1-100011 [ETC]
SENSOR MASS FLOW ; 传感器质量流量\n型号: | 1-100011 |
厂家: | ETC |
描述: | SENSOR MASS FLOW
|
文件: | 总11页 (文件大小:614K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
ASF1400
Bidirectional Mass Flow Meter
_ Unique dynamic range:
0.01 sccm – 400 sccm
_ Outstanding resolution and accuracy
_ Ultra fast response time
_ Hysteresis & offset free
_ Calibrated & temperature compensated
_ RS-232 and SPI digital interface
Preliminary Information as of November 2001
ASF1400 Product Summary
The ASF1400 Mass Flow Meter enables extremely
accurate bidirectional measurement of gas flow over four
orders of magnitude. Its leading performance is based
on SENSIRION’s unsurpassed CMOSens™ sensor
technology. With CMOSens™, the on-chip sensor
element forms an integrated whole with the amplification
and A/D converter circuit. This results in superior
resolution, fast response time and large dynamic range
at lowest power consumption.
Mounted in rugged, chemically inert PBT housing the
ASF1400 is suitable for a wide range of applications.
Such include mass flow metering for process control,
medical applications, heating ventilation and air
conditioning (HVAC) solutions, as well as gas flow
metrology.
The sensor housing provides two inlets for measuring
the gas flow and withstands overpressures of 2 bar (29
psi).
All measurement data is fully calibrated and temperature
compensated by means of an internal microcontroller.
The ASF1400 requires a supply voltage of 7…18Vdc
and provides an RS-232 and SPI compliant electrical
interface.
ASF1400 MASS FLOW METER
GND
VDD
Power
VOLTAGE
MASS FLOW
Supply
REGULATOR
/CS
CMOSens™ SENSOR CHIP
MICRO
SPI
MOSI
MISO
SCK
CONTROLLER
Interface
RS232 LINE
DRIVER/
RxD
TxD
RS232
Interface
RECEIVER
EEPROM
MASS FLOW
Figure 1: Block Diagram ASF1400 Mass Flow Sensor with CMOSens™ technology.
www.sensirion.com
Sensirion AG, Eggbuhlstr. 14, 8052 Zurich, Switzerland, Phone: +41 1 306 40 00, Fax: +41 1 306 40 30
ASF1400 Bidirectional Mass Flow Meter
Introductory Description
The heart of the ASF1400 mass flow meter is
powered by Sensirion’s unsurpassed CMOSens
sensor technology. The ASF1400 mass flow meter
therefore provides unbeatable performance at very
attractive system cost. The lowest detectable gas flow
rate is 0.003 sccm, which means a minimum volume
In general, all gas types can be measured using the
ASF1400 product. However, the standard calibration
gas is nitrogen. Please contact SENSIRION, if you
would like to use the sensor for applications with other
gases.
To get you started quickly, an evaluation package
including ASF1400 devices, software, cables, rubber
hose and bypass is available from Sensirion AG.
3
of 3 mm gas per minute can be measured. Covering
at the same time a flow range of more than 4 orders
of magnitude, the ASF1400 sets a new standard
wherever mass flow has to be measured or
controlled.
CMOSens sensor technology
CMOSens is the base technology for all Sensirion
multi sensor modules and sensor systems. The
unification of semiconductor chip and sensor
technology serves as a platform for highly integrated
system solutions with excellent sensor precision and
reliability. With CMOSens, the on-chip sensor
element forms an integrated whole with a high-end
amplification and A/D converter circuit. Due to the
compact single-chip design, CMOSens based
sensors are very resistant to electromagnetic
disturbances (EMC), another important technical
advantage of this state of the art sensor technology.
As a result, CMOSens based multi sensor modules
offer excellent sensor precision, fast response time
and a very large dynamic measurement range. In
addition, the digital intelligence of the CMOSens
sensor technology enables digital interfaces that
permit an easy link with the system of the customer, a
real advantage and benefit that results in ready-to-use
problem solutions (“Mount&Sense”).
