CR24D12-60 [WALL]

60 Watt DC/DC Power Converters;
CR24D12-60
型号: CR24D12-60
厂家: WALL INDUSTRIES,INC.    WALL INDUSTRIES,INC.
描述:

60 Watt DC/DC Power Converters

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CR60 SERIES  
60 Watt DC/DC Power Converters  
Rev A  
Wall Industries, Inc.  
FEATURES  
Input Under Voltage Protection  
60 Watts Maximum Output Power  
High Efficiency up to 92%  
1600VDC I/O Isolation  
Remote ON/OFF Control  
Short Circuit, Over Voltage, Over Load, & Over Temp. Protection  
Wide Operating Temperature Range: -40°C to +85°C  
CE Mark Meets 2006/95/EC, 2011/95/EC, & 2004/108/EC  
Compliant to RoHS EU Directive 2011/65/EU  
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals  
Optional Heatsink Available (Suffix “HS”)  
2:1 Wide Input Voltage Ranges  
Six-Sided Continuous Shielding  
Low Stand-by Power Consumption  
No Minimum Load Required  
Single and Dual Outputs  
Size:  
2.00 x 1.00 x 0.40 inches  
(50.8 x 25.4 x 10.2 mm)  
DESCRIPTION  
The CR60 series of DC/DC power converters provides 60 Watts of output power in an industry standard 2.00” x 1.00”  
x 0.40” package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-  
18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 92%, 1600VDC I/O isolation, six-sided  
shielding, and remote ON/OFF control. These converters are also protected against short circuit, over voltage, over  
load, and over temperature conditions. All models are RoHS compliant and have UL60950-1, EN60950-1, and  
IEC60950-1 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry  
control systems, semiconductor equipment, and distributed power architectures.  
Applications:  
Wireless Networks  
Telecom/Datacom  
Industry Control Systems  
Distributed Power Architectures  
Semiconductor Equipment  
MODEL SELECTION TABLE  
SINGLE OUTPUT MODELS  
Output  
Voltage  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
3.3 VDC  
5 VDC  
12 VDC  
15 VDC  
24 VDC  
Output Current  
Min Load  
Output  
No Load  
Output  
Power  
39.6W  
60W  
60W  
60W  
60W  
39.6W  
60W  
60W  
60W  
60W  
39.6W  
60W  
60W  
60W  
Maximum  
Capacitive Load  
32000μF  
30000μF  
5850μF  
Model Number Input Voltage Range  
CR12S33-60  
Efficiency  
Ripple & Noise Input Current  
Max Load  
12A  
12A  
5A  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
75mVp-p  
75mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
89%  
90.5%  
90.5%  
91.5%  
91.5%  
89%  
92%  
92%  
92%  
92%  
CR12S05-60  
CR12S12-60  
CR12S15-60  
12 VDC  
(9 - 18 VDC)  
4A  
3900μF  
2000μF  
32000μF  
30000μF  
5850μF  
3900μF  
2000μF  
32000μF  
30000μF  
5850μF  
CR12S24-60  
CR24S33-60  
2.5A  
12A  
12A  
5A  
CR24S05-60  
CR24S12-60  
CR24S15-60  
24 VDC  
(18 - 36 VDC)  
4A  
CR24S24-60  
CR48S33-60  
2.5A  
12A  
12A  
5A  
4A  
2.5A  
89%  
92%  
92%  
92%  
CR48S05-60  
CR48S12-60  
CR48S15-60  
48 VDC  
(36 - 75 VDC)  
3900μF  
2000μF  
CR48S24-60  
60W  
92%  
DUAL OUTPUT MODELS  
Output  
Voltage  
12 VDC  
15 VDC  
24 VDC  
12 VDC  
15 VDC  
24 VDC  
12 VDC  
15 VDC  
24 VDC  
Output Current  
Output  
No Load  
Output  
Power  
60W  
60W  
60W  
60W  
60W  
60W  
60W  
60W  
60W  
Maximum  
Capacitive Load  
3900μF  
Model Number Input Voltage Range  
Efficiency  
Ripple & Noise Input Current  
Min Load  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
0mA  
Max Load  
2.5A  
2A  
CR12D12-60  
12 VDC  
100mVp-p  
100mVp-p  
150mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
100mVp-p  
100mVp-p  
150mVp-p  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
10mA  
90%  
90%  
90%  
90%  
90%  
90%  
91%  
91%  
91%  
CR12D15-60  
CR12D24-60  
2400μF  
1000μF  
3900μF  
2400μF  
1000μF  
3900μF  
2400μF  
1000μF  
(9 - 18 VDC)  
1.25A  
2.5A  
2A  
CR24D12-60  
24 VDC  
CR24D15-60  
CR24D24-60  
(18 - 36 VDC)  
1.25A  
2.5A  
2A  
CR48D12-60  
48 VDC  
CR48D15-60  
(36 - 75 VDC)  
CR48D24-60  
1.25A  
NOTES  
1. The CR60 series can only meet EMI Class A or Class B with external components added. Please contact factory for more information.  
