MP4008GS-Z [MPS]

LED Driver;
MP4008GS-Z
型号: MP4008GS-Z
厂家: MONOLITHIC POWER SYSTEMS    MONOLITHIC POWER SYSTEMS
描述:

LED Driver

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中文:  中文翻译
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MP4008  
High-Brightness, High-Current Accuracy  
WLED Controller  
The Future of Analog IC Technology  
DESCRIPTION  
FEATURES  
Constant Current WLED Driver  
280mV Feedback Voltage with ±1.8%  
Accuracy  
9V to 28V Input Voltage  
Leading Edge Blanking for Current Sense  
Frequency Fixed to 180kHz  
Fast PWM Dimming  
Soft Start  
Over-Voltage Protection  
Short LED Protection  
Short Output Protection  
Over-Current Protection  
Short Inductor/Diode Protection  
VIN UVLO  
Thermal Shutdown  
Available in a SOIC-8 Package  
The MP4008 is a current-mode controller  
designed for driving high brightness light  
emitting diodes (LEDs) with a wide input  
voltage from 9V to 28V. It can be used in boost  
and SEPIC topologies.  
The MP4008 drives an external MOSFET with a  
fixed frequency architecture to regulate the LED  
current, which is measured through an external  
current-sense resistor. The LED current  
feedback voltage is 280mV. The switching  
frequency is fixed to 180kHz. The cycle-by-  
cycle current limit can be programmed by the  
sense resistor on CS.  
The MP4008 employs fast PWM dimming to the  
LED current with a high dimming ratio.  
Integrated protection features include under-  
voltage lockout, over-voltage protection, over-  
current protection, short LED protection, short  
APPLICATIONS  
LCD Backlighting  
DC/DC LED Driver  
General Illumination  
Industrial Lighting  
output  
protection,  
short  
inductor/diode  
protection, and OTP.  
The MP4008 is available in a SOIC-8 package.  
Automotive/ Decorative LED Lighting  
All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For  
MPS green status, please visit the MPS website under Quality Assurance.  
“MPS” and “The Future of Analog IC Technology” are registered trademarks of  
Monolithic Power Systems, Inc.  
TYPICAL APPLICATION  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
1
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
ORDERING INFORMATION  
Part Number*  
Package  
Top Marking  
MP4008GS  
SOIC-8  
See Below  
* For Tape & Reel, add suffix –Z (e.g. MP4008GS–Z)  
TOP MARKING  
MP4008: Part number  
LLLLLLLL: Lot number  
MPS: MPS Prefix  
Y: Year code  
WW: Week code  
PACKAGE REFERENCE  
TOP VIEW  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
2
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
Thermal Resistance (4)  
SOIC-8………………………….96...... 45... C/W  
θJA  
θJC  
ABSOLUTE MAXIMUM RATINGS (1)  
VIN……............................................... -0.3V to 30V  
VGATE...................................................-0.3V to 19V  
All other pins.....................................-0.3V to 6.5V  
Junction temperature………………………..150C  
Lead temperature……………………………260C  
NOTES:  
1) Exceeding these ratings may damage the device.  
2) The maximum allowable power dissipation is a function of the  
maximum junction temperature TJ (MAX), the junction-to-  
ambient thermal resistance θJA, and the ambient temperature  
TA. The maximum allowable continuous power dissipation at  
any ambient temperature is calculated by PD (MAX) = (TJ  
(MAX)-TA)/θJA. Exceeding the maximum allowable power  
dissipation will produce an excessive die temperature,  
causing the regulator to go into thermal shutdown. Internal  
thermal shutdown circuitry protects the device from  
permanent damage.  
(2)  
Continuous power dissipation (TA = +25°C)  
SOIC-8...………..……………………..……….1.3W  
Recommended Operating Conditions (3)  
IN supply voltage (VIN) ……………………………….9V to 28V  
Operating junction temp. TJ…….-40C to +125C  
3) The device is not guaranteed to function outside of its  
operating conditions.  
4) Measured on JESD51-7, 4-layer PCB.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
3
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
ELECTRICAL CHARACTERISTICS  
VIN = 24V, TA = +25C, unless otherwise noted.  