The ASF1400 device measures true mass flow
independent of the ambient temperature and pressure
changes. You simply connect the gas to be measured
to the ASF1400 device to get an instantaneous gas
flow rate at a sampling rate of up to 7Hz (please
contact us for sampling rates of up to 200Hz).
A flow range between ±400 sccm can directly be
mea-sured by connecting the ASF1400. To increase
the range, a bypass can be used in conjunction with
the ASF1400 device (see Section 1.4 of this data
sheet).
In addition to mass flow, the ASF1400 device
provides information about the temperature on the
CMOSens sensor element. Both mass flow and
temperature data are accessed through an RS-232 or
SPI interface. The RS-232 interface allows you to
directly connect the ASF1400 device to a PC or PDA
using standard terminal software. The serial
peripheral interface (SPI) also enables the ASF1400
to be used in smaller systems. If a special interface
such as 4-20 mA current output or other is required
contact Sensirion for a customer specific solution.
www.sensirion.com
November 2001 Preliminary Information
2/11
ASF1400 Bidirectional Mass Flow Meter
1 Mass Flow Sensor Performance
Table 1: Overview of ASF1400 Gas Sensor Performance
Maximu
m
Parameter
Condition
Minimum
Typical
Units
Flow Sensor
(1)
direct measurement
using proposed bypass tube
customized bypass tube
400 sccm flow
-400
-100
unlimited
400
100
unlimited
sccm
(2)
(3)
Dynamic Range
Resolution
liter/min
0.09
0.01
sccm
sccm
< 10 sccm flow
Lowest
(4)
(4)
< 10 sccm flow
0.015
0.003
sccm
Detectable Flow
Pressure Drop
(5)
400 sccm, pabs. = 1 bar
120
Pa
(6)
0.0025 % FS
Repeatability
0.025 % m.v.
(7)
0…5 % of full scale
0.05 % FS
Accuracy
23 C
23°C
(7)
5…100 % of full scale
1 % m.v.
Offset
< 0.005
< 0.02
2
% FS
bar
Overpressure
(8)
Resistance
Response Time
depends on resolution setting
(see Section 3, Table 2)
142
0
1280
70
ms
°C
(9)
Operating
Temperature
Ambient
Zero
< 0.005
< 0.08
% FS / °C
% measured value /
°C
Temperature
Coefficient
Span
Position
pabs=1 bar, small nitrogen flow
±0.008
% FS
Sensitivity
Temperature
Sensor
(10)
Measures temperature inside the sensor, but not of the surrounding air
Dynamic Range
0
70
°C
°C
°C
Resolution
Accuracy
0.1
2
3
Notes:
All data for 23°C unless otherwise noted.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
3
1 sccm = 1 cm /min at 0°C and 1013mbar pressure (1sccm = 0.001 norm liter)
using bypass tube included in Sensirion’s mass flow meter evaluation kit EK-F1
1 liter/min = 1000 sccm
0.015 sccm is standard ASF1400, 0.003 sccm is available on request.
1 bar = 100 000 Pa = 0.9869 atm = 401.9 inch H2O = 14.5 psi
Error = % of full scale (FS) or % of measured value, whichever is bigger.
Better calibration available on request. Allow the Sensor to warm up for best results.
Higher overpressure resistance can be realised in OEM-solutions.
For faster response times please check out the ASF1430 high speed mass flow meter data sheet
The sensor warms up by about 7°C (depending on supply voltage and ventilation).
www.sensirion.com
November 2001 Preliminary Information
3/11
ASF1400 Bidirectional Mass Flow Meter
1.1 Gas Flow Characteristics
Figure 2 shows the applied gas flow vs. the digital
output of the ASF1400.
1.3 Gas Flow and Pressure Difference
The ASF1400 is calibrated for mass flow
measurements. However, there is a well defined
relation between mass flow and pressure drop. This
relation is shown in Figure 4. On request the
ASF1400 can also be calibrated for the pressure drop
at its output (for more details refer to the
documentation of the Sensirion Differential Pressure
Sensor ASP1400).
