TC670 [MICROCHIP]

Tiny Predictive Fan Failure Detector; 微小的预测风扇故障检测
TC670
型号: TC670
厂家: MICROCHIP    MICROCHIP
描述:

Tiny Predictive Fan Failure Detector
微小的预测风扇故障检测

风扇
文件: 总12页 (文件大小:470K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
TC670  
Tiny Predictive Fan Failure Detector  
Features  
General Description  
• Fan Wear-out Detection for 2-Wire Linear  
Controlled Fans  
The TC670 is an integrated fan speed sensor that  
predicts and/or detects fan failure, preventing thermal  
damage to systems with cooling fans. When the fan  
speed falls below a user specified level, the TC670  
asserts an ALERT signal. With this design, a critical  
minimum fan speed is determined by the user. The fan  
alert level is then set with a resistor divider on the  
THRESHOLD pin (Pin 1) of the TC670. When the  
minimum fan speed is reached, the ALERT pin (Pin 5)  
changes from a digital HIGH to LOW. This failure  
detection works with all linear controlled 2-wire fans.  
The TC670 eliminates the need for 3-wire fan solutions.  
• Replacement System for 3-Wire Fans  
• Fan Alert Signal when Fan Speed is below  
Programmed Threshold  
• CLEAR Capability for Eliminating False Alarm  
• Low Operating Current, 90µA (typ.)  
• V Range 3.0V to 5.5V  
DD  
• Available in a 6-Pin SOT-23 Package  
Applications  
A CLEAR option can be used to reset the ALERT signal,  
allowing the flexibility of connecting the ALERT output  
of the TC670 with other Alert/FAULT interrupts in the  
system. This feature can be implemented so that false  
Fan Fault conditions do not initiate system shutdown.  
• Protection for Linear Controlled Fans  
• Power Supplies  
• Industrial Equipment  
• PCs and Notebooks  
• Data Storage  
The TC670 is specified to operate over the full  
industrial temperature range of -40°C to +85°C. The  
TC670 is offered in a SOT23-6 pin package and  
consumes 90µA (typ) during operation. The space  
saving package and low power consumption make this  
device an ideal choice for systems requiring fan speed  
monitoring.  
• Data Communications Equipment  
• Instrumentation  
Device Selection Table  
Part Number  
Package  
Temp. Range  
TC670ECH  
6-Pin SOT-23  
-40°C to +85°C  
Typical Application Circuit  
Package Type  
SOT-23A-6  
+5V  
ALERT  
THRESHOLD  
SENSE  
1
2
3
6
5
4
LED  
4
VDD  
GND  
ALERT  
VDD  
R4  
0.1  
µ
F
+12V  
CLEAR  
3
5
6
ALERT  
CLEAR  
From  
Microcontroller  
R3  
DC  
FAN  
1
CSENSE  
THRESHOLD  
SENSE  
R2  
R
SENSE  
GND  
2
2002 Microchip Technology Inc.  
DS21688B-page 1  
TC670  
Stresses above those listed under “Absolute Maximum Rat-  
ings” may cause permanent damage to the device. These are  
stress ratings only and functional operation of the device at  
these or any other conditions above those indicated in the  
operation sections of the specifications is not implied. Expo-  
sure to Absolute Maximum Rating conditions for extended  
periods may affect device reliability.  
1.0  
ELECTRICAL  
CHARACTERISTICS  
Absolute Maximum Ratings*  
VDD...................................................................................6.0V  
All inputs and outputs w.r.t. .....(GND 0.3V) to (VDD + 0.3V)  
Difference Input voltage ...................................... IVDD - GND  
Output Short Circuit Current ..................................continuous  
Current at Input Pin ................................................... +/-2 mA  
Current at Output Pin .............................................. +/-25 mA  
Junction Temperature, TJ ............................................. 150°C  
ESD protection on all pins..................................................≥ 4 kV  
Operating Temperature Range........................-40°C to +85°C  
Storage Temperature Range.........................-55°C to +150°C  
TC670 ELECTRICAL SPECIFICATIONS  
Electrical Characteristics: Unless otherwise specified, all limits are specified at +25°C, VDD = 3.0V to 5.5V, CLEAR = Low.  
