QHL750 [XPPOWER]

DC-DC Converter;
QHL750
型号: QHL750
厂家: XP POWER LIMITED    XP POWER LIMITED
描述:

DC-DC Converter

文件: 总6页 (文件大小:679K)
中文:  中文翻译
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DC-DC Converter  
QHL750 Series  
750 Watts  
• 200 - 425 VDC Input Range  
xxx Series  
• Single Output  
• Industry Standard Full Brick  
• -40 °C to +85 °C Operation  
• 3000 VAC Isolation  
• Output Trim -40% to +10%  
• Remote On/Off  
• Current Share and Power Good Signals  
• 3 Year Warranty  
Dimensions:  
QHL750:  
4.6 x 2.4 x 0.5” (116.8 x 61.0 x 12.7 mm)  
Models & Ratings  
Input Current(1)  
Input  
Voltage  
Output  
Voltage  
Ripple &  
noise(2)  
Max. capacitive  
load(3)  
Output Current  
Efficiency(1)  
Model Number  
No Load  
Full Load  
2.79 A  
12 V  
15 V  
24 V  
28 V  
48 V  
62.5 A  
50.0 A  
31.2 A  
26.7 A  
15.6 A  
10 mA  
10 mA  
10 mA  
10 mA  
10 mA  
300 mV  
300 mV  
400 mV  
400 mV  
650 mV  
89.5%  
89.0%  
90.0%  
90.5%  
91.0%  
10000 µF  
10000 µF  
10000 µF  
10000 µF  
8000 µF  
QHL750300S12  
QHL750300S15  
QHL750300S24  
QHL750300S28  
QHL750300S48  
2.81 A  
200-425 V  
2.78 A  
2.73 A  
2.75 A  
Notes  
1. Measured at 300 VDC input.  
2. Peak to peak measured at 20MHz bandwidth and 1000 µF electrolytic/1 µF ceramic capacitors.  
3. Minimum capacitive load of 1000 µF required to maintain regulation.  
Mechanical Details  
4.099(104.11)  
3.949(100.30)  
3.799(96.49)  
3.649(92.68)  
3.499(88.87)  
Pin Connections  
Pin  
1
2
Function  
-Vin  
+Vin  
3.349(85.06)  
3
REM-  
4
REM+  
+Vout  
-Vout  
-Sense  
+Sense  
Trim  
10  
5-7  
8-10  
11  
12  
13  
14  
15  
16  
-Vo  
1
9
-Vin  
-Vo  
8
-Vo  
2
+Vin  
-
7
+Vo  
3
4
6
5
+
+Vo  
+Vo  
Current Share  
Power Good  
Auxiliary, 7-13 V/20 mA  
0.199(5.05)  
4.20(106.7)  
Notes  
Mounting Inserts  
3.5 Through 4Pl.  
1. All dimensions are in inches (mm)  
2. Weight: 0.51 lbs (230 g) approx.  
3. Tolerance: x.xx = 0.02 (x.x = 0.5)  
x.xxx = 0.01 (x.xx = 0.25)  
4.60(116.8)  
www.xppower.com  
1
DC-DC Converter  
QHL750 Series  
Input  
Characteristic  
Minimum  
200  
Typical  
Maximum  
425  
Units  
VDC  
A
Notes & Conditions  
Input Voltage Range  
Input Current  
1.8  
3.9  
200-425 VDC input  
Input Surge  
475  
VDC  
For 100 ms  
>185 V  
<175 V  
190  
480  
10  
195  
On  
Off  
Undervoltage Lockout  
VDC  
185  
Lockout Hysteresis  
VDC  
VDC  
VDC  
mA  
Input Transient Voltage  
Input Overvoltage Lockout  
Idle Current  
475  
For 100 ms  
480/500  
10  
Module On / Module Off  
When output is remotely turned off  
Inrush Current  
0.1  
50  
A2s  
Recommended Input Fuse  
Input Reflected Ripple Current  
10  
A
Fast acting type  
mA pk-pk  
Through 10 µH inductor  
Output  
Characteristic  
Output Voltage  
Output Trim  
Minimum  
12  
Typical  
Maximum  
48  
Units  
VDC  
%
Notes & Conditions  
See Models and Ratings table  
See Application Note  
-40  
+10  
Initial Set Accuracy  
Minimum Load  
Line Regulation  
Load Regulation  
1.0  
%
At full load and 36 V input  
No minimum load required  
From minimum to maximum input at full load  
From 0% to full load  
0
%
0.2  
0.5  
%
%
Maximum deviation, recovering to less than 1% in  
500 µs for 25% step load change.  