500
250
0
-250
-500
150
100
50
-500
-250
0
250
500
Mass Flow [sccm]
Figure 2: ASF1400 transfer characteristics.
1.2 Sensor Principle and Gas Types
0
-50
-100
-150
The ASF1400 device detects mass gas flow by
measuring heat transfer. A heating resistor on a
thermally insulated membrane is kept above ambient
temperature. In the presence of gas flow, the
temperature distribution up- and downstream is
disturbed. This asymmetry is then measured. Due to
the minimal thermal mass of the membrane,
symmetrical arrangement, and accurate temperature
measurement, the revolutionary specifications of the
ASF1400 devices are achieved.
-400
-200
0
200
400
Massflow[sccm]
Figure 4: Differential Pressure vs. Mass Flow of
ASF1400 Device.
1.4 Adjusting the Measurement Range
To adjust the measurement range, the ASF1400
device is used in conjunction with a bypass
configuration (see Figure 5). Only a sample of the
total flow actually gets directed through the bypass
channel and the sensor system. A tube with flow
restrictor and all required connection items are
included in the Mass Flow Meter Evaluation Kit EK-
F1, also available from SENSIRION AG.
The above mentioned thermal principle requires
information about the gas type to be measured. The
ASF1400 is available for air and nitrogen. Other gas
types are available on request.
In Figure 3 the repeatability of the ASF1400 devices
is compared with the repeatability of a typical Mass
Flow Controller (MFC). It emphasizes the superior
performance of the ASF1400 device.
0.5
Specs of typical MFC
0.4
Repeatability ASF 1400
0.3
0.2
0.1
0
Figure 5: Extending the measurement range of the
ASF1400 device using a bypass configuration. Only a
sample of the total flow actually gets directed through
the bypass channel and the sensor. Shown tube with
flow restrictor is included in the EK-F1 evaluation kit.
0
100
200
300
400
Massflow[sccm]
Figure 3: Comparison of the repeatability of the
CMOSens ASF1400 device compared to a typical
Mass Flow Controller (MFC).
www.sensirion.com
November 2001 Preliminary Information
4/11
ASF1400 Bidirectional Mass Flow Meter
Since the calibrated mass flow and temperature
output values of the ASF1400 sensor have floating
point precision, the transmitted integer data is
multiplied with an SPI factor. This factor is 100.
Example: a received flow SPI value of +1234
corresponds to a flow of 12.34 sccm. Figure 7 shows
the internal setup of the SPI inter-face lines and
Figure 8 an example of cascading four ASF1400
devices using a single microcontroller.
2 Pins and Digital Interface
T
R
S
M
M
/
V
G
x D
x
C
I
O
D
K
D
S
O
S
I
C
S
D
N
D
Note: With each additional sensor the capacitive load
will increase, causing an increase of the output
fall/rise time and an output signal deterioration.
Figure 6: ASF1400 pin out.
GND and VDD (Power Supply)
The ASF1400 requires a voltage supply of between 7
V and 18 V. Since this voltage is internally regulated,
there are no stringent requirements as far as ripple
and stability are concerned.
2.1 RS-232 Interface
All configurations (see also Section 3) for the
ASF1400 can be set using its RS-232 interface). To
communicate with the ASF1400 via RS-232 the
following pins are required:
Figure 7: Internal ASF1400 SPI hardware.
RxD
TxD
(Receiving Data Line)
(Transmitting Data Line)
(Ground)
GND
The RS-232 of the ASF1400 is configured as follows:
Baudrate
Data Bits
Stop Bits
Parity
9600
8
1
none
none
Protocol
With these settings, the ASF1400 device can be
connected to any PC or PDA equipped with terminal
software.
The measurement values are provided as a signed
floating point number together with the corresponding
unit (sccm for mass flow, C for temperature). In case
of an overflow, the output shows oF.
