AV63551264 [PANASONIC]

Snap Acting/Limit Switch, SPST, Momentary, 0.1A, 30VDC, 2.1mm, Connector Terminal, Roller Lever Actuator, Panel Mount, ROHS COMPLIANT;
AV63551264
型号: AV63551264
厂家: PANASONIC    PANASONIC
描述:

Snap Acting/Limit Switch, SPST, Momentary, 0.1A, 30VDC, 2.1mm, Connector Terminal, Roller Lever Actuator, Panel Mount, ROHS COMPLIANT

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AV6 (CS)  
SWITCHES  
Subminiature Size  
Connector Integrated Type  
FEATURES  
• Easy assembling as this switch is connector integrated.  
• High contact reliability by simple dust prevension guard  
and Au-clad double layer contacts  
29.2  
10  
• Two types of contact form are available, the SPST-NC and  
the SPST-NO.  
• The lever position can be changed. the standard lever  
position and the backward lever position.  
• Protection grade: IP40  
TYPICAL APPLICATIONS  
• Vending machine  
• Copying machine  
• Printer  
(Unit: mm)  
• Also for all types of equipment required for maintenance  
and inspections.  
RoHS compliant  
ORDERING INFORMATION  
AV 6  
64  
Actuators  
Operation load  
Actuator  
Pin plunger  
Hinge lever  
Simulated roller lever  
Roller lever  
Contact material  
64: CuNi alloy + Au-clad contact  
Lever position  
Nil: Standard  
12: Backward  
6th digit of  
0: Pin plunger  
2: Hinge lever  
4: Simulated roller lever  
5: Roller lever  
part number  
2
5
0.50N 1.50N  
0.20N 0.50N  
0.20N 0.50N  
0.20N 0.50N  
Contact form  
2: SPST-NC (Plunger color: Red)  
3: SPST-NO (Plunger color: Yellow)  
CONTACT FORM  
LEVER POSITION  
1) SPST-NC  
2) SPST-NO  
1) Standard  
2) Backward  
NC  
NO  
COM  
COM  
CURRENT CAPACITY (reference)  
APPLICABLE CONNECTOR  
Easy assembling as this switch is connector integrated.  
• Applicable connector: XA connector produced by JST Mfg. Co.,  
100mA  
Ltd.  
Contact: SXA-001T-P0.6  
Housing: XAP-02V-1  
Applicable range  
Connector  
1mA  
0
DC 5V  
30V  
AECTB60E 201509-T  
–1–  
AV6 (CS) Subminiature Switches  
PRODUCT TYPES  
Lever position: Standard  
Contact form  
Actuator  
Operating Force OF, Max.  
SPST-NC  
AV620264  
AV620564  
AV622264  
AV622564  
AV624264  
AV624564  
AV625264  
AV625564  
SPST-NO  
AV630264  
AV630564  
AV632264  
AV632564  
AV634264  
AV634564  
AV635264  
AV635564  
0.50N  
1.50N  
0.20N  
0.50N  
0.20N  
0.50N  
0.20N  
0.50N  
Pin plunger  
Hinge lever  
Simulated roller lever  
Roller lever  
Lever position: Backward  
Contact form  
Actuator  
Operating Force OF, Max.  
SPST-NC  
SPST-NO  
0.35N  
1.00N  
0.35N  
1.00N  
0.35N  
1.00N  
AV62221264  
AV62251264  
AV62421264  
AV62451264  
AV62521264  
AV62551264  
AV63221264  
AV63251264  
AV63421264  
AV63451264  
AV63521264  
AV63551264  
Hinge lever  
Simulated roller lever  
Roller lever  
SPECIFICATIONS  
Contact rating  
Contact  
Contact voltage  
Resistive load (cos φ ] 1)  
0.1A  
30V DC  
5V DC  
Au-clad double layer contact  
1mA Low-level circuit rating  
Characteristics  
Item  
Specifications  
Mechanical (OT max.)  
Min. 5 × 105 (at 60 cpm)  
Min. 2 × 105 (at 20 cpm)  
Min. 100MΩ  
Expected life  
Electrical (Rated load OT max.)  
Insulation resistance  
Between non-continuous terminals  
1,000 Vrms for 1 min.  
Between each terminal and other  
exposed metal parts  
Dielectric strength  
1,500 Vrms for 1 min.  
