ISL6551_06 [INTERSIL]

ZVS Full Bridge PWM Controller; ZVS全桥PWM控制器
ISL6551_06
型号: ISL6551_06
厂家: Intersil    Intersil
描述:

ZVS Full Bridge PWM Controller
ZVS全桥PWM控制器

控制器
文件: 总26页 (文件大小:608K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
ISL6551  
®
Data Sheet  
January 3, 2006  
FN9066.5  
ZVS Full Bridge PWM Controller  
Features  
The ISL6551 is a zero voltage switching (ZVS) full-bridge  
PWM controller designed for isolated power systems. This  
part implements a unique control algorithm for fixed-  
frequency ZVS current mode control, yielding high efficiency  
with low EMI. The two lower drivers are PWM-controlled on  
the trailing edge and employ resonant delay while the two  
upper drivers are driven at a fixed 50% duty cycle.  
• High Speed PWM (up to 1MHz) for ZVS Full Bridge  
Control  
• Current Mode Control Compatible  
• High Current High-Side and Low-Side Totem-Pole Drivers  
• Adjustable Resonant Delay for ZVS  
• 10MHz Error Amplifier Bandwidth  
• Programmable Soft-Start  
2
This IC integrates many features in both 6x6 mm QFN and  
28-lead SOIC packages to yield a complete and  
sophisticated power supply solution. Control features include  
programmable soft-start for controlled start-up,  
• Precision Bandgap Reference  
• Latching Shutdown Input  
programmable resonant delay for zero voltage switching,  
programmable leading edge blanking to prevent false  
triggering of the PWM comparator due to the leading edge  
spike of the current ramp, adjustable ramp for slope  
compensation, drive signals for implementing synchronous  
rectification in high output current, ultra high efficiency  
applications, and current share support for paralleling up to  
10 units, which helps achieve higher reliability and  
availability as well as better thermal management. Protective  
features include adjustable cycle-by-cycle peak current  
limiting for overcurrent protection, fast short-circuit protection  
(in hiccup mode), a latching shutdown input to turn off the IC  
completely on output overvoltage conditions or other  
extreme and undesirable faults, a non-latching enable input  
to accept an enable command when monitoring the input  
voltage and thermal condition of a converter, and VDD under  
voltage lockout with hysteresis. Additionally, the ISL6551  
includes high current high-side and low-side totem-pole  
drivers to avoid additional external drivers for moderate gate  
capacitance (up to 1.6nF at 1MHz) applications, an  
uncommitted high bandwidth (10MHz) error amplifier for  
feedback loop compensation, a precision bandgap reference  
with ±1.5% (ISL6551AB) or ±1% (ISL6551IB) tolerance over  
recommended operating conditions, and a ±5% “in  
regulation” monitor.  
• Non-latching Enable Input  
• Adjustable Leading Edge Blanking  
• Adjustable Dead Time Control  
• Adjustable Ramp for Slope Compensation  
• Fast Short-Circuit Protection (Hiccup Mode)  
• Adjustable Cycle-by-Cycle Peak Current Limiting  
• Drive Signals to Implement Synchronous Rectification  
• VDD Under-voltage Lockout  
• Current Share Support  
• ±5% “In Regulation” Indication  
• QFN Package:  
- Compliant to JEDEC PUB95 MO-220 QFN - Quad Flat  
No Leads - Package Outline  
- Near Chip Scale Package footprint, which improves  
PCB efficiency and has a thinner profile  
• Pb-Free Plus Anneal Available (RoHS Compliant)  
Applications  
• Full-Bridge and Push-Pull Converters  
• Power Supplies for Off-line and Telecom/Datacom  
In addition to the ISL6551, other external elements such as  
transformers, pulse transformers, capacitors, inductors and  
Schottky or synchronous rectifiers are required for a  
complete power supply solution. A detailed 200W telecom  
power supply reference design using the ISL6551 with  
companion Intersil ICs, Supervisor And Monitor ISL6550 and  
Half-bridge Driver HIP2100, is presented in Application Note  
AN1002.  
• Power Supplies for High End Microprocessors and  
Servers  
In addition, the ISL6551 can also be designed in push-pull  
converters using all of the features except the two upper  
drivers and adjustable resonant delay features.  
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.  
1
1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc.  
Copyright © Intersil Americas Inc. 2003-2006. All Rights Reserved.  
All other trademarks mentioned are the property of their respective owners.  
ISL6551  
Ordering Information  
Ordering Information (Continued)  
PART  
TEMP  
PKG.  
PART  
TEMP  
PKG.  
NUMBER  
RANGE (°C)  
PACKAGE  
28 Ld SOIC  
DWG. #  
NUMBER  
RANGE (°C)  
PACKAGE  
DWG. #  
ISL6551IB  
0 to 85  
0 to 85  
0 to 85  
0 to 85  
M28.3  
ISL6551EVAL1  
Evaluation Platform (ISL6551IR only)  
ISL6551IBZ (Note)  
ISL6551IR  
28 Ld SOIC (Pb-free) M28.3  
Add “-T” suffix for tape and reel.  
NOTE: Intersil Pb-free plus anneal products employ special Pb-free  
material sets; molding compounds/die attach materials and 100%  
matte tin plate termination finish, which are RoHS compliant and  
compatible with both SnPb and Pb-free soldering operations.  
Intersil Pb-free products are MSL classified at Pb-free peak reflow  
temperatures that meet or exceed the Pb-free requirements of  
IPC/JEDEC J STD-020.  
28 Ld 6x6 QFN  
L28.6x6  
L28.6x6  
ISL6551IRZ (Note)  
28 Ld 6x6 QFN  
(Pb-free)  
ISL6551ABZ (Note) -40 to 105 28 Ld SOIC (Pb-free) M28.3  
ISL6551AR  
-40 to 105 28 Ld 6x6 QFN  
L28.6x6  
L28.6x6  
ISL6551ARZ (Note) -40 to 105 28 Ld 6x6 QFN  
(Pb-free)  
Pinouts  
28 PIN WIDE BODY (SOIC)  
28 PIN (QFN)  
TOP VIEW  
TOP VIEW  
1
2
28 VDD  
VSS  
CT  
VDDP1  
VDDP2  
27  
26  
28 27 26 25 24 23 22  
3
RD  
25 PGND  
4
R_RESDLY  
R_RA  
R_RESDLY  
R_RA  
UPPER1  
UPPER2  
LOWER1  
LOWER2  
SYNC1  
1
2
3
4
5
6
7
21  
20  
19  
18  
17  
16  
15  
5
24 UPPER1  
23 UPPER2  
22 LOWER1  
21 LOWER2  
20 SYNC1  
6
ISENSE  
PKILIM  
BGREF  
R_LEB  
CS_COMP  
CSS  
ISENSE  
PKILIM  
7
8
9
BGREF  
R_LEB  
10  
11  
12  
13  
14  
19  
18  
17  
16  
SYNC2  
ON/OFF  
DCOK  
SYNC2  
EANI  
CS_COMP  
ON/OFF  
LATSD  
EAI  
8
9
10 11 12 13 14  
15 SHARE  
EAO  
FN9066.5  
January 3, 2006  
2
ISL6551  
Functional Pin Description  
PACKAGE PIN #  
SOIC  
1
QFN  
26  
PIN SYMBOL  
VSS  
FUNCTION  
Reference ground. All control circuits are referenced to this pin.  
Set the oscillator frequency, up to 1MHz.  
2
27  
CT  
3
28  
RD  
Adjust the clock dead time from 50ns to 1000ns.  
4
1
R_RESDLY  
R_RA  
Program the resonant delay from 50ns to 500ns.  
5
2
Adjust the ramp for slope compensation (from 50mV to 250mV).  
The pin receives the current information via a current sense transformer or a power resistor.  
Set the over current limit with the bandgap reference as the trip threshold.  
Precision bandgap reference, 1.263V ±2% overall recommended operating conditions.  
Program the leading edge blanking from 50ns to 300ns.  
6
3
ISENSE  
PKILIM  
BGREF  
R_LEB  
CS_COMP  
CSS  
7
4
8
5
9
6
10  
7
Set a low current sharing loop bandwidth with a capacitor.  
11  
8
Program the rise time and the clamping voltage with a capacitor and a resistor, respectively.  
Non-inverting input of Error Amp. It is clamped by the voltage at the CSS pin (Vclamp).  
Inverting input of Error Amp. It receives the feedback voltage.  
12  
9
EANI  
13  
10  
EAI  
14  
11  
EAO  
Output of Error Amp. It is clamped by the voltage at the CSS pin (Vclamp).  
This pin is the SHARE BUS connecting with other unit(s) for current share operation.  
The IC is latched off with a voltage greater than 3V at this pin and is reset by recycling VDD.  
