabled aer this delay.  
650ms  
Inrush: ~5ms  
Notes:  
Time relaonships shown have tolerance dened in the specicaons table.  
Hot Swap switch output is not available to the user for monitoring  
Power up inrush duraon is typical with Early mate resistor of 100 Ohms.  
External Hold-up Capacitor Charge: A current controlled DC-DC  
converter charges the external hold-up capacitor to a voltage of 50V-95V,  
set by an external resistor. The charge voltage can range either above  
or below the input feed voltage. Constant current charging takes place  
whenever the hot-swap switch is enabled.  
Figure D: Power up (Board insertion) timing diagram  
In the event of a gradual loss of input voltage (Fig. C), the main -48Vout  
will shut down 100ms after the beginning of the hold-up event.  
-48Vout will enter a hiccup mode of operation for input voltages below  
the Hold-up Arm Threshold. Management power will continue to run until  
the input voltage (plus 0V to 1.2V for the ORing MOSFETs) decays to the  
management power under-voltage turn-off threshold.  
The  
Hold-up Capacitor Connect: When the hot-swap switch is enabled,  
2 seconds are allocated to charge the hold-up capacitor. After this time,  
a comparator is armed, which connects the hold-up capacitor to the -48V  
output should the output ever drop below the given connect threshold.  
A
current limit circuit protects against damage during a short circuit condition.  
A dV/dt limit circuit regulates the hold-up connect switch turn-on speed.  
When the comparator is tripped, the hold-up connect switch remains closed  
for 100ms, is off for 2 seconds to allow the hold-up capacitor to recharge,  
and then is automatically rearmed (if the output voltage is above the given  
arm threshold).  
20  
PH=200W  
CF=100µF  
VI=-43V  
PH=Power at Holdup  
CF=Output Capacitor (Filter)  
VI=Voltage at Input  
15  
10  
5
Hold-up Capacitor Discharge:  
Whenever the hot-swap switch  
is disabled, an internal resistor bank is connected across the hold-up  
capacitor. This is intended to reduce the voltage on the hold-up capacitor  
below 60V within 1 second.  
Management Power: An isolated management power converter  
delivers both 3.3V and a low power 5.0V relative to LOGIC_GND. Over-  
current protection operates in constant current with a hiccup mode if the  
output voltage drops too far. Output over-voltage circuitry is included with  
a redundant reference and optocoupler.  
90V  
80V  
70V  
0
The events from power up to availability of output voltage and full payload  
current are illustrated in the timing diagram shown in Figure D.  
300  
400  
500  
600  
700  
800  
900  
1000  
Hold-up Capacitance (µF)  
Hot Swap – Shutdown Timing: In the event of a sudden loss of input  
voltage (see Figure B), a hold-up event will be triggered. When the output  
voltage (plus a diode drop for the hot-swap body diode) decays to the  
management power under-voltage turn-off threshold, the main -48V output  
and the 3.3V/5.0V outputs will shut down simultaneously.  
Figure E: Hold-up Time (ms) vs. Hold-up Capacitance (µF) at Hold-up Charge  
Voltages of 70V, 80V, and 90V (see Equation A). The AdvancedTCA hold-  
up time requirement is at most 8.70ms (solid horizontal line). The capacitor  
tolerance is not factored into this result. Error bars indicate the worst case  
range of hold-up time for a given hold-up capacitance.  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 10  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
EXTERNAL HOLD-UP CAPACITOR SELECTION  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
C is the hold-up capacitance (electrolytic capacitors typically have a 20ꢀ  
toHlerance):  
Fuse-Blowing type transient that cause a drop  
in both input feeds simultaneously.  
2tHPH  
V2H - V2U  
CH =  
Equation A  
Typically a strong function of VH (see Figure E).  
The ATCA specification requirement is 8.70ms (see Figure F).  
Where:  
43.0V  
41.0V  
36.0V  
VH  
VU  
=
=
hold-up capacitor charge voltage.  
minimum operating voltage on the 48V output; the greater  
of the under-voltage lockout threshold of the payload power  
converter, and the under-voltage lockout threshold of the  
management power converter.  
0
1
2
3
4
5
6
7
8
9
10  
8.70ms  
tU  
=
time from when the highest input feed voltage drops below  
VF, to the time when the highest input feed voltage rises  
above VU.  