Between each terminal and ground 1,500 Vrms for 1 min.  
100mΩ max. (by voltage drop 0.1A 6 to 8 VDC)  
Contact resistance (initial)  
Value includes the resistance between the connector and the lead (#AWG28, length: 50 mm)  
10 to 55 Hz at single amplitude of 0.75mm (Contact opening: max. 1msec.)  
Viblation resistance (malfunction vibration resistance)  
Shock resistance (malfunction shock resistance)  
Applied shock 1.50N type: Min.300m/s2 (Contact opening: Max. 1msec.)  
0.50N type: Min.150m/s2 (Contact opening: Max. 1msec.)  
Connector insertion force  
Connector holding force  
Max. 20N (inserted in removal direction)  
Min. 20N (extracted by static load, in removal direction)  
Max. 5 times (in removal direction)  
0.1 to 1,000 mm/s (at pin plunger)  
300 cpm  
Connector removal operating times  
Allowable operating speed (No load)  
Max. operating cycle rate (No load)  
Ambient temperature  
–25 to +85°C (No freezing and condensing)  
Approx. 2.5g (pin plunger type)  
CuNi alloy + Au-clad  
Unit weight  
Contact specifications  
Protection grade  
Contact material  
IP40  
Operating characteristics  
1) Lever position: Standard  
Operating Force OF,  
Release Force RF,  
Min.  
Pretravel PT,  
Max.  
MovementDifferential  
MD, Max.  
Overtravel OT,  
Min.  
Operating Position  
OP  
Actuator  
Max.  
0.50N  
1.50N  
0.20N  
0.50N  
0.20N  
0.50N  
0.20N  
0.50N  
0.04N  
0.25N  
0.02N  
0.06N  
0.02N  
0.06N  
0.02N  
0.06N  
Pin plunger  
0.6mm  
2.6mm  
2.6mm  
2.6mm  
0.1mm  
0.8mm  
0.8mm  
0.8mm  
0.4mm  
1.2mm  
1.2mm  
1.2mm  
8.4 0.3mm  
10.0 0.8mm  
12.2 0.8mm  
15.7 0.8mm  
Hinge lever  
Simulated roller lever  
Roller lever  
AECTB60E 201509-T  
–2–  
AV6 (CS) Subminiature Switches  
2) Lever position: Backward  
Operating Force OF,  
Release Force RF,  
Min.  
Pretravel PT,  
Max.  
MovementDifferential  
MD, Max.  
Overtravel OT,  
Min.  
Operating Position  
OP  
Actuator  
Max.  
0.35N  
1.00N  
0.35N  
1.00N  
0.35N  
1.00N  
0.03N  
0.10N  
0.03N  
0.10N  
0.03N  
0.10N  
Hinge lever  
1.4mm  
1.4mm  
1.4mm  
0.6mm  
0.6mm  
0.6mm  
0.7mm  
0.7mm  
0.7mm  
9.2 0.6mm  
11.3 0.6mm  
14.9 0.6mm  
Simulated roller lever  
Roller lever  
DIMENSIONS  
(Unit: mm) General tolerance: 0.25  
The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/  
Pin plunger  
External dimensions  
CAD Data  
Pin plunger  
type PT  
0.6 max.  
3.85  
7.6  
Pin plunger  
2.4+00..015  
7.7  
type OP  
10.0  
8.4 0.3  
Pretravel PT, Max.  
0.6mm  
0.1mm  
0.4mm  
2.5  
Base line  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
9.5 0.08  
5.7  
Operating  
Position OP  
Distance from  
mounting hole  
8.4 0.3mm  
29.2  
Hinge lever  
Lever position: Standard  
External dimensions  
CAD Data  
PT  
2.6 max.  
4.0  
12.9  
OP  
2.4+00..015  
10.0 0.08  
7.7  
10.0  
Pretravel PT, Max.  
2.6mm  
0.8mm  
1.2mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
5.7  
9.5 0.08  
29.2  
Operating  
Position OP  
Distance from  
mounting hole  
10.0 0.8mm  
Lever position: Backward  
External dimensions  
CAD Data  
PT  
1.4 max.  
4.0  
2.4  
OP  
2.4+00..015  
9.2 0.6  
7.7  
10.0  
Pretravel PT, Max.  