Transient Response  
3.0  
40  
5.0  
%
Start Up Time  
700  
ms  
ms  
Output Voltage Rise Time  
Ripple & Noise  
mV pk-pk  
%
See models and ratings table  
Overload Protection  
Short Circuit Protection  
105  
115  
125  
Continuous hiccup mode, with auto recovery  
See Models and Ratings table. Minimum capacitance of  
1000 µF required to meet specified regulations  
Maximum Capacitive Load  
Temperature Coefficient  
Overvoltage Protection  
0.03  
140  
%/˚C  
%
125  
Output is on if REM+ (pin 4) is open or high (3.5-75 VDC) WRT REM- (pin 3) or -Vin  
Output turns off if REM+ (pin 4) is low (<1.2 VDC max) WRT REM- (pin 3) or -Vin  
Remote On/Off  
General  
Characteristic  
Minimum  
Typical  
Maximum  
Units  
%
Notes & Conditions  
Efficiency  
90  
See Models and Ratings table  
Isolation: Input to Output  
Isolation: Input to Case  
Isolation: Output to Case  
Switching Frequency  
Isolation Resistance  
Power Density  
3000  
2500  
500  
VAC  
VAC  
VAC  
kHz  
Ω
60 s  
60 s  
60 s  
200  
Fixed, 15%  
9
10  
3
135  
W/in  
Mean Time Between Failure  
Weight  
370  
kHrs  
lb (g)  
MIL-HDBK-217F, +25 °C GB  
0.51 (230.0)  
Environmental  
Characteristic  
Minimum  
-40  
Typical  
Maximum  
+85  
Units  
Notes & Conditions  
Operating Base Plate Temperature  
Storage Temperature  
Thermal Protection  
Humidity  
°C  
°C  
-55  
+105  
+95  
°C  
Auto recovery at 75 °C typical  
Non-condensing  
95  
%RH  
Cooling  
Baseplate-cooled  
www.xppower.com  
2
DC-DC Converter  
QHL750 Series  
EMC: Emissions  
Phenomenon  
Conducted  
Radiated  
Standard  
EN55032  
EN55032  
Test Level  
Class A  
Notes & Conditions  
See Application Notes  
Class A  
EMC: Immunity  
Phenomenon  
Standard  
EN61000-4-2  
Test Level  
Criteria  
Notes & Conditions  
ESD Immunity  
Radiated Immunity  
4 kV/ 8 kV  
3 V rms  
A
A
Contact Discharge/Air Discharge  
EN61000-4-3  
Requires VZ1, VZ2, GT1 & GT2 as shown in  
conducted emission circuit  
EFT/Burst  
Surge  
EN61000-4-4  
1 kV  
A
A
Requires VZ1, VZ2, GT1 & GT2 as shown in  
conducted emission circuit  
EN61000-4-5  
0.5 kV  
Conducted Immunity  
Magnetic Fields  
EN61000-4-6  
EN61000-4-8  
3 V rms  
3 A/m  
A
A
Mechanical Details  
4.099(104.11)  
3.949(100.30)  
3.799(96.49)  
3.649(92.68)  
3.499(88.87)  
3.349(85.06)  
10  
9
-Vo  
-Vo  
-Vo  
1
2
-Vin  
8
+Vin  
-
7
6
5
+Vo  
3
4
+
+Vo  
+Vo  
0.199(5.05)  
4.20(106.7)  
