MGDM-75 [ETC]

Hi-Rel DC/DC CONVERTER 75W POWER; 高可靠性DC / DC转换器功率75W
MGDM-75
型号: MGDM-75
厂家: ETC    ETC
描述:

Hi-Rel DC/DC CONVERTER 75W POWER
高可靠性DC / DC转换器功率75W

转换器
文件: 总17页 (文件大小:618K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Hi-Rel DC/DC CONVERTER  
MGDM-75 : 75W POWER  
Hi-Rel  
Grade  
5:1 Ultra Wide Input  
Single Output  
Metallic case - 1.500 VDC Isolation  
• Ultra wide input range 16-80 Vdc, 9-45 Vdc  
• 28Vdc input compliant with MIL-STD-704A/D/F  
• Industry standard quarter brick package  
• Power up to 75 W  
• Wide temperature range : -40°C/+ 105° baseplate  
• High efficiency (typ. 86%-90%)  
• Soft start  
1-General  
• Galvanic isolation 1.500 VDC  
• Integrated LC EMI filter  
filters to minimize reflected input current ripple  
and output voltage ripple.  
The MGDM-75 series is a complete line of high  
density wide input range DC/DC power modules  
designed for aerospace, military and high-end  
industrial applications. These modules use a  
patented fixed switching topology at 420 KHz  
providing ultra wide input range, low noise  
characteristics and high power density. Standard  
models are available with ultra wide input vol-  
tage range of 9-45, 16-80 volts. The series  
include single output voltage choices of 3.3, 5,  
12, 15, 24, 28 volts.  
The MGDM-75 series include synchronization, trim  
and sense functions.  
The synchronization function allows to synchronize  
more than one converter to one frequency or an  
external source frequency.  
• Synchronizable  
The modules have totally independant security  
functions including input undervoltage lock-out,  
output overvoltage protection, output current  
limitation protection, and temperature protec-  
tion. Additionnally a soft-start function allows  
current limitation and eliminates inrush current  
during start-up.  
The design has been carried out with surface  
mount components, planar transformer and is  
manufactured in a fully automated process to  
guarantee high quality. The modules are potted  
with a bi-component thermal conductive  
compound and used an insulated metallic subs-  
trat to ensure optimum power dissipation under  
harsh environmental conditions.  
• Fully protected by independant security  
• Under & overvoltage lock-out  
• Overvoltage protection  
• Current limitation protection  
• Overtemperature protection  
• No optocoupler for high reliability  
4
All the modules are designed with LC network  
2-Product Selection  
Single output model : MGDS-75-  
(/T) and/or (/S)  
(/T) : option for -55°C start up operating temperature  
(/S) : option for screening and serialization  
Input Voltage Range  
Permanent  
Output  
B : 3.3 VDC  
C
:
5 VDC  
E : 12 VDC  
15 VDC  
H
:
9-45 VDC  
O : 16-80 VDC  
F
:
I : 24 VDC  
J : 28 VDC  
REDEFINING THE SOURCE OF POWER  
For locations, phone, fax, E-Mail see back cover  
Gaia Converter FC03-032.03/06 Revision G  
©
Hi-Rel  
Grade  
MGDM-75 Series  
2- Product Selection (continued)  
Input range  
Output  
Current  
Reference  
Options  
9-45 VDC  
9-45 VDC  
9-45 VDC  
9-45 VDC  
9-45 VDC  
9-45 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
28 VDC  
15 A  
12,5 A  
6,25 A  
5 A  
3,125 A  
2,7 A  
MGDS-75-H-B  
MGDS-75-H-C  
MGDS-75-H-E  
MGDS-75-H-F  
MGDS-75-H-I  
MGDS-75-H-J  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
16-80 VDC  
16-80 VDC  
16-80 VDC  
16-80 VDC  
16-80 VDC  
16-80 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
28 VDC  
15 A  
15 A  
6,25 A  
5 A  
3,125 A  
2,7 A  
MGDS-75-O-B  
MGDS-75-O-C  
MGDS-75-O-E  
MGDS-75-O-F  
MGDS-75-O-I  
MGDS-75-O-J  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
/T , /S  
4
Converter Selection Chart  
M G D S - 75 - O - E / T  
Number of Outputs :  
S : single output  
Input voltage range :  
H : 9-45 VDC  
O : 16-80 VDC  
Output voltage :  
See table page 1  
Option :  
(/T) : -55°C start up  
(/S) : screening and  
serialization (consult  
application note  
«screening grades»)  
2
Gaia Converter FC03-032.03/06 Revision G  
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Hi-Rel  
Grade  
MGDM-75 Series  
3- Block Diagram  
The MGDM-75 DC/DC converter is based on a cons-  
tant 420KHz pulse-width modulated forward topology  
designed for ultra large input range.  
