MGDM-75 [ETC]
Hi-Rel DC/DC CONVERTER 75W POWER; 高可靠性DC / DC转换器功率75W![MGDM-75](http://pdffile.icpdf.com/pdf1/p00110/img/icpdf/MGDM-75_595645_icpdf.jpg)
型号: | MGDM-75 |
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描述: | Hi-Rel DC/DC CONVERTER 75W POWER |
文件: | 总17页 (文件大小:618K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Hi-Rel DC/DC CONVERTER
MGDM-75 : 75W POWER
Hi-Rel
Grade
5:1 Ultra Wide Input
Single Output
Metallic case - 1.500 VDC Isolation
• Ultra wide input range 16-80 Vdc, 9-45 Vdc
• 28Vdc input compliant with MIL-STD-704A/D/F
• Industry standard quarter brick package
• Power up to 75 W
• Wide temperature range : -40°C/+ 105° baseplate
• High efficiency (typ. 86%-90%)
• Soft start
1-General
• Galvanic isolation 1.500 VDC
• Integrated LC EMI filter
filters to minimize reflected input current ripple
and output voltage ripple.
The MGDM-75 series is a complete line of high
density wide input range DC/DC power modules
designed for aerospace, military and high-end
industrial applications. These modules use a
patented fixed switching topology at 420 KHz
providing ultra wide input range, low noise
characteristics and high power density. Standard
models are available with ultra wide input vol-
tage range of 9-45, 16-80 volts. The series
include single output voltage choices of 3.3, 5,
12, 15, 24, 28 volts.
The MGDM-75 series include synchronization, trim
and sense functions.
The synchronization function allows to synchronize
more than one converter to one frequency or an
external source frequency.
• Synchronizable
The modules have totally independant security
functions including input undervoltage lock-out,
output overvoltage protection, output current
limitation protection, and temperature protec-
tion. Additionnally a soft-start function allows
current limitation and eliminates inrush current
during start-up.
The design has been carried out with surface
mount components, planar transformer and is
manufactured in a fully automated process to
guarantee high quality. The modules are potted
with a bi-component thermal conductive
compound and used an insulated metallic subs-
trat to ensure optimum power dissipation under
harsh environmental conditions.
• Fully protected by independant security
• Under & overvoltage lock-out
• Overvoltage protection
• Current limitation protection
• Overtemperature protection
• No optocoupler for high reliability
4
All the modules are designed with LC network
2-Product Selection
Single output model : MGDS-75-
(/T) and/or (/S)
(/T) : option for -55°C start up operating temperature
(/S) : option for screening and serialization
Input Voltage Range
Permanent
Output
B : 3.3 VDC
C
:
5 VDC
E : 12 VDC
15 VDC
H
:
9-45 VDC
O : 16-80 VDC
F
:
I : 24 VDC
J : 28 VDC
REDEFINING THE SOURCE OF POWER
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Gaia Converter FC03-032.03/06 Revision G
©
Hi-Rel
Grade
MGDM-75 Series
2- Product Selection (continued)
Input range
Output
Current
Reference
Options
9-45 VDC
9-45 VDC
9-45 VDC
9-45 VDC
9-45 VDC
9-45 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
15 A
12,5 A
6,25 A
5 A
3,125 A
2,7 A
MGDS-75-H-B
MGDS-75-H-C
MGDS-75-H-E
MGDS-75-H-F
MGDS-75-H-I
MGDS-75-H-J
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
16-80 VDC
16-80 VDC
16-80 VDC
16-80 VDC
16-80 VDC
16-80 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
28 VDC
15 A
15 A
6,25 A
5 A
3,125 A
2,7 A
MGDS-75-O-B
MGDS-75-O-C
MGDS-75-O-E
MGDS-75-O-F
MGDS-75-O-I
MGDS-75-O-J
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
/T , /S
4
Converter Selection Chart
M G D S - 75 - O - E / T
Number of Outputs :
S : single output
Input voltage range :
H : 9-45 VDC
O : 16-80 VDC
Output voltage :
See table page 1
Option :
(/T) : -55°C start up
(/S) : screening and
serialization (consult
application note
«screening grades»)
2
Gaia Converter FC03-032.03/06 Revision G
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MGDM-75 Series
3- Block Diagram
The MGDM-75 DC/DC converter is based on a cons-
tant 420KHz pulse-width modulated forward topology
designed for ultra large input range.