2.2 Serial Peripheral Interface (SPI)
To make measurement data available also for smaller
systems or to cascade several ASF1400 devices, the
ASF1400 provides a uni-directional SPI interface.
The configuration of the ASF1400 (as described in
Section 3) has to be done using the RS-232 port. The
SPI interface provides the measurement data as a 24
bit signed integer, where bit 0…22 defines the value
and bit 23 the sign (0 indicates the positive, and a 1
the negative sign). The 24 bits are transmitted in 3
blocks, each consists of one byte. The MSB (bit 23) is
sent first.
Figure 8: Cascading four ASF1400 devices using the
SPI interface.
SCK (Serial Clock, Output)
The SCK synchronizes data transfer out of the device
through the MOSI line. Data on the MOSI pin is ready
after a falling edge of SCK (see Figure 9 and 10 for
details).
www.sensirion.com
November 2001 Preliminary Information
5/11
ASF1400 Bidirectional Mass Flow Meter
#13). After completion of a command, the ASF1400 returns
ok and is ready to take a new instruction. Before entering a
command, it may be necessary to clear the buffer by
means of using ↵.
/CS
(Chip Select, Input or Output)
There are two SPI modes, namely the PUSH and the GET
mode. In PUSH mode the /CS pin is controlled by the
ASF1400 device which behaves like a master. Low going
/CS announces a new data transfer (see also Section 4.3).
There is a trade-off between resolution and measurement
time. Possible settings are listed in Table 2. Choosing 12
bit results in a measurement interval of 142 ms. With the
max resolution of 15.2 bit, a new measurement is provided
every 1280 ms. For faster sampling rates refer to the
ASF1430 high speed mass flow meter device data sheet.
In GET mode the data transfer is initiated externally by
pulling /CS low. In this case, as soon as the measurement
data is ready, it appears on the MOSI pin.
MOSI (Master Out Slave In, Output)
MOSI is the serial data output of the ASF1400 device. Data
is clocked out on the rising edge SCK with MSB first. This
output goes into a high-impedance state when the device is
not selected.
Table 2: Resolution settings using the res=value command
and corresponding response times
MISO (Master In Slave Out, Not Connected)
The ASF1400 firmware only supports a uni-directional SPI
protocol. Therefore, the MISO pin should always left
unconnected.
res=
1
Resolution [bit] data interval [ms]
12.0
13.0
13.5
14.0
14.3
14.6
14.8
15.0
15.2
142
284
427
569
711
853
995
1138
1280
2
3
4
5
6
7
8
9
3 Configuration and Commands
The ASF1400 device accepts a set of commands through
its RS-232 interface (see table 3 for valid commands; for
correct settings of the RS-232 refer to Section 2.1).This
allows the user to configure the ASF1400 device. Since the
configuration is stored in the internal EEPROM, it is
maintained after power breaks.
With the exception of the stop s command, all commands
have to be terminated by the return key (↵, ASCII #10 or
Table 3: Commands of the ASF1400 device.
Command
help↵
Output
commands
version
Description
Lists all available commands
ver↵
Provides type of sensor, software, hardware and customer version
Start single measurement
get↵
go↵
Starts series of measurements
s
stop
Stops series of measurements
reset↵
res=1..9↵
res?
Resets ASF1400 device
resolution
resolution
mode
Sets resolution: 1 -> 12 bits; 9 -> 15 bits, see Table 2
Shows actual setting
mod=F | T↵
mod?
Selects Flow- (F) or Temperature mode (T)
Shows actual setting
mode
Disp=s,d
Disp?
display mode
display mode
define spi
Shows Flow (s) or Flow+Temperature (d)
Shows actual setting
*no effect in the Temerature mode
defspi=P | G↵
Sets SPI in Push- (P) or Get mode (G), see also Section 4.3
Notes:
•
•
•
Default settings are marked in bold letters
The commands are not case sensitive.