Boldface type specifications apply for temperature range of -40°C to +85°C  
Symbol  
Parameters  
Min  
Typ  
Max  
Unit  
Conditions  
Power Supply:  
VDD  
Supply Voltage  
Supply Current  
3.0  
5.5  
V
IDD  
90  
150  
µA  
CLEAR Input:  
VIH  
CLEAR Logic Input High Level  
CLEAR Logic Input Low Level  
0.8VDD  
V
V
VIL  
0.2VDD  
SENSE Input:  
VTH(SENSE)  
RSENSE  
SENSE Input Level Threshold Voltage  
SENSE Input Resistance  
124  
50  
mV  
kΩ  
THRESHOLD Input:  
THRESHOLD Input Voltage Minimum  
0.0  
2.4  
100  
V
V
THRESHOLD Input Voltage Maximum  
THRESHOLD Input Resistance  
MΩ  
%
(1)  
ALERTACC Programmed Fan Speed Alert Accuracy  
ALERT Output:  
-10  
+10  
VDD = 3.0V  
VLOW  
ALERT Output Low Voltage  
ALERT Output Delay Time  
0.3  
V
ISINK = 2.5 mA  
tDELAY  
176  
ms  
Note 1:  
The TC670 will operate properly over the entire power supply range of 3.0V to 5.5V. As VDD varies from 3.0V, accuracy will degrade  
based on the percentage of VDD as shown in Section 3.0.  
TEMPERATURE SPECIFICATIONS  
Electrical Characteristics: Unless otherwise specified, all limits are specified for -40°C to +85°C and VDD = 3.0V to 5.5V  
Symbol  
Parameters  
Min  
Typ  
Max  
Unit  
Conditions  
Temperature Ranges:  
TA  
TA  
Specified Temperature Range  
Operating Temperature Range  
-40  
-40  
+85  
+85  
°C  
°C  
Thermal Package Resistances:  
θJA  
Thermal Resistance, 6L-SOT-23  
230  
°C/W  
DS21688B-page 2  
2002 Microchip Technology Inc.  
TC670  
2.0  
PIN DESCRIPTIONS  
The descriptions of the pins are listed in Table 2-1.  
TABLE 2-1:  
PIN FUNCTION TABLE  
Symbol  
Pin No.  
(6-Pin SOT-23)  
Description  
1
THRESHOLD Analog Input used to set Fan ALERT Threshold Voltage. Input range = 0.0V to  
2.4V.  
2
3
GND  
Ground Terminal.  
CLEAR  
Digital Input. Active High. The ALERT Output is cleared when a high level signal is  
applied to this input.  
4
5
VDD  
Power Supply Input, 3.0V to 5.5V.  
ALERT  
Digital (Open Drain) Output, active low. This pin goes low to indicate an alert  
condition when the fan speed at the SENSE pin reaches the alert threshold  
applied on the THRESHOLD pin.  
6
SENSE  
Analog Input. Current spikes are detected at this pin as the fan excitation signal  
transitions from high to low and low to high.  
2002 Microchip Technology Inc.  
DS21688B-page 3  
TC670  
3.0  
TYPICAL PERFORMANCE CHARACTERISTICS  
Note: The graphs and tables provided following this note are a statistical summary based on a limited number of  
samples and are provided for informational purposes only. The performance characteristics listed herein  
are not tested or guaranteed. In some graphs or tables, the data presented may be outside the specified  
operating range (e.g., outside specified power supply range) and therefore outside the warranted range.  
Supply Current I  
vs. Supply Voltage (V  
)
DD  
DD  
vs.Temperature (T )  
A
ALERT  
ACC  
13000  
vs. Fan Speed vs. Temperature  
115  
110  
105  
100  
95  
12000  
11000  
10000  
9000  
8000  
7000  
6000  
5000  
4000  
3000  
T
= -40˚C  
A
T
= +25˚C  
= +90˚C  
A
T
A
90  
85  
V
= 3.0V  
DD  
80  
75  
70  
-10.0 -8.0 -6.0 -4.0 -2.0 0.0 2.0 4.0 6.0 8.0 10.0  
ALERT (%)  
ACC  
5.1  
5.4  
5.7  
6.0  
4.5  
SUPPLY VOLTAGE (V)  
4.8  
2.7  
3.0  
3.3  
3.6  
3.9  
4.2  
Alert Output Delay (T  
Power Supply Voltage (V  
) vs.  