Parameters  
Symbol  
Condition  
Min  
Typ Max Units  
Operating input voltage  
VIN  
9
28  
V
Supply current (quiescent)  
IQ  
VFB = 500mV  
VIN rising  
0.9  
1.1  
8.6  
600  
mA  
V
1.3  
9
VIN under-voltage lockout  
VIN UVLO  
VIN under-voltage lockout hysteresis  
VIN_UVLO_HYS  
mV  
Feedback  
FB feedback voltage  
VFB  
IFB  
275  
-0.1  
280  
285  
0.1  
mV  
FB input current  
Oscillator  
VFB = 280mV  
μA  
Oscillator frequency  
fOSC  
180  
96  
kHz  
%
Maximum duty cycle  
DMAX  
90  
PWM Dimming  
PWM low threshold  
VPWMI-LO  
VPWMI-HI  
VPMWI falling  
VPMWI rising  
0.8  
V
V
PWM high threshold  
1.5  
PWM pull-down resistance  
GATE  
RPWM  
1
MΩ  
GATE high threshold  
VGATE  
TRISE  
TFALL  
12  
13  
40  
40  
13.8  
V
GATE output rise time  
GATE output fall time  
CGATE = 1nF, VIN = 12V  
CGATE = 1nF, VIN = 12V  
ns  
ns  
Current Sense  
Current limit value  
VCL  
Duty = 0  
435  
485  
485  
535  
300  
mV  
mV  
OCP detect voltage  
VOCP  
Over-current protection  
Leading edge blanking time  
Compensation  
TBLANK  
100  
380  
ns  
200  
Transconductance of error amplifier  
GEA  
440  
500 μA/V  
μA  
Maximum sourcing/sinking current  
Soft-start current  
IEA  
ISS  
80  
21  
VFB < 0.8*REF  
15  
27  
μA  
Time for COMP saturated protection  
detection  
TCOMP  
2048  
cycle  
MP4008 Rev. 1.01  
www.MonolithicPower.com  
4
12/8/2016  
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© 2016 MPS All Rights Reserved  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
ELECTRICAL CHARACTERISTICS (continued)  
VIN = 24V, TA = +25C, unless otherwise noted.  
Parameters  
Protection  
Symbol  
Condition  
Min  
Typ Max Units  
OVP threshold  
VOVP-TH  
2.6  
2.75  
410  
280  
2.9  
V
mV  
mV  
V
OVP threshold hysteresis  
SCP protection threshold  
FB short protection threshold  
VOVP-HYS  
VOVP_  
210  
350  
SCP  
0.54 0.58  
0.62  
Propagation time for short-circuit  
detection  
TOFF  
FB = 620mV  
1
μs  
°C  
Thermal shutdown (5)  
150  
NOTE:  
5) Guaranteed by design.  
MP4008 Rev. 1.01  
www.MonolithicPower.com  
5
12/8/2016  
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© 2016 MPS All Rights Reserved  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
PIN FUNCTIONS  
Pin  
Number  
Name  
Pin Function  
Input supply, 9V-28V. VIN is the input of the internal linear regulator. VIN must be  
bypassed locally.  
1
2
3
4
5
VIN  
GND  
CS  
Ground.  
Switch current sense input. CS is used to sense the current of the external power  
FET. It integrates a built-in blanking time to avoid switching noise interruption.  
GATE  
PWM  
External MOSFET gate driver.  
PWM dimming input. Apply a PWM signal on PWM for brightness control. GATE is  
disabled when the PWM signal is low. GATE is enabled when the PWM signal is high.  
Compensation. COMP is used to compensate the regulation control loop. Connect a  
capacitor or a series RC network from COMP to GND. Also, COMP is used for soft  
start. When the IC starts up, the current of the internal error amplifier is limited until the  
output current reaches 80% of the setting current.  
6
COMP  
Feedback input, a 280mV internal feedback voltage. Connect a current sense  
resistor from FB to GND. If the FB voltage is higher than 580mV for 1µs, short-load  
protection is triggered, and the IC latches off.  
7
8
FB  
Over-voltage protection input. Connect a resistor divider from the output to OVP to  
program the OVP threshold. When the OVP voltage reaches the high threshold, the  
over-voltage protection is triggered. The IC recovers once OVP decreases to the low  
threshold.  