Mounting Inserts  
3.5 Through 4Pl.  
Pin Connections  
Pin  
1
Function  
-Vin  
2
3
+Vin  
REM-  
4.60(116.8)  
4
REM+  
5-7  
8-10  
11  
12  
13  
14  
15  
16  
+Vout  
-Vout  
-Sense  
+Sense  
Trim  
Current Share  
Power Good  
Auxiliary, 7-13 V/20 mA  
Notes  
1. All dimensions are in inches (mm)  
2. Weight: 0.51 lbs (230 g) approx.  
3. Tolerance: x.xx = 0.02 (x.x = 0.5)  
x.xxx = 0.01 (x.xx = 0.25)  
www.xppower.com  
3
DC-DC Converter  
QHL750 Series  
Application Notes  
Input Fusing and Safety Considerations  
The QHL750 series converters have no internal fuse. In  
order to achieve maximum safety and system  
protection, always use an input line fuse. We  
recommended a 30 A fast acting fuse. It is also  
recommended that the circuit has a transient voltage  
suppressor diode (TVS) across the input terminals to  
protect the unit against surge or spike voltages and  
input reverse voltage (as shown). A suitable part would  
be SMCJ78A.  
Fuse  
2
1
5-7  
+Vin  
-Vin  
+Vout  
+Sense  
Trim  
Trim up Ru  
12  
13  
+
-
TVS  
Load  
Vin  
Trim down Rd  
11  
-Sense  
-Vout  
8-10  
Output Voltage Adjustment  
The Trim input permits the user to adjust the output  
voltage up by 10% or down by 40%. This is  
accomplished by connecting an external resistor  
between the Trim pin and either the Vout (+) pin or the  
Vout(-) pin (COM pin).  
To Trim Down  
To Trim Up  
Connecting an external resistor (Rd) between the Trim pin and the  
-Sense pin decreases the output voltage. The following equations  
determine the required external resistor value to obtain a percentage  
output voltage change of Δ%.  
Connecting an external resistor (Ru) between the +Vout pin and the  
+Sense pin increases the output voltage. The following equations  
determine the required external resistor value to obtain a  
percentage output voltage change of Δ%.  
12 V  
15 V  
24 V  
Rtrim_down (kΩ)  
21.26  
20.80  
20.34  
19.89  
19.43  
18.97  
18.51  
18.06  
17.60  
28 V  
48 V  
12 V  
15 V  
24 V  
Rtrim_up (kΩ)  
22.17  
28 V  
48 V  
Trim Down  
%
Trim Up %  
1
10.63  
10.40  
10.17  
9.943  
9.714  
9.486  
9.257  
9.029  
8.800  
8.571  
8.343  
8.114  
7.886  
7.657  
7.429  
7.200  
6.971  
6.743  
6.514  
6.286  
6.057  
5.829  
5.600  
5.371  
5.143  
4.914  
4.686  
4.457  
4.229  
4.000  
3.771  
3.543  
3.314  
3.086  
2.857  
2.629  
2.400  
2.171  
1.943  
1.714  
13.29  
13.00  
12.71  
12.43  
12.14  
11.86  
11.57  
11.29  
11.00  
10.71  
10.43  
10.14  
9.857  
9.571  
9.286  
9.000  
8.714  
8.429  
8.143  
7.857  
7.571  
7.286  
7.000  
6.714  
6.429  
6.143  
5.857  
5.571  
5.286  
5.000  
4.714  
4.429  
4.143  
3.857  
3.571  
3.286  
3.000  
2.714  
2.429  
2.143  
24.80  
24.27  
23.73  
23.20  
22.67  
22.13  
21.60  
21.07  
20.53  
20.00  
19.47  