DELAY  
THRESHOLD Voltage vs. Fan Speed vs. Supply Voltage (V  
)
DD  
)
DD  
15000  
177  
176  
175  
174  
173  
172  
171  
170  
169  
168  
14000  
13000  
12000  
11000  
10000  
9000  
8000  
7000  
6000  
5000  
4000  
3000  
2000  
1000  
V
= 3.6V  
DD  
V
= 3.3V  
DD  
V
= 3.0V  
DD  
V
= 5.5V  
V
= 2.7V  
DD  
DD  
V
= 5.0V  
DD  
0
0.00  
0.25  
0.50  
0.75  
1.00  
1.25  
1.50  
1.75  
2.00  
2.25  
2.50  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
THRESHOLD VOLTAGE (V)  
POWER SUPPLY VOLTAGE (V  
)
DD  
CLEAR Pin HIGH to ALERT pin HIGH  
Timing Diagram  
ALERT V  
vs. ALERT I  
SINK  
LOW  
V
= 5.0V  
160  
140  
120  
100  
80  
DD  
V
= 3.6V  
DD  
V
= 3.0V  
DD  
= 2.7V  
V
DD  
60  
40  
V
= 5.5V  
4
DD  
20  
0
0.5  
1
1.5  
2
2.5  
3
3.5  
4.5  
ALERT I  
SINK  
(mA)  
DS21688B-page 4  
2002 Microchip Technology Inc.  
TC670  
FIGURE 4-2:  
TYPICAL APPLICATION  
CIRCUIT  
4.0  
DETAILED DESCRIPTION  
The TC670 is an integrated fan speed sensor that  
predicts/detects fan failure, consequently preventing  
thermal damage to systems with cooling fans. When  
the fan speed falls below a user programmed threshold  
level, the TC670 asserts an ALERT signal. This  
threshold is set with an external resistor divider  
network.  
VDD = +5V  
ALERT  
LED  
4
VDD  
R4  
FIGURE 4-1:  
TC670 BLOCK DIAGRAM  
0.1  
µ
F
+12V  
CLEAR  
3
5
6
ALERT  
From  
R3  
Microcontroller  
DC  
FAN  
VDD  
1
Vthreshold  
CSENSE  
THRESHOLD  
SENSE  
CLEAR  
THRESHOLD  
R2  
RSENSE  
ALERT  
GND  
2
Logic  
R
2
---------------------  
V
= V  
THRESHOLD  
DD  
R
SENSE  
+ R  
2
3
Frequency to  
50kΩ  
Voltage  
GND  
Note: This typical application circuit uses an LED to indicate that a  
fan failure has occurred.  
124mV  
Bandgap  
Oscillator  
4.1  
SENSE Input  
As shown in Figure 4-2, the SENSE input (Pin 6) is  
As shown in Figure 4-1, the TC670 senses the fan  
pulses and internally converts those pulses from a  
frequency into an analog voltage. This voltage is then  
compared with a DC voltage present on the THRESH-  
OLD pin. If the converted frequency-to-voltage value  
from the fan’s pulses falls below the THRESHOLD  
voltage, a FAULT signal is asserted through the ALERT  
pin (active LOW).  
connected through a sensing capacitor (C  
). A  
SENSE  
low value current sensing resistor (R  
) is also  
SENSE  
connected to the low side of the fan to the ground return  
leg of the fan. During normal fan operation, commuta-  
tion occurs as each pole of the fan is energized. This  
causes brief interruptions in the fan current, seen as  
pulses across the sense resistor.  