Power Good indication with a ±5% window.  
15  
12  
SHARE  
LATSD  
DCOK  
16  
13  
17  
14  
18  
15  
ON/OFF  
SYNC2, SYNC1  
This is an Enable pin that controls the states of all drive signals and the soft-start.  
These are the gate control signals for the output synchronous rectifiers.  
19, 20  
21, 22  
23, 24  
25  
16, 17  
18, 19  
20, 21  
22  
LOWER2, LOWER1 Both lower drivers are PWM-controlled on the trailing edge.  
UPPER2, UPPER1 Both upper drivers are driven at a fixed 50% duty cycle.  
PGND  
VDDP2, VDDP1  
VDD  
Power Ground. High current return paths for both the upper and the lower drivers.  
26, 27  
28  
23, 24  
25  
Power is delivered to both the upper and the lower drivers through these pins.  
Power is delivered to all control circuits including SYNC1 & SYNC2 via this pin.  
FN9066.5  
3
January 3, 2006  
ISL6551  
Functional Block Diagram  
BANDGAP  
REFERENCE  
SHUTDOWN  
LATCH  
UVLO  
SOFT-  
8
7
BGREF  
PKILIM  
START  
SHUTDOWN
VDDP1  
27  
24  
UPPER1  
DRIVER  
UPPER1  
9
4
R_LEB  
RESODLY  
R_RESDLY  
UPPER2  
DRIVER  
UPPER2  
VDDP2  
23  
26  
LEB  
6
5
ISENSE  
R_RA  
RAMP  
ADJUST  
2
3
CT  
RD  
CLOCK  
GENERATOR  
PWM  
LOWER1  
DRIVER  
22 LOWER1  
LOGIC  
ERROR AMP  
(See Fig. 4)  
EAO  
14  
LOWER2  
DRIVER  
21 LOWER2  
13  
12  
EAI  
CURRENT  
SHARE  
DC OK  
EANI  
CIRCUITS REFERENCED TO VSS  
CIRCUITS REFERENCED TO PGND  
EXTERNAL SINGLE POINT CONNECTION REQUIRED  
FN9066.5  
January 3, 2006  
4
ISL6551  
Absolute Maximum Ratings  
Supply Voltage VDD, VDDP1, VDDP2 . . . . . . . . . . . . . . -0.3 to 16V  
Enable Inputs (ON/OFF, LATSD). . . . . . . . . . . . . . . . . . . . . . . . VDD  
Thermal Information  
Thermal Resistance  
QFN Package (Notes 1, 3). . . . . . . . . .  
SOIC Package (Note 2) . . . . . . . . . . . .  
Maximum Junction Temperature (Plastic Package) . . . . . . . . 150°C  
Maximum Storage Temperature Range. . . . . . . . . . .-65°C to 150°C  
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . . 300°C  
(SOIC Lead Tips Only)  
θ
(°C/W)  
30  
55  
θ
(°C/W)  
JC  
2.5  
N/A  
JA  
Power Good Sink Current (I  
ESD Rating  
) . . . . . . . . . . . . . . . . . . . . . . 5mA  
DCOK  
Human Body Model (Per MIL-STD-883 Method 3015.7) . . . . .3kV  
Machine Model (Per EIAJ ED-4701 Method C-111). . . . . . . .250V  
Recommended Operating Conditions  
Ambient Temperature Range  
ISL6551IB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0°C to 85°C  
ISL6551AB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to 105°C  
Supply Voltage Range, VDD . . . . . . . . . . . . . . . . . . . 10.8V to 13.2V  
Supply Voltage Range, VDDP1 & VDDP2. . . . . . . . . . . . . . . <13.2V  
Maximum Operating Junction Temperature. . . . . . . . . . . . . . .125°C  
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the  
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.  
NOTES:  
1. θ is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See  
JA  
Tech Brief TB379 for details.  
2. θ is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.  
JA  
3. For θ , the “case temp” location is the center of the exposed metal pad on the package underside.  
JC  
Electrical Specifications These specifications apply for VDD = VDDP = 12V and TA = 0°C to 85°C (ISL6551IB) or -40°C to 105°C  
(ISL6551AB), Unless Otherwise Stated  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
SUPPLY (VDD, VDDP1, VDDP2)  
Supply Voltage  
VDD  
IDD  
IDD  
ICC  
10.8  
5
12.0  
13  
13.2  
18  
V
Bias Current from VDD (ISL6551IB)  
Bias Current from VDD (ISL6551AB)  
Total Current from VDD and VDDP  
UNDER VOLTAGE LOCKOUT (UVLO)  
Start Threshold (ISL6551IB)  
Start Threshold (ISL6551AB)  
Stop Threshold (ISL6551IB)  
Stop Threshold (ISL6551AB)  
Hysteresis (ISL6551IB)  
VDD = 12V (not including drivers current at VDDP)  
VDD = 12V (not including drivers current at VDDP)  
VDD = VDDP = 12V, F = 1MHz, 1.6nF Load  
mA  
mA  
mA  
3
20  
60  
9.6  
8.6  
1
VDD  
VDD  
9.2  
9.16  
8.03  
7.98  
0.3  
9.9  
9.94  
8.87  
8.92  
1.9  
V
V
V
V
V
V
ON  
ON  
VDD  
VDD  
VDD  
VDD  
OFF  
OFF  
HYS  
HYS  
Hysteresis (ISL6551AB)  
0.27  
1.93  
CLOCK GENERATOR (CT, RD)  
Frequency Range  
F
VDD = 12V (Figure 2)  
VDD = 12V (Figure 3)  
100  
50  
1000  
1000  
kHz  
ns  
Dead Time Pulse Width (Note 4)  
BANDGAP REFERENCE (BGREF)  
DT  
Bandgap Reference Voltage  
(ISL6551IB)  
VREF  
VREF  
IREF  
VDD = 12V, 399kpull-up, 0.1µF, after trimming  
VDD = 12V, 399kpull-up, 0.1µF, after trimming  
1.250  
1.244  
1.263  
1.263  
1.280  
1.287  
100  
V
V
Bandgap Reference Voltage  
(ISL6551AB)  
Bandgap Reference Output Current  
VDD = 12V, see Block/Pin Functional Descriptions  
for details  
µA  
FN9066.5  
5
January 3, 2006  
ISL6551  
Electrical Specifications These specifications apply for VDD = VDDP = 12V and TA = 0°C to 85°C (ISL6551IB) or -40°C to 105°C  
(ISL6551AB), Unless Otherwise Stated (Continued)  
PARAMETER  
PWM DELAYS (Note 4)  
LOW1,2 delay “Rising”  
LOW1,2 delay “Falling”  
SYNC1,2 delay “Falling”  
SYNC1,2 delay “Rising”  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
LOWR  
LOWF  
With respect to RESDLY rising  
5
ns  
ns  
ns  
ns  
Compare Delay @ Verror = Vramp  
44  
18  
20  
SYNCF  
SYNCR  
With respect to RESDLY falling and with 20pF load  
With respect to CLK rising and with 20pF load  
ERROR AMPLIFIER (EANI, EAI, EAO) (Note 4)  
Unity Gain Bandwidth  
UGBW  
DCG  
10  
79  
MHz  
dB  
DC Gain  
Maximum Offset Error Voltage  
Input Common Mode Range  
Common Mode Rejection Ratio  
Power Supply Rejection Ratio  
Maximum Output Source Current  
Maximum Lower Saturation Voltage  
RAMP ADJUST (R_RA) (Note 4)  
Ramp Frequency  
Vos  
3.1  
9
mV  
V
Vcm  
VDD = 12V  
1mA load  
0.4  
2
CMMR  
PSSR  
ISRC  
Vsatlow  
82  
95  
dB  
dB  
mA  
mV  
Sinking 0.27mA  
125  
F
100  
1000  
kHz  
mV  
mV  
%
Linear Voltage Ramp, Minimum  
Linear Voltage Ramp, Maximum  
Overall Variation  
LVR  
50  
250  
25  
PEAK CURRENT LIMIT (PKILIM)  
Peak Current Shutdown Threshold  
IpkThr  
IpkDel  
BGREF = 0.1µF, 399kpull-up  
1.25  
1.263  
75  
1.31  
V
Peak Current Shutdown Delay  
(Note 4)  
ns  
SOFT-START (CSS)  
Charge Current  
Iss  
Idis  
Vcss = 0.6V  
8
1.6  
2
12  
5.2  
8
µA  
mA  
V
Discharge Current  
Cycle-by-Cycle Current Limit  
(ISL6551IB)  
Vclamp  
Cycle-by-Cycle Current Limit  
(ISL6551AB)  
Vclamp  
1.9  
8.1  
V
DRIVERS (UPPER1, UPPER2, LOWER1, LOWER2)  
Maximum Capacitive Load (each)  
CL  
VDD = VDDP = 12V, F = 1MHz,  
Thermal Dependence  
1600  
pF  
Turn On Rise Time (ISL6551IB)  