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. For 12VDC & 24VDC nominal input models we recommend  
connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220μF/100V) and a TVS (SMDJ58A, 58V, 3000 Watt peak pulse power) diode in parallel.  
For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220μF/100V) and a TVS (SMDJ120A,  
120V, 3000 Watt peak pulse power) diode connected in parallel.  
3. Both positive logic and negative logic remote ON/OFF control is available. Positive logic remote ON/OFF comes standard; for negative logic remote ON/OFF add the  
suffix “R” to the model number (Ex: CR48S12-60R).  
4. Optional heatsink is available. Please call factory for ordering details.  
CAUTION: This power module is not internally fused. An input line fuse must always be used.  
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797  
03/27/2013  
Page 1 of 5  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
CR60 SERIES  
60 Watt DC/DC Power Converters  
Rev A  
Wall Industries, Inc.  
SPECIFICATIONS: CR60 SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
INPUT SPECIFICATIONS  
12VDC nominal input models  
9
18  
36  
12  
24  
48  
18  
36  
75  
9
18  
36  
Input Voltage Range  
Start-Up Voltage  
24VDC nominal input models  
48VDC nominal input models  
12VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
12VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
12VDC nominal input models  
24VDC nominal input models  
48VDC nominal input models  
No Load  
VDC  
VDC  
VDC  
VDC  
8
16  
32  
Shutdown Voltage  
25  
50  
100  
Input Surge Voltage (1sec, max.)  
Input Current  
See Table  
Input Filter  
Pi type  
OUTPUT SPECIFICATIONS  
Output Voltage  
Voltage Accuracy  
Line Regulation  
See Table  
-1.0  
+1.0  
%
%
Low line to high line at full load  
No load to full load  
-0.2  
-0.5  
-1.0  
-5.0  
-10  
+0.2  
+0.5  
+1.0  
+5.0  
+10  
+20  
Single Output Models  
Dual Output Models  
Load Regulation  
%
%
%
Cross Regulation (Dual Output Models) Asymmetrical load 25% / 100% FL  
3.3V, 5V, & 12V Output Models  
15V & 24V Outputs Models  
Voltage Adjustability  
Single Output Models  
-10  
Output Power  
See Table  
Output Current  
See Table  
Minimum Load  
0
%
Maximum Capacitive Load  
Minimum input and constant resistive load  
Measured with a 10μF/25V X7R MLCC  
Measured with a 10μF/25V X7R MLCC  
Measured with a 4.7μF/50V X7R MLCC  
25% load step change  
See Table  
3.3V & 5V Output Models  
12V & 15V Output Models  
24V Output Models  
75  
100  
125  
200  
Ripple & Noise (20MHz BW)  
100  
150  
250  
60  
mVp-p  
Transient Response Recovery Time  
Start-Up Time  
μs  
ms  
Power Up  
Constant resistive load  
Remote On/Off  
60  
Temperature Coefficient  
PROTECTION  
-0.02  
+0.02  
%/°C  
Short Circuit Protection  
Over Load Protection  
Continuous, automatic recovery  
% of rated Iout; hiccup mode  
Zener diode clamp  
150  
3.9  
%
3.3V Output Models  
5V Output Models  
12V Output Models  
15V Output Models  
24 V Output Models  
6.2  
Over Voltage Protection  
15  
20  
30  
+115  
VDC  
°C  
Over Temperature Protection  
GENERAL SPECIFICATIONS  
Efficiency  
Nominal input voltage and full load  
See Table  
Switching Frequency  
225  
1600  
1600  
1600  
1
250  
275  
kHz  
VDC  
VDC  
VDC  
GΩ  
Input to Output  
Input to Case  
Output to Case  
Isolation Voltage  
1 minute  
500VDC  
Isolation Resistance  
Isolation Capacitance  
2200  
pF  
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
03/27/2013  
Page 2 of 5  
CR60 SERIES  
60 Watt DC/DC Power Converters  
Rev A  
Wall Industries, Inc.  
SPECIFICATIONS: CR60 SERIES  
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.  
We reserve the right to change specifications based on technological advances.  
