AL9902FDF-13 [DIODES]

LINEAR AND PWM DIMMING HIGH VOLTAGE LED DRIVER;
AL9902FDF-13
型号: AL9902FDF-13
厂家: DIODES INCORPORATED    DIODES INCORPORATED
描述:

LINEAR AND PWM DIMMING HIGH VOLTAGE LED DRIVER

驱动 高压
文件: 总18页 (文件大小:729K)
中文:  中文翻译
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AL9902  
LINEAR AND PWM DIMMING HIGH VOLTAGE LED DRIVER  
Description  
Pin Assignments  
The AL9902 high-voltage PWM LED driver provides an efficient  
solution for offline high-brightness LED lamps from rectified line  
voltages ranging from 85VAC up to 277VAC. The AL9902 has an  
internal MOSFET that allows switching frequencies up to 300kHz,  
with the switching frequency determined by an external single  
resistor. The AL9902 topology creates a constant current through the  
LEDs providing constant light output. The output current is  
programmed by one external resistor.  
SW NC  
SO  
GND  
9
CS  
8
VIN  
7
12 11 10  
EP1  
EP2  
5
1
NC  
2
3
4
6
The LED brightness can be varied by both linear and PWM dimming  
using the AL9902’s LD and PWM pins respectively. The PWM input  
operates with duty ratio of 0-100% and frequency of up to several  
kHz.  
NC PWM VDD  
LD Rosc  
U-DFN6040-12  
NC  
SO  
NC  
NC GND CS  
11 10  
NC VIN  
The AL9902 is available in the thermally enhanced U-DFN6040-12  
and SO-16 packages.  
16 15 14  
13 12  
9
Features  
>90% Efficiency  
Universal Rectified 85 to 277VAC Input Range  
Internal MOSFET Up to 650V, 2A  
1
NC  
2
NC  
3
5
PWM  
6
7
4
8
High Switching Frequency Up to 300kHz  
Internal Voltage Regulator Removes Start-Up Resistor  
7.5V Regulated Output  
SW NC  
VDD LD Rosc  
SO-16  
Tighter Current Sense Tolerance Better Than ±5%  
LED Brightness Control with Linear and PWM Dimming  
Internal Over-Temperature Protection (OTP)  
U-DFN6040-12 and SO-16 Packages  
Applications  
LED Offline Lamps  
High Voltage DC-DC LED Driver  
Totally Lead-Free & Fully RoHS compliant (Notes 1 & 2)  
Halogen and Antimony Free. “Green” Device (Note 3)  
Signage and Decorative LED Lighting  
Back Lighting of Flat Panel Displays  
General Purpose Constant Current Source  
Notes:  
1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.  
2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green"  
and Lead-free.  
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and  
<1000ppm antimony compounds.  
Typical Applications Circuit  
1
AC+  
2
3
HD06  
Z1  
602V  
C1  
C3  
AC-  
4
D1  
VIN  
Rosc  
SW  
VDD  
LD  
AL9902  
L1  
SO  
CS  
PWM  
Rosc  
GND  
C2  
Rsense  
1 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Pin Descriptions  
Pin Name U-DFN5040-10  
SO-16  
Functions  
NC  
NC  
1
2
3
14  
No connection  
1, 2, 4, 10,16 No connection  
PWM  
5
6
7
Low Frequency PWM Dimming pin, also Enable input. Internal 200kΩ pull-down to GND  
Internally regulated supply voltage.  
7.5V nominal.  
4
VDD  
Can supply up to 1 mA for external circuitry. A sufficient storage capacitor is used to provide  
storage when the rectified AC input is near the zero crossing.  
Linear Dimming input. Changes the current limit threshold at current sense comparator and  
changes the average LED current.  
LD  
5
6
Oscillator control.  
A resistor connected between this pin and ground puts the AL9902 into fixed frequency mode and  
sets the switching frequency.  
ROSC  
8
9
Input voltage  
7
8
VIN  
CS  
11  
12  
13  
15  
3
Senses LED string and internal MOSFET switch current  
Device ground  
GND  
NC  
9
11  
10  
12  
EP1  
No connection  
SO  
Source of the internal MOSFET Switch  
Drain of the internal MOSFET switch.  
Exposed Pad 1(bottom). Drain connection of internal power MOSFET.  