Turn On Rise Time (ISL6551AB)  
Turn Off Fall Time (ISL6551IB)  
Turn Off Fall Time (ISL6551AB)  
Shutdown Delay (Note 4)  
Rising Edge Delay (Note 4)  
Falling Edge Delay (Note 4)  
Vsat_sourcing  
Tr  
Tr  
Tf  
Tf  
1.0nF Capacitive load  
1.0nF Capacitive load  
1.0nF Capacitive load  
1.0nF Capacitive load  
1.0nF Capacitive load  
1.0nF Capacitive load  
1.0nF Capacitive load  
8.9  
9.2  
6.4  
16  
17  
10  
12  
ns  
ns  
ns  
ns  
ns  
ns  
ns  
V
T
14.5  
16.4  
13.7  
SD  
RD  
T
T
FD  
Vsat_high Sourcing 20mA  
Sourcing 200mA  
1.00  
1.35  
V
FN9066.5  
6
January 3, 2006  
ISL6551  
Electrical Specifications These specifications apply for VDD = VDDP = 12V and TA = 0°C to 85°C (ISL6551IB) or -40°C to 105°C  
(ISL6551AB), Unless Otherwise Stated (Continued)  
PARAMETER  
SYMBOL  
TEST CONDITIONS  
MIN  
TYP  
MAX  
0.035  
0.31  
0.04  
0.5  
UNITS  
Vsat_sinking (ISL6551IB)  
Vsat_low Sinking 20mA  
Sinking 200mA  
V
V
V
V
Vsat_sinking (ISL6551AB)  
Vsat_low Sinking 20mA  
Sinking 200mA  
SYNCHRONOUS SIGNALS (SYNC1, SYNC2)  
Maximum capacitive load (each)  
VDD = 12, F = 1MHz  
20  
50  
pF  
PROGRAMMABLE DELAYS (RESDLY, LEB) (Note 4)  
Resonant Delay Adjust Range  
Resonant Delay  
(Figure 7)  
R_RESDLY = 10K  
500  
300  
ns  
ns  
ns  
ns  
t
55  
RESDLY  
R_RESDLY = 120K  
(Figure 8)  
488  
Leading Edge Blanking Adjust  
Range  
50  
Leading Edge Blanking  
t
R_LEB = 20K  
R_LEB = 140K  
R_LEB = 12V  
64  
302  
0
ns  
ns  
ns  
LEB  
LATCHING SHUTDOWN (LATSD)  
Fault Threshold  
VIN  
3
2
V
V
Fault_NOT Threshold  
Time to Set latch (Note 4)  
ON/OFF (ONOFF)  
VINN  
TSET  
1.9  
0.8  
415  
ns  
Turn-off Threshold  
OFF  
ON  
V
V
Turn-on Threshold  
CURRENT SHARE (SHARE, CS_COMP) (Note 4)  
Voltage Offset Between Error Amp  
Voltage of Master and Slave  
Vcs_offset SHARE = 30K  
30  
mV  
µA  
Maximum Source Current To  
External Reference  
Ics_source SHARE = 30K  
190  
190  
Maximum Correctable Deviation In  
Reference Voltage Between Master  
and Slave  
SHARE = 30K, Rsource = 1K,  
OUTPUT REFERENCE = 1 to 5V,  
(See Figure 10)  
mV  
Share/Adjust Loop Bandwidth  
DC OK (DCOK)  
CS BW  
CS_COMP = 0.1µF  
500  
Hz  
Sink Current  
I
5
0.4  
5
mA  
V
DCOK  
Saturation Voltage  
V
I
= 5mA  
SATDCOK DCOK  
Vref_in  
Input Reference  
1
V
Threshold (relative to Vref_in)  
Recovery (relative to Vref_in)  
Threshold (relative to Vref_in)  
Recovery (relative to Vref_in)  
Transient Rejection (Note 4)  
OV  
OV  
(Figure 11)  
(Figure 11)  
5
3
%
%
%
%
µs  
UV  
(Figure 11)  
(Figure 11)  
-5  
UV  
-3  
TRej  
100mV transient on Vout (system implicit rejection  
and feedback network dependence (Figure 12)  
250  
NOTE:  
4. Guaranteed by design. Not 100% tested in production.  
FN9066.5  
7
January 3, 2006  
ISL6551  
Drive Signals Timing Diagrams  
CLOCK  
UPPER1  
UPPER2  
SYNC1  
SYNC2  
LOWER1  
EAO  
I
LOWER1  
LOWER2  
EAO  
EAO  
I
LOWER2  
RAMP ADJUST  
OUTPUT TO  
PWM  
LOGIC  
T2  
T3  
T4  
T5  
T1  
NOTES:  
T1 = Leading edge blanking  
T2 = T4 = Resonant delay  
T3 = T5 = dead time  
In the above figure, the values for T1 through T5 are exaggerated for demonstration purposes.  
Timing Diagram Descriptions  
The two upper drivers (UPPER1 and UPPER2) are driven at  
a fixed 50% duty cycle and the two lower drivers (LOWER1  
and LOWER2) are PWM-controlled on the trailing edge,  
while the leading edge employs resonant delay (T2 and T4).  
In current mode control, the sensed switch (FET) current  
if filtering of the current feedback was incorporated. The dead  
time (T3 and T5) is the delay to turn on the upper FET  
(UPPER1/UPPER2) after its corresponding lower FET  
(LOWER1/LOWER2) is turned off when the bridge is  
operating at maximum duty cycle in normal conditions, or is  
responding to load transients or input line dipping conditions.  
Therefore, the upper and lower FETs that are located at the  
same side of the bridge can never be turned on together, which  
eliminates shoot-through currents. SYNC1 and SYNC2 are the  
gate control signals for the output synchronous rectifiers. They  
are biased by VDD and are capable of driving capacitive loads  
up to 20pF at 1MHz clock frequency (500kHz switching  
frequency). External drivers with high current capabilities are  
required to drive the synchronous rectifiers, cascading with  
both synchronous signals (SYNC1 and SYNC2).  
(I  
and I  
) is processed in the Ramp Adjust  
LOWER1  
LOWER2  
and Leading Edge Blanking (LEB) circuits and then compared  
to a control signal (EAO). Spikes, due to parasitic elements in  
the bridge circuit, would falsely trigger the comparator  
generating the PWM signal. To prevent false triggering, the  
leading edge of the sensed current signal is blanked out by  
T1, which can be programmed at the R_LEB pin with a  
resistor. Internal switches gate the analog input to the PWM  
comparator, implementing the blanking function that  
eliminates response degrading delays which would be caused  
FN9066.5  
8
January 3, 2006  
ISL6551  
Shutdown Timing Diagrams  
LATCH CANNOT BE RESET BY ON/OFF  
C
LATSD  
D
ON/OFF  
VDD  
A
E
F
VDD  
ON  
VDD  
OFF  
LATCH RESET BY  
REMOVING VDD  
> BGREF  
PKILIM  
B
ILIM_OUT  
PKILIM < BGREF  
SOFT  
START  
DRIVER  
ENABLE  
FAULT  
SOFT-START  
SHUTDOWN  
FAULT  
OFF  
UNDER VOLTAGE  
LOCKOUT  
OVER  
CURRENT  
LATCHED  
OFF/ON  
LATCH  
RESET  
Shutdown Timing Descriptions  
A (ON/OFF) - When the ON/OFF is pulled low, the soft-start  
capacitor is discharged and all the drivers are disabled.  
When the ON/OFF is released without a fault condition, a  
soft-start is initiated.  
E (LATCH RESET) - The latch is reset by removing the  
VDD. The soft-start capacitor starts to be charged after VDD  
increases above the turn-on threshold VDD  
.
ON  
F (VDD UVLO) - The IC is turned off when the VDD is below  
the turn-off threshold VDD . Hysteresis VDD is  
B (OVERCURRENT) - If the output of the converter is over  
loaded, i.e., the PKILIM is above the bandgap reference  
voltage (BGREF), the soft-start capacitor is discharged very  
quickly and all the drivers are turned off. Thereafter, the soft-  
start capacitor is charged slowly, and discharged quickly if  
the output is overloaded again. The soft-start will remain in  
hiccup mode as long as the overload conditions persist.  
Once the overload is removed, the soft-start capacitor is  
charged up and the converter is then back to normal  
operation.  
OFF  
HYS  
incorporated in the undervoltage lockout (UVLO) circuit.  
