AN709 [VISHAY]
Designing with the Si9976DY N-Channel Half-Bridge Driver and LITTLE FOOT Dual MOSFETs; 与Si9976DY N通道半桥驱动器和LITTLE FOOT双MOSFET的设计型号: | AN709 |
厂家: | VISHAY |
描述: | Designing with the Si9976DY N-Channel Half-Bridge Driver and LITTLE FOOT Dual MOSFETs |
文件: | 总8页 (文件大小:90K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
AN709
Vishay Siliconix
Designing with the Si9976DY N-Channel Half-Bridge Driver and
LITTLE FOOTR Dual MOSFETs
Wharton McDaniel
provide logic signal compatibility and hysteresis for noise
immunity. Low impedance outputs are provided to drive both
the low- and high-side MOSFETs of the half-bridge. The
addition of a bootstrap capacitor allows the internal circuitry to
level shift both the power supply and the logic signals that are
required for the high-side n-channel MOSFET gate drive. A
chargepumphasbeenincludedtoreplacetheleakagecurrent
in the high-side driver, which allows static (dc) operation.
INTRODUCTION
The Si9976DY is a fully integrated half-bridge driver IC which
was designed to work with the LITTLE FOOT family of power
MOSFET products in 20- to 40-V systems. The Si9976DY
provides the gate drive for both the low- and high-side MOSFETs
while the Si9945 (SO-8, 3.3 A) or Si4946EY (SO-8, 4.5 A) dual
n-channel LITTLE FOOT MOSFETs provide power handling
capability without the need of a heatsink. All of these devices are
supplied in surface-mount packages. The combination of the
Si9976DY and one of the dual n-channel MOSFETs creates a
powerful and flexible solution for power switching in dc motor
drives.
A separate voltage input, VCC, powers the FAULT output to
allow easy interfacing to the user’s system. Protection circuits
include an undervoltage lockout to assure safe gate-drive
levels, timing delays to prevent cross-conduction, and a
monitor for short circuits on the half-bridge output (S1). An
internal voltage regulator drops the input voltage (V+) to a
nominal 16 V for the low-side circuitry, which allows the
Si9976DY to operate over an input voltage range of 20 to 40 V.
The device is specified over the industrial temperature range
(–40_ to +85_C).
SI9976DY OVERVIEW
The Si9976DY is an integrated driver for an n-channel
MOSFET half-bridge (see Figure 1). Schmitt trigger inputs
V+
Bootstrap
Regulator
CAP
2
V+
3
C
Boot
Low Voltage
Regulator
Under Voltage
Lockout 1
V
DD
V
DD
4
Under Voltage
Lockout 2
Charge
Pump
G
1
12
13
V
CC
7
8
S
1
Half-Bridge
Output
Short Ckt &
UVL Detect
FAULT
IN
5
250 ns
Delay
0.01 mF
300 ns
Delay
EN
6
G
2
R
9
S
Q
10
GND
Enable Latch
Substrate
GND
Figure 1. Si9976DY Functional Block Diagram
Document Number: 70582
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AN709
Vishay Siliconix
charge while the charge pump provides the leakage current to
allow static operation.
INPUT VOLTAGE REQUIREMENTS
The Si9976DY operates from a single supply voltage of 20 to
40 V dc. This voltage feeds both the bootstrap and the
low-voltage regulators. The bootstrap voltage regulator
charges the bootstrap capacitor, while the low-voltage
regulator drops the input voltage to a nominal VDD of 16 V for
the low-side logic and the output drive for the low-side
MOSFET.
Because a bootstrap supply is used, the bootstrap capacitor
must get charged immediately after power on and then be
recharged after every high-side turn on. Likewise, the low-side
MOSFET must be turned on to complete the charging circuit
for the bootstrap capacitor. Some drive schemes toggle
between the top and bottom MOSFETs, which accomplishes
the required charge and recharge of the bootstrap capacitor
automatically. It is important to understand that the charge
pump operates only when the high-side is turned on.
If the FAULT output is used, a separate voltage (4.5 to 16 V), must
be applied to the VCC pin. This guarantees compatibility with the
logic levels in the motor controller.