SW  
EP1  
NA  
NA  
Exposed Pad 2 (bottom). Substrate connection of control IC. Connect to GND directly underneath  
the package and large PCB area to minimize junction to ambient thermal impedance.  
EP2  
EP2  
Functional Block Diagram & Typical Application  
VIN  
D1  
VIN  
Rosc  
SW  
LDO  
7.5V  
OSC  
VDD  
VDD  
250mV  
S
Rosc  
R
LD  
SO  
CS  
OTP  
Rsense  
PWM  
200K  
AL9902  
GND  
2 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Absolute Maximum Ratings (Note 4) (@TA = +25°C, unless otherwise specified.)  
Symbol  
VIN(MAX)  
VCS  
Parameter  
Maximum Input Voltage, VIN, to GND  
Ratings  
-0.5 to +520  
-0.3 to +0.45  
-0.3 to (VDD +0.3)  
-0.3 to (VDD +0.3)  
-0.5 to +650  
-0.5 to (VDD +0.3)  
-0.5 to (VDD +0.3)  
8.1  
Unit  
V
Maximum CS Input Pin voltage Relative to GND  
Maximum LD Input Pin Voltage Relative to GND  
Maximum PWM input Pin Voltage Relative to GND  
Maximum MOSFET Drain Pin Voltage Relative to GND  
Maximum MOSFET Source Pin Voltage Relative to GND  
Maximum MOSFET GATE pin Voltage Relative to GND  
Maximum VDD Pin Voltage Relative to GND  
Continuous Power Dissipation (TA = +25C)  
V
V
VLD  
V
VPWM  
VSW  
V
V
VSO  
V
VGate  
VDD(MAX)  
-
V
-
-
-
1,000  
mW  
°C  
°C  
V
U-DFN6040-12 (derate 10mW/C above +25C)  
Junction Temperature Range  
+150  
TJ  
Storage Temperature Range  
-65 to +150  
2,000  
TST  
ESD HBM  
Human Body Model ESD Protection (Note 5)  
Notes:  
4. Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional  
operation of the device at these or any other conditions above those listed in the operational sections of this specification is not implied. Exposure to  
absolute maximum rating conditions for extended periods may affect device reliability.  
All voltages are with respect to Ground. Currents are positive into, negative out of the specified terminal.  
5. Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling  
and transporting these devices.  
Maximum Ratings of Internal MOSFET (@TA = +25°C, unless otherwise specified.)  
Characteristic  
Symbol  
VDSS  
Value  
650  
Units  
Drain-Source Voltage  
Gate-Source Voltage  
V
V
±30  
VGSS  
TC = +25°C  
Steady  
State  
1.6  
1
A
Continuous Drain Current (Note 5) VGS = 10V  
Pulsed Drain Current (Note 6)  
ID  
TC = +100°C  
3
0.8  
22  
5
A
A
IDM  
IAR  
Avalanche Current (Note 7) VDD = 100V, VGS = 10V, L = 60mH  
mJ  
V/ns  
Repetitive Avalanche Energy (Note 7) VDD = 100V, VGS = 10V, L = 60mH  
Peak Diode Recovery  
EAR  
dv/dt  
Recommended Operating Conditions (@TA = +25°C, unless otherwise specified.)  
Symbol  
VINDC  
TA  
Parameter  
Min  
Max  
500  
+105  
0.4  
Unit  
V
Input DC Supply Voltage Range  
Ambient Temperature Range  
Switch Pin Output Current  
20  
-40  
-
°C  
A
ISW  
-
8.1  
V
VDD  
Maximum Recommended Voltage Applied to VDD Pin (Note 6)  
Pin PWM input Low Voltage  
0
1
VPWM(lo)  
VPWM(hi)  
V
Pin PWM input High Voltage  
2.4  
VDD  
Note:  
6. when using the AL9902 in isolated LED lamps an auxiliary winding might be used.  
3 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Electrical Characteristics (@TA = +25°C, unless otherwise specified.)  