18.93  
18.40  
17.87  
42.51  
41.60  
40.69  
39.77  
38.86  
37.94  
37.03  
36.11  
35.20  
34.29  
33.37  
32.46  
31.54  
30.63  
29.71  
28.80  
27.89  
26.97  
26.06  
25.14  
24.23  
23.31  
22.40  
21.49  
20.57  
19.66  
18.74  
17.83  
16.91  
16.00  
15.09  
14.17  
13.26  
12.34  
11.43  
10.51  
9.600  
8.686  
7.771  
6.857  
1
2
11.09  
11.31  
11.54  
11.77  
12.00  
12.23  
12.46  
12.69  
12.91  
13.14  
13.86  
14.14  
14.43  
14.71  
15.00  
15.29  
15.57  
15.86  
16.14  
16.43  
25.87  
26.40  
26.93  
27.47  
28.00  
28.53  
29.07  
29.60  
30.13  
30.67  
44.34  
45.26  
46.17  
47.09  
48.00  
48.91  
49.83  
50.74  
51.66  
52.57  
2
22.63  
3
3
23.09  
4
4
23.54  
5
5
24.00  
6
6
24.46  
7
7
24.91  
8
8
25.37  
9
9
25.83  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
17.14  
10  
26.29  
16.69  
16.23  
15.77  
15.31  
14.86  
14.40  
13.94  
13.49  
13.03  
12.57  
12.11  
Power Good Signal  
17.33  
Open collector output, referenced to -Sense Pin. Output is pulled low if  
DC/DC is operating normally and floating if DC/DC is remotely turned  
off or operating abnormally.  
16.80  
16.27  
15.73  
15.20  
14.67  
14.13  
13.60  
13.07  
12.53  
12.00  
11.47  
10.93  
10.40  
9.867  
9.333  
8.800  
8.267  
7.733  
7.200  
6.667  
6.133  
5.600  
5.067  
4.533  
4.000  
11.66  
11.20  
10.74  
10.29  
9.829  
9.371  
8.914  
8.457  
8.000  
7.543  
7.086  
6.629  
6.171  
5.714  
5.257  
4.800  
4.343  
3.886  
3.429  
www.xppower.com  
4
DC-DC Converter  
QHL750 Series  
Application Notes  
Thermal Resistance Information  
Airflow Derating Graph - Without Heatsink  
Power Dissipated vs Ambient Temperature and Air Flow  
Natural Convection  
20 ft./min. (0.1 m/s)  
100 ft./min. (0.5 m/s)  
Air Flow Rate  
Natural Convection 20 ft/min (0.1 m/s)  
100 ft/min (0.5 m/s)  
Typical Rca  
3.82 °C/W  
3.23 °C/W  
2.71 °C/W  
2.28 °C/W  
1.92 °C/W  
1.68 °C/W  
1.50 °C/W  
1.35 °C/W  
1.23 °C/W  
200 ft./min. (1.0 m/s)  
300 ft./min. (1.5 m/s)  
400 ft./min. (2.0 m/s)  
500 ft./min. (2.5 m/s)  
600 ft./min. (3.0 m/s)  
700 ft./min. (3.5 m/s)  
800 ft./min. (4.0 m/s)  
200 ft/min (1.0 m/s)  
300 ft/min (1.5 m/s)  
400 ft/min (2.0 m/s)  
500 ft/min (2.5 m/s)  
600 ft/min (2.5 m/s)  
700 ft/min (2.5 m/s)  
800 ft/min (2.5 m/s)  
Ambient Temperature ,Ta(Deg. C)  
Example (Without Heatsink)  
To determine the minimum airflow necessary for a QHL750300S48 operating at an input voltage of 300 V, an output current of 11 A, and a maximum  
ambient temperature of 25°C:  
Determine Power dissipation (Pd):  
Pd =48 V× 11 A×(1-0.91)/0.91 = 47.47  
Pd = Pi-Po = Po(1-η)/η,  
Where Pi = Input power, Po = Output Power and η = Efficiency  
Determine airflow from airflow derating graph using data points for Pd=47.47 W and Ta = 25 °C  
Minimum airflow= 800 ft./min.  