The bootstrap capacitor provides the charge that turns on the
high-side MOSFET. This capacitor should be sized such that it will
hold 10 times the charge required to turn on a MOSFET fully (i.e.,
OUTPUT DRIVE DETAILS
V
GS = 10 V). A typical capacitor value can be calculated by using
the equation CBOOT = 10 x (Qg/VGS). The value of Qg is taken
from the gate charge curve of the MOSFET being driven at VGS
=10 V. Using this method of capacitor selection, the bootstrap
voltage will drop approximately 1 V when the MOSFET is
turned on. A 0.018-mF capacitor works well for the Si9945DY,
which requires a 15-nC charge to turn on with VGS = 10 V.
AuniquefeatureoftheSi9976DYistheintegralhigh-sidedrive
circuitry. This includes logic-signal level shifting, a bootstrap
power supply, a charge pump, an undervoltage lockout, and a
40-mA output driver.
A bootstrap supply and a charge pump comprise the high-side
power supply, and utilize the benefits of each technique. By
itself, bootstrap supply provides sufficient charge for MOSFET
turn-on. However, it has two drawbacks when used alone.
First, a bootstrap capacitor must be recharged after every
MOSFET turn-on. Second, a bootstrap supply cannot sustain
a MOSFET in the on state indefinitely because the gate
leakage current continues to deplete the charge on the
bootstrap capacitor. A charge pump meanwhile, can provide
a continuous source of charge, but in fully integrated form it
cannotprovidesufficientchargeforMOSFETturn-onattypical
modulationfrequencies. Combining the two techniques solves
these problems. The bootstrap supply provides the turn-on
A certain minimum recharge time is required for the bootstrap
capacitor after each high-side turn-on. The recharge time is a
function of the amount of charge which has been used to turn
on the high-side MOSFET, the size of the bootstrap capacitor,
and the drain current of the bootstrap transistor in the
Si9976DY. In the case of the Si9976DY, the recharge time
decreases as V+ increases. Part of this decrease is due to the
contribution of the charge pump to the recharging of the
bootstrap capacitor. As V+ increases, the charge pump
contribution increases. In some cases, the charge pump
becomes the only source of charge required to recharge the
bootstrap capacitor.
Bootstrap
Regulator
CAP
V+
Under Voltage
Lockout 1
V
DD
G
1
S
1
Charge
Pump
To High-Side Logic
From High-Side Logic
Figure 2. High-Side Drive
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AN709
Vishay Siliconix
G
1
TABLE 1:
RECOMMENDED VALUES
IN
High Side
Logic
Qg @
VGS = 10 V
(nC)
Minimum
Recommended
CBOOT (mF)
Part
rDS(on)
Number
Si4946EY
Si9945
0.055
0.10
30
15
0.039
0.018
250 ns
Delay
300 ns
Delay
Table 1 shows the selected bootstrap capacitor for each
MOSFET was selected using the method described, with a
switching frequency of 20 kHz.
G
2
Low Side
Logic
EN
If a shorter recharge time is required, an external signal diode
can be added from VDD to the positive side of the bootstrap
capacitor (CAP). This increases the charging current,
especially at the lower values of V+. Also, the value of the
capacitor on VDD should be increased, since this is the source
of the additional charging current.
Figure 3. Cross Conduction Protection
UNDERVOLTAGE LOCKOUT
During power up, both MOSFETs are held off until the internal
power supply, VDD, is within approximately 0.7 V of the final
value, which is nominally 16 V. After power up, the low-side
undervoltage lockout circuitry, UVL2, continues to monitor
The low-side drive circuitry operates directly from VDD and
does not have recharge requirements. The capacitor
connected to VDD supplies the charge required to turn on the
low-side MOSFET. It must be sized to ensure that VDD does
not drop below 14 V, which would trigger an undervoltage
condition. As in the case of the bootstrap capacitor, the VDD
bypass capacitor should be sized such that it will hold 10 times
the charge required by the MOSFET at a VGS = 10 V (C = 10
xQg/VGS). TheSi9945requiresa15-nCchargeforturnonwith
VGS = 10 V. Therefore, a 0.018 mF capacitor will work well.
Since the requirements for value selection are the same as for
the bootstrap capacitor, the recommended values in Table 1
alsoapplytotheVDD bypass capacitor. Ifanexternalbootstrap
diode is used to reduce the bootstrap capacitor recharge time,
the value of the VDD bypass capacitor should be doubled. This
compensates for the additional load of recharging the
bootstrap capacitor and prevents the occurrence of an
undervoltage condition.
V
DD. If an undervoltage condition occurs, both the high-side
and the low-side MOSFETs will be turned off, and the FAULT
output will be high. When the undervoltage condition no longer
exists, the FAULT output will be cleared and normal function
will resume.