OVP  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
6
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
TYPICAL CHARACTERISTICS  
VIN = 24V, TA = 25°C, unless otherwise noted.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
7
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
TYPICAL PERFORMANCE CHARACTERISTICS  
VIN = 12V, PVIN = 20V, VLED = 70V, ILED = 350mA, L = 100μH, TA = 25°C, unless otherwise noted.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
8
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN = 12V, PVIN = 20V, VLED = 70V, ILED = 350mA, L = 100μH, TA = 25°C, unless otherwise noted.  
V
V
V
SW  
SW  
SW  
50V/div.  
50V/div.  
50V/div.  
PVIN  
V
V
COMP  
COMP  
20V/div.  
1V/div.  
1V/div.  
V
V
V
OUT  
OUT  
OUT  
50V/div.  
50V/div.  
50V/div.  
I
I
I
L
L
L
2A/div.  
2A/div.  
2A/div.  
V
V
V
SW  
SW  
SW  
50V/div.  
50V/div.  
50V/div.  
V
V
V
PWM  
COMP  
COMP  
5V/div.  
1V/div.  
2V/div.  
V
V
V
OUT  
OUT  
OUT  
50V/div.  
50V/div.  
50V/div.  
I
L
I
I
2A/div.  
SHORT  
LED  
5A/div.  
200mA/div.  
V
V
V
SW  
SW  
SW  
50V/div.  
50V/div.  
50V/div.  
V
V
V
COMP  
COMP  
COMP  
2V/div.  
2V/div.  
2V/div.  
V
V
V
OUT  
OUT  
OUT  
50V/div.  
50V/div.  
50V/div.  
I
I
I
SHORT  
SHORT  
SHORT  
5A/div.  
10A/div.  
500mA/div.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
9
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
VIN = 12V, PVIN = 20V, VLED = 70V, ILED = 350mA, L = 100μH, TA = 25°C, unless otherwise noted.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
10  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
OPERATION  
The MP4008 drives an external MOSFET with  
current mode architecture to regulate the LED  
current, which is measured through an external  
current sense resistor.  
The slope compensation is integrated to avoid  
sub-harmonic resonance when the duty cycle is  
greater than 0.5. The cycle-by-cycle current limit  
can be programmed by the sense resistor on CS.  
The MP4008 employs a special circuit for  
regulating the internal power supply, which  
covers a wide input voltage from 9V to 28V. The  
switching frequency is fixed at 180 kHz.  
The MP4008 integrates under-voltage lockout,  
over-voltage protection, over-current protection,  
short LED protection, short-circuit protection,  
short inductor/diode protection, and OTP.  
Figure 1: Functional Block Diagram  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
11  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
Soft Start  
The MP4008 implements a soft start by limiting  
the current capability of the internal error  
amplifier during start-up. The COMP voltage  
jumps to its clamp voltage (~0.3V) at the  
beginning of start-up. The sourcing/sinking  
current of the internal error amplifier is limited to  
21µA until the FB voltage reaches 0.8 of the  
internal reference voltage during start-up (see  
Figure 2).  
Figure 3: Dimming Signal Filtered from GATE  
Protection  
The MP4008 includes under-voltage lockout,  
over-voltage protection, short-load protection,  
short-circuit protection, over-current protection,  
and short inductor/diode protection. If fault  
conditions are detected, GATE and COMP are  
pulled down.  
A. Under-Voltage Lockout  
The MP4008 integrates VIN UVLO. The internal  
circuit does not work until the VIN voltage  
reaches the UVLO rising threshold. The  
hysteresis of VIN UVLO is 600mV.  
B. Over-Voltage Protection  
Over-voltage protection is detected by the  
voltage of OVP. When the OVP voltage rises to  
its high threshold, the over-voltage protection is  
triggered, and GATE and COMP are pulled low.  
The IC recovers once the OVP voltage  
decreases to its low threshold.  
Figure 2: Soft-Start Process  
PWM Dimming  
PWM dimming is achieved by applying a PWM  
signal on the PWM pin.  
C. Short-Load Protection  
When the PWM signal is high, GATE is enabled,  
and the external dimming MOSFET is turned on  
by the driving signal, which is filtered from GATE  
(see Figure 3). The output of the internal error  
amplifier is connected to the external  
compensation network, and the LED current is  
regulated accurately.  