These short rapid changes in fan current cause a  
corresponding dV/dt voltage across the sense resistor  
as well as a corresponding dI/dt current across the  
In a 3.0V system, the external fan alert level on the  
THRESHOLD pin can be designed from 0.0V (stalled  
fan) and up to 2.4V (for 13,000 RPM) to cover most of  
the common fan speeds. This failure detection system  
works with linear controlled 2-wire fans and eliminates  
the need for 3-wire fans. The TC670 can work with 3-  
wire fans as well either by using the SENSE circuit or  
by directly sensing the RPM output from the 3rd wire.  
sense capacitor. The current across C  
is termi-  
SENSE  
nated with the internal 50kinput resistance at the  
SENSE pin of the TC670. When positive going fan  
pulses at the SENSE input are greater than 124mV  
(typ) the TC670 latches in those voltage spikes. This  
124mV (typ) SENSE input built-in threshold reduces  
false triggering errors caused by extraneous noise  
pulses associated with a running fan. The presence  
and frequency of these pulses is a direct indication of  
fan operation and fan speed.  
A CLEAR pin is provided to allow the user to reset the  
ALERT pin status back to a HIGH state. This CLEAR  
option also allows the flexibility of connecting the  
ALERT output of the TC670 with other Alert/FAULT  
interrupts in the system without having a risk of a  
system shutdown due to false Fan Fault condition.  
2002 Microchip Technology Inc.  
DS21688B-page 5  
TC670  
The design of the proper input SENSE circuitry is a  
4.2.1  
THRESHOLD CALIBRATION USING  
FAN’S FULL SCALE SPEED  
matter of scaling R  
to provide the necessary  
SENSE  
amount of gain and proper selection of the sensing  
capacitor. The following table (Table 4-1) lists some  
The fan should first be run at full speed. At full speed  
the THRESHOLD voltage level should be adjusted until  
the ALERT output is asserted. With this full scale value  
of the THRESHOLD voltage, the value can be scaled  
down to the Fan Fault speed as a percentage of the full  
speed. For example, if the fan full speed THRESHOLD  
voltage is 1.5V, then the Fan Fault THRESHOLD  
voltage at 30% of full speed would be 30% x 1.5V =  
0.45V.  
recommended values for R  
according to the  
SENSE  
nominal operating current of the fan. Please note that  
the current draw specified by the fan manufacturer may  
not be the fan’s nominal operating current, but a worst-  
case rating. If the fan current falls between two of the  
values listed, it is recommended that the higher value  
resistor is used.  
TABLE 4-1:  
RECOMMENDED VALUES  
FOR R PER FIGURE 4-2  
4.2.2  
THRESHOLD CALIBRATION USING  
FAN’S MINIMUM ALLOWABLE  
SPEED ESTIMATE  
SENSE  
Nominal Fan Current  
(mA)  
R
()  
SENSE  
For a more exact Fan Fault trip point, the user can run  
the fan at its minimum allowed speed. At this speed, the  
THRESHOLD voltage can be adjusted until the ALERT  
output is asserted.  
100  
200  
300  
400  
500  
600  
4.7  
2.4  
1.8  
1.3  
1.0  
0.8  
4.3  
CLEAR Input  
The CLEAR input allows the user to reset the ALERT  
pin to a high status. This is an active HIGH input.  
Consequently, as long as CLEAR is HIGH, ALERT will  
always be HIGH as well. To allow ALERT to operate  
correctly CLEAR must be held LOW. This feature can  
be implemented so that false Fan Fault conditions do  
not initiate system shutdown.  
A
C
0.1µF ceramic capacitor is recommended for  
. Smaller capacitor values will require larger  
SENSE  
sense resistors whereas larger capacitors are more  
expensive and occupy more board space.  
4.2  
THRESHOLD Input  
4.4  
ALERT Output  
The voltage at the THRESHOLD input sets the  
equivalent minimum allowable fan speed for the appli-  
cation. As shown in Section 3.0 typical performance  
curves, the relationship between the THRESHOLD  
voltage and minimum fan speed is also power supply  
and temperature dependant.  
The ALERT output is an open drain output capable of  
sinking 2.5mA (typ). The ALERT output is asserted  
whenever the detected fan speed equals or falls below  
the equivalent voltage set at the THRESHOLD pin. The  
ALERT output is only deactivated once the CLEAR pin  
is brought to a HIGH state. Although the absolute  
maximum output current of this pin is 25mA, it is  
recommended that this current sinking into the ALERT  
Output does not exceed 20mA.  
All the values for the THRESHOLD voltage that are  
shown in these graphs represent typical numbers and  
might not be optimized for all fans in all applications. To  
ensure accurate fan speed monitoring of a specific fan  
in a specific application, the user must perform a one-  
time correlation check with the prototype.  