A separate undervoltage lockout circuit, UVL1, monitors the
bootstrapvoltage. Ifanundervoltageconditionexistswhenthe
IN line is switched high, this circuit will prevent the high-side
MOSFET from turning on. In addition, one of the following
conditions will exist. If S1 is high (as the result of inductive
flyback current through the high-side MOSFET’s body-drain
diode or a short from S1 to V+), the high-side MOSFET will be
allowed to turn on as soon as the undervoltage condition has
been removed. If S1 is low, the high-side MOSFET will be
allowed to turn on only after the undervoltage condition has
been removed and the IN line has been toggled low and back
to high.
CROSS CONDUCTION PROTECTION
SHORT CIRCUIT PROTECTION
Turn-on delays have been incorporated to prevent cross
conduction of the half-bridge MOSFETs (Figure 3). The
high-side MOSFET can be turned on only after a 250-ns time
delay, which is initiated by the low-side output, G2, switching
to ground. The low-side MOSFET can be turned on only after
a 300-ns delay which is initiated by the high-side control logic.
These delays prevent one half-bridge MOSFET from turning
on before the other is completely turned off. The difference in
the method of generating the delays occurs because the
high-side output, G1, is level shifted with respect to S1.
If the load voltage, S1, does not make the intended transition
through ½ VDD to either ground or V+ before a specified time,
the Si9976DY sees this as an output short circuit (Figure 4).
The transition should take place in less than 300 ns for a
transitiontoV+, and200nsforatransitiontoground.Detection
of a short circuit condition latches both outputs off and the fault
line high. The outputs are re-enabled by a rising edge on the
enable line, EN.
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Vishay Siliconix
S
V
1
–
+
IN
DD
Short
Circuit
Detect
S
1
V+ Transition Window
(300 ns)
V+
Window
GND
Window
GND Transition Window
(200 ns)
300 ns
200 ns
Figure 4. Short Circuit Protection
to 50% duty cycle defines zero to full speed in one direction,
50% duty cycle is zero speed, and 50% to 100% duty cycle
defines zero to full speed in the opposite direction. This
approach ensures that the bootstrap capacitor is always
charged, since the H-bridge is continuously switching.
FAULT OUTPUT
The FAULT output goes high whenever the Si9976DY detects
an output short circuit or a VDD undervoltage condition. The
detection of the short circuit inhibits operation and sets a fault
latch which is cleared by a rising edge on the enable line, EN.
The VDD undervoltage condition inhibits operation and
indicates a fault but is nonlatching.
The basic hook-up of an anti-phase H-bridge is very simple.
One half-bridge is driven directly with the PWM signal, and the
other half-bridge is driven with the inverse of the PWM signal
(see Figure 5).
TABLE 2:
FAULT OUTPUT TRUTH TABLE
Out
A
Out
B
FAULT
Output
G1
Out
G2
Out
EN IN
Condition
Si9976
Si9976
1
1
0
1
1
1
1
X
0
1
X
0
1
1
0
X
Normal Operation
Normal Operation
Disabled
0
0
X
1
1
0
0
1
Low
High
Low
Low
Low
Low
Low
Low
High
Low
Low
Low
Low
Low
High
Low
Dual
LITTLE
FOOT
Dual
LITTLE
FOOT
IN
IN
Load Shorted to V+
Load Shorted to Ground
MOSFET
MOSFET
Undervoltage on C
Undervoltage on C
BOOT
BOOT
Undervoltage on V
DD
Figure 5. Anti-Phase Control
Thesystem-logicsupplyvoltageof4.5to16.5Vcanbeapplied
to VCC to facilitate interfacing of the FAULT output to the user’s
system. If VCC is not supplied, there will be no signal on the
FAULT output. However, the fault protection circuitry will
continue to function as described.
Sign-Magnitude Control
As a secondary function, the Si9976 can be used in
sign-magnitude controls. In this approach, direction of rotation
is determined by the diagonal pair of MOSFETs that are turned
on, and speed is controlled by pulse width modulation of the
active diagonal pair.
PWM CIRCUITS IN HĆBRIDGES
Anti-Phase Control
The logic required to control the H-bridge is more complex due
to the need to steer the pulse width modulation signal to the
active MOSFET pair. The circuit in Figure 7a applies the PWM
signal only to the low-side active MOSFET.