Specifications apply to AL9902 unless otherwise specified  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Unit  
mA  
Pin PWM to GND,  
VIN = 20V  
Shut-Down Mode Supply Current  
-
0.5  
1
Ishdn  
VIN =VIN(MIN)~ 500V, (Note 8) lDD(ext) = 0,  
Gate pin open  
Internally Regulated Voltage  
7.2  
7.5  
8.1  
V
VDD  
-
-
6.7  
500  
200  
4
1.0  
mA  
V
IDD(ext)  
UVLO  
∆UVLO  
RPWM  
VT  
VDD Current Available for External Circuitry VIN = 20 to 100V (Note 7)  
6.4  
7.2  
VDD Under Voltage Lockout Threshold  
VDD Under Voltage Lockout Hysteresis  
PWM Pull-Down Resistance  
VDD rising  
-
-
mV  
kΩ  
V
VDD falling  
150  
250  
VPWM= 5V  
MOSFET Threshold Voltage  
-
-
ISW = 0.5A  
MOSFET Diodes Forward Voltage  
Current Sense Threshold Voltage  
-
0.85  
250  
25  
100  
-
-
V
VFD  
ID = 0.5A  
237.5  
262.5  
mV  
VCS(hi)  
TA = -40°C to +125°C  
ROSC = 1MΩ  
20  
80  
-
30  
Oscillator Frequency  
kHz  
fOSC  
120  
ROSC = 226kΩ  
Maximum Oscillator PWM Duty Cycle  
Linear Dimming Pin Voltage Range  
Thermal Shut-Down (Junction)  
100  
%
DMAXhf  
VLD  
fPWMhf = 25kHz, at GATE, CS to GND.  
TA = <125°C, VIN = 20V  
Use DFN JA when ISW=0.4A, VDS=1V  
-
0
-
-
250  
mV  
141  
25  
65  
5
-
-
-
-
-
-
TSD  
°C  
Thermal Shut-Down Hysteresis  
-
TSDH  
JA  
Thermal Resistance Junction-to-Ambient  
Thermal Resistance Junction-to-Case  
Thermal Resistance Junction-to-Ambient  
Thermal Resistance Junction-to-Case  
-
C/W  
C/W  
C/W  
C/W  
U-DFN6040-12 (Note 8)  
SO-16  
-
JC  
-
100  
15  
JA  
-
JC  
Notes:  
7. Also limited by package power dissipation limit, whichever is lower.  
8. Device mounted on FR-4 PCB (25mm x 25mm 1oz copper, minimum recommended pad layout on top. For better thermal performance, larger  
copper pad for heat-sink is needed.  
Internal MOSFET Characteristic  
OFF CHARACTERISTICS (Note 9)  
Drain-Source Breakdown Voltage  
Zero Gate Voltage Drain Current  
Gate-Source Leakage  
Symbol  
Min  
Typ  
Max  
Unit  
Test Condition  
650  
1
V
BVDSS  
IDSS  
VGS = 0V, ID = 250μA  
VDS = 650V, VGS = 0V  
VGS = ±30V, VDS = 0V  
µA  
nA  
±100  
IGSS  
ON CHARACTERISTICS (Note 9)  
Gate Threshold Voltage  
3
4
5
5
1
V
Ω
V
VGS(th)  
RDS (ON)  
VSD  
VDS = VGS, ID = 250μA  
VGS = 10V, ID = 1A  
VGS = 0V, IS = 1A  
Static Drain-Source On-Resistance  
Diode Forward Voltage  
0.7  
DYNAMIC CHARACTERISTICS (Note 10)  
Input Capacitance  
pF  
pF  
pF  
Ω
Ciss  
Coss  
Crss  
Rg  
479  
29  
VDS = 25V, VGS = 0V,  
f = 1MHz  
Output Capacitance  
Reverse Transfer Capacitance  
1.9  
2
Gate Resistance  
VDS = 0V, VGS = 0V, f = 1MHz  
14  
Total Gate Charge  
nC  
nC  
nC  
ns  
ns  
ns  
ns  
ns  
nC  
Qg  
VDS = 520V, VGS = 10V,  
ID = 2A  
2.5  
7.3  
17  
Gate-Source Charge  
Gate-Drain Charge  
Qgs  
Qgd  
tD(on)  
tr  
Turn-On Delay Time  
33  
Turn-On Rise Time  
VDS = 325V, VGS = 10V,  
31  
RG = 25Ω, ID = 2.5A  
Turn-Off Delay Time  
tD(off)  
tf  
25  
Turn-Off Fall Time  
174  
884  
Body Diode Reverse Recovery Time  
Body Diode Reverse Recovery Charge  
trr  
VDS = 100V, IF = 2A,  
di/dt = 100A/μs  
Qrr  
Notes: 9. Short duration pulse test used to minimize self-heating effect.  