As this auxilliary power is independent from the main
power supply, the module features a wide trim
windows from 90% to 110% of the nominal output
voltage.
The output voltage is monitored on the secondary
side avoiding the use of optocoupler to optimize
long-term reliability and provide good immunity
against radiations.
The main power transformer designed for more than
75W power is a multi-layer planar transformer which
allows 100% reproductibility for optimized module
efficiencies.
An auxilliary supply is implemented to feed
independently all security functions such as the input
undervoltage lock-out (UVLO), the output overload
protection (OCP), the ouput overvoltage protection
(OVP) and the thermal protection (OTP).
The controlled feedback regulation is located at the
secondary side allowing a high regulation bandwidth
and a very fast response to load changes.
LC output
Vo
LC input
filter
Vin
POWER STAGE
filter
4
UVLO
Current
Sense
Mosfet
Driver
OVP
On/Off
Sync
Auxilliary
supply
Feed-back
function
Control circuit
Sense
Trim
Thermal
Shutdown
Isolation Barrier
3
Gaia Converter FC03-032.03/06 Revision G
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MGDM-75 Series
4- Electrical Specifications
Data are valid at +25°C, unless otherwise specified.
Single Output MGDS-75
Limit or
typical
Parameter
Conditions
Units
75 - H
75 - O
Input
Nominal input voltage
Full temperature range
Full temperature range
Nominal
VDC
VDC
24
28
Permanent input
voltage range (Ui)
Min. - Max.
9 - 45
16 - 80
Undervoltage lock-out
(UVLO)
Turn-on voltage
Turn-off voltage
Nominal
Nominal
VDC
VDC
8,5
7,5
15,5
14,5
Ui nominal
Start up time
Nominal output
Full load : resistive
Maximum
ms
30
30
Ui nominal, full load
BW = 20MHz
Reflected ripple current
Maximum
Typical
mApp
A
500
1
500
0,2
30
Input current in short circuit
mode (Average)
Ui nominal
Short-circuit
Ui nominal
No load
No load input current
Maximum
Maximum
mA
mA
30
10
Ui nominal
Inhibit
Input current in inhibit mode
Output
10
Nominal
Nominal
Nominal
Nominal
Nominal
Nominal
VDC
VDC
VDC
VDC
VDC
VDC
3,3
5
12
15
24
28
3,3
5
12
15
24
28
Output voltage *
Ui min. to max.
4
Ambient temperature : +25°c
Ui nominal, 75% load
Set Point accuracy *
Output power
Maximum
Maximum
%
W
+/- 2
+/- 2
At 105°c baseplate
Ui min. to max.
50 to 75
50 to 75
Output current
3,3V output
5V output
12V output
15V output
24V output
28V output
Maximum
Maximum
Maximum
Maximum
Maximum
Maximum
A
A
A
A
A
A
15
12,5
6,25
5
3,125
2,7
15
15
6,25
5
3,125
2,7
Full temperature range
Ui min. to max.
Ripple output voltage
3,3V and 5V output
12V output
15V output
24V and 28V output
Ui nominal
Full load
BW = 20MHz
Typical
Typical
Typical
Typical
mVpp
mVpp
mVpp
mVpp
50
50
100
150
250
100
150
250
Output regulation *
(Line + load + thermal)
Ui min. to max.
0% to full load
Maximum
%
+/- 1
+/- 1
Minimum
Maximum
%
%
90 **
110
90 **
110
Output Voltage Trim
Efficiency
As function of output voltage
Ui nominal
Full load
Typical
%
Please consult factory
Note * : These performances are measured with the sense line connected..
Note ** : It is recommended to mount the converter on a heatsink for this test, see section 10-3 and 10-9 for further details.
Note *** : The ripple output voltage is the periodic AC component imposed on the output voltage, an aperiodic and random component (noise) has also to be considered.
This noise can be reduced by adding 4 external decoupling capacitors connected between inputs and case and between outputs and case. These capacitance should
be layed-out as close as possible from the converter. Please refer to page 8 for more details.