4.5  
Power Supply Input, VDD  
To assure proper operation of the TC670 in a noisy  
environment where the fans are running, the V pin  
There are two techniques that can be used to calibrate  
the system. One approach is to find the fan’s full scale  
capability and mathematically estimate the minimum  
acceptable speed of the fan. A second technique is to  
identify the fan’s minimum speed and calibrate the  
THRESHOLD voltage accordingly.  
DD  
(Pin 4) must be decoupled with a 0.1µF capacitor as  
shown in Figure 4-1. This capacitor should be located  
as close to the TC670 V pin as possible as well being  
DD  
promptly terminated to the ground plane. A Ceramic  
capacitor is recommended.  
4.6  
Ground Terminal, GND  
The GND pin (Pin 2) of the TC670 should be connected  
directly to the analog ground plane of the circuit board.  
Care should be taken in circuit layout to keep this pin  
away from switching signals, such as the fan excitation  
signals in order to avoid false signals on the SENSE  
pin.  
DS21688B-page 6  
2002 Microchip Technology Inc.  
TC670  
5.0  
PACKAGE INFORMATION  
5.1  
Package Marking Information  
6-Pin SOT-23A (EIAJ SC-74) Device  
3
4
2
1
5
6
1 & 2 = part number code + temperature range and  
voltage  
Part Number  
TC670ECH  
Code  
3 = year and quarter code  
4 = lot ID number  
2002 Microchip Technology Inc.  
DS21688B-page 7  
TC670  
5.2  
Taping Form  
Component Taping Orientation for 6-Pin SOT-23A (EIAJ SC-74) Devices  
User Direction of Feed  
Device
Marking
W
PIN 1  
P
Standard Reel Component Orientation  
For TR Suffix Device  
(Mark Right Side Up)  
Carrier Tape, Number of Components Per Reel and Reel Size  
Package  
Carrier Width (W)  
Pitch (P)  
Part Per Full Reel  
Reel Size  
6-Pin SOT-23A  
8 mm  
4 mm  
3000  
7 in  
5.3  
Package Dimensions  
SOT-23A-6  
.075 (1.90)  
REF.  
.069 (1.75)  
.059 (1.50)  
.122 (3.10)  
.098 (2.50)  
.020 (0.50)  
.014 (0.35)  
.037 (0.95)  
REF.  
.118 (3.00)  
.110 (2.80)  
.057 (1.45)  
.035 (0.90)  
.008 (0.20)  
.004 (0.09)  
10° MAX.  
.006 (0.15)  
.000 (0.00)  
.024 (0.60)  
.004 (0.10)  
Dimensions: inches (mm)  
DS21688B-page 8  
2002 Microchip Technology Inc.  
TC670  
SALES AND SUPPORT  
Data Sheets  
Products supported by a preliminary Data Sheet may have an errata sheet describing minor operational differences and recom-  
mended workarounds. To determine if an errata sheet exists for a particular device, please contact one of the following:  
1. Your local Microchip sales office  
2. The Microchip Corporate Literature Center U.S. FAX: (480) 792-7277  
3. The Microchip Worldwide Site (www.microchip.com)  
Please specify which device, revision of silicon and Data Sheet (include Literature #) you are using.  
New Customer Notification System  
Register on our web site (www.microchip.com/cn) to receive the most current information on our products.  
2002 Microchip Technology Inc.  
DS21688B-page 9  
TC670  
NOTES:  
DS21688B-page 10  
2002 Microchip Technology Inc.  
TC670  
Information contained in this publication regarding device  
applications and the like is intended through suggestion only  
and may be superseded by updates. It is your responsibility to  
ensure that your application meets with your specifications.  
No representation or warranty is given and no liability is  
assumed by Microchip Technology Incorporated with respect  
to the accuracy or use of such information, or infringement of  
patents or other intellectual property rights arising from such  
use or otherwise. Use of Microchip’s products as critical com-  
ponents in life support systems is not authorized except with  
express written approval by Microchip. No licenses are con-  
veyed, implicitly or otherwise, under any intellectual property  
rights.  