To check that the maximum case temp of 85 °C is not exceeded:  
Maximum temperature rise is  
ΔT = Pd × Rca=47.47×1.23=58.38°C.  
Maximum case temperature is  
Tc=Ta+ΔT=83.38°C <85°C.  
Where: Rca is the thermal resistance from case to ambient environment. Ta is ambient temperature and Tc is case temperature.  
www.xppower.com  
5
DC-DC Converter  
QHL750 Series  
Application Notes  
CY8  
CY9  
Conducted Emissions - Class A  
CASE  
+S  
CASE  
+Vin  
L3  
Fuse  
L1  
L2  
L
+Vo  
-Vo  
+Vout  
C1  
C3  
C4  
C5  
C6  
C2  
C7  
C8  
C9  
+On/Off  
-On/Off  
QHL750  
-Vout  
N
-S  
Trim  
VZ1  
CY1  
VZ2  
GT2  
-Vin  
CY2  
CY4  
CY6  
CY7  
CY3  
CY5  
CASE  
CASE  
GT1  
CY10  
CY11  
G
Model Number  
C1  
C2  
C3  
C4  
C5  
C6  
C7  
C8  
C9  
1 µF/  
100 V  
L3  
CY1  
CY2  
CY3  
CY4  
CY5  
0.68 µF/ 0.68 µF/ 0.68 µF/ 330 µF/ 330 µF/ 330 µF/ 820 µF/ 820 µF/  
305 V  
CY6  
2200 pF 3300 pF 100 pF  
220 pF  
220 pF  
305 V  
CY7  
305 V  
CY8  
450 V  
CY9  
450 V  
CY10  
450 V  
CY11  
63 V  
L1  
63 V  
L2  
QHL750300S12  
330 pF  
N.C.  
4700 pF 3300 pF 4700 pF 4700 pF 3.8 mH  
C3 C4 C5 C6 C7  
3.8 mH  
Short  
Model Number  
C1  
C2  
C8  
C9  
1 µF/  
100 V  
L3  
CY1  
CY2  
CY3  
CY4  
CY5  
0.68 µF/ 0.68 µF/ 0.68 µF/ 330 µF/ 330 µF/ 330 µF/ 820 µF/ 820 µF/  
305 V  
CY6  
2200 pF 2200 pF  
N.C.  
330 pF  
100 pF  
305 V  
CY7  
305 V  
450 V  
450 V  
450 V  
63 V  
63 V  
L2  
QHL750300S15  
CY8  
CY9  
CY10  
CY11  
L1  
220 pF  
N.C.  
4700 pF 2200 pF 4700 pF 2200 pF 3.8 mH  
3.8 mH  
Short  
Model Number  
C1  
C2  
C3 C4 C5 C6 C7  
C8  
C9  
1 µF/  
100 V  
L3  
CY1  
CY2  
CY3  
CY4  
CY5  
0.68 µF/ 0.68 µF/ 0.68 µF/ 330 µF/ 330 µF/ 330 µF/ 820 µF/ 820 µF/  
305 V  
CY6  
2200 pF 2200 pF  
N.C.  
330 pF  
100 pF  
305 V  
CY7  
305 V  
450 V  
450 V  
450 V  
63 V  
63 V  
L2  
QHL750300S24  
CY8  
CY9  
CY10  
CY11  
L1  
220 pF  
N.C.  