10. Guaranteed by design. Not subject to production testing.  
4 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Typical Characteristics  
460  
440  
3.0  
2.5  
2.0  
1.5  
V
= 400V  
IN  
420  
400  
380  
360  
340  
320  
V
= 15V  
IN  
1.0  
0.5  
0.0  
-0.5  
-1.0  
-1.5  
300  
280  
-40  
-15  
10  
35  
60  
85  
-40  
-15  
10  
35  
60  
85  
AMBIENT TEMPERATURE (°C)  
AMBIENT TEMPERATURE (°C)  
Input Current vs. Ambient Temperature  
Change in Current Sense Threshold vs. Ambient Temperature  
1.5  
450  
400  
I
= 180mA  
LED(NOM)  
1.0  
0.5  
350  
R
= 226k  
OSC  
0.0  
-0.5  
-1.0  
300  
250  
R
= 1M  
OSC  
200  
150  
-1.5  
-2.0  
85 105 125 145 165 185 205 225 245 265  
INPUT VOLTAGE (VRMS  
-40  
-15  
10  
35  
60  
85  
)
AMBIENT TEMPERATURE (°C)  
180mA LED Driver Short Circuit Output Current vs. Input Voltage  
Change in Oscillation Frequency vs. Ambient Temperature  
IOUT vs. VLD Dimming Control  
IOUT vs. PWM Dimming Control at 1KHz  
5 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Typical Characteristics (continued)  
180mA LED Driver Output Current vs. Input Voltage  
180mA LED Driver Efficiency vs. Input Voltage  
180mA LED Driver Power Factor vs. Input Voltage  
180mA LED Driver Input Power Dissipation vs. Input Voltage  
6 of 18  
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© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Typical Characteristics (cont.)  
2.0  
10  
1
V
= 20V  
GS  
V
= 20V  
DS  
V
= 10V  
1.8  
1.6  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0.0  
GS  
V
= 6.0V  
GS  
V
= 8.0V  
GS  
V
= 5.5V  
0.1  
GS  
T
= 150°C  
A
T
= 25°C  
A
T
= 125°C  
= 85°C  
A
0.01  
0.001  
T
A
T
= -55°C  
A
V
= 5.0V  
GS  
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
9
10  
VGS, GATE-SOURCE VOLTAGE (V)  
VDS, DRAIN-SOURCE VOLTAGE (V)  
Typical Transfer Characteristics  
Typical Output Characteristics  
5
20  
4.8  
4.6  
4.4  
4.2  
4
18  
16  
14  
12  
10  
8
I
= 1.0A  
D
V
= 10V  
GS  
3.8  
3.6  
3.4  
3.2  
3
6
4
2
0
4
6
8
10  
12  
14  
16  
18  
20  
0
0.2 0.4 0.6 0.8  
1
1.2 1.4 1.6 1.8  
2
ID, DRAIN-SOURCE CURRENT (A)  
VGS, GATE-SOURCE VOLTAGE (V)  
Typical On-Resistance vs. Drain Current and Gate Voltage  
Typical Transfer Characteristics  
7 of 18  
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© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Typical Characteristics (cont.) Internal MOSFET  
15  
3
2.5  
2
V
= 10V  
GS  
V
= 20V  
= 2A  
GS  
I
D
12  
9
T
= 150°C  
A
T
= 125°C  
A
V
= 10V  
GS  
T
T
= 85°C  
I
= 1A  
D
A
1.5  
1
6
= 25°C  
A
3
0.5  
T
= -55°C  
A
0
0
0
0.2 0.4 0.6 0.8  
1
1.2 1.4 1.6 1.8  
2
-50 -25  
0
25  
50  
75 100 125 150  
ID, DRAIN CURRENT (A)  
TJ, JUNCTION TEMPERATURE (C)  
On-Resistance Variation with Temperature  
Typical On-Resistance vs. Drain Current and Temperature  
15  
12  
5
4.5  
4
I
= 1mA  
D
I
= 250µA  
V
= 20V  
= 2A  
D
GS  
I
D
9
3.5  
3
V
= 10V  
= 1A  
GS  
I
D
6
3
0
2.5  
2
-50 -25  
0
25  
50  
75 100 125 150  
-50 -25  
0
25  
50  
75 100 125 150  
TJ, JUNCTION TEMPERATURE (C)  
TJ, JUNCTION TEMPERATURE (C)  
On-Resistance Variation with Temperature  
Gate Threshold Variation vs. Ambient Temperature  
8 of 18  
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© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Typical Characteristics (cont.) Internal MOSFET  