C (LATCHING SHUTDOWN) - The IC is latched off  
completely as the LATSD pin is pulled high, and the soft-start  
capacitor is reset.  
D (ON/OFF) - The latch cannot be reset by the ON/OFF.  
FN9066.5  
January 3, 2006  
9
ISL6551  
Block/Pin Functional Descriptions  
Detailed descriptions of each individual block in the functional  
block diagram on page 3 are included in this section.  
Application information and design considerations for each pin  
and/or each block are also included.  
• Undervoltage Lockout (UVLO)  
- UVLO establishes an orderly start-up and verifies that VDD  
is above the turn-on threshold voltage (VDD ). All the  
ON  
drivers are held low during the lockout. UVLO incorporates  
hysteresis VDD  
to prevent multiple startup/shutdowns  
HYS  
• IC Bias Power (VDD, VDDP1, VDDP2)  
- The IC is powered from a 12V ± 10% supply.  
while powering up.  
- UVLO limits are not applicable to VDDP1 and VDDP2.  
• Bandgap Reference (BGREF)  
- The reference voltage VREF is generated by a precision  
bandgap circuit.  
- This pin must be pulled up to VDD with a resistance of  
approximately 399kfor proper operation. For additional  
reference loads (no more than 1mA), this pull-up resistor  
should be scaled accordingly.  
- This pin must also be decoupled with an 0.1µF low ESR  
ceramic capacitor.  
- VDD supplies power to both the digital and analog circuits  
and should be bypassed directly to the VSS pin with an  
0.1µF low ESR ceramic capacitor.  
- VDDP1 and VDDP2 are the bias supplies for the upper  
drivers and the lower drivers, respectively. They should be  
decoupled with ceramic capacitors to the PGND pin.  
- Heavy copper should be attached to these pins for a better  
heat spreading.  
• IC GNDs (VSS, PGND)  
- VSS is the reference ground, the return of VDD, of all  
control circuits and must be kept away from nodes with  
switching noises. It should be connected to the PGND in  
only one location as close to the IC as practical. For a  
secondary side control system, it should be connected to  
the net after the output capacitors, i.e., the output return  
pinout(s). For a primary side control system, it should be  
connected to the net before the input capacitors, i.e., the  
input return pinout(s).  
- PGND is the power return, the high-current return path of  
both VDDP1 and VDDP2. It should be connected to the  
SOURCE pins of two lower power switches or the  
RETURNs of external drivers as close as possible with  
heavy copper traces.  
• Clock Generator (CT, RD)  
- This free-running oscillator is set by two external  
components as shown in Figure 1. A capacitor at CT is  
charged and discharged with two equal constant current  
sources and fed into a window comparator to set the clock  
frequency. A resistor at RD sets the clock dead time. RD  
and CT should be tied to the VSS pin on their other ends  
as close as possible. The corresponding CT for a particular  
frequency can be selected from Figure 2.  
- The switching frequency (Fsw) of the power train is half of  
the clock frequency (Fclock), as shown in Equation 1.  
Fclock  
(EQ. 1)  
Fsw = -------------------  
2
- Copper planes should be attached to both pins.  
RD  
SET CLOCK  
DEAD TIME (DT)  
RD  
-
VDD  
I_CT  
I_CT  
OUT  
OUT  
CLK  
VMAX  
VMIN  
-
+
CT  
CT  
Q
Q
S
R
-
+
Q
Q
DT  
DT  
CLK  
FIGURE 1. SIMPLIFIED CLOCK GENERATOR CIRCUIT  
FN9066.5  
10  
January 3, 2006  
ISL6551  
2
3,000  
2,500  
2,000  
0°C  
60°C  
120°C  
1.6  
1.2  
0.8  
0.4  
0
1,500  
1,000  
20  
40  
60  
80  
100 120 140 160  
0
500  
0
RD (k)  
FIGURE 3. RD vs DEAD TIME (VDD = 12V)  
10  
100  
1,000  
10,000  
CT (pF)  
• Error Amplifier (EAI, EANI, EAO)  
RECOMMENDED RANGE  
- This amplifier compares the feedback signal received at  
the EAI pin to a reference signal set at the EANI pin and  
provides an error signal (EAO) to the PWM Logic. The  
feedback loop compensation can be programmed via  
these pins.  
- Both EANI and EAO are clamped by the voltage  
(Vclamp) set at the CSS pin, as shown in Figure 4. Note  
that the diodes in the functional block diagram represent  
the clamp function of the CSS in a simplified way.  
FIGURE 2. CT vs FREQUENCY  
- Note that the capacitance of a scope probe (~12pF for  
single ended) would induce a smaller frequency at the  
CT pin. It can be easily seen at a higher frequency. An  
accurate operating frequency can be measured at the  
outputs of the bridge/synchronous drivers.  
- The dead time is the delay to turn on the upper FET  
(UPPER1/UPPER2) after its corresponding lower FET  
(LOWER1/LOWER2) is turned off when the bridge is  
operating at maximum duty cycle in normal conditions,  
or is responding to load transients or input line dipping  
conditions. This helps to prevent shoot through between  
the upper FET and the lower FET that are located at the  
same side of the bridge. The dead time can be  
estimated using Equation 2:  
• Soft-Start (CSS)  
- The voltage on an external capacitor charged by an  
internal current source I is fed into a control pin on  
SS  
the error amplifier. This causes the Error Amplifier to: 1)  
limit the EAO to the soft-start voltage level; and 2) over-  
ride the reference signal at the EANI with the soft-start  
voltage, when the EANI voltage is higher than the soft-  
start voltage. Thus, both the output voltage and current  
of the power supply can be controlled by the soft-start.  
M × RD  
kΩ  
(ns)  
(EQ. 2)  
DT = -------------------  
- The clamping voltage determines the cycle-by-cycle  
peak current limiting of the power supply. It should be  
set above the EANI and EAO voltages and can be  
programmed by an external resistor as shown in  
Figure 4 using Equation 3.  
where M=11.4(VDD=12V), 11.1(VDD=14V), and  
12(VDD=10V), and RD is in k. This relationship is  
shown in Figure 3.  
(EQ. 3)  
(V)  
Vclamp = Rcss Iss  
(See Fig. 9)  
SSL  
400mV  
VDD  
+
-
(TO  
BLANKING  
CIRCUIT)  
EAI  
(–)  
CSS  
Iss  
EANI  
(+)  
R
CSS  
SHUTDOWN  
ERROR AMP  
EAO  
FIGURE 4. SIMPLIFIED CLAMP/SOFT-START  
FN9066.5  
11  
January 3, 2006  
ISL6551  
- Per Equation 3, the clamping voltage is a function of the  
in a short-circuit condition. The limit can be set with a  
resistor divider from the ISENSE pin. The resistor divider  
relationship is defined in Equation 7.  
charge current Iss. For a more predictable clamping  
voltage, the CSS pin can be connected to a reference-  
based clamp circuit as shown in Figure 5. To make the  
Vclamp less dependent on the soft-start current (Iss),  
the currents flowing through R1 and R2 should be  
scaled much greater than Iss. The relationship of this  
circuit can be found in Equation 4.  
- In general, the trip point is a little smaller than the BGREF  
due to the noise and/or ripple at the BGREF.  
ISENSE  
R
UP  
PKILIM  
V
REF  
R
DOWN  
R1  
CSS  
FIGURE 6. PEAK CURRENT LIMIT SET CIRCUIT  
R2  
Rdown  
-------------------------------------- = -----------------------------------------  
Rdown + Rup ISENSE(max)  
BGREF  
(EQ. 7)  
FIGURE 5. REFERENCE-BASED CLAMP CIRCUIT  
• Latching Shutdown (LATSD)  
- A high TTL level on LATSD latches the IC off. The IC goes  
into a low power mode and is reset only after the power at  
the VDD pin is removed completely. The ON/OFF cannot  
reset the latch.  
R1 × R2  
R1 + R2  
R2  
R1 + R2  
----------------------  
----------------------  
+ Vref •  
Vclamp Iss •  
(EQ. 4)  
- This pin can be used to latch the power supply off on  
- The soft-start rise time (T ) can be calculated with  
ss  
output overvoltage or other undesired conditions.  
Equation 5. The rise time (T ) of the output voltage is  
rise  
approximated with Equation 6.  
• ON/OFF (ON/OFF)  
- A high standard TTL input (safe also for VDD level) signals  
the controller to turn on. A low TTL input turns off the  
controller and terminates all drive signals including the  
SYNC outputs. The soft-start is reset.  
- This pin is a non-latching input and can accept an enable  
command when monitoring the input voltage and the  
thermal condition of a converter.  