As this auxilliary power is independent from the main  
power supply, the module features a wide trim  
windows from 90% to 110% of the nominal output  
voltage.  
The output voltage is monitored on the secondary  
side avoiding the use of optocoupler to optimize  
long-term reliability and provide good immunity  
against radiations.  
The main power transformer designed for more than  
75W power is a multi-layer planar transformer which  
allows 100% reproductibility for optimized module  
efficiencies.  
An auxilliary supply is implemented to feed  
independently all security functions such as the input  
undervoltage lock-out (UVLO), the output overload  
protection (OCP), the ouput overvoltage protection  
(OVP) and the thermal protection (OTP).  
The controlled feedback regulation is located at the  
secondary side allowing a high regulation bandwidth  
and a very fast response to load changes.  
LC output  
Vo  
LC input  
filter  
Vin  
POWER STAGE  
filter  
4
UVLO  
Current  
Sense  
Mosfet  
Driver  
OVP  
On/Off  
Sync  
Auxilliary  
supply  
Feed-back  
function  
Control circuit  
Sense  
Trim  
Thermal  
Shutdown  
Isolation Barrier  
3
Gaia Converter FC03-032.03/06 Revision G  
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Hi-Rel  
Grade  
MGDM-75 Series  
4- Electrical Specifications  
Data are valid at +25°C, unless otherwise specified.  
Single Output MGDS-75  
Limit or  
typical  
Parameter  
Conditions  
Units  
75 - H  
75 - O  
Input  
Nominal input voltage  
Full temperature range  
Full temperature range  
Nominal  
VDC  
VDC  
24  
28  
Permanent input  
voltage range (Ui)  
Min. - Max.  
9 - 45  
16 - 80  
Undervoltage lock-out  
(UVLO)  
Turn-on voltage  
Turn-off voltage  
Nominal  
Nominal  
VDC  
VDC  
8,5  
7,5  
15,5  
14,5  
Ui nominal  
Start up time  
Nominal output  
Full load : resistive  
Maximum  
ms  
30  
30  
Ui nominal, full load  
BW = 20MHz  
Reflected ripple current  
Maximum  
Typical  
mApp  
A
500  
1
500  
0,2  
30  
Input current in short circuit  
mode (Average)  
Ui nominal  
Short-circuit  
Ui nominal  
No load  
No load input current  
Maximum  
Maximum  
mA  
mA  
30  
10  
Ui nominal  
Inhibit  
Input current in inhibit mode  
Output  
10  
Nominal  
Nominal  
Nominal  
Nominal  
Nominal  
Nominal  
VDC  
VDC  
VDC  
VDC  
VDC  
VDC  
3,3  
5
12  
15  
24  
28  
3,3  
5
12  
15  
24  
28  
Output voltage *  
Ui min. to max.  
4
Ambient temperature : +25°c  
Ui nominal, 75% load  
Set Point accuracy *  
Output power  
Maximum  
Maximum  
%
W
+/- 2  
+/- 2  
At 105°c baseplate  
Ui min. to max.  
50 to 75  
50 to 75  
Output current  
3,3V output  
5V output  
12V output  
15V output  
24V output  
28V output  
Maximum  
Maximum  
Maximum  
Maximum  
Maximum  
Maximum  
A
A
A
A
A
A
15  
12,5  
6,25  
5
3,125  
2,7  
15  
15  
6,25  
5
3,125  
2,7  
Full temperature range  
Ui min. to max.  
Ripple output voltage  
3,3V and 5V output  
12V output  
15V output  
24V and 28V output  
Ui nominal  
Full load  
BW = 20MHz  
Typical  
Typical  
Typical  
Typical  
mVpp  
mVpp  
mVpp  
mVpp  
50  
50  
100  
150  
250  
100  
150  
250  
Output regulation *  
(Line + load + thermal)  
Ui min. to max.  
0% to full load  
Maximum  
%
+/- 1  
+/- 1  
Minimum  
Maximum  
%
%
90 **  
110  
90 **  
110  
Output Voltage Trim  
Efficiency  
As function of output voltage  
Ui nominal  
Full load  
Typical  
%
Please consult factory  
Note * : These performances are measured with the sense line connected..  
Note ** : It is recommended to mount the converter on a heatsink for this test, see section 10-3 and 10-9 for further details.  
Note *** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.  