1.4mm  
0.6mm  
0.7mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
5.7  
9.5 0.08  
29.2  
Operating  
Position OP  
Distance from  
mounting hole  
9.2 0.6mm  
AECTB60E 201509-T  
–3–  
AV6 (CS) Subminiature Switches  
Simulated roller lever  
Lever position: Standard  
External dimensions  
CAD Data  
4.0  
PT  
2.6 max.  
12.9  
OP  
12.2 0.8  
2.4+00..015  
7.7  
10.0  
Pretravel PT, Max.  
2.6mm  
0.8mm  
1.2mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
9.5 0.08  
29.2  
7
5.7  
Operating  
Position OP  
Distance from  
mounting hole  
12.2 0.8mm  
Lever position: Backward  
External dimensions  
CAD Data  
PT  
1.4 max.  
4.0  
2.4  
OP  
11.3 0.6  
2.4+00..015  
7.7  
10.0  
Pretravel PT, Max.  
1.4mm  
0.6mm  
0.7mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
5.7  
9.5 0.08  
29.2  
Operating  
Position OP  
Distance from  
mounting hole  
11.3 0.6mm  
Roller lever  
Lever position: Standard  
External dimensions  
CAD Data  
PT  
2.6 max.  
12.9  
OP  
15.7 0.8  
2.4+00..015  
7.7  
10.0  
Pretravel PT, Max.  
2.6mm  
0.8mm  
1.2mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
5.7  
9.5 0.08  
29.2  
Operating  
Position OP  
Distance from  
mounting hole  
15.7 0.8mm  
Lever position: Backward  
External dimensions  
CAD Data  
PT  
1.4 max.  
2.4  
OP  
14.9 0.6  
2.4+00..015  
7.7  
10.0  
Pretravel PT, Max.  
1.4mm  
0.6mm  
0.7mm  
2.5  
2.4+00..015  
Movement Differential MD, Max.  
Overtravel OT, Min.  
2.5 0.1  
7
5.7  
9.5 0.08  
29.2  
Operating  
Position OP  
Distance from  
mounting hole  
14.9 0.6mm  
AECTB60E 201509-T  
–4–  
AV6 (CS) Subminiature Switches  
CAUTIONS FOR USE  
Fastening of the switch body  
1) To secure the switch, please use an  
M2.3 screw on a flat surface and tighten  
using a maximum torque of 0.29 N·m. It  
is recommended that both flat metal  
washer and spring washers be used with  
the screws and adhesive be applied to  
lock the screws to prevent loosening of  
the screws.  
About the connector  
Environment  
1) The connector on the AV6 (CS) switch  
is designed to fit with the XA connector  
produced by JST Mfg. Co., Ltd. Do not  
use any connector other than the  
specified connector, or solder the  
terminals directly.  
2) Make sure leads are arranged so that  
no constant force is applied to them when  
the connectors are mated.  
3) Keep the connector straight when  
inserting it. If it is inserted at an angle, it  
may snag near the entrance, or it may be  
inserted too forcefully.  
4) Problems thought to be caused by the  
XA connector, which is specified as  
conforming to the AV6 (CS) switch  
connector, are not covered by the  
warranty. Please contact JST Mfg., Co.,  
Ltd. and request cooperation in resolving  
the problem.  
Avoid using and storing these switches in  
a location where they will be exposed to  
corrosive gases, silicon, or high dust  
levels, all of which can have an adverse  
effect on the contacts.  
Precautions concerning circuits  
The AV6 (CS) switch is designed  
specifically for low-voltage, low-current  
loads. Avoid using it at loads that exceed  
the rating load.  
Quality check under actual loading  
conditions  
To assure reliability, check the switch  
under actual loading conditions. Avoid  
any situation that may adversely affect  
switching performance.  
2) Be sure to maintain adequate  
insulating clearance between each  
terminal and ground.  
3) When the operation object is in the  
free position, force should not be applied  
directly to the actuator or pin plunger.  
Also force should be applied to the pin  
plunger from vertical direction to the  
switch.  
4) In setting the movement after  
operation, the over-travel should be set  
more than 70% as a standard.  
With the lever type, do not apply  
excessive force in the direction opposite  
to the movement, or from the horizontal  
direction.  
