DCMIE03-05D12HI [WALL]

3 Watts DC/DC Converter Single and Dual Output;
DCMIE03-05D12HI
型号: DCMIE03-05D12HI
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

3 Watts DC/DC Converter Single and Dual Output

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DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
FEATURES  
Wide 2:1 Input Voltage Range  
Industry Standard DIP-24  
Package  
Fully Regulated Output Voltage  
Ultra-High I/O Isolation  
RoHS & REACH Compliant  
Qualified for IGBT and High Isolation  
Applications  
Short Circuit, Over Load, and Over Voltage  
Protection  
UL/cU/IEC/EN 62368-1 (60905-1) Pending  
Safety Approvals & CE Marking  
DESCRIPTION  
The DCMIE03-HI series of DC/DC converters offers 3 watts of output power in a 1.25”  
x 0.80” x 0.47” industry standard DIP-24 package. This series consists of fully  
regulated single and dual outputs with a wide 2:1 input voltage range. Each model in  
this series has ultra-high I/O isolation, qualifies for IGBT and high isolation  
applications, and has short circuit, over load, and over voltage protection. This series  
has UL/cUL/IEC/EN 62368-1 (60905-1) pending safety approvals.  
Size: 1.25in x 0.80in x 0.47in (31.8mm x 20.3mm x 12mm)  
MODEL SELECTION TABLE  
Single Output Models  
Input Current  
No Load Max. Load  
854mA  
Input Voltage Output  
Maximum  
Capacitive Load  
Output  
Power  
Model Number  
Output Current  
Efficiency Ripple & Noise  
82%  
Range  
Voltage  
DCMIE03-05S05HI  
DCMIE03-05S58HI  
DCMIE03-05S12HI  
DCMIE03-05S15HI  
DCMIE03-12S05HI  
DCMIE03-12S12HI  
DCMIE03-12S15HI  
DCMIE03-24S05HI  
DCMIE03-24S12HI  
DCMIE03-24S15HI  
DCMIE03-48S05HI  
DCMIE03-48S12HI  
DCMIE03-48S15HI  
5VDC  
5.8VDC  
12VDC  
15VDC  
5VDC  
700mA  
600mA  
290mA  
235mA  
700mA  
290mA  
235mA  
700mA  
290mA  
235mA  
700mA  
290mA  
235mA  
750µF  
560µF  
130µF  
100µF  
750µF  
130µF  
100µF  
750µF  
130µF  
100µF  
750µF  
130µF  
100µF  
849mA  
20mA  
82%  
5VDC  
(4.5~9VDC)  
70mVp-p  
83%  
3W  
839mA  
839mA  
356mA  
84%  
82%  
12VDC  
(9~18VDC)  
12VDC  
15VDC  
5VDC  
8mA  
6mA  
4mA  
337mA  
338mA  
178mA  
171mA  
169mA  
89mA  
86%  
87%  
82%  
85%  
87%  
82%  
85%  
85%  
70mVp-p  
70mVp-p  
70mVp-p  
3W  
3W  
3W  
24VDC  
(18~36VDC)  
12VDC  
15VDC  
5VDC  
48VDC  
(36~75VDC)  
12VDC  
15VDC  
85mA  
86mA  
MODEL SELECTION TABLE  
Dual Output Models  
Input Current  
Input Voltage Output  
Maximum  
Reflected Ripple  
Current  
Output  
Power  
Model Number  
Output Current  
Efficiency  
Range  
Voltage  
Capacitive Load(1)  
No Load Max. Load  
DCMIE03-05D12HI  
DCMIE03-05D15HI  
DCMIE03-12D12HI  
DCMIE03-12D15HI  
DCMIE03-24D12HI  
DCMIE03-24D15HI  
DCMIE03-48D12HI  
DCMIE03-48D15HI  
±12VDC  
±15VDC  
±12VDC  
±15VDC  
±12VDC  
±15VDC  
±12VDC  
±15VDC  
±145mA  
±115mA  
±145mA  
±115mA  
±145mA  
±115mA  
±145mA  
±115mA  
829mA  
35mA  
75#µF  
56#µF  
75#µF  
56#µF  
75#µF  
56#µF  
75#µF  
56#µF  
84%  
84%  
87%  
87%  
87%  
86%  
84%  
84%  
5VDC  
(4.5~9VDC)  
70mVp-p  
70mVp-p  
70mVp-p  
70mVp-p  
3W  
3W  
3W  
3W  
821mA  
333mA  
13mA  
12VDC  
(9~18VDC  
330mA  
167mA  
6mA  
24VDC  
(18~36VDC)  
167mA  
86mA  
4mA  
48VDC  
(36~75VDC)  
86mA  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
1/9/2018  
Page 1 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
SPECIFICATIONS  
All specifications are based on 25°C, Nominal Input Voltage, Resistive Load and Rated Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
INPUT SPECIFICATIONS  
5V Input Models  
12V Input Models  
24V Input Models  
48V Input Models  
5V Input Models  
12V Input Models  
24V Input Models  
48V Input Models  
5V Input Models  
12V Input Models  
24V Input Models  
48V Input Models  
5V Input Models  
12V Input Models  
24V Input Models  
48V Input Models  
All Models  
4.5  
9
18  
5
9
18  
36  
75  
15  
25  
50  
100  
4.5  
9
12  
24  
48  
Input Voltage Range  
VDC  
36  
-0.7  
-0.7  
-0.7  
-0.7  
Input Surge Voltage (1 sec. max.)  