This noise can be reduced by adding 4 external decoupling capacitors connected between inputs and case and between outputs and case. These capacitance should  
be layed-out as close as possible from the converter. Please refer to page 8 for more details.  
4
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Hi-Rel  
Grade  
MGDM-75 Series  
4- Electrical Characteristics (continued)  
Typical efficiency MGDS75HB at 25°C  
Typical efficiency MGDS75HC at 25°C  
83%  
83%  
80%  
78%  
75%  
73%  
70%  
68%  
65%  
63%  
60%  
80%  
78%  
75%  
10W  
15W  
30W  
45W  
60W  
75W  
73%  
20W  
30W  
70%  
40W  
68%  
65%  
63%  
60%  
50W  
5
10  
15  
20  
25  
30  
35  
40  
45  
5
5
5
10  
15  
20  
25  
30  
35  
40  
45  
Input voltage Vin (Vdc)  
Input voltage Vin (Vdc)  
Typical efficiency MGDS75HE at 25°C  
Typical efficiency MGDS75HF at 25°C  
88%  
86%  
84%  
82%  
80%  
78%  
76%  
74%  
72%  
70%  
68%  
89%  
88%  
87%  
86%  
85%  
84%  
83%  
82%  
81%  
80%  
79%  
78%  
77%  
76%  
75%  
74%  
73%  
15W  
30W  
45W  
60W  
75W  
15W  
30W  
45W  
60W  
75W  
4
5
10  
15  
20  
25  
30  
35  
40  
45  
10  
15  
20  
25  
30  
35  
40  
45  
Input voltage Vin (Vdc)  
Input voltage Vin (Vdc)  
Typical efficiency MGDS75HJ at 25°C  
88%  
85%  
83%  
80%  
78%  
75%  
73%  
70%  
68%  
65%  
63%  
60%  
58%  
15W  
30W  
45W  
60W  
75W  
10  
15  
20  
25  
30  
35  
40  
45  
Input voltage Vin (Vdc)  
5
Gaia Converter FC03-032.03/06 Revision G  
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MGDM-75 Series  
4- Electrical Characteristics (continued)  
Typical efficiency MGDS75OC at 25°C  
86%  
85%  
84%  
83%  
82%  
81%  
80%  
79%  
78%  
77%  
76%  
75%  
74%  
73%  
72%  
71%  
15W  
30W  
45W  
60W  
75W  
10  
20  
30  
40  
50  
60  
70  
80  
Input voltage Vin (Vdc)  
Typical efficiency MGDS75OE at 25°C  
88%  
86%  
84%  
82%  
80%  
15W  
4
30W  
78%  
45W  
76%  
74%  
72%  
70%  
68%  
60W  
75W  
10  
20  
30  
40  
50  
60  
70  
80  
Input voltage Vin (Vdc)  
Typical efficiency MGDS75OI at 25°C  
Typical efficiency MGDS75OJ at 25°C  
90%  
88%  
85%  
83%  
80%  
78%  
75%  
73%  
70%  
68%  
65%  
63%  
60%  
90%  
88%  
85%  
83%  
80%  
78%  
75%  
73%  
70%  
68%  
15W  
30W  
45W  
60W  
75W  
15W  
30W  
45W  
60W  
75W  
10  
20  
30  
40  
50  
60  
70  
80  
10  
20  
30  
40  
50  
60  
70  
80  
Input voltage Vin (Vdc)  
Input voltage Vin (Vdc)  
6
Gaia Converter FC03-032.03/06 Revision G  
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MGDM-75 Series  
5- Switching Frequency  
Parameter  
Conditions  
Limit or typical  
Specifications  
Full temperature range  
Ui min. to max.  