Selection of switch  
Please make your selection so that there  
will be no problems even if the operating  
characteristics vary up to 20% from the  
standard values.  
AECTB60E 201509-T  
–5–  
TechnicalTerminology & Cautions for Use  
(Snap-action, Detection and Interlock Switches)  
TECHNICAL TERMINOLOGY  
Snap-action switches  
Contact form  
This refers to the  
components  
determining the type  
of application which  
make up the electrical  
input/output circuits in  
the contact.  
A compact switch equipped with an enclosed micro-gap snap-  
action contact mechanism that makes a specified motion with a  
specified force to open/close a circuit, and an actuator outside  
the enclosure (hereinafter referred to as the switch)  
NC  
NO  
SPDT  
COM  
NC  
SPST-NC  
SPST-NO  
COM  
COM  
Actuator  
NO  
A part of the switch that transmits the received external force to  
an internal spring mechanism to move the movable contact so  
that the switch can be opened and closed  
Terminal symbols  
COM: Common terminal  
NC: Normally closed terminal  
NO: Normally open terminal  
Actuator stopper  
A part of the switch to limit the actuator movement in the switch  
operation direction  
Insulation resistance  
Resistance between non-continuous terminals, each terminal  
and other exposed metal parts and between each terminal and  
ground.  
Rated values  
Values indicating the characteristics and performance guarantee  
standards of the snap-action switches. The rated current and  
rated voltage, for instance, assume specific conditions (type of  
load, current, voltage, frequency, etc.).  
Dielectric  
Threshold limit value that a high voltage can be applied to a  
predetermined measuring location for one minute without  
causing damage to the insulation.  
Mechanical life  
The service life when operated at a preset operating frequency  
without passing electricity through the contacts. (The life test is  
performed at a switching frequency of 60 times/minute and  
operating speed of 100 mm/second at the regular cam.)  
Contact resistance  
This indicates the electrical resistance at the contact part.  
Generally, this resistance includes the conductor resistance of  
the spring and terminal portions.  
Electrical life  
The service life when the rated load is connected to the contact  
and switching operations are performed. (The life test is  
performed at a switching frequency of 20 times/minute and  
operating speed of 100 mm/second at the regular cam.)  
Vibration resistance  
Malfunction vibration ... Vibration range where a closed contact  
does not open for longer than a specified time due to vibrations  
during use of the snap-action switches.  
Shock resistance  
Shock durability ... Shock range where the mechanical shocks  
received during snap-action switches transport and installation  
do not damage the parts or harm the operating characteristics.  
Malfunction shock ... Shock range where a closed contact does  
not open for longer than a specified time due to shocks during  
use of the snap-action switches.  
AECTB36E 201510-T  
–1–  
Technical Terminology & Cautions for Use  
OPERATING CHARACTERISTIC  
Definition of operating characteristic  
The main terminological illustrations and  
meanings which are used with snap-  
action switches are as follows.  
Varying  
display  
method  
Classification Terminology Symbol  
Unit  
N
Starting current  
The force required to cause contact snap-action. It  
is expressed terms of force applied to the the  
actuator.  
Operating  
Force  
OF  
RF  
Max.  
Min.  
RF  
OF  
The force to be applied to the the actuator at the  
moment contact snaps back from operated  
position to total travel position.  
PT  
TF  
Force  
Release  
Force  
TT  
N
N
FP  
OT  
MD  
Totaltravel  
Force  
Force applied to an actuator required to move from  
an operating position to a total travel position  
OP  
RP  
TF  
PT  
TTP  
mm,  
degree  
Distance or agree of the actuator movement from  
free position to operating position.  
Pretravel  
Max.  
Min.  
Max.  
The distance or degree which the actuator is  
permitted to travel after actuation without any  
damage to the switching mechanism.  
mm,  
degree  
Overtravel  
OT  
Movement  
Movement  
Differential  
mm,  
degree  
The distance or degree from operating position to  
release position of the actuator.  
MD  
TT  
mm,  
degree  
The migration length or the move angle from the  
free position to total travel position of actuator  
Totaltravel  
Center of mounting holes  
Free  
Position  
mm,  
degree  
Position of the actuator when no force is applied  
to.  
FP  
OP  
Operating  
Position  
mm,  
degree  
The position of the actuator when the traveling  
contacts snaps with the fixed contact.  