2
1000  
100  
C
iss  
1.8  
1.6  
1.4  
T
= 150°C  
= 125°C  
A
1.2  
1
T
= 25°C  
A
C
oss  
T
A
0.8  
0.6  
0.4  
0.2  
0
T
= -55°C  
A
10  
T
= 85°C  
A
C
rss  
f = 1MHz  
1
0
0.3  
0.6  
0.9  
1.2  
1.5  
0
5
10  
15  
20  
25  
30  
35  
40  
VSD, SOURCE-DRAIN VOLTAGE (V)  
Diode Forward Voltage vs. Current  
VDS, DRAIN-SOURCE VOLTAGE (V)  
Typical Junction Capacitance  
10  
8
10  
1
R
DS(on)  
Limited  
6
DC  
V
I
= 520V  
P
= 10s  
DS  
= 2A  
W
0.1  
0.01  
D
P
= 1s  
W
P
4
= 100ms  
W
P
= 10ms  
W
P
= 1ms  
W
T
T
= 150°C  
J(max)  
= 25°C  
2
P
= 100µs  
A
W
V
= 10V  
GS  
Single Pulse  
DUT on 1 * MRP Board  
0.001  
0
1
10  
100  
1000  
0
2
4
6
8
10  
12  
14  
16  
V
DS
, DRAIN-SOURCE VOLTAGE (V)  
Qg, TOTAL GATE CHARGE (nC)  
SOA, Safe Operation Area  
Gate Charge  
9 of 18  
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July 2015  
© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Applications Information  
DC-DC and Offline LED Driver  
The AL9902 is a cost-effective offline buck LED driver-converter specifically designed for driving LED strings. It is suitable for being used with  
either rectified AC line or any DC voltage between 5-500V. See Figure 1 for typical circuit.  
1
AC+  
2
3
HD06  
Z1  
602V  
C1  
C3  
AC-  
4
D1  
VIN  
Rosc  
SW  
VDD  
LD  
L1  
SO  
CS  
PWM  
Rosc  
GND  
C2  
Rsense  
Figure 1 Typical Application Circuit (without PFC)  
Buck Design Equations:  
VLEDs  
D  
VIN  
D
tON  
fosc  
(VIN VLEDs)tON  
0.3ILED  
L  
0.25  
ILED (0.5(ILED 0.3))  
RSENSE  
Where ILED x 0.3 = IRIPPLE  
Design Example  
For an AC line voltage of 120V, the nominal rectified input voltage VIN = 120V x 1.41 = 169V. From this and the LED chain voltage the duty cycle  
can be determined:  
D = VLEDs /VIN = 30/169 = 0.177  
From the switching frequency, for example fOSC = 50 kHz, the required on-time of the internal MOSFET can be calculated:  
tON = D/fOSC = 3.5 µs  
The value of the inductor is determined as follows:  
L = (VIN - VLEDs) * tON / (0.3 * ILED) = 4.6mH  
10 of 18  
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© Diodes Incorporated  
AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Applications Information (continued)  
Input Bulk Capacitor  
For offline lamps, an input bulk capacitor is required to ensure that the rectified AC voltage is held above twice the LED string voltage throughout  
the AC line cycle. The value can be calculated from:  
P (1Dch  
)
in  
CIN  
2 VLine_min 2fL  VDC _max  
Where  
Dch : Capacity charge work period, generally about 0.2~0.25  
fL : Input frequency for full range (85~265VRMS  
Should be set 10~15% of 2VLine_ min  
)
VDC_max  
If the capacitor has a 15% voltage ripple then a simplified formula for the minimum value of the bulk input capacitor approximates to:  
ILED VLEDs 0.06  
CMIN  
=
2
V
IN  
Power Factor Correction  
If power factor improvement is required then for the input power less than 25W, a simple method for improving the power factor can be  
implemented by potential dividing down the rectified mains voltage (resistors R1 and R2 in Figure 2) and feeding it into the LD pin. The current  
drawn from the supply voltage will follow an approximate half sine wave. A filter across the LEDs reduces the potential for flicker. This circuit also  
significantly reduces the size of input capacitors.  