Switching frequency  
Nominal, fixed  
420 KHz  
No load to full load  
6- Isolation  
Parameter  
Conditions  
Limit or typical  
Specifications  
Input to output  
Input to case  
Output to case  
Minimum  
Minimum  
Minimum  
1.500 VDC / 1 min  
1.500 VDC / 1 min  
1.500 VDC / 1 min  
Electric strength test voltage  
Isolation resistance  
500 VDC  
Minimum  
100 MOhm  
7- Protection Functions  
4
Characteristics  
Protection Device  
Recovery  
Limit or typical  
Specifications  
Turn-on, turn-off circuit  
with hysteresis cycle  
Automatic  
recovery  
Turn-on nominal  
Turn-off nominal  
Input undervoltage lock-out (UVLO)  
see section 4  
Output current limitation protection  
(OCP)  
Straight line current  
limitation  
Automatic  
recovery  
110% of  
output current  
Nominal  
Nominal  
Nominal  
Overvoltage protection  
device with latch-up  
Automatic  
recovery  
120% of  
output voltage  
Output overvoltage protection (OVP)  
Over temperature protection (OTP)  
Thermal device with  
hysteresis cycle  
Automatic  
recovery  
115°C  
8- Reliability Data  
Characteristics  
Conditions  
Temperature  
Specifications  
Case at 40°C  
Case at 85°C  
700.000 Hrs  
190.000 Hrs  
Ground fixed (Gf)  
Mean Time Between Failure (MTBF)  
According to MIL-HDBK-217F  
Airborne, Inhabited,  
Cargo (AIC)  
Case at 40°C  
Case at 85°C  
390.000 Hrs  
125.000 Hrs  
Mean Time Between Failure (MTBF)  
According to IEC-62380-TR  
Avionics Military Cargo  
/
Consult factory  
7
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Grade  
MGDM-75 Series  
9- Electromagnetic Interference  
Electromagnetic Interference requirements according to MIL-STD-461C/D/E standards can be easily achieved as indicated in  
the following section. The following table resumes the different sections covered by these standards.  
MIL-STD-461C  
Standard  
MIL-STD-461D/E  
Standard  
Compliance with GAIA Converter  
Module & common mode capacitance  
Standard Requirements  
Conducted emission (CE) :  
Low frequency  
High frequency  
CE 01  
CE 03  
CE 101  
CE 102  
compliant module stand-alone  
compliant with additionnal filter  
Conducted susceptibility (CS) :  
Low frequency  
High frequency  
CS 01  
CS 02  
CS 101  
CS114  
compliant with additionnal filter  
compliant with additionnal filter  
Radiated emission (RE) :  
Magnetic field  
Electrical field  
RE 01  
RE 02  
RE 101  
RE 102  
compliant module stand-alone  
compliant module stand-alone  
Radiated susceptibility (RS) :  
Magnetic field  
Electrical field  
RS 01  
RS 03  
RS 101  
RS 103  
compliant module stand-alone  
compliant module stand-alone  
Compliance Description  
Applicability  
See section 8-1  
H, O input module  
See section 8-1  
H, O input module  
see also EMI design notes  
4
9-1 Module Compliance with MIL-STD-461C/D/E Standards  
To meet MIL-STD-461D/E (and also MIL-STD-461C) requirements and in particular CE102 (and also CE03) requirements, Gaïa  
Converter recommends the use of the following front filter together with 4 external decoupling capacitors connected between  
inputs and case and between outputs and case. Please consult EMI filter design note for further details.  
Cc  
Cc  
BP  
LMC1  
LMC2  
VI  
GI  
Vo  
Go  
C2  
C3  
C6  
C7  
R2  
R1  
C5  
C1  
C4  
C8  
MGDM-series  
C9  
BP  
Cc  
Cc  
BP: Base Plate  
LMC1, LMC2 .............. : Common mode chokes (consult EMI design note for details)  
C1, C4, C8 ............. : Ceramic capacitors (consult EMI design note for details)  
C2, C3, C6, C7 ........ : Ceramic capacitors 10nF  
C5, C9 .................. : Optionnal electrolytic capacitors (consult EMI design note for details)  
R1, R2 .................. : Optionnal resistors (consult EMI design note for details)  
Cc *...................... : Common mode noise capacitor 10nF  
(*) Must be placed as close as possible to the converter in order to reduce the path length or the connections to the pins and the baseplate.  
8
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10- Thermal Characteristics  
Characteristics  
Conditions  
Limit or typical  
Performances  
Operating ambient temperature range  
at full load  
Minimum  
Maximum  
- 40°C  
see section 10-9  
Ambient temperature *  
Minimum  
Maximum  
- 40°C  
+ 105°C  
Baseplate temperature  
Storage temperature range  
Thermal resistance  
Base plate temperature  
Non functionning  
Minimum  
Maximum  
- 55°C  
+ 125°C  
Baseplate to ambient  
Rth(b-a) free air  
Typical  
11°C/W  
Note * : The upper temperature range depends on configuration, the user must assure a max. baseplate temperature of + 105°C.  
The MGDM-75 series maximum baseplate temperature at  
full load must not exceed 105°C. Heat can be removed  
from the baseplate via three basic  
To calculate a maximum admissible ambient temperature  
the following method can be used.  
Knowing the maximum baseplate temparature Tbase =  
105°C of the module, the power used Pout and the  
efficiency η :  
mechanisms :  
• Radiation transfert : radiation is counting for less  
than 5% of total heat transfert in majority of case, for  
this reason the presence of radient cooling is used as  
a safety margin and is not considered.  