4
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MGDM-75 Series
4- Electrical Characteristics (continued)
Typical efficiency MGDS75HB at 25°C
Typical efficiency MGDS75HC at 25°C
83%
83%
80%
78%
75%
73%
70%
68%
65%
63%
60%
80%
78%
75%
10W
15W
30W
45W
60W
75W
73%
20W
30W
70%
40W
68%
65%
63%
60%
50W
5
10
15
20
25
30
35
40
45
5
5
5
10
15
20
25
30
35
40
45
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
Typical efficiency MGDS75HE at 25°C
Typical efficiency MGDS75HF at 25°C
88%
86%
84%
82%
80%
78%
76%
74%
72%
70%
68%
89%
88%
87%
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
74%
73%
15W
30W
45W
60W
75W
15W
30W
45W
60W
75W
4
5
10
15
20
25
30
35
40
45
10
15
20
25
30
35
40
45
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
Typical efficiency MGDS75HJ at 25°C
88%
85%
83%
80%
78%
75%
73%
70%
68%
65%
63%
60%
58%
15W
30W
45W
60W
75W
10
15
20
25
30
35
40
45
Input voltage Vin (Vdc)
5
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MGDM-75 Series
4- Electrical Characteristics (continued)
Typical efficiency MGDS75OC at 25°C
86%
85%
84%
83%
82%
81%
80%
79%
78%
77%
76%
75%
74%
73%
72%
71%
15W
30W
45W
60W
75W
10
20
30
40
50
60
70
80
Input voltage Vin (Vdc)
Typical efficiency MGDS75OE at 25°C
88%
86%
84%
82%
80%
15W
4
30W
78%
45W
76%
74%
72%
70%
68%
60W
75W
10
20
30
40
50
60
70
80
Input voltage Vin (Vdc)
Typical efficiency MGDS75OI at 25°C
Typical efficiency MGDS75OJ at 25°C
90%
88%
85%
83%
80%
78%
75%
73%
70%
68%
65%
63%
60%
90%
88%
85%
83%
80%
78%
75%
73%
70%
68%
15W
30W
45W
60W
75W
15W
30W
45W
60W
75W
10
20
30
40
50
60
70
80
10
20
30
40
50
60
70
80
Input voltage Vin (Vdc)
Input voltage Vin (Vdc)
6
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MGDM-75 Series
5- Switching Frequency
Parameter
Conditions
Limit or typical
Specifications
Full temperature range
Ui min. to max.
Switching frequency
Nominal, fixed
420 KHz
No load to full load
6- Isolation
Parameter
Conditions
Limit or typical
Specifications
Input to output
Input to case
Output to case
Minimum
Minimum
Minimum
1.500 VDC / 1 min
1.500 VDC / 1 min
1.500 VDC / 1 min
Electric strength test voltage
Isolation resistance
500 VDC
Minimum
100 MOhm
7- Protection Functions
4
Characteristics
Protection Device
Recovery
Limit or typical
Specifications
Turn-on, turn-off circuit
with hysteresis cycle
Automatic
recovery
Turn-on nominal
Turn-off nominal
Input undervoltage lock-out (UVLO)
see section 4
Output current limitation protection
(OCP)
Straight line current
limitation
Automatic
recovery
110% of
output current
Nominal
Nominal
Nominal
Overvoltage protection
device with latch-up
Automatic
recovery
120% of
output voltage
Output overvoltage protection (OVP)
Over temperature protection (OTP)
Thermal device with
hysteresis cycle
Automatic
recovery
115°C
8- Reliability Data
Characteristics
Conditions
Temperature
Specifications
Case at 40°C
Case at 85°C
700.000 Hrs
190.000 Hrs
Ground fixed (Gf)
Mean Time Between Failure (MTBF)
According to MIL-HDBK-217F
Airborne, Inhabited,
Cargo (AIC)
Case at 40°C
Case at 85°C
390.000 Hrs
125.000 Hrs
Mean Time Between Failure (MTBF)
According to IEC-62380-TR
Avionics Military Cargo
/
Consult factory
7
Gaia Converter FC03-032.03/06 Revision G
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MGDM-75 Series
9- Electromagnetic Interference
Electromagnetic Interference requirements according to MIL-STD-461C/D/E standards can be easily achieved as indicated in
the following section. The following table resumes the different sections covered by these standards.