Time (ms)  
Figure F: The PICMG 3.0 R2.0 AdvancedTCA Base Specification requires  
continuous operation through a zero-volt transient, lasting 5ms (Section  
VF  
PH  
=
=
voltage at which the hold-up capacitor is engaged.  
power drawn from the hold-up capacitor, the sum of the input  
power of the payload power converter, and the input power  
of the 3.3V mgmt power converter (see Figure 9):  
4.1.2.2). However, this is not a square wave: the voltage starts at a minimum  
amplitude of -43V, falls at 50V/ms, remains at 0V for 5ms, and then rises at  
12.5V/ms. At the worst case values of the hold-up connect threshold and the  
management power under-voltage lockout threshold, the required hold-up time  
is 8.70ms  
Pout 12V  
PH =  
+ PIN 3.3V  
Equation A  
η12V  
Pout12V  
=
=
=
output power delivered by the payload converter.  
efficiency of the 12V payload converter.  
η12V  
PIN 3.3V  
output power delivered by the payload converter.  
EXTERNAL HOLD-UP TRIM RESISTOR SELECTION  
Rtrim is the external hold-up trim resistance for a given desired nominal hold-  
up capacitor charge voltage (VHU) (see Figure G):  
EXTERNAL HOLD-UP CAPACITOR VOLTAGE RATING  
Operating electrolytic capacitors near their voltage rating does not  
significantly affect their reliability, as it does with tantalum or ceramic  
type capacitors. The operating life of electrolytic capacitors is primarily  
determined by the capacitor internal temperature. The capacitor lifetime  
roughly doubles for every 10ºC reduction in internal temperature. SynQor  
recommends running 100V rated electrolytic capacitors at 90V, which  
dramatically increases hold-up time for a given capacitor volume (see  
Figure E). A built-in circuit automatically discharges the hold-up capacitor  
when the input voltage is removed.  
500,000  
Equation C  
Rtrim  
=
(
- 10,000 ) Ω  
VHU - 50.0  
100000  
10000  
1000  
50  
60  
70  
80  
90  
100  
Hold-up Charge Voltage (V)  
Figure G: Plot of Equation C, used to choose the external trim resistor value  
based on the desired Hold-up Capacitor charge voltage. Error bars indicate  
the worst case range of charge voltage for a given external trim resistor  
value (assumes 1%, 100ppm for external trim resistor tolerance). Worst case  
calculation over temp range -40ºC to 125ºC.  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 11  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
FULL FEATURE APPLICATION NOTES  
I2C Data Reporting Interface: Available on the full feature version of  
the module, the iQor I2C Serial Interface monitors 5 analog parameters  
and 6 status bits. The actual analog parameter values are calculated by  
multiplying by the specified scaling factors (see Table 1). The status bits  
are interpreted in Table 2. The initial value of all registers is zero. Data in  
the registers begins updating 300 ms after management power startup, and  
continues updating at approximately 100 ms intervals during steady-state  
operation. All registers are updated simulatneously.  
Data_  
Pointer  
Value  
Parameter  
Description  
Scaling Factor  
N/A  
Digital Signals  
(see Table 2)  
1Eh  
1Fh  
21h  
22h  
Status Bits  
Voltage between  
HU_CAP and  
-48V_OUT  
HU_CAP  
0.398 V/bit  
0.094 A/bit  
0.325 V/bit  
I2C Protocol: Reading from any internal register of the iQor monitor  
requires that an internal (pseudo) register, Data_Pointer, be initialized prior  
to reading (see Figure I).  
Data_Pointer is write-only. It is written from the second byte of any I2C  
WRITE message (the first byte is the 7 bit I2C Address and the RW bit).  
Subsequent data bytes in a WRITE message (3rd Byte and beyond) only  
increment Data_Pointer.  
-48Vout  
Current  
-48V_Current  
-48V_A  
Voltage between  
VRTN_A and  
-48V_A  
Voltage between  
VRTN_B  
and -48V_B  
23h  
28h  
-48V_B  
0.325 V/bit  
Any READ message will return the value of the internal register referenced  
by Data_Pointer and increments Data_Pointer by one. For instance, if  
the master acknowledges (AK), the next internal register referenced by  
Data_Pointer will be returned and Data_Pointer will be incremented by one.  
This process is repeated until the master does not acknowledge (NACK)  
and issues a STOP bit.  
Average Unit  
Temperature  
Temperature  
(1.961 ºC/bit) – 50 ºC  
Table 1: Internal register memory map.  
Data_Pointer is an 8bit value. It is initialized to 00h at reset, and after  
reaching FFh, it will not overflow.  
Writing to registers not defined in Table 1 has no effect. Reading from  
these undefined registers will return 00h. In both cases Data_Pointer is  
incremented.  