Position  
The position of the actuator when the traveling  
contact snaps back from operating position to its  
original position.  
Release  
Position  
mm,  
degree  
RP  
Total travel  
Position  
mm,  
degree  
The stopping position of the actuator after total  
travel.  
TTP  
TECHNICAL NOTES ON MECHANICAL CHARACTERISTICS  
Actuation Force and Stroke  
Changes in Operating Characteristics  
Adequate stroke setting is the key to high reliability. It is also  
important that adequate contact force be ’maintained to ensure  
high reliability. For a normally closed (NC) circuit, the driving  
mechanism should be set so that the actuator is normally in the  
free position. For a normally open (NO) circuit, the actuator  
should be pressed to 70% to 100% of the specified stroke to  
absorb possible errors.  
Exercise design care so that malfunctions will not occur if the  
operating characteristics vary by as much as 20% from, rated  
values.  
<Example>  
In the OF max. 0.98N specification for FS snap-action switches,  
the allowable max. is 0.98 N × (100%+20%) = 1.18 N  
In the RF min. 0.15 N min. specification  
If the stroke is set too close to the operating point (OP), this may  
cause unstable contact, and in the worst case may cause  
actuator damage due to inertia of the drive mechanism. It is  
advisable that the stroke be adjusted with the mounting plate or  
driving mechanism.  
the allowable min. 0.15 N × (100%–20%) = 0.12 N  
Mechanical Conditions for Type Selection  
Actuator type should be selected according to activation  
method, activation speed, activation rate, and activation  
frequency.  
The figure at right  
shows a typical  
example of activation  
1) An extremely slow activation speed may cause unstable  
contact transfer, possibly resulting in contact failures or contact  
fusion.  
OF  
and contact forces  
varying with stroke.  
2) An extremely high activation speed may cause damage to  
contacts or contact response failure.  
RF  
In the vicinity of the  
OP and RP, the  
FP  
RP  
TTP  
OP  
Stroke  
Driving Mechanism  
MD  
PT  
OT  
contact force is  
Use of a driving mechanism which will cause physical impact to  
diminished, causing  
chatter and contact  
bounce immediately  
before or after  
reversal. For this  
reason, use the  
the actuator should be avoided.  
NC  
On FP  
<Example>  
On reversal  
Stroke  
On reversal  
On OTP  
NO  
switch while giving  
due consideration to  
this.This also causes  
the snap action  
Bad  
Good  
switch to be sensitive  
to vibration or shock.  
AECTB36E 201510-T  
–2–  
Technical Terminology & Cautions for Use  
TECHNICAL NOTES ON ELECTRICAL CHARACTERISTICS  
1) The snap-action switch is designed for AC operations.While it  
has small contact gaps and no arc absorber, it may be used for  
low-capacity DC operations.  
Please refer to the rating of each products  
2) For applications with very small switching voltage or current,  
choose the low-level load type (Au contact).  
beginning of use. However, as the contact surfaces develop films  
with time, the film may not be broken by the switching operation,  
causing a conduction failure. Therefore, please choose the Au  
contact type for switching a load of 0.1 A or below.  
4) Application to Electronic Circuits  
• The snap-action switch contacts can sustain bounce or chatter  
when closed. Bounce or chatter can cause noise or pulse count  
errors when the snap action switch is used in electronic circuits.  
• If contact bounce or chatter poses problems in the vicinity of  
the OP and RP, use a suitable absorption network, such as a C/  
R network.  
Small current and voltage application range (Au contact)  
500  
5) Check the surge current, normal current and surge duration.  
6) Contact resistance given in performance specifications is  
measured with a voltage drop method using 6 to 8 V DC, 1 A  
(except for low-level load type). Contact resistance across COM  
and NC terminals is measured in the free position, while contact  
resistance across COM and NO terminals is measured in the  
total travel position.  
100  
50  
10  
5
2
1
7) Ratings are measured under the following conditions:  
Inductive load: Power factor 0.6 to 0.7  
4
8
12  
16  
20  
24  
Time constant: 7 ms or less (DC)  
DC voltage (VDC)  
8) To prevent contact welding failure, be sure to use a serial  
resistance for each capacitive load.  