L1  
1
AC+  
AC-  
LED+  
LED-  
2
HD06  
Z1  
602V  
R2  
C4  
C1  
C2  
4
D4  
VIN  
Rosc  
SW  
LD  
VDD  
PWM  
AL9902  
L2  
R1  
SO  
CS  
Rosc  
GND  
C3  
Rsense  
Figure 2 Typical Application Circuit with Simple PFC  
Passive power factor correction using 3 high voltage diodes and 2 identical capacitors can be implemented. For further design information please  
see AN75 from the Diodes website.  
DC-DC Buck LED Driver  
The design procedure for an AC input buck LED driver outlined in the previous chapters equally applies to DC input LED drivers.  
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AL9902  
Applications Information (cont.)  
DC-DC Boost LED Driver  
Due to the topology of the AL9902 LED driver-converter, it is capable of being used in boost configurations as shown in Figure 3 at reduced  
accuracy. The accuracy can be improved by measuring the LED current with an op amp and use the op amp’s output to drive the LD pin.  
A Boost LED driver is used when the forward voltage drop of the LED string is higher than the input supply voltage. For example, the Boost  
topology can be appropriate when input voltage is supplied by a 48V power supply and the LED string consists of twenty HB LEDs, as the case  
may be for a street light.  
L1  
VIN  
Rosc  
SW  
VDD  
VIN  
PWM AL9902  
D1  
SO  
CS  
C1  
LD  
Rosc  
GND  
C3  
C2  
Rsense  
Figure 3 Boost LED driver  
In a Boost converter, when the internal MOSFET is ON, the energy is stored in the inductor which is then delivered to the output when the internal  
MOSFET switches OFF. If the energy stored in the inductor is not fully depleted by the next switching cycle (continuous conduction mode) the DC  
conversion between input and output voltage is given by:  
V
VOUT V  
IN  
IN  
VOUT  
,
D   
1D  
VOUT  
From the switching frequency, fOSC, the on-time of the MOSFET can be calculated:  
D
tON  
fOSC  
From this the required inductor value can be determined by:  
V
IN tON  
L   
0.3ILED  
The Boost topology LED driver requires an output capacitor to deliver current to the LED string during the time that the internal MOSFET is on.  
In boost LED driver topologies, if the LEDs should become open circuit damage may occur to the power switch and so some form of detection  
should be present to provide overvoltage detection/protection.  
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AL9902  
Applications Information (cont.)  
General Application  
The AL9902 is capable of operating in isolated or non-isolated topologies. It can also be made to operate in continuous as well as discontinuous  
conduction mode.  
VIN  
D1  
VIN  
Rosc  
SW  
LDO  
7.5V  
OSC  
VDD  
VDD  
250mV  
S
Rosc  
R
LD  
SO  
CS  
OTP  
Rsense  
PWM  
200K  
AL9902  
GND  
Figure 4 Typical Application Circuit  
The AL9902 contains a high-voltage LDO (see figure 4), the output of the LDO provides a power rail to the internal circuitry including the gate  
driver. A UVLO on the output of the LDO prevents incorrect operation at low input voltage to the VIN pin.  
In a non-isolated Buck LED driver when the gate pin goes high, the internal power MOSFET (Q1) is turned on causing current to flow through the  
LEDs, inductor (L1) and current sense resistor (RSENSE). When the voltage across RSENSE exceeds the current sense pin threshold, the internal  
MOSFET Q1 is turned off. The energy stored in the inductor causes the current to continue to flow through the LEDs via diode D1.  
The AL9902’s LDO provides all power to the rest of the IC including gate drive and this removes the need for large high power start-up resistors.  
This means that to during normal operation the AL9902 requires around 0.5mA from the high voltage power rail. The LDO can also be used to  
supply up to 1mA to external circuits.  
The AL9902 operates and regulates by limiting the peak current of the internal MOSFET; the peak current sense threshold is nominally set at  
250mV. The AL9902 is capable of operating in a fixed frequency (PWM) mode and also variable frequency (fixed off-time) mode to regulate the  
LED current.  
The same basic operation is true for isolated topologies; however in these the energy stored in the transformer delivers energy to LEDs during the  
off-cycle of the internal MOSFET.  
The on-resistance of the AL9902’s internal power MOSFET means that it can drive up to 2A.  
Design Parameters  
Setting the LED Current  
In the non-isolated buck converter topology, figure 4, the average LED current is not the peak current divided by 2 - however, there is a certain  
error due to the difference between the peak and the average current in the inductor. The following equation accounts for this error:  
250mV  
RSENSE  
.