MIL-STD-461C
Standard
MIL-STD-461D/E
Standard
Compliance with GAIA Converter
Module & common mode capacitance
Standard Requirements
Conducted emission (CE) :
Low frequency
High frequency
CE 01
CE 03
CE 101
CE 102
compliant module stand-alone
compliant with additionnal filter
Conducted susceptibility (CS) :
Low frequency
High frequency
CS 01
CS 02
CS 101
CS114
compliant with additionnal filter
compliant with additionnal filter
Radiated emission (RE) :
Magnetic field
Electrical field
RE 01
RE 02
RE 101
RE 102
compliant module stand-alone
compliant module stand-alone
Radiated susceptibility (RS) :
Magnetic field
Electrical field
RS 01
RS 03
RS 101
RS 103
compliant module stand-alone
compliant module stand-alone
Compliance Description
Applicability
See section 8-1
H, O input module
See section 8-1
H, O input module
see also EMI design notes
4
9-1 Module Compliance with MIL-STD-461C/D/E Standards
To meet MIL-STD-461D/E (and also MIL-STD-461C) requirements and in particular CE102 (and also CE03) requirements, Gaïa
Converter recommends the use of the following front filter together with 4 external decoupling capacitors connected between
inputs and case and between outputs and case. Please consult EMI filter design note for further details.
Cc
Cc
BP
LMC1
LMC2
VI
GI
Vo
Go
C2
C3
C6
C7
R2
R1
C5
C1
C4
C8
MGDM-series
C9
BP
Cc
Cc
BP: Base Plate
LMC1, LMC2 .............. : Common mode chokes (consult EMI design note for details)
C1, C4, C8 ............. : Ceramic capacitors (consult EMI design note for details)
C2, C3, C6, C7 ........ : Ceramic capacitors 10nF
C5, C9 .................. : Optionnal electrolytic capacitors (consult EMI design note for details)
R1, R2 .................. : Optionnal resistors (consult EMI design note for details)
Cc *...................... : Common mode noise capacitor 10nF
(*) Must be placed as close as possible to the converter in order to reduce the path length or the connections to the pins and the baseplate.
8
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MGDM-75 Series
10- Thermal Characteristics
Characteristics
Conditions
Limit or typical
Performances
Operating ambient temperature range
at full load
Minimum
Maximum
- 40°C
see section 10-9
Ambient temperature *
Minimum
Maximum
- 40°C
+ 105°C
Baseplate temperature
Storage temperature range
Thermal resistance
Base plate temperature
Non functionning
Minimum
Maximum
- 55°C
+ 125°C
Baseplate to ambient
Rth(b-a) free air
Typical
11°C/W
Note * : The upper temperature range depends on configuration, the user must assure a max. baseplate temperature of + 105°C.
The MGDM-75 series maximum baseplate temperature at
full load must not exceed 105°C. Heat can be removed
from the baseplate via three basic
To calculate a maximum admissible ambient temperature
the following method can be used.
Knowing the maximum baseplate temparature Tbase =
105°C of the module, the power used Pout and the
efficiency η :
mechanisms :
• Radiation transfert : radiation is counting for less
than 5% of total heat transfert in majority of case, for
this reason the presence of radient cooling is used as
a safety margin and is not considered.
• determine the power dissipated by the module Pdiss
that should be evacuated :
Pdiss = Pout(1/η - 1) (A)
• determine the maximum ambient temperature :
Ta = 105°C - Rth(b-a) x Pdiss (B)
• Conduction transfert : in most of the applications,
heat will be conducted from the baseplate into an
attached heatsink or heat conducting member; heat is
conducted thruthe interface.
where Rth(b-a) is the thermal resistance from the
baseplate to ambient.
This thermal Rth(b-a) resistance is the summ of :
• the thermal resistance of baseplate to heatsink
(Rth(b-h)). The interface between baseplate and
heatsink can be nothing or a conducting member, a
thermal compound, a thermal pad.... The value of
Rth(b-h) can range from 0.4°C/W for no interface down
to 0.1°C/W for a thermal conductive member inter-
face.