* Shield plane should extend  
under payload power  
converter  
Shield Plane*  
Holdup capacitor  
CH  
12V  
Payload  
Power  
100µF  
100V  
Converter  
-48V A  
Early A  
PQ60120QEA25  
(from IPM)  
100Ohms  
100Ohms  
Alarm  
-48V_A  
-48V_B  
ALARM  
-48V B  
Early B  
LOGIC_GND  
VRTN_A  
VRTN_B  
RTN 48V A  
RTN 48V B  
Enable A  
I2C CLOCK  
I2C DATA  
I2C ADDRESS  
SynQor  
iQor  
ATCA  
Power Input Module  
ENABLE_A  
ENABLE_B  
SHELF_GND  
3.3 V  
5.0V  
3.3V to IPM  
Blue LED bias  
Enable B  
Shelf Gnd  
I2C interface on full-  
featured version only  
Figure H: Application Diagram  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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09/06/2012  
Page 12  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Application Section  
Example from the point of view of the I2C Master:  
Bit Name  
ENABLE_A  
Description Value Translation  
1) START transmission.  
0
1
0
1
0
1
EN_A is Disabled  
EN_A is Enabled  
EN_B is Disabled  
EN_B is Enabled  
Primary side Alarm is not SET  
Primary side Alarm is SET  
Enable A  
Signal State  
0
2) Send 56h (addresses unit for writing, given address 56h was  
selected as shown in Table 4).  
Enable B  
Signal State  
1 ENABLE_B  
3) Send 22h (loads 22h into Data_Pointer).  
4) STOP transmission.  
5) START next transmission.  
6) Send 57h (addresses unit for reading).  
7) Unit will respond with the value of -48V_A (register 22h as shown  
in Table 1).  
Alarm Signal  
State  
2 ALARM  
3 N/A  
Reserved  
Holdup Cap is not connected to  
-48V Out  
0
1
Holdup  
Switch  
State  
4 HOLDUP  
8) ACK (Data_Pointer is automatically incremented to 23h).  
9) Unit will respond with the value of -48V_B (register 23h).  
10) NACK.  
Holdup Cap is connected to  
-48Vout  
0
1
Hotswap switch is OFF  
Hotswap switch is ON  
Hotswap  
Switch State  
5 HOTSWAP  
11) Stop Transmission.  
-48Vout  
Under-Voltage  
Alarm  
0
1
Vout is below threshold  
Vout is above threshold  
I2C Address structure:  
7 bit I2C Address + R/W bit  
VOUT_  
6
LOW  
Four bits are fixed (0101), three bits (xyz) are variable, and the least-  
significant bit is the read/write bit.  
7 N/A  
Reserved  
Table 2: The status byte represents 6 different digital signals and their digital  
8 bit I2C Address  
state. Note: 1) Bit0 ⇒ LSb, Bit7 ⇒ MSb  
0 1 0 1  
x y z *  
R/W  
Table 3: I2C address structure.  
I2C Protocol: Reading from any internal register of the iQor monitor  
requires that an internal (pseudo) register, Data_Pointer, be initialized  
prior to reading (see Figure I).  
I2C Address selection: The three bits (xyz) of the I2C Address are set  
with a single external resistor from the I2C_ADR (pin 10) to LOGIC_GND  
(pin 13). The 8 possible addresses are shown in Table 4 with the  
respective resistance values.  
Data_Pointer is write-only. It is written from the second byte of any I2C  
WRITE message (the first byte is the 7 bit I2C Address and the RW bit).  
Subsequent data bytes in a WRITE message (3rd Byte and beyond) only  
increment Data_Pointer.  
External programming resistances for I2C Address Selection  
I2C address for write  
Any READ message will return the value of the internal register referenced  
by Data_Pointer and increments Data_Pointer by one. For instance, if the  
master acknowledges (AK), the next internal register referenced by Data_  
Pointer will be returned and Data_Pointer will be incremented by one. This  
process is repeated until the master does not acknowledge (NACK) and  
issues a STOP bit.  
xyz from Table 3  
R (Ω)  
(R/W = 0)  
5Eh  
5Ch  
5Ah  
58h  
56h  
54h  
52h  
50h  
111  
110  
101  
100  
11  
10  
1
0
Open  
100000  
40200  
20000  
10000  
4020  
Data_Pointer is an 8bit value. It is initialized to 00h at reset, and after  
reaching FFh, it will not overflow.  
2000  
Short  
Writing to registers not defined in Table 1 has no effect. Reading from  
these undefined registers will return 00h. In both cases Data_Pointer is  
incremented.  
Table 4: I2C address selection.  