ILED (0.5 *IRIPPLE))  
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AL9902  
Applications Information (cont.)  
Setting Operating Frequency  
The AL9902 is capable of operating between 25 and 450kHz switching frequency range. The switching frequency is programmed by connecting  
an external resistor between ROSC pin and ground. The corresponding oscillator period is:  
Rosc 22  
tOSC  
=
µs  
with ROSC in kΩ  
25  
The switching frequency is the reciprocal of the oscillator period. Typical values for ROSC vary from 75kto 1MΩ.  
VLEDs  
In buck mode the duty cycle, D, is  
; so when driving small numbers of LEDs from high-input voltages, the duty cycle will be reduced and  
VIN  
care should be taken to ensure that tON > tBLANK. The simplest way to do this is to reduce/limit the switching frequency by increasing the ROSC  
value. Reducing the switching frequency will also improve the efficiency.  
When operating in buck mode, the designer must keep in mind that the input voltage must be maintained higher than two times the forward  
voltage drop across the LEDs. This limitation is related to the output current instability that may develop when the AL9902 operates at a duty cycle  
greater than 0.5. This instability reveals itself as an oscillation of the output current at a sub-harmonic (SBO) of the switching frequency.  
Inductor Selection  
The non-isolated buck circuit, Figure 4, is usually selected and has two operation modes: continuous and discontinuous conduction modes. A  
buck power stage can be designed to operate in continuous mode for load current above a certain level usually 15% to 30% of full load. Usually  
the input voltage range, the output voltage and load current are defined by the power stage specification. This leaves the inductor value as the  
only design parameter to maintain continuous conduction mode. The minimum value of inductor to maintain continuous conduction mode can be  
determined by the following example.  
The required inductor value is determined from the desired peak-to-peak LED ripple current in the inductor; typically around 30% of the nominal  
LED current.  
V
VLEDs  
D  
IN  
L =  
, where D is duty cycle  
0.3ILED  
fOSC  
The next step is determining the total voltage drop across the LED string. For example, when the string consists of 10 High-Brightness LEDs and  
each diode has a forward voltage drop of 3.0V at its nominal current; the total LED voltage VLEDS is 30V.  
Dimming  
The LED brightness can be dimmed either linearly (using the LD pin) or via pulse width modulation (using the PWM-D pin); or a combination of  
both - depending on the application. Pulling the PWM pin to ground will turn off the AL9902. When disabled, the AL9902’s quiescent current is  
typically 0.5mA. Reducing the LD voltage will reduce the LED current but it will not entirely turn off the external power transistor and hence the  
LED current this is due to the finite blanking period. Only the PWM pin will turn off the power transistor.  
Linear dimming is accomplished by applying a 45 to 250mV analog signal to the LD pin. This overrides the default 250mV threshold level of the  
CS pin and reduces the output current. If an input voltage greater than 250mV is applied to the LD then the output current will not change.  
The LD pin also provides a simple cost-effective solution to soft start; by connecting a capacitor to the LD pin down to ground at initial power up,  
the LD pin will be held low causing the sense threshold to be low. As the capacitor charges up the current sense threshold will increase thereby  
causing the average LED current to increase.  
PWM dimming is achieved by applying an external PWM signal to the PWM pin. The LED current is proportional to the PWM duty cycle and the  
light output can be adjusted between 0 and 100%. The PWM signal enables and disables the AL9902 - modulating the LED current. The ultimate  
accuracy of the PWM dimming method is limited only by the minimum gate pulse width, which is a fraction of a percentage of the low frequency  
duty cycle. PWM dimming of the LED light can be achieved by turning on and off the converter with low frequency 50Hz to 1000Hz TTL logic level  
signal.  
With both modes of dimming it is not possible to achieve average brightness levels higher than the one set by the current sense threshold level of  
the AL9902. If a greater LED current is required then a smaller sense resistor should be used.  
Output Open Circuit Protection  
The non-isolated buck LED driver topology provides inherent protection against an open circuit condition in the LED string due to the LEDs being  
connected in series with the inductor. Should the LED string become open circuit then no switching occurs and the circuit can be permanently left  
in this state with damage to the rest of the circuit.  