• determine the power dissipated by the module Pdiss  
that should be evacuated :  
Pdiss = Pout(1/η - 1) (A)  
• determine the maximum ambient temperature :  
Ta = 105°C - Rth(b-a) x Pdiss (B)  
• Conduction transfert : in most of the applications,  
heat will be conducted from the baseplate into an  
attached heatsink or heat conducting member; heat is  
conducted thruthe interface.  
where Rth(b-a) is the thermal resistance from the  
baseplate to ambient.  
This thermal Rth(b-a) resistance is the summ of :  
the thermal resistance of baseplate to heatsink  
(Rth(b-h)). The interface between baseplate and  
heatsink can be nothing or a conducting member, a  
thermal compound, a thermal pad.... The value of  
Rth(b-h) can range from 0.4°C/W for no interface down  
to 0.1°C/W for a thermal conductive member inter-  
face.  
• Convection transfert : convecting heat t r a n s f e r  
into air refers to still air or forced air cooling.  
4
In majority of the applications, heat will be removed from  
the baseplate either with :  
• heatsink,  
• forced air cooling,  
• both heatsink and forced air cooling.  
the thermal resistance of heatsink to ambient air  
(Rth(h-a)), which is depending of air flow and given  
by heatsink supplier.  
The table hereafter gives some example of thermal resistance for different heat transfert configurations.  
Thermal resistance baseplate to  
Global  
resistance  
Heat transfert  
Thermal resistance heatsink to air Rth(h-a)  
heatsink  
No need of thermal pad  
Berquist Silpad* :  
No Heatsink baseplate only :  
Heatsink Thermaflo 424500B0000 :  
Heatsink Thermaflo 424800B0000 :  
No Heatsink baseplate only :  
11°C/W  
11°C/W  
7,85°C/W  
3,71°C/W  
6,9°C/W  
Free air cooling  
only  
7,64°C/W  
3,5°C/W  
6,9°C/W  
3,5°C/W  
2,8°C/W  
4,8°C/W  
2°C/W  
0,21°C/W  
0,21°C/W  
Berquist Silpad* :  
No need of thermal pad  
Berquist Silpad* :  
Forced air cooling  
200 LFM  
Heatsink Radian HS1568EX :  
0,21°C/W  
0,21°C/W  
3,71°C/W  
3,01°C/W  
4,8°C/W  
Heatsink Thermaflo 424800B0000 :  
No Heatsink baseplate only :  
Berquist Silpad* :  
No need of thermal pad  
Forced air cooling  
400 LFM  
Heatsink Radian HS1568EX :  
Berquist Silpad* :  
Berquist Silpad* :  
No need of thermal pad  
Berquist Silpad* :  
0,21°C/W  
0,21°C/W  
2,21°C/W  
2,01°C/W  
2,8°C/W  
Heatsink Thermaflo 424800B0000 :  
No Heatsink baseplate only :  
1,80°C/W  
2,8°C/W  
1°C/W  
Forced air cooling  
1000 LFM  
Heatsink Thermaflo 424800B0000 :  
0,21°C/W  
1,21°C/W  
Radian and Thermaflo are heasink manufacturers. «Silpad» © is a registered trademark of Berquist.  
Note* : Silpad performance are for Silpad 400 with pressure conditions of 50 Psi. Surface of MGDS-150 series is 3,3 inch2.  
9
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10- Thermal Characteristics (continued)  
The two formulas (A) and (B) described in previous page :  
Pdiss = Pout(1/η - 1) (A)  
In particular, as example the following typical curves are  
calculated with :  
• no heatsink  
Ta = 105°C - Rth(b-a) x Pdiss (B)  
• a Thermaflo heatsink reference 424800B0000 and a  
Berquist «Silpad» for various cooling conditions.  
conduct to curves determining the ambient temperature  
admissible as a function of output power for various heat  
transfert conditions.  
MGDS-75-H-x Series Thermal Curves  
75  
70  
65  
60  
55  
50  
45  
40  
35  
30  
25  
20  
15  
10  
5
no heatsink  
no heatsink 200LFM  
no heatsink 400 LFM  
heatsink 1000 LFM  
heatsink  
heatsink 200 LFM  
heatsink 400 LFM  
heatsink 1000 LFM  
4
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
110  
Ambient temperature (°C)  
MGDS-75-O-x Series Thermal Curves  
75  
70  
65  
60  
55  
50  
45  
40  
35  
30  
25  
20  
15  
10  
5
no heatsink  
no heatsink 200LFM  
no heatsink 400 LFM  
heatsink 1000 LFM  
heatsink  
heatsink 200 LFM  
heatsink 400 LFM  
heatsink 1000 LFM  
0
0
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
110  
Ambient temperature (°C)  
10  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
11- Environmental Qualifications  
The modules have been subjected to the following environmental qualifications.  