Vclamp × Css  
(s)  
(EQ. 5)  
(EQ. 6)  
T
T
= ---------------------------------------  
Iss  
ss  
EANI × Css  
(s)  
= --------------------------------  
rise  
Iss  
• Resonant Delay (R_RESDLY)  
• Drivers (Upper1, Upper2, Lower1, Lower2)  
- A resistor tied between R_RESDLY and VSS determines  
the delay that is required to turn on a lower FET after its  
corresponding upper FET is turned off. This is the resonant  
delay, which can be estimated with Equation 8.  
- The two upper drivers are driven at a fixed 50% duty  
cycle and the two lower drivers are PWM-controlled on  
the trailing edge while the leading edge employs resonant  
delay. They are biased by VDDP1 and VDDP2,  
respectively.  
(EQ. 8)  
t
= 4.01 x R_RESDLY/k+ 13 (ns)  
RESDLY  
- Each driver is capable of driving capacitive loads up to CL  
at 1MHz clock frequency and higher loads at lower  
frequencies on a layout with high effective thermal  
conductivity.  
- Figure 7 illustrates the relationship of the value of the  
resistor (R_RESDLY) and the resonant delay (t  
).  
RESDLY  
The percentages in the figure are the tolerances at the two  
end points of the curve.  
- The UVLO holds all the drivers low until the VDD has  
reached the turn-on threshold VDD  
.
ON  
- The upper drivers require assistance of external level-  
shifting circuits such as Intersil’s HIP2100 or pulse  
transformers to drive the upper power switches of a bridge  
converter.  
• Peak Current Limit (PKILIM)  
- When the voltage at PKILIM exceeds the BGREF voltage,  
the gate pulses are terminated and held low until the next  
clock cycle. The peak current limit circuit has a high-speed  
loop with propagation delay IpkDel. Peak current  
shutdown initiates a soft-start sequence.  
- The peak current shutdown threshold is usually set slightly  
higher than the normal cycle-by-cycle PWM peak current  
limit (Vclamp) and therefore will normally only be activated  
FN9066.5  
12  
January 3, 2006  
ISL6551  
incorporated. The current ramp is blanked out during the  
resonant delay period because no switching occurs in the  
lower FETs. The leading edge blanking function will not be  
activated until the soft-start (CSS) reaches over 400mV, as  
illustrated in Figures 4 and 9. The leading edge blanking  
(LEB) function can be disabled by tying the R_LEB pin to  
VDD, i.e., LEB=1. Never leave the pin floating.  
500  
450  
+18%  
-24%  
400  
350  
300  
250  
- The blanking time can be estimated with Equation 9,  
whose relationship can be seen in Figure 8. The  
percentages in the figure are the tolerances at the two  
endpoints of the curve.  
200  
150  
100  
50  
+37%  
+4%  
t
= 2 x R_LEB / k+ 15 (ns)  
(EQ. 9)  
LEB  
0
20  
40  
60  
80  
100  
120  
R_RESDLY (k)  
300  
250  
200  
FIGURE 7. R_RESDLY vs RESDLY  
+20%  
-18%  
• Leading Edge Blanking (R_LEB)  
- In current mode control, the sensed switch (FET) current is  
processed in the Ramp Adjust and LEB circuits and then  
compared to a control signal (EAO voltage). Spikes, due to  
parasitic elements in the bridge circuit, would falsely trigger  
the comparator generating the PWM signal. To prevent  
false triggering, the leading edge of the sensed current  
signal is blanked out by a period that can be programmed  
with the R_LEB resistor. Internal switches gate the analog  
input to the PWM comparator, implementing the blanking  
function that eliminates response degrading delays which  
would be caused if filtering of the current feedback was  
150  
100  
+51%  
-11%  
50  
0
20  
40  
60  
80  
100  
120  
140  
R_LEB (k)  
FIGURE 8. R_LEB vs t  
LEB  
VDD  
ADJ_RAMP  
0.1µ  
ADJ_RAMP  
399K  
200mV  
0
ISENSE  
RAMP_OUT  
(TO PWM  
BGREF  
COMPARATOR)  
R_RA  
RAMP_OUT  
200mV  
R_RA  
BLANK  
ADD RAMP  
+
-
ISENSE  
200mV  
RESDLY  
LEB  
X
SSL  
RAMP_OUT  
BLANK  
0
X
1
1
X
0
0
BLANK  
RESDLY  
SET  
BLANKING  
TIME  
R_LEB  
LEB  
1
X
1
NO BLANK  
NO BLANK  
SSL  
(See Fig. 4)  
X
R_LEB  
FIGURE 9. SIMPLIFIED RAMP ADJUST AND LEADING EDGE BLANKING CIRCUITS  
FN9066.5  
January 3, 2006  
13  
ISL6551  
• Ramp Adjust (R_RA, ISENSE)  
synchronous rectifiers. When using these drive  
schemes, the user should understand the issues that  
might occur in his/her applications, especially the  
impacts on current share operation and light load  
operation. Refer to application note AN1002 for more  
details.  
- External high current drivers controlled by the  
synchronous signals are required to drive the  
synchronous rectifiers. A pulse transformer is required  
to pass the drive signals to the secondary side if the IC  
is used in a primary control system.  
- The ramp adjust block adds an offset component  
(200mV) and a slope adjust component to the ISENSE  
signal before processing it at the PWM Logic block, as  
shown in Figure 9. This ensures that the ramp voltage is  
always higher than the OAGS (ground sensing opamp)  
minimum voltage to achieve a “zero” state.  
- It is critical that the input signal to ISENSE decays to  
zero prior to or during the clock dead time. The level-  
shifting and capacitive summing circuits in the RAMP  
ADJUST block are reset during the dead time. Any input  
signal transitions that occur after the rising edge of CLK  
and prior to the rising edge of RESDLY can cause  
severe errors in the signal reaching the PWM  
comparator.  
- Typical ramp values are hundreds of mV over the period  
on a 3V full scale current. Too much ramp makes the  
controller look like a voltage mode PWM, and too little  
ramp leads to noise issues (jitter). The amount of ramp  
(Vramp), as shown in Figure 9, is programmed with the  
R_RA resistor and can be calculated with Equation 10.  
• Share Support (SHARE, CS_COMP)  
- The unit with the highest reference is the master. Other  
units, as slaves, adjust their references via a source  
resistor to match the master reference sharing the load  
current. The source resistor is typically 1kconnecting  
the EANI pin and the OUTPUT REFERENCE (external  
reference or BGREF), as shown in Figure 10. The share  
bus represents a 30kresistive load per unit, up to 10  
units.  
- The output (ADJ) of “Operational Transconductance  
Amplifier (OTA)” can only pull high and it is floating while  
in master mode. This ensures that no current is sourced  
to the OUTPUT REFERENCE when the IC is working  
by itself.  
- The slave units attempt to drive their error amplifier  
voltage to be within a pre-determined offset (30mV  
typical) of the master error voltage (the share bus). The  
current-share error is nominally (30mV/EAO)*100%  
assuming no other source of error. With a 2.5V full load  
error amp voltage, the current-share error at full load  
would be -1.2% (slaves relative to master).  
- The bandwidth of the current sharing loop should be  
much lower than that of the voltage loop to eliminate  
noise pick-up and interactions between the voltage  
regulation loop and the current loop. A 0.1µF capacitor  
is recommended between CS_COMP and VSS pins to  
achieve a low current sharing loop bandwidth (100Hz to  
500Hz).  
V
= BGREF x dt /(R_RA x 500E-12) (V)  
ramp  
(EQ. 10)  
where dt = Duty Cycle / Fsw - t (s). Duty cycle is  
discussed in detail in application note AN1002.  
LEB  
- The voltage representation of the current flowing  
through the power train at ISENSE pin is normally  
scaled such that the desired peak current is less than or  
equal to Vclamp-200mV-Vramp, where the clamping  
voltage is set at the CSS pin.  
• SYNC Outputs (SYNC1, SYNC2)  
- SYNC1 and SYNC2 are the gate control signals for the  
output synchronous rectifiers. They are biased by VDD  
and are capable of driving capacitive loads up to 20pF  
at 1MHz clock frequency (500kHz switching frequency).  
These outputs are turned off sooner than the turn-off at  
UPPER1 and UPPER2 by the clock dead time, DT.  
- Inverting both SYNC signals or both LOWER signals is  
another possible way to control the drivers of the  
CS_COMP  
0.1µF  
30mV  
EAO  
1K  
ADJ  
-
+
OUTPUT  
REFERENCE  
+
-
EANI  
(+)  
OTA  
SHARE  
30K  
FIGURE 10. SIMPLIFIED CURRENT SHARE CIRCUIT  
FN9066.5  
14  
January 3, 2006  
ISL6551  
• Power Good (DCOK)  
18K  
R
15N  
C
- DCOK pin is an open drain output capable of sinking  
5mA. It is low when the output voltage is within the  
UVOV window. The static regulation limit is ±3%, while  
the ±5% is the dynamic regulation limit. It indicates  
power good when the EAI is within -3% to +5% on the  
rising edge and within +3% to -5% on the falling edge, as  
shown in Figure 11.  