9) If snap-action switch operation is synchronized with the AC  
supply phase, this may cause: shortened electrical life, contact  
fusion failure, contact transfer, or other reliability problems.  
3) When selecting a contact type of a snap-action switch to be  
used for low-level load switching, the following should be noted.  
Silver contacts’ surfaces are prone to be oxidized and form a  
sulfide film. The switch operates with no problems at the  
CAUTIONS IN A CIRCUIT  
1) Contact protection is recommended when snap-action  
switches are used in an inductive load circuit.  
2) Do not connect the  
contacts on individual  
switches to different  
type or different poles of  
the power supply.  
Examples of power  
supply connections  
(connection to different  
poles)  
Wrong  
Lamp load  
PL  
Circuit diagram  
Cautions for use  
(1) r = more than 10 Ω  
(2) In an AC circuit  
Contact for snap-action switch  
Impedance of R is to be slightly smaller  
than impedance of r and c.  
Solenoid load  
r
c
R
Right  
Lamp load  
PL  
Can be used for both AC and DC.  
Impedance of r is nearly equal to  
impedance of R.  
Contact for snap-action switch  
r
Solenoid load  
Load connected to same pole  
C: 0.1 μF  
R
c
Example of wrong  
power supply  
connection (connection  
to different poles of  
power supply)  
Wrong  
Load  
L
(1) For DC circuits only.  
Contact for snap-action switch  
AC  
DC  
diode  
R
This may lead to mixed  
DC and AC.  
Can be used for both AC and DC.  
Contact for snap-action switch  
ZNR  
Load  
L
R
Varistor  
Wrong  
3) Avoid circuits which  
apply voltage between  
contacts. (This may lead  
to mixed deposition.)  
L
200V  
100V  
AECTB36E 201510-T  
–3–  
Technical Terminology & Cautions for Use  
MOUNTING STATE AND ENVIRONMENT  
Checking the insulation distance  
Soldering precautions  
After mounting and wiring, check the insulation distance  
between terminals and the ground. If the insulation distance is  
inadequate, mount insulating material between as required.  
For manual soldering, lay the terminals flat (horizontal with the  
ground) and quickly perform the soldering operation using a  
soldering iron with the appropriate heat capacity and the proper  
amount of solder. Take care that the flux does not flow into the  
switch interior by using a ventilation fan to discharge flux gas  
and to prevent contact of the switch body with the soldering iron  
tip.  
Fastening the snap-action switch body  
See the Section “CAUTIONS FOR USE” for the individual  
switch.  
Be careful not to apply force to the lead wires or the terminal  
portions immediately after soldering.  
Position adjustment with effector  
1) The effector should be positioned so that direct force is not  
applied to the plunger or actuator in its free position. The  
operating force to the plunger should only be applied in a  
perpendicular direction.  
2) Note that the use of the switch as a stopper may cause an  
operational problem.  
The temperature setting and time conditions vary depending on  
the product.  
See the section “CAUTIONS FOR USE” for each product.  
<Examples>  
Soldering iron tip  
Switch installation position  
• Basically, the switch should be installed so that the object to  
press the switch’s plunger or lever can press it down to 70 to  
100% of OT of the switch. When determining the position, the  
tolerance of OP (Operating Position) and other factors should be  
taken into account.  
Wrong  
Correct  
The following describes the case where the strictest tolerance  
conditions are adopted.  
Avoid using in a silicon atmosphere  
• Example: Hinge lever type FS switch  
Avoid using organic silicon rubber, adhesives, sealing  
compounds, oil, grease, and wires in a silicon atmosphere.  
Reference values: OP = 8.8 0.8mm  
PT = max. 2.8mm  
Please consult us when using under the following  
conditions*:  
1) Environments where hydrogen sulfide or other corrosive  
OT = min. 1.2mm  
FP  
gases are present.  
OP  
PT  
2) Environments where gasoline, thinner or other flammable,  
explosive gases are present.  
TTP  
OT  
3) Dusty environments (for non-seal type snap action switches).  
4) The perpendicular operating speed exceeds the allowable  
operating speed.  
5) Switching between different poles.  
6) Use in environments not in the prescribed temperature or  
humidity range.  
(1) When the switch is not pressed  
The object to press the lever should not be in contact with  
the lever.  
For this purpose, the object should be at a distance from  
the switch father than the maximum FP (Free Position)  
value.  