• Convection transfert : convecting heat t r a n s f e r
into air refers to still air or forced air cooling.
4
In majority of the applications, heat will be removed from
the baseplate either with :
• heatsink,
• forced air cooling,
• both heatsink and forced air cooling.
• the thermal resistance of heatsink to ambient air
(Rth(h-a)), which is depending of air flow and given
by heatsink supplier.
The table hereafter gives some example of thermal resistance for different heat transfert configurations.
Thermal resistance baseplate to
Global
resistance
Heat transfert
Thermal resistance heatsink to air Rth(h-a)
heatsink
No need of thermal pad
Berquist Silpad* :
No Heatsink baseplate only :
Heatsink Thermaflo 424500B0000 :
Heatsink Thermaflo 424800B0000 :
No Heatsink baseplate only :
11°C/W
11°C/W
7,85°C/W
3,71°C/W
6,9°C/W
Free air cooling
only
7,64°C/W
3,5°C/W
6,9°C/W
3,5°C/W
2,8°C/W
4,8°C/W
2°C/W
0,21°C/W
0,21°C/W
Berquist Silpad* :
No need of thermal pad
Berquist Silpad* :
Forced air cooling
200 LFM
Heatsink Radian HS1568EX :
0,21°C/W
0,21°C/W
3,71°C/W
3,01°C/W
4,8°C/W
Heatsink Thermaflo 424800B0000 :
No Heatsink baseplate only :
Berquist Silpad* :
No need of thermal pad
Forced air cooling
400 LFM
Heatsink Radian HS1568EX :
Berquist Silpad* :
Berquist Silpad* :
No need of thermal pad
Berquist Silpad* :
0,21°C/W
0,21°C/W
2,21°C/W
2,01°C/W
2,8°C/W
Heatsink Thermaflo 424800B0000 :
No Heatsink baseplate only :
1,80°C/W
2,8°C/W
1°C/W
Forced air cooling
1000 LFM
Heatsink Thermaflo 424800B0000 :
0,21°C/W
1,21°C/W
Radian and Thermaflo are heasink manufacturers. «Silpad» © is a registered trademark of Berquist.
Note* : Silpad performance are for Silpad 400 with pressure conditions of 50 Psi. Surface of MGDS-150 series is 3,3 inch2.
9
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MGDM-75 Series
10- Thermal Characteristics (continued)
The two formulas (A) and (B) described in previous page :
• Pdiss = Pout(1/η - 1) (A)
In particular, as example the following typical curves are
calculated with :
• no heatsink
• Ta = 105°C - Rth(b-a) x Pdiss (B)
• a Thermaflo heatsink reference 424800B0000 and a
Berquist «Silpad» for various cooling conditions.
conduct to curves determining the ambient temperature
admissible as a function of output power for various heat
transfert conditions.
MGDS-75-H-x Series Thermal Curves
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
no heatsink
no heatsink 200LFM
no heatsink 400 LFM
heatsink 1000 LFM
heatsink
heatsink 200 LFM
heatsink 400 LFM
heatsink 1000 LFM
4
0
0
10
20
30
40
50
60
70
80
90
100
110
Ambient temperature (°C)
MGDS-75-O-x Series Thermal Curves
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
no heatsink
no heatsink 200LFM
no heatsink 400 LFM
heatsink 1000 LFM
heatsink
heatsink 200 LFM
heatsink 400 LFM
heatsink 1000 LFM
0
0
10
20
30
40
50
60
70
80
90
100
110
Ambient temperature (°C)
10
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11- Environmental Qualifications
The modules have been subjected to the following environmental qualifications.
Characteristics
Conditions
Severity
Test procedure
Climatic Qualifications
Duration
Temperature / status of unit
Test D : 1.000 Hrs
@ 105°C case, unit operating
@ 125°C ambient, unit not operating
Life at high
temperature
MIL-STD-202G
Method 108A
Altitude level C
Duration
Climb up
Stabilization
Status of unit
40.000 ft@-55°C
30 min.
1.000 ft/min to 70.000 f@-55°C,
30 min.