PCB layout  
Connections to the address selection resistor must follow the Kelvin method  
to minimize effects of DC offsets and ripple/noise present in the general  
GND. The interconnection between Digital GND and Power GND or GND  
plane should also be in such a way that noise is not coupled to the address  
selection circuitry. See Figure J  
8 bits  
8 bits  
8 bits  
1 bit  
1 bit  
1 bit  
S 7bit Address W  
Data_Pointer  
Dummy  
P
P
● ● ●  
● ● ●  
AK  
AK  
AK  
8 bits  
1 bit  
1 bit  
AK  
1 bit  
8 bits  
8 bits  
ADDR  
S 7bit Address R  
NACK  
Pin 10  
AK Register Value  
Register Value  
PIM  
Address selection resistor  
DIG_GND  
Figure I: Typical I2C read transmission. Note: S = START, W = WRITE, R =  
READ, AK = acknowledged, NACK = NOT acknowledged, P = STOP. Clear  
boxes originate in the I2C Master and shaded boxes originate in the I2C Slave.  
DIG_GND  
(Gnd plane)  
Pin 13  
(from other  
circuits and  
RTNs from  
other power  
supplies)  
Figure J: Resistor Diagram  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
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Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 13  
Input:34-75 V  
Outputs:3.3 V & 5.0 V  
Current:12A  
Package:Quarter-brick  
Ordering Section  
PART NUMBERING SYSTEM  
ORDERING INFORMATION  
The part numbering system for SynQor’s dc-dc converters  
follows the format shown in the example below.  
The tables below show the valid model numbers and ordering  
options for converters in this product family. When ordering  
SynQor converters, please ensure that you use the complete  
15 character part number consisting of the 12 character base  
part number and the additional 3 characters for options.  
Add “-G” to the model number for 6/6 RoHS compliance.  
IQ 65 033 Q G A 12 ERS  
- G  
6/6 RoHS  
Options (see  
Ordering Information)  
Input  
Voltage  
MGMT  
Power  
Max Output  
Current  
Model Number  
Output Current  
IQ65033QGA12xyz-G  
34-75 V 3.3V & 5.0V  
12A  
Thermal Design  
Performance Level  
Package Size  
The following options must be included in place of the w x y z  
spaces in the model numbers listed above.  
Output Voltage  
Input Voltage  
Product Family  
Options Description: x y z  
Feature  
Threshold Protocols  
Pin Style  
Set  
K - 0.110"  
N - 0.145"  
R - 0.180"  
Y - 0.250"  
S - Standard  
F - Full  
Feature  
E - ETSI  
The first 12 characters comprise the base part number and  
the last 3 characters indicate available options. The “-G”  
suffix indicates 6/6 RoHS compliance.  
Not all combinations make valid part numbers, please contact  
SynQor for availability. See the Product Summary web page for more  
options.  
Application Notes  
A variety of application notes and technical white papers can  
be downloaded in pdf format from our website.  
RoHS Compliance: The EU led RoHS (Restriction of Hazardous  
Substances) Directive bans the use of Lead, Cadmium,  
Hexavalent Chromium, Mercury, Polybrominated Biphenyls  
(PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical  
and Electronic Equipment. This SynQor product is 6/6 RoHS  
compliant. For more information please refer to SynQor’s RoHS  
addendum available at our RoHS Compliance / Lead Free Initiative web  
PATENTS  
page or e-mail us at rohs@synqor.com  
.
SynQor holds the following U.S. patents, one or more of which apply to  
each product listed in this document. Additional patent applications may  
be pending or filed in the future.  
5,999,417  
6,894,468  
7,119,524  
7,765,687  
6,222,742  
6,896,526  
7,269,034  
7,787,261  
6,545,890  
6,927,987  
7,272,021  
8,023,290  
6,577,109  
7,050,309  
7,272,023  
8,149,597  
6,594,159  
7,072,190  
7,558,083  
6,731,520  
7,085,146  
7,564,702  
Contact SynQor for further information:  
Phone:  
Toll Free: 888-567-9596  
978-849-0600  
Warranty  
SynQor offers a three (3) year limited warranty. Complete warranty information  
is listed on our website or is available upon request from SynQor.  
Fax:  
978-849-0602  
E-mail:  
Web:  
power@synqor.com  
www.synqor.com  
Information furnished by SynQor is believed to be accurate and reliable.  
However, no responsibility is assumed by SynQor for its use, nor for any  
infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any  
patent or patent rights of SynQor.  
Address: 155 Swanson Road  
Boxborough, MA 01719  
USA  
Product # IQ65033QGA12  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-0006070 Rev. B  
09/06/2012  
Page 14  

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