Characteristics  
Conditions  
Severity  
Test procedure  
Climatic Qualifications  
Duration  
Temperature / status of unit  
Test D : 1.000 Hrs  
@ 105°C case, unit operating  
@ 125°C ambient, unit not operating  
Life at high  
temperature  
MIL-STD-202G  
Method 108A  
Altitude level C  
Duration  
Climb up  
Stabilization  
Status of unit  
40.000 ft@-55°C  
30 min.  
1.000 ft/min to 70.000 f@-55°C,  
30 min.  
MIL-STD-810E  
Method 500.3  
Altitude  
unit operating  
Number of cycle  
10  
Cycle duration  
Cycle I : 24 Hrs  
60 % to 88 %  
31°C to 41°C  
unit not operating  
MIL-STD-810E  
Method 507.3  
Humidity cyclic  
Relative humidity variation  
Temperature variation  
Status of unit  
Damp heat  
Temperature  
Duration  
93 % relative humidity  
40°C  
56 days  
MIL-STD-202G  
Method 103B  
Humidity steady  
Salt atmosphere  
Status of unit  
unit not operating  
Temperature  
Concentration NaCl  
Duration  
35°C  
5 %  
48 Hrs  
MIL-STD-810E  
Method 509.3  
Status of unit  
unit not operating  
Number of cycles  
Temperature change  
Transfert time  
Steady state time  
Status of unit  
200  
-40°C / +85°C  
40 min.  
20 min.  
unit operating  
Temperature  
cycling  
MIL-STD-202A  
Method 102A  
4
Number of shocks  
Temperature change  
Transfert time  
Steady state time  
Status of unit  
100  
-55°C / +105°C  
10 sec.  
20 min.  
MIL-STD-202G  
Method 107G  
Temperature shock  
unit not operating  
Mechanical Qualifications  
Number of cycles  
10 cycles in each axis  
10 to 60 Hz / 0.7 mm  
60 to 2000 Hz / 10 g  
2h 30 min. per axis  
unit not operating  
Frequency / amplitude  
Frequency / acceleration  
Duration  
Vibration  
(Sinusoidal)  
MIL-STD-810D  
Method 514.3  
Status of unit  
Number of shocks  
Peak acceleration  
Duration  
Shock form  
Status of unit  
3 shocks in each axis  
100 g  
6 ms  
1/2 sinusoidal  
unit not operating  
Shock  
(Half sinus)  
MIL-STD-810D  
Method 516.3  
Number of bumps  
Peak acceleration  
Duration  
2000 Bumps in each axis  
40 g  
6 ms  
Bump  
(Half sinus)  
MIL-STD-810D  
Method 516.3  
Status of unit  
unit not operating  
11  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
12- Description of Protections  
The MGDM-75 series include 3 types of protection devices that  
are powered and controlled by a fully independant side power  
stage.  
12-1 Input Undervoltage Lockout (UVLO)  
12-1-1 Undervoltage Lockout (UVLO)  
An undervoltage protection will inhibit the module when input  
voltage drops below the lockout turn-off threshold (see sec-  
tion 4 for value) and restores to normal operation automatically  
when the input voltage rises the lockout turn-on threshold.  
On  
Off  
Vin  
UVLO UVLO  
Turn-off Turn-on  
12-2 Output Over Current Protection (OCP)  
Vout  
The MGDM-75 Series incorporates a staight line current limit  
and protection circuit. When the output current reaches 110%  
of it’s full-rated current (Icurrent limit), the output voltage  
falls and output current falls along the vertical line as described  
in the figure herein. The module restart automatically to nor-  
mal operation when overcurrent is removed.  
4
Icurrent limit  
Iout  
110% of full 130% of full  
rated current rated current  
12-3 Output Overvoltage Protection (OVP)  
Each circuit has an internal overvoltage protection circuit that  
monitors the voltage accross the output power terminals.  
It is designed to turn the converter off at 120%  
(+/-5%) of output voltage.  
Once in OVP protection, the module will restart automatically  
when overvoltage is removed.  
12-4 Over Temperature Protection (OTP)  
On  
A thermal protection device adjusted at 115°C (+/-5%) internal  
temperature with 10°C hysteresis cycle will inhibit the mo-  
dule as long as the overheat is present and restores to nor-  
mal operation automatically when overheat is removed. The  
efficiency of the OTP function is warranty with the module  
mounted on a heatsink.  