In order to send a new command to the ASF1400 make sure the ASF1400 is not in measurement mode. Issue therefore a
stop command s first. After this, any instruction can be given to the ASF1400 and a new series of measurement can be
started by go↵.
•
Due to the limited write cycles allowed for the EEPROM, excessive configuration modifications should be avoided.
www.sensirion.com
November 2001 Preliminary Information
6/11
ASF1400 Bidirectional Mass Flow Meter
4 Specifications ASF1400
4.1 Absolute Maximum Ratings
Ambient storage temperature
Ambient operating temperature
Overpressure resistance
-65°C to 150°C
0°C to 70°C
2.0 bar
4.2 Electrical Specifications
Table 3: ASF1400 DC Characteristics.
Parameter
Conditions
Min.
7
Typ.
9
Max.
18
Units
V
mA
mA
mW
Power Supply DC
DC
VDD = 9 V, no load
VDD = 9 V, 3kΩ at RS232 output
VDD = 9 V, no load
20
Operating Current
Power Dissipation
27
180
Table 4: ASF1400 RS-232 Characteristics.
Parameter
Conditions
Min.
Typ.
Max.
Units
RS232 Output
Transmitter output loaded
±5
±9
V
Output Voltage Swing
with 3kΩ
Power-Off Output Resistance
Output Short Circuit Current
RS-232 Input
Voltage Range
Voltage Threshold
Low
300
Ω
mA
±18
-15
0.8
15
V
1.2
1.7
0.5
5
V
V
V
High
2.4
1.0
7
Hysteresis
Resistance
0.2
3
kΩ
www.sensirion.com
November 2001 Preliminary Information
7/11
ASF1400 Bidirectional Mass Flow Meter
Table 5: ASF1400 SPI Characteristics (refer to Figure 9 for a timing diagram).
Symbol Parameter
Conditions
not connected
not connected
Rl=100kΩ
Rl=100kΩ
Vdd = 5V
Min.
0
Typ.
0.2
4.9
0.2
4.45
-60
0.3
87
Max.
0.4
5
Units
V
Vol
Voh
Vol
Voh
Ioh
Iol
Output Low Voltage
Output High Voltage
Output Low Voltage
Output High Voltage
Output High Current
Output Low Current
SCK Frequency
Output Rise Time
Output Fall Time
Output Rise Time
Output Fall Time
Clock High Time
Clock Low Time
/CS Setup Time
Send Time
4.8
0
V
0.5
V
V
2.4
µA
mA
kHz
ns
Vdd = 5V
fop
tro
not connected
not connected
Rl=100kΩ
40
tfo
26
ns
tro
42
ns
tfo
30
ns
Rl=100kΩ
tclh
tcll
5.70
5.80
µs
µs
µs
µs
tcss
tst
15.0
27.0
930
/CS
SCK
MOS
I
Figure 9: Timing Diagram of the ASF1400 SPI Interface.
www.sensirion.com
November 2001 Preliminary Information
8/11
ASF1400 Bidirectional Mass Flow Meter
4.3 SPI Push-Mode Detailed Description
The subsequent scope diagrams further describe the ASF1400 device SPI mode data access protocol in PUSH
mode.
1 = SCK
2 = /CS
Serial clock output
Chip select (Push-Mode)
Serial data output
3 = MOSI
Complete read cycle (three bytes)
Close up of one byte
First byte
Third byte
Figure 10: Sample for SPI read cycle of the ASF1400 in Push Mode.
www.sensirion.com
November 2001 Preliminary Information
9/11
ASF1400 Bidirectional Mass Flow Meter
5 Physical Dimensions and Mounting Information
The ASF1400 is mounted in chemically inert PBT housing.
The rugged package has been designed to withstand
overpressures of up to 2 bars. Higher pressure packages of
up to 10 bars are available on request.
Physical dimensions and mounting information are
provided in Figure 11 and Table 6.
holes for ∅ 3 mm screws
nozzles for ∅ 6 mm
rubber hose.
h
Table 6: Physical Dimensions of the ASF1400 device.