FP max = OP max + PT max = 9.6 + 2.8 = 12.4 mm max  
The object should be at a distance of 12.4 mm or more  
from the mounting hole.  
Storage precautions  
To prevent discoloration due to sulfurization of the terminals  
(silver- plated), store the switches in a polyethylene bag or other  
suitable airtight container.  
(2) Depressed position  
The plunger/lever should be pressed down to 70% or  
more of OT (Over Travel). Therefore, the depressed  
position should be calculated based on the minimum  
value of OP (Operating Position) and the 70 and 100% of  
the OT value.  
OP min - 70% of OT = 8.0 - 0.84 = 7.16 mm  
OP min - 100% of OT = 8.0 - 1.2 = 6.80 mm  
The plunger/lever should be pressed down to the position  
of 6.80 to 7.16 mm from the mounting hole.  
AECTB36E 201510-T  
–4–  
Technical Terminology & Cautions for Use  
Usage, storage, and transport conditions  
During usage, storage, or transportation, avoid locations subject  
to direct sunlight and maintain normal temperature, humidity,  
and pressure conditions.  
We reserve the right to modify without notice the  
materials, internal components, and other parts to improve  
product quality.  
The allowable specifications for environments suitable for usage,  
storage, and transportation are given below.  
Handling precautions  
When handling the switches, be careful not to drop them on the  
1) Temperature: The allowable temperature range differs for  
each switch, so refer to the switch’s individual specifications. In  
addition, when transporting or storing switches while they are  
tube packaged, there are cases when the temperature may differ  
from the allowable range. In this situation, be sure to consult the  
individual specifications.  
floor since this may damage them.  
* Select contact sulfurization (clipping) prevention products (FS and Au-clad double  
layer contacts) for use with extremely small loads or an environment-resistant  
Turquoise switch.  
Others  
2) Humidity: 5 to 85% R.H.  
3) Pressure: 86 to 106 kPa  
The humidity range varies with the temperature. Use within the  
range indicated in the graph below.  
1) Failure modes of switches include short-circuiting, open-  
circuiting and temperature rises. If this switch is to be used in  
equipment where safety is a prime consideration, examine the  
possible effects of these failures on the equipment concerned,  
and ensure safety by providing protection circuits or protection  
devices. In terms of the systems involved, make provision for  
redundancy in the design and take steps to achieve safety  
design.  
2) The ambient operating temperature (and humidity) range  
quoted is the range in which the switch can be operated on a  
continuous basis: it does not mean that using the switch within  
the rating guarantees the durability performance and  
environment withstanding performance of the switch. For details  
on the performance guarantee, check the specifications of each  
product concerned.  
Humidity, %R.H.  
85  
Tolerance range  
(Avoid freezing when  
used at temperatures  
lower than 0°C 32°F)  
(Avoid  
condensation when  
used at temperatures  
higher than 0°C 32°F)  
5
–40  
0
+85  
–40  
+32  
+185  
Temperature, °C °F  
(The allowable temperature depends on the switch.)  
• Condensation will occur inside the switch if there is a sudden  
change in ambient temperature when used in an atmosphere of  
high temperature and high humidity. This is particularly likely to  
happen when being transported by ship, so please be careful of  
the atmosphere when shipping. Condensation is the  
phenomenon whereby steam condenses to cause water  
droplets that adhere to the switch when an atmosphere of high  
temperature and humidity rapidly changes from a high to low  
temperature or when the switch is quickly moved from a low  
humidity location to one of high temperature and humidity.  
Please be careful because condensation can cause adverse  
conditions such as deterioration of insulation, coil cutoff, and  
rust.  
• Condensation or other moisture may freeze on the switch when  
the temperatures is lower than 0°C 32°F. This causes problems  
such as sticking of movable parts or operational time lags.  
• The plastic becomes brittle if the switch is exposed to a low  
temperature, low humidity environment for long periods of time.  
• Storage for extended periods of time (including transportation  
periods) at high temperatures or high humidity levels or in  
atmospheres with organic gases or sulfide gases may cause a  
sulfide film or oxide film to form on the surfaces of the contacts  
and/or it may interfere with the functions. Check out the  
atmosphere in which the units are to be stored and transported.  
• In terms of the packing format used, make every effort to keep  
the effects of moisture, organic gases and sulfide gases to the  
absolute minimum.  