SPECIFICATION  
TEST CONDITIONS  
Min  
Typ  
Max  
Unit  
REMOTE ON/OFF (See Note 3)  
DC/DC ON  
Open or 3V ~ 12 VDC  
Short or 0 ~ 1.2 VDC  
Short or 0 ~ 1.2 VDC  
Open or 3V ~ 12 VDC  
+0.5  
Positive Logic (standard)  
Referenced to –Input pin  
Referenced to –Input pin  
DC/DC OFF  
DC/DC ON  
DC/DC OFF  
Negative Logic (optional)  
Input Current of Remote Control Pin  
Remote OFF State Input Current  
ENVIRONMENTAL SPECIFICATIONS  
Operating Ambient Temperature  
Maximum Case Temperature  
Storage Temperature  
Nominal Vin  
Nominal Vin  
-0.5  
mA  
mA  
3
See derating curves  
-40  
-55  
+85  
+105  
+125  
°C  
°C  
°C  
Without Heatsink  
With Heatsink  
10.8  
10.3  
Thermal Impedance (See Note 4)  
Natural Convection (20LFM)  
°C/W  
% RH  
Relative Humidity  
Thermal Shock  
Vibration  
5
95  
MIL-STD-810F  
MIL-STD-810F  
2,661,000 hours  
98,650 hours  
BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C  
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)  
MTBF  
PHYSICAL SPECIFICATIONS  
Weight  
1.16oz (33g)  
Dimensions (L x W x H)  
Case Material  
Base Material  
2.00x1.00x0.40 inch (50.8x25.4x10.2 mm)  
copper  
FR4 PCB  
Potting Material  
Shielding  
Silicon (UL94-V0)  
Six-sided  
SAFETY & EMC CHARACTERISTICS  
Safety Approvals  
EMI (See Note 1)  
IEC60950-1, UL60950-1, EN60950-1  
Class A  
EN55022  
Air 8kV  
Contact 6kV  
ESD  
EN61000-4-2  
Perf. Criteria A  
Radiated Immunity  
Fast Transient (See Note 2)  
Surge (See Note 2)  
EN61000-4-3  
EN61000-4-4  
EN61000-4-5  
EN61000-4-6  
20 V/m  
2kV  
2kV  
Perf. Criteria A  
Perf. Criteria A  
Perf. Criteria A  
Perf. Criteria A  
Conducted Immunity  
10 Vrms  
DERATING CURVES  
CR48S12-60 Derating Curve  
CR48S12-60 Derating Curve with Heatsink  
120  
100  
80  
60  
40  
20  
0
120  
100  
80  
60  
40  
20  
0
Natural Convection  
100LFM  
Natural Convection  
100LFM  
200LFM  
200LFM  
300LFM  
300LFM  
400LFM  
400LFM  
500LFM  
500LFM  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
-40  
-20  
0
20  
40  
60  
80  
100  
120  
Ambient Temperature (°C)  
Ambient Temperature (°C)  
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
03/27/2013  
Page 3 of 5  
CR60 SERIES  
60 Watt DC/DC Power Converters  
Rev A  
Wall Industries, Inc.  
EFFICIENCY CURVES  
CR48S12-60 Efficiency vs Input Voltage  
CR48S12-60 Efficiency vs Output Load  
100  
100  
95  
90  
95  
90  
85  
80  
85  
80  
Vin=36V  
Vin=48V  
Vin=75V  
75  
70  
75  
70  
36  
40  
44  
48  
52  
56  
60  
64  
68  
72  
75  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Input Voltage (VDC)  
% of Full Load  
MECHANICAL DRAWING  
Unit: inches (mm)  
NOTES  
1. Tolerance: X.XX 0.02 (X.X 0.5)  
X.XXX 0.01 (X.XX 0.25)  
2. Pin Pitch Tolerance: 0.01 ( 0.25)  
3. Pin Dimension Tolerance: 0.004 ( 0.1)  
1.00 (25.4)  
0.800 (20.3)  
0.200  
0.400 (10.16) (5.08)  
0.40 (10.2)  
DIA.  
0.04 (1.0)  
3
2
1
PIN CONNECTIONS  
EXTERNAL OUTPUT TRIMMING  
PIN  
SINGLE  
+INPUT  
-INPUT  
CTRL  
DUAL  
Output can be externally trimmed  
by using the method shown below.  
1
2
3
4
5
6
+INPUT  
-INPUT  
TRIM UP  
6
TRIM DOWN  
6
CTRL  
+OUTPUT  
-OUTPUT  
TRIM  
+OUTPUT  
COMMON  
-OUTPUT  
RU  
RD  
5
4
6
5
4
0.22  
(5.6)  
0.300  
(7.62)  
0.100 (2.54)  
0.700 (17.78)  
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
03/27/2013  
Page 4 of 5  
CR60 SERIES  
60 Watt DC/DC Power Converters  
Rev A  
Wall Industries, Inc.  
MODEL NUMBER SETUP  
CR  
48  
S
12  
-
60  
R
H
Series Name  
Input Voltage  
Output Quantity  
Ouptut Voltage  
Output Power  
Remote ON/OFF  
Heatsink  
12: 9-18 VDC  
24: 18-36 VDC  
48: 36-75 VDC  
S: Single Output  
33: 3.3 VDC  
05: 5 VDC  
12: 12 VDC  
15: 15 VDC  
24: 24 VDC  
60: 60 Watts  
Blank: Positive Logic  
R: Negative Logic  
Blank: No Heatsink  
H: Heatsink  
HC: Heatsink with clamp  
D: Dual Output  
12: 12 VDC  
15: 15 VDC  
24: 24 VDC  
COMPANY INFORMATION  
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will  
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one  
example of our commitment to producing a high quality, well-documented product for our customers.  
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its  
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing  
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.  
Contact Wall Industries for further information:  
Phone:  
Toll Free:  
Fax:  
(603)778-2300  
(888)597-9255  
(603)778-9797  
E-mail:  
Web:  
Address:  
sales@wallindustries.com  
www.wallindustries.com  
5 Watson Brook Rd.  
Exeter, NH 03833  
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797  
website: www.wallindustries.com • e-mail: sales@wallindustries.com  
03/27/2013  
Page 5 of 5  

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