4700 pF 100 pF 4700 pF 3300 pF 3.8 mH  
3.8 mH  
1 µH  
Model Number  
C1  
C2  
C3 C4 C5 C6 C7  
C8  
C9  
1 µF/  
100 V  
L3  
CY1  
CY2  
CY3  
CY4  
CY5  
0.68 µF/ 0.68 µF/ 0.68 µF/ 330 µF/ 330 µF/ 330 µF/ 820 µF/ 820 µF/  
305 V  
CY6  
2200 pF 3300 pF  
N.C.  
330 pF  
N.C.  
305 V  
CY7  
305 V  
450 V  
450 V  
450 V  
63 V  
63 V  
L2  
QHL750300S28  
CY8  
CY9  
CY10  
CY11  
L1  
680 pF  
150 pF 4700 pF 470 pF 4700 pF 3300 pF 3.6 mH  
3.6 mH  
1 µH  
Model Number  
C1  
C2 C3 C4 C5 C6 C7  
C8  
C9  
1 µF/  
100 V  
L3  
CY1  
CY2  
CY3  
CY4  
CY5  
0.68 µF/ 0.68 µF/ 0.68 µF/ 330 µF/ 330 µF/ 330 µF/ 820 µF/ 820 µF/  
305 V  
CY6  
2200 pF 2200 pF  
N.C.  
330 pF  
100 pF  
305 V  
305 V  
450 V  
450 V  
450 V  
63 V  
63 V  
L2  
QHL750300S48  
CY7  
CY8  
CY9  
CY10  
CY11  
L1  
220 pF  
100 pF 4700 pF 4700 pF 4700 pF 4700 pF 3.8 mH  
3.8 mH  
2.2 µH  
Notes  
C1, C2, C3: metallized polypropylene film capacitors, C4, C5, C6, C7, C8:  
aluminum capacitors C9, CY1, CY2, CY3, CY4, CY5, CY6, CY7, CY8, CY9, CY10,  
CY11: ceramic capacitors.  
CY1, CY2, CY3, CY4, CY5, CY6, CY7, CY8, CY9, CY10:  
100 pF (MURATA KX Series DC1B3KX101MA4BN01F) or equivalent.  
150 pF (MURATA KX Series DC1B3KX151MA4BN01F) or equivalent.  
220 pF (MURATA KX Series DC1B3KX221MA4BN01F) or equivalent.  
330 pF (MURATA KX Series DC1B3KX331MA4BN01F) or equivalent.  
680 pF (MURATA KX Series DC1B3KX681MA4BN01F) or equivalent.  
1000 pF (MURATA KX Series DC1B3KX102MA4BN01F) or equivalent.  
2200 pF (MURATA KX Series DC1B3KX222MA4BN01F) or equivalent.  
4700 pF (MURATA KX Series DC1B3KX472MA4BN01F) or equivalent.  
10000 pF (TDK CS Series CS17-F2GA103MYAS) or equivalent.  
1 µF/100V (TDK CGA Series CGA8N2X7R2A105K230KA) or equivalent.  
C1, C2, C3: 0.68 µF/305V (FARATRONIC MKP62 Series C42Q2684M6HC000) or  
equivalent.  
C4, C5, C6: 330 µF/450V (NIPPON CHEMI-CON KMR Series  
EKMR451VSN331MR35S) or equivalent.  
C7, C8: 820 µF/63V (Rubycon ZLH Series 63ZLH820MEFC16X25) or equivalent.  
L1, L2, L3:  
VZ1 & VZ2: TVR10471KSV TKS  
GT1 & GT2: B5G3000 BENCENT  
3.6 mH (VAKOS T25*15*13 R8K Series 0.8 mm/19T) or equivalent.  
3.8 mH (VAKOS T25*15*13 R8K Series 0.8 mm/20T) or equivalent.  
0.56 µH (3L UPIA1004-R56M) or equivalent.  
1.0 µH (3L SPI-130-50-1R0) or equivalent.  
2.2 µH (Wurth Power Inductor 7443310220) or equivalent.  
26 Jan 18  
www.xppower.com  

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