Length
Width
L
45.0 mm
40.0 mm
15.5 mm
25.2 mm
5.0 mm
W
h
Height
Distance
Diameter
Pitch
D
d
s
2.54 mm
20.6 mm
29.1 mm
10.0 mm
Pitch
H
G
N
Pitch
Pitch
Holes for
PT screws
(∅ 2.2 mm, screw in
not more than 4.4 mm)
Figure 11: Physical dimensions and mounting information of the ASF1400.
6 Ordering Information
For small ordering quantities the ASP1400 sensor can be ordered directly at Farnell on http://www.farnell.com. Farnell is a
worldwide distributor of electrical, electronic and industrial component products.
When ordering ASF1400 series devices at SENSIRION please refer to the following part numbers. For the latest product
information access SENSIRION’s website on http://www.sensirion.com
Calibrated for Gas Type
Nitrogen
Other gas types on request
Range
± 400 sccm
± 400 sccm
Packaging
2 bar
2 bar
Part Number
1-100011
-
Notes:
ꢀ
ꢀ
ꢀ
ꢀ
Packages to sustain common mode pressures of 10 bars are available on request.
Special electrical interfaces such as 4-20 mA output or others are available on request.
For faster response times refer to the ASF1430 data sheet.
A evaluation kit including ASF1400 devices, evaluation software and other accessories such a bypass, rubber hose and
cables can be ordered. For detailed information check out the description of the Mass Flow Meter Evaluation Kit EK-F1 on
http://www.sensirion.com
www.sensirion.com
November 2001 Preliminary Information
10/11
ASF1400 Bidirectional Mass Flow Meter
IMPORTANT NOTICES
The warranty for each SENSIRION AG product
comes in the form of a written warranty which governs
sale and use of such product. Such warranty is
contained in the printed terms and conditions under
which such product is sold, or in a separate written
warranty supplied with the product. Please refer to
such written warranty with respect to its applicability
to certain applications of such product.
Flow product specifications and/or information in this
document and to improve reliability, functions and
design.
SENSIRION AG assumes no responsibility or liability
for any use of SENSIRION ASF1400 product.
Application examples and alternative uses of the
SENSIRION ASF1400 are for illustration purposes
only and SENSIRION AG makes no representation or
warranty that such applications shall be suitable for
the use specified.
These products may be subject to restrictions on use.
Please contact SENSIRION AG for a list of the
current additional restrictions on these products. By
purchasing these products, the purchaser of these
products agrees to comply with such restrictions.
Please contact SENSIRION AG for clarification of any
restrictions described herein.
SPI is a trademark of Motorola. LabView is a
trademark of National Instruments.
Copyright 2001, SENSIRION AG. All rights
reserved.
SENSIRION AG reserves the right, without further
notice, to change the SENSIRION ASF1400 Mass
FCC and CE Statement
The ASF1400 product has been tested and found to
comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules (FCC CFR 47).
These limits are designed to provide reasonable
protection against harmful interference in a residential
installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may
cause harmful interference to radio communications.
However, there is no guarantee that interference will
not occur in a particular installation. If this equipment
does cause harmful interference to radio or television
reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to
correct the interference by one of more of the
following measures:
•
•
Increase the separation between the
equipment and the receiver
Connect the equipment into an outlet on a
circuit different from that to which the
receiver is connected.
•
Consult a dealer or an experienced radio/TV
technician for help.
The ASF1400 device fully complies with norm EN
50081-2 (Emission Test Series) as well as EN 50082-
2 (Immunity Test Series).
•
Reorient or relocate the receiving antenna.
Headquarters and Sales Office
SENSIRION AG
Eggbühlstr. 14
P.O. Box
Phone: + 41 (0)1 306 40 00
Fax:
+ 41 (0)1 306 40 30
e-mail: info@sensirion.com
http://www.sensirion.com/
CH-8052 Zürich
Switzerland
www.sensirion.com
November 2001 Preliminary Information
11/11
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