EAI  
VOUT  
-
1K  
EAO  
+
EANI  
1.10V  
EAI  
VOUT  
+5%  
1.00V  
0.90V  
+3%  
EANI  
-3%  
1.05V  
1.00V  
0.95V  
EAI  
-5%  
FIGURE 12. OUTPUT TRANSIENT REJECTION  
DCOK  
FAULT  
• Thermal Pad (in QFN only)  
- In the QFN package, the pad underneath the center of  
the IC is a “floating” thermal substrate. The PCB  
“thermal land” design for this exposed die pad should  
include thermal vias that drop down and connect to  
one or more buried copper plane(s). This combination  
of vias for vertical heat escape and buried planes for  
heat spreading allows the QFN to achieve its full  
thermal potential. This pad should be connected to a  
low noise copper plane such as Vss.  
FIGURE 11. UNDERVOLTAGE-OVERVOLTAGE WINDOW  
- The DCOK comparator might not be triggered even  
though the output voltage exceeds ± 5% limits at load  
transients. This is because the feedback network of the  
error amplifier filters out part of the transients and the EAI  
only sees the remaining portion that is still within the limits,  
as illustrated in Figure 12. The lower the “zero (1/RC)” of  
the error amplifier, the larger the portion of the transient is  
filtered out.  
- Refer to TB389 for design guidelines.  
FN9066.5  
15  
January 3, 2006  
ISL6551  
Additional Applications Information  
Table 1 highlights parameter setting for the ISL6551.  
Designers can use this table as a design checklist. For  
detailed operation of the ISL6551, see Block/Pin Functional  
Descriptions.  
TABLE 1. PARAMETER SETTING HIGHLIGHTS/CHECKLIST  
VDD = 12V at room temperature, unless otherwise stated.  
PARAMETER  
Frequency  
PIN NAME  
CT  
FORMULA OR SETTING HIGHLIGHT  
Set 50% Duty Cycle Pulses with a fixed frequency  
DT = M x RD/k, where M = 11.4  
UNIT  
kHz  
ns  
ns  
V
FIGURE #  
1, 2  
Dead Time  
RD  
3
Resonant Delay  
R_RESDLY  
R_RA  
t
= 4.01 x R_RESDLY/k+ 13  
7
RESDLY  
Ramp Adjust  
Vramp = BGREF/(R_RA x 500E-12) x dt  
<Vclamp-200mV-Vramp  
-
Current Sense  
ISENSE  
PKILIM  
BGREF  
R_LEB  
CS_COMP  
CSS  
V
-
Peak Current  
<BGREF and slightly higher than Vclamp  
1.263V ±2%, 399kpull-up, No more than 100µA load  
V
6
Bandgap Reference  
Leading Edge Blanking  
Current Share Compensation  
Soft-Start & Output Rise Time  
Clamp Voltage (Vclamp)  
Error Amplifier  
V
-
t
= 2 x R_LEB/k+ 15, never leave it floating  
ns  
Hz  
S
8, 9  
LEB  
0.1µ for a low current loop bandwidth (100 - 500Hz)  
10  
t
= Vclamp x Css/Iss, t  
= EANI x CSS / Iss, Iss = 10µA ±20%  
rise  
4
ss  
CSS  
Vclamp = Iss x Rcss, or Reference-based clamp  
EANI, EAO < Vclamp  
V
4, 5  
EANI, EAI, EAO  
SHARE  
LATSD  
DCOK  
V
-
Share Support  
30K load & a resistor (1K, typ.) between EANI and OUTPUT REF.  
Latch IC off at > 3V  
-
-
Latching Shutdown  
Power Good  
V
-
±5% with hysteresis, Sink up to 5mA, transient rejection  
Turn on/off at TTL level  
V
11, 12  
IC Enable  
ON/OFF  
VSS  
V
-
-
-
-
-
-
-
-
Reference Ground  
Power Ground  
Connect to PGND in only one single point  
Single point to VSS plane  
-
PGND  
-
Upper Drivers  
UPPER1, UPPER2 Capacitive load up to 1.6nF at Fsw = 500kHz  
LOWER1, LOWER2 Capacitive load up to 1.6nF at Fsw = 500kHz  
-
Lower Drivers  
-
Synchronous Drive Signals  
Bias for Control Circuits  
Biases for Bridge Drivers  
SYNC1, SYNC2  
VDD  
Capacitive load up to 20pF at Fsw = 500kHz  
12V ±10%, 0.1µF decoupling capacitor  
Need decoupling capacitors  
-
V
VDDP1, VDDP2  
V
FN9066.5  
January 3, 2006  
16  
ISL6551  
Figure 13 shows the block diagram of a power supply  
system employing the ISL6551 full bridge controller. The  
ISL6551 not only is a full bridge PWM controller but also can  
be used as a push-pull PWM controller. Users can design a  
power supply by selecting appropriate blocks in the “System  
Blocks Chart” based on the power system requirements.  
Figures 13A, 14A, 15A, 16A, 17A, 18A, 19, 20A, 21, 22A,  
and 24A have been used in the 200W telecom power supply  
reference design, which can be found in the Application Note  
AN1002. To meet the specifications of the power supply,  
minor modifications of each block are required. To take full  
advantage of the integrated features of the ISL6551,  
“secondary side control” is recommended.  
PRIMARY BIAS  
BIASES  
SECONDARY BIAS  
V
V
OUT  
IN  
MAIN  
TRANSFORMER  
INPUT  
FILTER  
PRIMARY  
FETs  
OUTPUT  
FILTER  
RECTIFIERS  
ISL6551  
CONTROLLER  
PRIMARY FET  
DRIVERS  
SECONDARY  
DRIVERS  
CURRENT  
SENSE  
SUPERVISOR  
CIRCUITS  
FEEDBACK  
FIGURE 13. BLOCK DIAGRAM OF A POWER SUPPLY SYSTEM USING ISL6551 CONTROLLER  
System Blocks Chart  
Input Filters  
General - Input capacitors are required to absorb the  
power switch (FET) pulsating currents.  
V
V F  
IN  
IN  
EMI - For good EMI performance, the ripple current that is  
reflected back to the input line can be reduced by an input  
L-C filter, which filters the differential-mode noises and  
operates at two times the switching frequency, i.e., the  
clock frequency (Fclock). In some cases, an additional  
common-mode choke might be required to filter the  
common-mode noises.  
C
IN  
FIGURE 13A. GENERAL  
L
IN  
V
IN  
V
F
IN  
C
IN  
FIGURE 13B. EMI  
FN9066.5  
17  
January 3, 2006  
ISL6551  
Current Sense  
Primary FETs  
V
F
ISENSE  
IN  
or CURRENT_SEN_P  
T_CURRENT  
Q3_S  
Q4_S  
Q2  
Q4  
Q1  
Q3  
Q1_G  
P–  
Q2_G  
P+  
Q3_G  
Q4_G  
Q3_S  
Q4_S  
P2–  
FIGURE 14A. TWO-LEG SENSE  
FIGURE 15A. FULL BRIDGE  
ISENSE  
V
F
IN  
P1–  
CURRENT_SEN_P  
Q4  
FIGURE 14B. TOP SENSE  
Q3  
Q4_G  
Q3_G  
ISENSE  
Q3_S & Q4_S  
RSENSE  
Q4_S  
Q3_S  
FIGURE 15B. PUSH-PULL  
Full Bridge - Four MOSFETs are required for full bridge  
converters. The drain to source voltage rating of the  
MOSFETs is Vin.  
FIGURE 14C. RESISTOR SENSE (PRIMARY CONTROL)  
Push-Pull - Only the two lower MOSFETs are required for  
push-pull converters. The two upper drivers are not used.  
Two-Leg Sense - Senses the current that flows through both  
lower primary FETs. Operates at the switching frequency.  
The V  
of the MOSFETs is 2xVin.  
DS  
Top Sense - Senses the sum of the current that flows through  
both upper primary FETs. Operates at the clock frequency.  
Resistor Sense - This simple scheme is used in a primary side  
control system. The sum of the current that flows through both  
lower primary FETs is sensed with a low impedance power  
resistor. The sources of Q3 and Q4 and ISENSE should be tied  
at the same point as close as possible.  
BIASES  
Linear Regulator - In a primary side control system, a  
linear regulator derived from the input line can be used for  
the start-up purpose, and an extra winding coupled with the  
main transformer can provide the controller power after the  
start up.  