AECTB36E 201510-T  
–5–  
Technical Terminology & Cautions for Use  
Types of actuators  
Operating  
Force  
(OF)  
Pretravel Overtravel  
Vibration  
Shock  
Shape  
Classification  
Features  
(PT)  
(OT)  
Appropriate for linear short-stroke action. Pin plunger acts directly on snap  
action mechanism, enabling high-precision positioning. Amount of movement  
standing after operation is smallest among all of the actuators, however, so reliable  
stopper is required.  
Out-  
Pin plunger  
Small  
Small  
Large  
Large  
Spring small  
plunger  
Used in much the same way as the pin plunger, but is easier to use because  
the amount of movement after operation is larger.  
Small  
Small  
Medium  
Medium  
Large  
Excellent  
Spring short  
plunger  
Pin plunger is short, with large plunger diameter that makes centering easier.  
Good  
Large  
Like small spring plunger, amount of movement after operation is large.  
Secured to panel with hex or lock nut; used as manual or mechanical plunger.  
Amount of movement after operation is extremely large and operation point can  
be adjusted by changing attachment position. Can be used in combination with  
Panel attachment  
plunger  
Small  
Large  
Good  
low-speed cam.  
Panel attachment  
roller plunger  
This is the panel attachment type with a roller, and can be used with fast-  
moving cams and dogs..  
Small  
Large  
Large  
Possible  
Little force required for operation. Appropriate for use with low-speed cams and  
Possible dogs; has large stroke.  
Hinge lever  
Large  
Medium  
Medium  
Large  
Small  
Lever available in various shapes to fit operating unit.  
Simulated roller  
lever  
Large  
Small  
Possible Tip of hinge lever is bent into a semi-circle, enabling use as a simple roller type.  
Play in lever is used to assure maximum stroke. Construction provides for  
Excellent  
Leaf lever  
Large  
Small  
space where lever is attached, for outstanding resistance to freezing.  
This is a hinge lever with a roller, and can be used with high-speed cams and  
dogs.  
Hinge roller lever  
Large  
Medium  
Medium  
Medium  
Medium  
Small  
Small  
Possible  
The force required for pin plunger action is lighter than that of the lever, and the  
stroke is longer.  
This is hinge roller lever type, and can operate in relation to an operating unit  
from a one way direction, but the roller is bent from the opposite direction and  
cannot move.  
This can be used to prevent reverse-direction action.  
One way action  
hinge roller lever  
Medium  
Medium  
Medium  
Large  
Medium  
Medium  
Medium  
Medium  
Medium  
Large  
Possible  
This has a leaf spring with offset yield force and has a large stroke. Ideal for  
driving low-speed cams and cylinders. Fulcrum is fixed for high precision. To  
prevent leaf damage, movement after operation must be within specified value.  
Leaf spring  
Good  
Good  
Roller leaf spring  
This is a leaf spring with a roller, and can be used with high-speed cams.  
(OC reversed  
action groove type)  
Reverse-action  
hinge lever  
This is used for low-speed, low-torque cams.  
The plunger is constantly  
Excellent The lever comes in various shapes to fit the  
operating body.  
pressed down by a coiled  
spring, and operating the  
lever induces reverse action.  
Because the plunger is  
(OC reversed  
This is a reverse-action hinge lever with a roller  
and is appropriate for cam operation. Excellent  
resistance to vibration and impact when not  
engaged.  
depressed when not  
action groove type)  
Reverse-action  
hinge roller lever  
Medium  
Small  
Medium  
Medium  
Large  
Excellent  
engaged, vibration and shock  
resistance are excellent.  
Pressing the plunger too far  
does not cause abnormal  
force to be applied to the  
switch mechanism, so a  
stable service life is assured.  
(OC reversed  
action groove type)  
Reverse-action  
hinge roller short  
lever  
This is a shorter version of the reverse-action  
hinge lever with a roller and has a larger action  
Excellent force, but is appropriate for cam operation with  
a short stroke. Excellent resistance to vibration  
and impact when not engaged.  
Rotating-action  
type  
This is a rotating, light-action type that is ideal for detecting paper, coins, and  
similar objects.  
Large  
Small  
Possible  
AECTB36E 201510-T  
–6–  

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