MIL-STD-810E
Method 500.3
Altitude
unit operating
Number of cycle
10
Cycle duration
Cycle I : 24 Hrs
60 % to 88 %
31°C to 41°C
unit not operating
MIL-STD-810E
Method 507.3
Humidity cyclic
Relative humidity variation
Temperature variation
Status of unit
Damp heat
Temperature
Duration
93 % relative humidity
40°C
56 days
MIL-STD-202G
Method 103B
Humidity steady
Salt atmosphere
Status of unit
unit not operating
Temperature
Concentration NaCl
Duration
35°C
5 %
48 Hrs
MIL-STD-810E
Method 509.3
Status of unit
unit not operating
Number of cycles
Temperature change
Transfert time
Steady state time
Status of unit
200
-40°C / +85°C
40 min.
20 min.
unit operating
Temperature
cycling
MIL-STD-202A
Method 102A
4
Number of shocks
Temperature change
Transfert time
Steady state time
Status of unit
100
-55°C / +105°C
10 sec.
20 min.
MIL-STD-202G
Method 107G
Temperature shock
unit not operating
Mechanical Qualifications
Number of cycles
10 cycles in each axis
10 to 60 Hz / 0.7 mm
60 to 2000 Hz / 10 g
2h 30 min. per axis
unit not operating
Frequency / amplitude
Frequency / acceleration
Duration
Vibration
(Sinusoidal)
MIL-STD-810D
Method 514.3
Status of unit
Number of shocks
Peak acceleration
Duration
Shock form
Status of unit
3 shocks in each axis
100 g
6 ms
1/2 sinusoidal
unit not operating
Shock
(Half sinus)
MIL-STD-810D
Method 516.3
Number of bumps
Peak acceleration
Duration
2000 Bumps in each axis
40 g
6 ms
Bump
(Half sinus)
MIL-STD-810D
Method 516.3
Status of unit
unit not operating
11
Gaia Converter FC03-032.03/06 Revision G
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For locations, phone, fax, E-Mail see back cover
Hi-Rel
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MGDM-75 Series
12- Description of Protections
The MGDM-75 series include 3 types of protection devices that
are powered and controlled by a fully independant side power
stage.
12-1 Input Undervoltage Lockout (UVLO)
12-1-1 Undervoltage Lockout (UVLO)
An undervoltage protection will inhibit the module when input
voltage drops below the lockout turn-off threshold (see sec-
tion 4 for value) and restores to normal operation automatically
when the input voltage rises the lockout turn-on threshold.
On
Off
Vin
UVLO UVLO
Turn-off Turn-on
12-2 Output Over Current Protection (OCP)
Vout
The MGDM-75 Series incorporates a staight line current limit
and protection circuit. When the output current reaches 110%
of it’s full-rated current (Icurrent limit), the output voltage
falls and output current falls along the vertical line as described
in the figure herein. The module restart automatically to nor-
mal operation when overcurrent is removed.
4
Icurrent limit
Iout
110% of full 130% of full
rated current rated current
12-3 Output Overvoltage Protection (OVP)
Each circuit has an internal overvoltage protection circuit that
monitors the voltage accross the output power terminals.
It is designed to turn the converter off at 120%
(+/-5%) of output voltage.
Once in OVP protection, the module will restart automatically
when overvoltage is removed.
12-4 Over Temperature Protection (OTP)
On
A thermal protection device adjusted at 115°C (+/-5%) internal
temperature with 10°C hysteresis cycle will inhibit the mo-
dule as long as the overheat is present and restores to nor-
mal operation automatically when overheat is removed. The
efficiency of the OTP function is warranty with the module
mounted on a heatsink.
Off
10˚c
Baseplate
Temperature
115˚c
12
Gaia Converter FC03-032.03/06 Revision G
©
For locations, phone, fax, E-Mail see back cover
Hi-Rel
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MGDM-75 Series
13- Description of Functions
13-1 Trim Function
The output voltage Vo may be trimmed in a range of
90%/110% of the nominal output voltage via a single external
trimpot or fixed resistor.
Trim Up Function
4
Do not attempt to trim the module higher than 110% of
nominal output voltage as the overvoltage protection may
occur.
5
6
Vin
Vo
S+
MGDM75
3
On/Off
Ru
Error amp.