DCM Flyback - Use a PWM controller to develop both  
primary and secondary biases with discontinuous current  
mode flyback topology.  
FN9066.5  
18  
January 3, 2006  
ISL6551  
Feedback  
Rectifiers  
SYNCHRONOUS FETs  
SCHOTTKY  
S+  
S+  
SYNP  
SYNN  
EAO  
EAI  
VOPOUT  
S–  
S–  
FIGURE 17A. CURRENT DOUBLER RECTIFIERS  
FIGURE 16A. SECONDARY CONTROL  
SYNCHRONOUS FETs  
S+  
SCHOTTKY  
S+  
VREF = 5V  
IL207  
VOPOUT  
SYNP  
SYNN  
EAO  
S–  
S–  
EAI  
TL431  
FIGURE 17B. CONVENTIONAL RECTIFIERS  
S+  
FIGURE 16B. PRIMARY CONTROL  
Secondary Control - In secondary side control systems,  
only a few resistors and capacitors are required to complete  
the feedback loop.  
Primary Control - This feedback loop configuration for  
primary side control systems requires an optocoupler for  
isolation. The bandwidth is limited by the optocoupler.  
S–  
FIGURE 17C. SELF-DRIVEN RECTIFIERS  
Current Doubler Rectifiers -  
1. Synchronous FETs are used for low output voltage, high  
output current and/or high efficiency applications.  
2. Schottky diodes are used for lower current applications.  
Pins S+ and S- are connected to the output filter and the  
main transformer with current doubler configurations.  
Conventional Rectifiers -  
1. Synchronous FETs are used for low output voltage, high  
output current and/or high efficiency applications.  
2. Schottky diodes are used for lower current applications.  
Pins S+ and S- are connected to the main transformer  
with conventional configurations.  
Self-Driven Rectifiers - For low output voltage applications,  
both FETs can be driven by the voltage across the  
secondary winding. This can work with all kinds of main  
transformer configurations as shown in Figures 18A-D.  
FN9066.5  
19  
January 3, 2006  
ISL6551  
Main Transformers  
Supervisor Circuits  
S +  
S–  
(1) INTEGRATED SOLUTION  
• Intersil ISL6550 Supervisor And Monitor (SAM). Its QFN  
package requires less space than the SOIC package.  
P+  
P–  
VCC  
VOPP  
UVDLY  
OVUVSEN  
PGOOD  
START  
PEN  
FIGURE 18A. FULL BRIDGE AND CURRENT DOUBLER  
1
2
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
VOPM  
3
PGOOD  
START  
PEN  
VOPOUT  
VREF5  
GND  
P+  
S +  
4
VOPOUT  
VREF5  
5
V
F
OUT  
VID0  
6
P–  
S–  
BDAC  
VID1  
7
BDAC  
FIGURE 18B. CONVENTIONAL FULL BRIDGE  
OVUVTH  
DACHI  
DACLO  
VID2  
8
VID3  
VID4  
9
10  
P1–  
S +  
S–  
V
F
IN  
FIGURE 19. ISL6550 SOIC  
or CURRENT_SEN_P  
P2–  
• Over-temperature protection (discrete)  
• Input UV lockout (discrete)  
FIGURE 18C. PUSH-PULL AND CURRENT DOUBLER  
(2) DISCRETE SOLUTION  
• Differential Amplifier  
P1–  
S +  
• VCC undervoltage lockout  
• Programmable output OV and UV  
• Programmable output  
V
F
IN  
V
F
OUT  
or CURRENT_SEN_P  
P2–  
S–  
FIGURE 18D. CONVENTIONAL PUSH-PULL  
• Status indicators (PGOOD and START)  
• Precision Reference  
Full Bridge and Current Doubler - No center tap is  
required. The secondary winding carries half of the load, i.e.,  
only half of the load is reflected to the primary.  
• Ove- temperature protection  
• Input UV lockout  
Conventional Full Bridge - Center tap is required on the  
secondary side, and no center tap is required on the primary  
side. The secondary winding carries all the load. i.e., all the  
load is reflected to the primary.  
The Integrated Solution is much simpler than a discrete  
solution. Over-temperature protection and input under  
voltage lockout can be added for better system protection  
and performance.  
Push-Pull and Current Doubler - Center tap is required on  
the primary side, and no center tap is required on the  
secondary side. The secondary winding carries half of the  
load, i.e., only half of the load is reflected to the primary.  
The Discrete Solution requires a significant number of  
components to implement the features that the ISL6550 can  
provide.  
Conventional Push-Pull - Both primary and secondary  
sides require center taps. The secondary winding carries all  
the load, i.e., all the load is reflected to the primary.  
FN9066.5  
20  
January 3, 2006  
ISL6551  
Output Filter  
Secondary Drivers  
L
OUT  
S+  
MIC4421BM  
MIC4421BM  
SYNC2  
/LOWER1  
VOUT  
OUT  
SYNC1  
/LOWER2  
IN OUT  
GND  
IN OUT SYNN  
GND  
SYNP  
C
S–  
FIGURE 20A. CURRENT DOUBLER FILTER  
FIGURE 22A. INVERTING DRIVERS  
L
OUT  
MIC4422BM  
MIC4422BM  
V
V
F
OUT  
OUT  
C
OUT  
F
CLOCK  
IN OUT  
GND  
IN OUT  
GND  
SYNC2  
SYNC1  
SYNP  
SYNN  
FIGURE 20B. CONVENTIONAL FILTER  
Current Doubler Filter - Two inductors are needed, but they  
can be integrated and coupled into one core. Each inductor  
carries half of the load operating at the switching frequency.  
FIGURE 22B. NON-INVERTING DRIVERS  
Conventional Filter - One inductor is needed. The inductor  
carries all the load operating at two times the switching  
frequency.  
IN OUT  
SYNP  
T_SYN  
GND  
Controller  
SYN1  
VSS  
CT  
VDD  
1
2
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
VDDP1  
VDDP2  
PGND  
RD  
3
SYN2  
R_RESDLY  
R_RA  
SYNN  
IN OUT  
GND  
4
UPPER1  
UPPER2  
LOWER1  
LOWER2  
SYNC1  
SYNC2  
ON / OFF  
DCOK  
5
F
SW  
ISENSE  
PKILIM  
BGREF  
R_LEB  
CS_COMP  
CSS  
6
INPUT  
UV & OV  
7
ICL6551  
SOIC  
8
INVERTING  
SYNC2/LOWER1  
SYNC1/LOWER2  
MIC4421BM  
NON INVERTING  
SYNC1  
9
SYN1  
SYN2  
IC  
10  
11  
12  
13  
14  
OUTPUT  
REFERENCE  
(BDAC)  
SYNC2  
LED  
MIC4422BM  
EANI  
EAI  
LSTSD  
SHARE  
LSTSD  
EAI  
FIGURE 22C. PRIMARY CONTROL  
EAO  
EAO  
SHARE  
BUS  
Inverting Drivers - Inverting the SYNC signals or the  
LOWER signals with external high current drivers to drive  
the synchronous FETs.  
FIGURE 21. ISL6551 CONTROLLER  
Non-inverting Drivers - Cascading SYNC signals with non-  
inverting high current drivers to drive the synchronous FETs.  
There is a dead time between SYNC1 and SYNC2. For a  
higher efficiency, schottky diodes are normally in parallel  
with the synchronous FETs to reduce the conduction losses  
during the dead time in high output current applications.  
ISL6551 Controller - It can be used as a full bridge or push-  
pull PWM controller. The QFN package requires less space  
than the SOIC package.  
Primary Control - This requires a pulse transformer,  
operating at the switching frequency, for isolation. There are  
three options to drive the synchronous FETs, as described in  
previous lines.  
FN9066.5  
21  
January 3, 2006  
ISL6551  
Primary FET Drivers  
(1) PUSH-PULL DRIVERS  
HIP2100IB  
Q3_G  
Q3_G  
HI  
HO  
Q3_S  
Q4_G  
HS  
LO  
LI  
VSS  
LOWER1  
LOWER2  
Q3_S  
Q4_S  
LOWER1  
LOWER2  
Q4_S  
Q4_G  
FIGURE 23B. PUSH-PULL HIGH CURRENT DRIVERS  
FIGURE 23A. PUSH-PULL MEDIUM CURRENT DRIVERS  
HIP2100IB  
LOWER1  
LOWER2  
Q3_G  
Q3_S  
HO  
HS  
HI  
LI  
VSS  
Q4_G  
LO  
PGND  
Q4_S  
FIGURE 23C. PUSH-PULL PRIMARY CONTROL  
Push-Pull Medium Current Drivers - Upper drivers are not  
used. No external drivers are required. Secondary control.  
Operate at the switching frequency.  