Off  
10˚c  
Baseplate  
Temperature  
115˚c  
12  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
13- Description of Functions  
13-1 Trim Function  
The output voltage Vo may be trimmed in a range of  
90%/110% of the nominal output voltage via a single external  
trimpot or fixed resistor.  
Trim Up Function  
4
Do not attempt to trim the module higher than 110% of  
nominal output voltage as the overvoltage protection may  
occur.  
5
6
Vin  
Vo  
S+  
MGDM75  
3
On/Off  
Ru  
Error amp.  
R1  
Also do not exceed the maximum rated output power when  
the module is trimmed up.  
The trim up resistor must be connected to S+ pin.  
The trim up resistance must be calculated with the following  
formula :  
Trim 7  
Load  
R2  
Vref=  
2.5V  
1µF  
2
1
Sync  
Gin  
S-  
8
9
Go  
Ru = R1 (V0-Vref)V0nom - R1 - R2  
(V0-V0nom)Vref  
Trim Down Function  
4
3
5
6
Vin  
Vo  
S+  
Do not trim down more than -10% of nominal output vol-  
tage.  
MGDM75  
On/Off  
The available output power is reduced by the same  
percentage that output voltage is trimmed down.  
The trim down resistor must be connected to S- pin.  
The trim down resistance must be calculated with the  
following formula :  
Error amp.  
R1  
Trim 7  
Load  
4
R2  
Rd  
Vref=  
2.5V  
1µF  
2
1
Sync  
Gin  
S-  
8
9
Go  
Rd = (R2 + R1)V0- R2V0nom  
V0nom - V0  
4
3
Trim via a voltage  
5
Vin  
Vo  
S+  
MGDM75  
The output voltage is given by the following formula :  
6
On/Off  
V0 = 1 +  
R1 (Vtrim - 1)  
(R1 + R2) Vref  
Ru  
Error amp.  
R1  
100nF  
Trim 7  
Load  
R2  
BAT54  
Vref=  
2.5V  
1µF  
Vcontrol  
2
1
S-  
8
9
Sync  
Gin  
Go  
Parameter  
Unit  
Vdc  
Min.  
Typ.  
2,5  
Max.  
Trim reference  
Resistor R1  
Resistor R2  
Trim capacitor  
2,45  
2,55  
Ohm  
Ohm  
µF  
/
/
/
3800  
270  
1
/
/
/
13  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
13- Description of Functions (continued)  
13-2 Sense Function  
If the load is separated from the output by any line lenght,  
some of these performance characteristics will be degraded  
at the load terminals by an amount proportional to the  
impedance of the load leads. Sense connections enable to  
compensate the line drop at a maximum of +/-10% of output  
voltage. The overvoltage protection will be activated and module  
will shut down if remote sense tries to boost output voltage  
above 110% of nominal output voltage. Connection is described  
in figure herein.  
4
5
Vin  
Vo  
MGDM75  
6
S+  
3
On/Off  
Trim 7  
Load  
2
Sync  
S-  
8
9
1
Gin  
Go  
13-3 On/Off Function  
The control pin 3 (On/Off) can be used for applications requiring  
On/Off operation. This may be done with an open collector  
transistor, a switch, a relay or an optocoupler. Several  
converters may be disabled with a single switch by connecting  
all  
4
5
6
Vin  
Vo  
S+  
Vi  
3
On/Off  
7
Trim  
MGDM75  
Load  
On/Off pins together.  
On/Off  
2
• The converter is disabled by pulling low the pin 3.  
• No connection or high impedance on pin 4 enables the  
converter.  
8
9
Sync  
S-  
1
Gi  
Gin  
Go  
By releasing the On/Off function, the converter will restart  
within the start up time specifications given in table section  
3. For further details please consult ‘’Logic On/Off’’ application note.  
4
Parameter  
Unit  
Vdc  
Min.  
Typ.  
Max.  
4,5  
Notes, conditions  
On/Off module enable voltage  
On/Off module disable voltage  
2
0
/
/
Open, the switch must not sink more than 100µA  
The switch must be able to sink 1mA  
Vdc  
0.5  
The module restarts with the same delay after alarm mode  
removed  
On/Off module enable delay  
On/Off module disable delay  
ms  
µs  
/
/
/
/
30  
100  
Vi nominal, full load  
13-4 Synchronization Function  
An external clock with rectangular «Pull Up» signals can be  
used to lock one or more converters. The external clock si-  
gnal should have a frequency range from 860KHz to 940KHz,  
a low level below 0,5V a high level of 4V (+/-0.5V), a rise  
time of 30 ns max. and a drop time of 100ns max..  