In a short-load condition, a large short current is  
detected by the FB sense resistor. If the FB  
sensed voltage is higher than 580mV and lasts  
for 1µs, the short-load protection is triggered;  
GATE and COMP are pulled low, and the IC  
latches off.  
When the PWM signal goes low, the GATE  
signal is disabled. Meanwhile, the output of the  
internal error amplifier is disconnected from the  
compensation network, and the COMP voltage is  
held by the external capacitor. The dimming  
MOSFET turns off to prevent the output voltage  
from being discharged.  
D. Short-Circuit Protection  
In a short-circuit condition, the output voltage is  
pulled low and no current is sensed on FB. If the  
following conditions are satisfied, OVP < 280mV,  
FB < 0.3*REF, and COMP > 1V, the short-circuit  
protection is triggered. GATE and COMP are  
pulled low, and the IC latches off.  
The internal oscillator is synchronized by the  
PWM dimming signal to achieve good  
performance with a small dimming ratio.  
Figure 4 shows the circuit for short-circuit  
protection. It uses a PMOS for both PWM  
dimming and short-circuit protection. When LED+  
is shorted to GND, GATE pulls low, and the  
PMOS turns off to cut off the short loop.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
Figure 4: Short-Circuit Protection Scheme  
E. Over-Current Protection (Short Inductor/  
Diode Protection)  
The MP4008 implements a cycle-by-cycle current  
limit function for protection. In normal operation,  
the over-current protection is recoverable.  
In unexpected cases (inductor or diode shorts),  
when the voltage of CS, which is detected by an  
external CS sense resistor, hits the latch-off  
current limit value within the 300ns turn-on time  
for 7 consecutive cycles, the over-current  
protection is triggered; GATE and COMP are  
pulled low, and the IC latches off.  
F. LED- to GND Short Protection  
In an LED- to GND short condition, the FB  
senses no current which causes the COMP to  
charge to its saturated value. If COMP remains  
saturated for 2048 switching cycles, and FB is  
below 30% of the internal reference, protection is  
triggered; GATE and COMP are pulled low, and  
the IC latches off.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
13  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
APPLICATION INFORMATION  
LED Current Setting  
Where, VL is the voltage across the inductor when  
GATE is off. See Equation (8):  
The LED current is set by the LED current sense  
resistor (RFB). See Equation (1):  
280mV  
V (V) VO maxVIN min  
L
RFB  
(8)  
I
LED  
(1)  
The CS resistance must be less than RCS1 and RCS2  
.
Selecting the Inductor  
Select an inductor that allows the circuit to work  
in continuous conduction mode (CCM). See  
Equation (2):  
Over-Voltage Protection Setting  
Choose a voltage divider (R1 and R2 in typical  
application) to set the over-voltage protection  
threshold. See Equation (9):  
V
IN (V VIN)  
O
L=  
R1R2  
V
O
 I  
L
f  
S
VOVP 2.75V   
(2)  
R2  
(9)  
Where, Δ IL is the peak-to-peak current of the  
inductor current. Design theΔIL to be 30% to 60%  
of the inductor average current. See Equation (3):  
Set the OVP point 10%-20% higher than the  
maximum output voltage in normal operation.  
Selecting the MOSFET and Diode  
V ILED  
O
There are two MOSFETs for MP4008 application:  
One is for the boost converter (the power  
MOSFET), and the other is for PWM dimming  
(the dimming MOSFET).  
I
L_AVG  
=
V
IN  
(3)  
Ensure the inductor saturated current is greater  
than the inductor peak current. See Equation (4):  
Choose a power MOSFET with breakdown  
voltage at least 20% higher than the OVP point to  
ensure safety in all conditions.  
1
I
L_PK=IL_AVG+ I  
L
2
(4)  
The RMS current of the MOSFET can be  
calculated using Equation (10):  
Current Sense Resistor Setting  
The cycle-by-cycle current limit and slope  
compensation are both integrated. The current  
limit value is programmed by the external CS  
resistor, which connects from CS to GND. The  
maximum value of the CS sense resistor can be  
set using Equation (5):  
1
2
I
RMS= D(IL _ AVG2   
I )  
L
12  
(10)  
Where, D is the duty cycle.  