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© 2002, Microchip Technology Incorporated, Printed in the  
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Printed on recycled paper.  
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2002 Microchip Technology Inc.  
DS21688B-page 11  
WORLDWIDE SALES AND SERVICE  
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Chengdu 610016, China  
Tel: 86-28-86766200 Fax: 86-28-86766599  
Tel: 630-285-0071 Fax: 630-285-0075  
China - Fuzhou  
Dallas  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Fuzhou Liaison Office  
Unit 28F, World Trade Plaza  
No. 71 Wusi Road  
Fuzhou 350001, China  
4570 Westgrove Drive, Suite 160  
Addison, TX 75001  
EUROPE  
Denmark  
Microchip Technology Nordic ApS  
Regus Business Centre  
Lautrup hoj 1-3  
Ballerup DK-2750 Denmark  
Tel: 45 4420 9895 Fax: 45 4420 9910  
Tel: 972-818-7423 Fax: 972-818-2924  
Detroit  
Tri-Atria Office Building  
32255 Northwestern Highway, Suite 190  
Farmington Hills, MI 48334  
Tel: 248-538-2250 Fax: 248-538-2260  
Tel: 86-591-7503506 Fax: 86-591-7503521  
China - Shanghai  
Microchip Technology Consulting (Shanghai)  
Co., Ltd.  
Room 701, Bldg. B  
Far East International Plaza  
No. 317 Xian Xia Road  
Shanghai, 200051  
Tel: 86-21-6275-5700 Fax: 86-21-6275-5060  
Kokomo  
France  
2767 S. Albright Road  
Kokomo, Indiana 46902  
Tel: 765-864-8360 Fax: 765-864-8387  
Los Angeles  
Microchip Technology SARL  
Parc d’Activite du Moulin de Massy  
43 Rue du Saule Trapu  
Batiment A - ler Etage  
91300 Massy, France  
Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79  
Germany  
Microchip Technology GmbH  
Gustav-Heinemann Ring 125  
D-81739 Munich, Germany  
Tel: 49-89-627-144 0 Fax: 49-89-627-144-44  
18201 Von Karman, Suite 1090  
Irvine, CA 92612  
Tel: 949-263-1888 Fax: 949-263-1338  
China - Shenzhen  
Microchip Technology Consulting (Shanghai)  
Co., Ltd., Shenzhen Liaison Office  
Rm. 1315, 13/F, Shenzhen Kerry Centre,  
Renminnan Lu  
Shenzhen 518001, China  
Tel: 86-755-2350361 Fax: 86-755-2366086  
New York  
150 Motor Parkway, Suite 202  
Hauppauge, NY 11788  
Tel: 631-273-5305 Fax: 631-273-5335  
San Jose  
Microchip Technology Inc.  
2107 North First Street, Suite 590  
San Jose, CA 95131  
Tel: 408-436-7950 Fax: 408-436-7955  
Toronto  
China - Hong Kong SAR  
Italy  
Microchip Technology Hongkong Ltd.  
Unit 901-6, Tower 2, Metroplaza  
223 Hing Fong Road  
Kwai Fong, N.T., Hong Kong  
Tel: 852-2401-1200 Fax: 852-2401-3431  
Microchip Technology SRL  
Centro Direzionale Colleoni  
Palazzo Taurus 1 V. Le Colleoni 1  
20041 Agrate Brianza  
Milan, Italy  
6285 Northam Drive, Suite 108  
Mississauga, Ontario L4V 1X5, Canada  
Tel: 905-673-0699 Fax: 905-673-6509  
India  
Tel: 39-039-65791-1 Fax: 39-039-6899883  
Microchip Technology Inc.  
India Liaison Office  
United Kingdom  
Microchip Ltd.  
505 Eskdale Road  
Winnersh Triangle  
Wokingham  
Berkshire, England RG41 5TU  
Tel: 44 118 921 5869 Fax: 44-118 921-5820  
Divyasree Chambers  
1 Floor, Wing A (A3/A4)  
No. 11, O’Shaugnessey Road  
Bangalore, 560 025, India  
Tel: 91-80-2290061 Fax: 91-80-2290062  
04/20/02  
DS21688B-page 12  
2002 Microchip Technology Inc.  

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