R1
Also do not exceed the maximum rated output power when
the module is trimmed up.
The trim up resistor must be connected to S+ pin.
The trim up resistance must be calculated with the following
formula :
Trim 7
Load
R2
Vref=
2.5V
1µF
2
1
Sync
Gin
S-
8
9
Go
Ru = R1 (V0-Vref)V0nom - R1 - R2
(V0-V0nom)Vref
Trim Down Function
4
3
5
6
Vin
Vo
S+
Do not trim down more than -10% of nominal output vol-
tage.
MGDM75
On/Off
The available output power is reduced by the same
percentage that output voltage is trimmed down.
The trim down resistor must be connected to S- pin.
The trim down resistance must be calculated with the
following formula :
Error amp.
R1
Trim 7
Load
4
R2
Rd
Vref=
2.5V
1µF
2
1
Sync
Gin
S-
8
9
Go
Rd = (R2 + R1)V0- R2V0nom
V0nom - V0
4
3
Trim via a voltage
5
Vin
Vo
S+
MGDM75
The output voltage is given by the following formula :
6
On/Off
V0 = 1 +
R1 (Vtrim - 1)
(R1 + R2) Vref
Ru
Error amp.
R1
100nF
Trim 7
Load
R2
BAT54
Vref=
2.5V
1µF
Vcontrol
2
1
S-
8
9
Sync
Gin
Go
Parameter
Unit
Vdc
Min.
Typ.
2,5
Max.
Trim reference
Resistor R1
Resistor R2
Trim capacitor
2,45
2,55
Ohm
Ohm
µF
/
/
/
3800
270
1
/
/
/
13
Gaia Converter FC03-032.03/06 Revision G
©
For locations, phone, fax, E-Mail see back cover
Hi-Rel
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MGDM-75 Series
13- Description of Functions (continued)
13-2 Sense Function
If the load is separated from the output by any line lenght,
some of these performance characteristics will be degraded
at the load terminals by an amount proportional to the
impedance of the load leads. Sense connections enable to
compensate the line drop at a maximum of +/-10% of output
voltage. The overvoltage protection will be activated and module
will shut down if remote sense tries to boost output voltage
above 110% of nominal output voltage. Connection is described
in figure herein.
4
5
Vin
Vo
MGDM75
6
S+
3
On/Off
Trim 7
Load
2
Sync
S-
8
9
1
Gin
Go
13-3 On/Off Function
The control pin 3 (On/Off) can be used for applications requiring
On/Off operation. This may be done with an open collector
transistor, a switch, a relay or an optocoupler. Several
converters may be disabled with a single switch by connecting
all
4
5
6
Vin
Vo
S+
Vi
3
On/Off
7
Trim
MGDM75
Load
On/Off pins together.
On/Off
2
• The converter is disabled by pulling low the pin 3.
• No connection or high impedance on pin 4 enables the
converter.
8
9
Sync
S-
1
Gi
Gin
Go
By releasing the On/Off function, the converter will restart
within the start up time specifications given in table section
3. For further details please consult ‘’Logic On/Off’’ application note.
4
Parameter
Unit
Vdc
Min.
Typ.
Max.
4,5
Notes, conditions
On/Off module enable voltage
On/Off module disable voltage
2
0
/
/
Open, the switch must not sink more than 100µA
The switch must be able to sink 1mA
Vdc
0.5
The module restarts with the same delay after alarm mode
removed
On/Off module enable delay
On/Off module disable delay
ms
µs
/
/
/
/
30
100
Vi nominal, full load
13-4 Synchronization Function
An external clock with rectangular «Pull Up» signals can be
used to lock one or more converters. The external clock si-
gnal should have a frequency range from 860KHz to 940KHz,
a low level below 0,5V a high level of 4V (+/-0.5V), a rise
time of 30 ns max. and a drop time of 100ns max..
4
5
6
Vin
Vo
Vi
3
S+
On/Off
100pF
7
Trim
MGDM75
Load
Ext. clock
2
1
Totem pole
output
8
9
Sync
Gin
Vsync
S-
4.7k
1N4148
Gi
Go
4V
+/- 0,5
0V
Vin
30ns
max
T/2
100ns
max
T
( 860Khz < F < 940Khz )
14
Gaia Converter FC03-032.03/06 Revision G
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For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-75 Series
14- Application Notes
14-1 Synchronization of Modules
The MGDM-75 series provides a synchronization function
trough the pin 2 (Synchro) to enable automatic synchroni-
sation between several converters.