Choose a dimming MOSFET with a voltage  
rating 20% higher than the OVP point, and a  
current rating about 3-5 of the LED current.  
0.435-0.27D  
R
CS1()   
I
L_pk  
(5)  
Where, D is the duty cycle of the GATE signal in  
CCM. See Equation (6):  
Choose a diode with a voltage rating greater than  
the OVP point (at least 20% higher), and a  
current rating greater than the LED current.  
V
IN  
D 1  
Selecting the Input Capacitor  
V
O
(6)  
The input capacitor reduces the surge current  
drawn from the input supply and the switching  
noise from the device. Use a ceramic capacitor  
with an X7R dielectric, low ESR, and small  
temperature coefficient.  
IL_PK is the peak current of the inductor.  
The slope compensation is integrated to avoid  
sub-harmonic resonance when the duty is larger  
than 0.5 in CCM. Equation (7) must be satisfied:  
L(H)  
VL(V)  
R
CS2() 9.710-2   
(7)  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
Select a capacitor to limit the input voltage  
ripple(ΔVIN) to less than 5% to 10% of its DC  
The zero of the compensation network is calculated  
using Equation (15):  
value. See Equation (11):  
1
f
Z_EA  
=
I  
8 VIN f  
Selecting the Output Capacitor  
L
2C RCOMP  
Z
(15)  
CIN   
s
(11)  
The pole of this compensation network is  
calculated using Equation (16):  
1
The output capacitor limits the output voltage  
rippleΔVO (normally less than 1% to 5% of its  
DC value) and ensures feedback loop stability.  
See Equation (12):  
f
P_EA  
=
2C RCOMP  
P
(16)  
The power stage of the boost converter is  
calculated using Equation (17):  
I
LED (VO  
V
IN  
O
)
C
OUT  
1
f
P_PS  
=
V  
O
f V  
s
(12)  
V
O
2(  
//(RLED _ AC RFB))COUT  
LED  
I
(17)  
Compensation Network Setting  
Where, VO is the output voltage, ILED is the LED  
current, and COUT is the output capacitance.  
The MP4008 implements peak-current-mode  
control to regulate the LED current through a  
compensation network on COMP. Usually, an  
RCC network is adopted for most applications  
(see Figure 5).  
The right-half-plane (RHP) zero of the boost  
converter stage is calculated using Equation (18):  
V
O
(1-D)2   
I
LED  
f
RHP_Z  
=
2L  
(18)  
Choose a cross frequency (fc) below 1/5 of fRHP_Z to  
get the RCOMP value. See Equation (19):  
R
LED_AC+RFB  
fc COUT 2  
EA (1D)GCS  
RCOMP  
=
RFB  
G
(19)  
Where, GCS is the conductance of the CS circuit.  
The zero of the compensation network is used to  
compensate the power-stage pole. See Equation  
(20):  
Figure 5: Compensation Network  
The transfer function of the compensation  
network is calculated using Equation (13).  
Assume CZ>>CP.  
1
CZ=  
2fPS _ P RCOMP  
(20)  
The pole of the compensation network is used to  
compensate the RHP zero. See Equation (21):  
G
EA RFB  
1
1sC  
Z
RCOMP  
RCOMP  
EA(s)   
Z
R
FB+RLED_AC sC  
1sC  
P
(13)  
1
Where, GEA is the transconductance of the internal  
error amplifier (GEA = 440µA/V), and RLED_AC is the  
dynamic resistor of the LED load. RLED_AC is  
calculated using Equation (14):  
CP=  
2fRHP _ Z RCOMP  
(21)  
VLED  
ILED  
RLED_AC  
=
(14)  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
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© 2016 MPS All Rights Reserved  
15  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
TYPICAL APPLICATION CIRCUIT  
Figure 6: Boost Application  
Figure 7: SEPIC Application  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
16  
MP4008HIGH-BRIGHTNESS, HIGH-CURRENT ACCURACY WLED CONTROLLER  
PACKAGE INFORMATION  
SOIC-8  
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third  
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not  
assume any legal responsibility for any said applications.  
MP4008 Rev. 1.01  
12/8/2016  
www.MonolithicPower.com  
MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited.  
© 2016 MPS All Rights Reserved  
17  

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