14 of 18  
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AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Ordering Information  
AL9902 XXX - 13  
Package  
Packing  
FDF : U-DFN6040-12  
S16 : SO-16  
13 : Tape & Reel  
13” Tape and Reel  
Part Number  
Package Code  
Packaging  
VCS Tolerance  
Quantity  
Part Number Suffix  
AL9902FDF-13  
AL9902S16-13  
±5%  
±5%  
FDF  
S16  
U-DFN6040-12  
SO-16  
3,000/Tape & Reel  
3,000/Tape & Reel  
-13  
-13  
Marking Information  
( Top View )  
YY : Year : 15, 16,17~  
WW : Week : 01~52; 52  
represents 52 and 53 week  
Logo  
Part Number  
AL9902  
YYWWX X  
X X : Internal Code  
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AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Package Outline Dimensions (All dimensions in mm.)  
Please see AP02002 at http://www.diodes.com/datasheets/ap02002.pdf for latest version.  
U-DFN6040-12  
A1  
A3  
U-DFN6040-12  
Dim Min Max Typ  
A
Seating Plane  
A
A1  
A3  
b
0.55 0.65 0.60  
0
-
0.05 0.02  
0.15  
D
-
e
0.35 0.45 0.40  
5.95 6.05 6.00  
D
D1 1.95 2.15 2.05  
D2 2.35 2.55 2.45  
D2  
e
-
-
1.00  
D1  
E
3.95 4.05 4.00  
E2  
E
E1  
E1 2.10 2.30 2.20  
E2 1.80 2.00 1.90  
L
L
Z
0.35 0.45 0.40  
0.30  
-
-
All Dimensions in mm  
b
Z
SO-16  
SO-16  
Dim  
A
A1  
A2  
B
C
D
E
Min  
1.40  
0.10  
1.30  
0.33  
0.19  
9.80  
3.80  
Max  
1.75  
0.25  
1.50  
0.51  
0.25  
10.00  
4.00  
H
E
Gauge Plane  
L
Detail ‘A’  
e
H
L
  
1.27 Typ  
D
A
5.80  
0.38  
0  
6.20  
1.27  
8  
A2  
All Dimensions in mm  
C
e
B
A1  
Detail ‘A’  
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AL9902  
Document number: DS37878 Rev. 1 - 2  
AL9902  
Suggested Pad Layout  
Please see AP02001 at http://www.diodes.com/datasheets/ap02001.pdf for the latest version.  
U-DFN6040-12  
X3  
Value  
(in mm)  
0.500  
0.650  
0.350  
0.250  
1.075  
1.275  
2.750  
0.400  
1.150  
1.000  
2.300  
Dimensions  
Y
C
C
G
G1  
X
X1  
X2  
X3  
Y
Y1  
Y2  
Y3  
G
Y3  
Y1  
Y2  
G1  
X1  
X2  
Pin1  
X
SO-16  
X1  
Value  
(in mm)  
1.270  
Dimensions  
C
X
Y1  
0.670  
X1  
Y
9.560  
1.450  
Y1  
6.400  
Y
Pin 1  
C
X
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Document number: DS37878 Rev. 1 - 2  
AL9902  
IMPORTANT NOTICE  
DIODE INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT,  
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE  
(AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).  
Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes  
without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the  
application or use of this document or any product described herein; neither does Diodes Incorporated convey any license under its patent or  
trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume  
all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated  
website, harmless against all damages.  
Diodes Incorporated does not warrant or accept any liability whatsoever in respect of any products purchased through unauthorized sales channel.  
Should Customers purchase or use Diodes Incorporated products for any unintended or unauthorized application, Customers shall indemnify and  
hold Diodes Incorporated and its representatives harmless against all claims, damages, expenses, and attorney fees arising out of, directly or  
indirectly, any claim of personal injury or death associated with such unintended or unauthorized application.  
Products described herein may be covered by one or more United States, international or foreign patents pending. Product names and markings  
noted herein may also be covered by one or more United States, international or foreign trademarks.  
This document is written in English but may be translated into multiple languages for reference. Only the English version of this document is the  
final and determinative format released by Diodes Incorporated.  
LIFE SUPPORT  
Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express  
written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:  
A. Life support devices or systems are devices or systems which:  
1. are intended to implant into the body, or  
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the  
labeling can be reasonably expected to result in significant injury to the user.  
B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the  
failure of the life support device or to affect its safety or effectiveness.  
Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and  
acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any  
use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems-related  
information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its  
representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.  
Copyright © 2015, Diodes Incorporated  
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