If several converters are used, they lock themselves into
the highest switching frequency.
The synchronization signal available on pin 2 is referenced
to ground in (Gi) and the signal shape is the double of the
switching frequency (i.e 2x420KHz). It is a rectangular
signal with 3.5 Vp (+/-0.5V) amplitude with an impedance
of 4,7 KOhm on low level.
10nF
10nF
4
5
6
Vin
Vo
S+
3
On/Off
7
Trim
MGDM75
2
8
9
Sync
S-
1
Gin
Go
10nF
10nF
(*)
10nF
10nF
4
5
6
Vin
Vo
S+
3
On/Off
7
Trim
MGDM75
On/Off
2
8
9
Sync
S-
1
Gin
Go
10nF
10nF
(*)BP: Base Plate
4
14-2 Connection of Modules in Series
10nF
10nF
4
The output of single output units can be connected in
series without any precautions to provide higher output
voltage level.
5
6
Vin
Vo
S+
3
On/Off
Nevertheless, GAIA Converter recommends to protect each
individual output by a low power shottky diode rated with
the maximum current of the converter to avoid reverse
polarity at any output.
Reverse polarity may occur at start up if the output volta-
ges do not rise at the same time.
100µF
7
Trim
MGDM75
2
1
8
9
Sync
Gin
S-
Go
10nF
10nF
(*)
10nF
10nF
4
MGDM75
5
6
Vin
Vo
S+
3
On/Off
100µF
7
Trim
2
1
8
9
Sync
Gin
S-
Go
10nF
10nF
(*)BP: Base Plate
15
Gaia Converter FC03-032.03/06 Revision G
©
For locations, phone, fax, E-Mail see back cover
Hi-Rel
Grade
MGDM-75 Series
11- Dimensions
Dimensions are given in mm (inches). Tolerance : +/- 0,2 mm (+/- 0.01 “) unless otherwise indicated.
Weight : 70 grams (1.95 Ozs) max.
Mouting Hole
0 3,1 (0.122)
0.5 (0,019)
10,795
(0.425)
9,894
(0.39)
Uncoated
metal header
Use this side
for heat sinking
5.6 min
(0,22)
26,16 (1.03)
36,83 (1.45)
R2,4 (0.1)
CH 2x2
6.8 max
(0,267)
12.7 Max
(0,5)
4
Pin dimensions :
Pin 1, 2, 3, 4, 7, 8 :
Ø 1 mm (0.04”)
Pin 5, 9 :
Ø 1,5 mm (0.059”)
12- Product marking
Side face : Company logo, module reference,
Date code : year and week of manufacturing
13- Connections
9
8
7
6
5
Pin
1
Single Output
- Input (Gi)
2
Synchro (Sync)
On/Off
3
4
+ Input (Vi)
+ Output (Vo)
Sense + (S+)
Trim(Trim)
Sense - (S-)
- Output (Go)
5
6
7
8
9
1
2
3
4
Bottom view
16
Gaia Converter FC03-032.03/06 Revision G
©
For locations, phone, fax, E-Mail see back cover
For more detailed specifications and applications information, contact :
International Headquarters
Marketing and Sales department
GAÏA Converter - France
North American Headquarters
GAÏA Converter Canada, Inc
Address : 6611 Thissen
Address : B.P. 26 - 33186 LE HAILLAN - FRANCE
Tel. : + (33)-5-57-92-12-80
ST-LAURENT, QUEBEC - CANADA H4S 1W2
Tel. : (514)-333-3169
Fax : + (33)-5-57-92-12-89
Fax : (514)-333-4519
Represented by :
Information given in this datasheet is believed to be accurate and reliable. However, no responsibility is assumed for the consequence of its use nor for any infringement of patents or other rights of third parties which may result from its use.
These products are sold only according to GAIA Converter general conditions of sale, unless otherwise confirmed by writing. Specifications subject to change without notice.
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