Start-Up Threshold  
VDC  
VDC  
VDC  
18  
36  
4
8
16  
34  
Under Voltage Shutdown  
Input Filter  
Internal Pi Type  
OUTPUT SPECIFICATIONS  
Output Voltage  
See Table  
Voltage Accuracy  
±1.0  
%Vnom  
Line Regulation  
Load Regulation  
Voltage Balance  
Load Cross Regulation  
Output Power  
Vin=Min. to Max. @Full Load  
Io=25% to 100%  
Dual Outputs, Balanced Loads  
Dual Outputs, Asymmetrical Load 25%/100% Full Load  
±0.5  
±0.5  
±2.0  
±5.0  
%
%
%
%
±0.5  
See Table  
See Table  
Output Current  
Minimum Load  
Maximum Capacitive Load  
Ripple & Noise  
Start Up Time (Power On)  
Transient Recovery Time(2)  
Transient Response Deviation  
Temperature Coefficient  
PROTECTION  
No Minimum Load Requirement  
See Table  
0-20MHz Bandwidth  
Nominal Vin and Constant Resistive Load  
25% Load Step Change  
Measured with a 1µF/25V MLCC  
70  
30  
mVp-p  
mS  
µsec  
%
300  
±3  
25% Load Step Change  
±6  
±0.01  
%/ºC  
Short Circuit Protection  
Over Load Protection  
Over Voltage  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature  
Storage Temperature  
Case Temperature  
Humidity  
Hiccup Mode 0.5Hz typ.  
Natural Convection  
Automatic Recovery  
150  
Yes  
%
-40  
-50  
+95  
+125  
+105  
95  
260  
ºC  
ºC  
ºC  
%RH  
ºC  
Non-Condensing  
1.5mm from case for 10Sec  
Lead Temperature  
Cooling(5)  
Natural Convection  
MTBF (Calculated)  
GENERAL SPECIFICATIONS  
Typ. Efficiency  
MIL-HDBK-217F @25ºC, Ground Benign  
@Max. Load  
5,815,448  
Hours  
See Table  
330  
Switching Frequency  
KHz  
VACrms  
VDC  
60 Seconds, Reinforced Insulation, Rated for 100Vrms working voltage  
Tested for 1 Second  
500VDC  
5000  
9000  
10  
Isolation Voltage  
Isolation Resistance  
GΩ  
Isolation Capacitance  
Common Mode Transient Immunity  
PHYSICAL SPECIFICATIONS  
Weight  
100KHz, 1V  
40  
pF  
KV/µs  
15  
0.55oz (15.5g)  
1.25in x 0.80in x 0.47in  
(31.8mm x 20.3mm x 12mm)  
Dimensions (L x W x H)  
Case Material  
Pin Material  
Flammability to UL 94V-0 Rated  
Non-Conductive Black Plastic  
Tinned Copper  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
1/9/2018  
Page 2 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
SPECIFICATIONS  
All specifications are based on 25°C, Nominal Input Voltage, Resistive Load and Rated Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
SAFETY CHARACTERISTICS  
UL/cUL 60950-1 Recognition (UL Certificate)  
IEC/EN 60950-1 (CB-Report)  
UL/cUL 62368-1 Recognition (UL Certificate)  
IEC/EN 62368-1 (CB Report)  
Safety Approvals (Pending)  
EMI  
Conduction  
EN55024  
EN55022, FCC Part 15  
Class A  
ESD  
EN61000-4-2 Air±8kV, Contact±6kV  
EN61000-4-3 10V/m  
EN61000-4-4 ±2kV  
EN61000-4-5 ±2kV  
EN61000-4-6 10Vrms  
EN61000-4-8 3A/m  
A
A
A
A
A
A
Radiated Immunity  
Fast Transient(6)  
Surge(6)  
Conducted Immunity  
PFMF  
EMS  
NOTES  
1. #For each output.  