Push-Pull High Current Drivers - Upper drivers are not  
used. External high current drivers are required and less  
power is dissipated in the ISL6551 controller. Secondary  
control. Operate at the switching frequency.  
Push-Pull Primary Control - Upper drivers are not used.  
Both lower drivers can directly drive the power switches.  
External drivers are required in high gate capacitance  
applications.  
FN9066.5  
22  
January 3, 2006  
ISL6551  
(2) FULL BRIDGE DRIVERS  
HIP2100IB  
Q1_G  
Q1_G  
P–  
HI  
LI  
HO  
HS  
Q3_G  
UPPER1  
UPPER2  
VSS LO  
P–  
P+  
UPPER1  
UPPER2  
Q3_S  
HIP2100IB  
Q2_G  
Q3_G  
Q2_G  
P+  
HI  
LI  
HO  
HS  
Q4_G  
VSS LO  
LOWER1  
LOWER2  
Q4_S  
Q3_S  
Q4_S  
LOWER1  
LOWER2  
Q4_G  
FIGURE 24B. FULL BRIDGE MEDIUM CURRENT DRIVERS  
FIGURE 24A. FULL BRIDGE HIGH CURRENT DRIVERS  
HIP2100IB  
Q1G  
P–  
UPPER1  
LOWER1  
HI  
LI  
HO  
HS  
Q3_G  
Q3_S  
VSS LO  
PGND  
HIP2100IB  
Q2_G  
P+  
UPPER2  
LOWER2  
HI  
LI  
HO  
HS  
Q4_G  
Q4_S  
VSS LO  
PGND  
FIGURE 24C. FULL BRIDGE PRIMARY CONTROL  
Full Bridge High Current Drivers - External high current  
drivers are required and less power is dissipated in the  
ISL6551 controller. Secondary control. Operate at the  
switching frequency.  
Full Bridge Medium Current Drivers - No external drivers  
are required. Secondary control. Operate at the switching  
frequency.  
Full Bridge Primary Control - Lower drivers can directly  
drive the power switches, while upper drivers require the  
assistance of level-shifting circuits such as a pulse  
transformer or Intersil’s HIP2100 half-bridge driver. External  
high current drivers are not required in medium power  
applications, but level-shifting circuits are still required for  
upper drivers. Operate at the switching frequency.  
FN9066.5  
23  
January 3, 2006  
Simplified Typical Application Schematics  
SB+48V  
SB+12V  
SA+12V  
LOWER1  
SYNC2  
VS VS  
OUT  
IN  
OUT NC  
GND GND  
VDD LO  
HB VSS  
UPPER1  
HO LI  
HS HI  
3.3Vout  
MIC4421  
HIP2100  
UPPER2  
LOWER1  
SA+12V  
LOWER2  
VS VS  
SYNC1  
OUT  
IN  
OUT NC  
GND GND  
SB+12V  
MIC4421  
SA+12V  
VDD LO  
HB VSS  
HO LI  
LOWER2  
HS HI  
HIP2100  
PGOOD  
UVDLY  
OVUVSEN  
PGOOD  
VCC  
VOPP  
VOPM  
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
1
2
3
4
5
6
7
8
9
START VOPOUT  
PEN  
VID0  
VID1  
VID2  
VID3  
VID4  
VREF5  
GND  
BDAC  
OVUVTH  
DACHI  
DACLO  
SA+12V  
10  
+
-
OUT  
ISL6550  
1.263V  
PGND  
UPPER1  
UPPER2  
LOWER1  
LOWER2  
SYNC1  
VDD  
VDDP1  
VDDP2  
VSS  
CT  
RD  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
PGND R_RESDLY  
UPPER1  
UPPER2  
LOWER1  
LOWER2  
SYNC1  
SYNC2  
ON/OFF  
DCOK  
R_RA  
ISENSE  
PKILIM  
BGREF  
R_LEB  
CS_COMP  
CSS  
EANI  
EAI  
EAO  
SYNC2  
LATSD  
SHARE  
ISL6551  
LED  
SHARE BUS  
200W TELECOMMUNICATION POWER SUPPLY (SEE AN1002 FOR DETAILS)  
ISL6551  
Small Outline Plastic Packages (SOIC)  
M28.3 (JEDEC MS-013-AE ISSUE C)  
N
28 LEAD WIDE BODY SMALL OUTLINE PLASTIC PACKAGE  
INDEX  
0.25(0.010)  
M
B M  
H
AREA  
INCHES  
MILLIMETERS  
E
SYMBOL  
MIN  
MAX  
MIN  
2.35  
0.10  
0.33  
0.23  
MAX  
2.65  
0.30  
0.51  
0.32  
18.10  
7.60  
NOTES  
-B-  
A
A1  
B
C
D
E
e
0.0926  
0.0040  
0.013  
0.1043  
0.0118  
0.0200  
0.0125  
-
-
1
2
3
L
9
SEATING PLANE  
A
0.0091  
0.6969  
0.2914  
-
0.7125 17.70  
3
-A-  
o
h x 45  
D
0.2992  
7.40  
4
0.05 BSC  
1.27 BSC  
-
-C-  
α
H
h
0.394  
0.01  
0.419  
0.029  
0.050  
10.00  
0.25  
0.40  
10.65  
0.75  
1.27  
-
e
A1  
C
5
B
0.10(0.004)  
L
0.016  
6
0.25(0.010) M  
C
A M B S  
N
α
28  
28  
7
o
o
o
o
0
8
0
8
-
NOTES:  
Rev. 0 12/93  
1. Symbols are defined in the “MO Series Symbol List” in Section 2.2  
of Publication Number 95.  
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.  
3. Dimension “D” does not include mold flash, protrusions or gate  
burrs. Mold flash, protrusion and gate burrs shall not exceed  
0.15mm (0.006 inch) per side.  
4. Dimension “E” does not include interlead flash or protrusions. In-  
terlead flash and protrusions shall not exceed 0.25mm (0.010  
inch) per side.  
5. The chamfer on the body is optional. If it is not present, a visual  
index feature must be located within the crosshatched area.  
6. “L” is the length of terminal for soldering to a substrate.  
7. “N” is the number of terminal positions.  
8. Terminal numbers are shown for reference only.  
9. The lead width “B”, as measured 0.36mm (0.014 inch) or greater  
above the seating plane, shall not exceed a maximum value of  
0.61mm (0.024 inch)  
10. Controlling dimension: MILLIMETER. Converted inch dimen-  
sions are not necessarily exact.  
FN9066.5  
25  
January 3, 2006  
ISL6551  
Quad Flat No-Lead Plastic Package (QFN)  
Micro Lead Frame Plastic Package (MLFP)  
L28.6x6  
28 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE  
(COMPLIANT TO JEDEC MO-220VJJC ISSUE C)  
MILLIMETERS  
SYMBOL  
MIN  
0.80  
NOMINAL  
MAX  
1.00  
0.05  
1.00  
NOTES  
A
A1  
A2  
A3  
b
0.90  
-
-
-
-
-
-
9
0.20 REF  
9
0.23  
3.95  
3.95  
0.28  
0.35  
4.25  
4.25  
5, 8  
D
6.00 BSC  
-
D1  
D2  
E
5.75 BSC  
9
4.10  
7, 8  
6.00 BSC  
-
E1  
E2  
e
5.75 BSC  
9
4.10  
7, 8  
0.65 BSC  
-
k
0.25  
0.35  
-
-
-
-
L
0.60  
0.75  
0.15  
8
L1  
N
-
28  
7
7
-
10  
2
Nd  
Ne  
P
3
3
-
-
0.60  
12  
9
θ
-
9
Rev. 1 10/02  
NOTES:  
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.  
2. N is the number of terminals.  
3. Nd and Ne refer to the number of terminals on each D and E.  
4. All dimensions are in millimeters. Angles are in degrees.  
5. Dimension b applies to the metallized terminal and is measured  
between 0.15mm and 0.30mm from the terminal tip.  
6. The configuration of the pin #1 identifier is optional, but must be  
located within the zone indicated. The pin #1 identifier may be  
either a mold or mark feature.  
7. Dimensions D2 and E2 are for the exposed pads which provide  
improved electrical and thermal performance.  
8. Nominal dimensionsare provided toassistwith PCBLandPattern  
Design efforts, see Intersil Technical Brief TB389.  
9. Features and dimensions A2, A3, D1, E1, P & θ are present when  
Anvil singulation method is used and not present for saw  
singulation.  
10. Depending on the method of lead termination at the edge of the  
package, a maximum 0.15mm pull back (L1) maybe present. L  
minus L1 to be equal to or greater than 0.3mm.  
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.  
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality  
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without  
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and  
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.  
For information regarding Intersil Corporation and its products, see www.intersil.com  
FN9066.5  
26  
January 3, 2006  

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