4
5
6
Vin  
Vo  
Vi  
3
S+  
On/Off  
100pF  
7
Trim  
MGDM75  
Load  
Ext. clock  
2
1
Totem pole  
output  
8
9
Sync  
Gin  
Vsync  
S-  
4.7k  
1N4148  
Gi  
Go  
4V  
+/- 0,5  
0V  
Vin  
30ns  
max  
T/2  
100ns  
max  
T
( 860Khz < F < 940Khz )  
14  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
14- Application Notes  
14-1 Synchronization of Modules  
The MGDM-75 series provides a synchronization function  
trough the pin 2 (Synchro) to enable automatic synchroni-  
sation between several converters.  
If several converters are used, they lock themselves into  
the highest switching frequency.  
The synchronization signal available on pin 2 is referenced  
to ground in (Gi) and the signal shape is the double of the  
switching frequency (i.e 2x420KHz). It is a rectangular  
signal with 3.5 Vp (+/-0.5V) amplitude with an impedance  
of 4,7 KOhm on low level.  
10nF  
10nF  
4
5
6
Vin  
Vo  
S+  
3
On/Off  
7
Trim  
MGDM75  
2
8
9
Sync  
S-  
1
Gin  
Go  
10nF  
10nF  
(*)  
10nF  
10nF  
4
5
6
Vin  
Vo  
S+  
3
On/Off  
7
Trim  
MGDM75  
On/Off  
2
8
9
Sync  
S-  
1
Gin  
Go  
10nF  
10nF  
(*)BP: Base Plate  
4
14-2 Connection of Modules in Series  
10nF  
10nF  
4
The output of single output units can be connected in  
series without any precautions to provide higher output  
voltage level.  
5
6
Vin  
Vo  
S+  
3
On/Off  
Nevertheless, GAIA Converter recommends to protect each  
individual output by a low power shottky diode rated with  
the maximum current of the converter to avoid reverse  
polarity at any output.  
Reverse polarity may occur at start up if the output volta-  
ges do not rise at the same time.  
100µF  
7
Trim  
MGDM75  
2
1
8
9
Sync  
Gin  
S-  
Go  
10nF  
10nF  
(*)  
10nF  
10nF  
4
MGDM75  
5
6
Vin  
Vo  
S+  
3
On/Off  
100µF  
7
Trim  
2
1
8
9
Sync  
Gin  
S-  
Go  
10nF  
10nF  
(*)BP: Base Plate  
15  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
Hi-Rel  
Grade  
MGDM-75 Series  
11- Dimensions  
Dimensions are given in mm (inches). Tolerance : +/- 0,2 mm (+/- 0.01 “) unless otherwise indicated.  
Weight : 70 grams (1.95 Ozs) max.  
Mouting Hole  
0 3,1 (0.122)  
0.5 (0,019)  
10,795  
(0.425)  
9,894  
(0.39)  
Uncoated  
metal header  
Use this side  
for heat sinking  
5.6 min  
(0,22)  
26,16 (1.03)  
36,83 (1.45)  
R2,4 (0.1)  
CH 2x2  
6.8 max  
(0,267)  
12.7 Max  
(0,5)  
4
Pin dimensions :  
Pin 1, 2, 3, 4, 7, 8 :  
Ø 1 mm (0.04”)  
Pin 5, 9 :  
Ø 1,5 mm (0.059”)  
12- Product marking  
Side face : Company logo, module reference,  
Date code : year and week of manufacturing  
13- Connections  
9
8
7
6
5
Pin  
1
Single Output  
- Input (Gi)  
2
Synchro (Sync)  
On/Off  
3
4
+ Input (Vi)  
+ Output (Vo)  
Sense + (S+)  
Trim(Trim)  
Sense - (S-)  
- Output (Go)  
5
6
7
8
9
1
2
3
4
Bottom view  
16  
Gaia Converter FC03-032.03/06 Revision G  
©
For locations, phone, fax, E-Mail see back cover  
For more detailed specifications and applications information, contact :  
International Headquarters  
Marketing and Sales department  
GAÏA Converter - France  
North American Headquarters  
GAÏA Converter Canada, Inc  
Address : 6611 Thissen  
Address : B.P. 26 - 33186 LE HAILLAN - FRANCE  
Tel. : + (33)-5-57-92-12-80  
ST-LAURENT, QUEBEC - CANADA H4S 1W2  
Tel. : (514)-333-3169  
Fax : + (33)-5-57-92-12-89  
Fax : (514)-333-4519  
Represented by :  
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.  
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.  

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