2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.  
3. It is recommended to protect the converter by a slow blow fuse in the input supply line.  
4. Other input and output voltages may be available, please contact factory.  
5. Natural convection is about 20LFM but is not equal to still air (0 LFM).  
6. To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required.  
Suggested Capacitors:  
5V Input Models: CHEMI-CON KY Series 1000µF/100V//Diode (V10P45)  
12V Input Models: CHEMI-CON KY Series 470µF/100V  
24V Input Models: CHEMI-CON KY Series 330µF/100V  
48V Input Models: CHEMI-CON KY Series 220µF/100V  
*Due to advances in technology, specifications subject to change without notice.  
DERATING CURVES  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
1/9/2018  
Page 3 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
MECHANICAL DRAWINGS  
PIN CONNECTIONS  
Pin  
1
Single  
+Vin  
Dual  
+Vin  
11  
12  
13  
15  
23  
24  
No Pin  
-Vout  
+Vout  
No Pin  
-Vin  
Common  
No Pin  
-Vout  
+Vout  
-Vin  
-Vin  
-Vin  
All dimensions in mm (inches)  
Tolerance: X.X±0.5 (X.X±0.02)  
X.XX±0.25 (X.XXX±0.01)  
Pin diameter Ø0.5 ±0.05(0.02±0.002)  
TEST SETUP  
Input Reflected-Ripple Current Test Setup  
Input reflected-ripple current is measured with an inductor Lin (4.7µH) and Cin (220µF, ESR <1.0Ω at 100KHz) to simulate source impedance. Capacitor  
Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz.  
Peak-to-Peak Output Noise Measurement Test  
Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the  
load between 50mm and 75mm from the DC/DC converter.  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
1/9/2018  
Fax 603-778-9797  
Page 4 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
TECHNICAL NOTES  
Overload Protection  
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure  
current limiting for an unlimited duration.  
Overvoltage Protection  
The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop that monitors the voltage on  
the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage  
control that reduces the risk of output overvoltage.  
Input Source Impedance  
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability  
of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a  
capacitor on the input to insure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is  
recommended to use a good quality low Equivalent Series Resistance (ESR<1.0Ω at 100kHz) capacitor of a 22µF for the 5V input  
devices, a 10µF for the 12V input devices, a 4.7µF for the 24V input devices, and 2.2µF for the 48V devices; capacitor should be  
mounted close to the power module to ensure stability of the unit.  
Output Ripple Reduction  
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To  
reduce output ripple, it is recommended to use 4.7µF capacitors at the output.  
Maximum Capacitive Load  
The DCMIE03-HI series has limitation of maximum connected capacitance on the output. The power module may operate in current  
limiting mode during start-up, affecting the ramp-up and the startup time. Connect capacitors at the point of load for best performance.  
The maximum capacitance can be found in the data sheet.  
Thermal Considerations  
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and  
board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case  
temperature must be kept below 105ºC. The derating curves are determined from measurements obtained in a test setup.  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
1/9/2018  
Fax 603-778-9797  
Page 5 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
DCMIE03-HI SERIES  
3 Watts  
DC/DC Converter  
Single and Dual Outputs  
Rev B  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development  
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008  
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely  
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide  
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your  
future projects.  
Contact Wall Industries for further information:  
Phone:  
(603)778-2300  
Toll Free: (888)597-9255  
Fax:  
(603)778-9797  
E-mail:  
Web:  
sales@wallindustries.com  
www.wallindustries.com  
Address: 37 Industrial Drive  
Exeter, NH 03833  
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •  
Fax 603-778-9797  
1/9/2018  
Page 6 of 6  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  

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