The Si9976 was designed to be used in an anti-phase control
strategy. This approach is unique in that the PWM signal
controls both speed and direction with duty cycle alone. Zero
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Si9976
Si9976
Dual
LITTLE
FOOT
Dual
LITTLE
FOOT
DIR
IN
IN
MOSFET
MOSFET
EN
EN
PWM
Figure 7a. Sign-Magnitude Control
Si9976
Si9976
Dual
LITTLE
FOOT
Dual
LITTLE
FOOT
DIR
IN
IN
MOSFET
MOSFET
EN
EN
PWM
Figure 7b. Sign-Magnitude Control for Low-Side MOSFET PWM
There are a couple of things to be aware of in this mode of
operation. Application of the PWM signal to the EN input when
the IN input is held low will create an erroneous Fault signal
which is the inverse of the PWM signal. This can be eliminated
by applying the inverse of the PWM signal to the IN input as
shown in Figure 7b. Secondly, care must be taken to ensure
that the bootstrap capacitor has been charged prior to a
high-side turn on. As low-side on-times decrease, this
becomesofgreaterconcern. Minimumlow-sideon-timesmust
be observed to ensure that the high-side will turn on.
Remember that this minimum time can be reduced by adding
an external bootstrap diode (see Figure 8). When this is done,
it increases the load on VDD and therefore on the decoupling
capacitor. The value of the VDD decoupling capacitor should
be doubled to prevent an undervoltage condition from
occurring.
CURRENT SENSING
If current sensing is required, a fractional W resistor can be
inserted in between the low-side MOSFET source connection
and ground. External op amps or comparators can then be
used to implement current limit or some other current control.
A Schottky diode must be connected from the half-bridge
output to ground to protect output from negative voltage
spikes. In addition to causing potential damage to the Si9976,
negative spikes can cause an erroneous latching FAULT. The
sensing resistor provides a small amount of isolation of the
MOSFET decoupling capacitors from ground. Make sure that
decoupling capacitors on MOSFETs are connected directly
across the MOSFET pair, high-side drain to low-side source to
maximize their effectiveness at reducing noise (see Figure 7).
C
BOOT
BRAKING
CAP
S1
Brakingisaccomplishedbyturningonbothupperorbothlower
MOSFETs in the H-bridge so the motor windings are shorted
together. If the upper MOSFETs are used for this function, be
certain that the bootstrap capacitors are charged prior to
turning them on.
IN4148
or
Equivalent
Si9976
V
DD
2 x C
DD
Figure 6. External Bootstrap Diode
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Vishay Siliconix
V+
G
1
G
1
A
B
S
1
S
1
Si9976
Si9976
G
2
G
2
To
Current Sense
Circuitry
R
5
GND
Figure 7. Current Sensing
A
OUT
B
OUT
V
CC
V+
C4
0.01 mF
C10
0.01 mF
U1
NC
U2
U3
U4
8
7
8
7
1
2
3
4
5
6
7
1
14
14
NC
S1
NC
CAP
V+
NC
2
3
4
5
6
7
13
12
13
12
S1
G1
CAP
V+
2
4
2
4
G1
1
6
5
1
6
5
11
10
9
11
10
9
NC
NC
GND
G2
V
V
DD
DD
GND
G2
IN
IN
EN
IN A
IN B
EN A
EN
EN B
8
8
FLT
FLT
V
V
CC
CC
3
3
Si9976DY
Si9945DY
Si9945DY
Si9976DY
FAULT
OUT
FAULT
OUT
C6
1 mF
C2
C3
C5
0.1 mF
C6
1 mF
C7
10 mF
C8
1 mF
C9
0.1 mF
C11
C12
0.01 mF 0.01 mF
0.01 mF 0.01 mF
GND
Figure 8 Full-Bridge Configuration with the Si9976DY and the Si9945DY
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larger capacitors (> 1 mF) can be located farther away and
A
FULLĆBRIDGE APPLICATION
bypass only the power supply.
Figure 8 shows a basic implementation of the Si9976DY and
Si9945DY in a full-bridge configuration. Each half-bridge is
made up of one Si9976DY driver IC, one Si9945DY LITTLE
FOOT dual n-channel MOSFET, a bootstrap capacitor, a filter
capacitor for VDD, and decoupling capacitors for each IC. This
configuration yields a full-bridge circuit with a continuous
current rating of 3 A without heatsinking. Use of the
Si9945DYortheSi4946EYyieldscurrentratingsof3.7 Aor
4.5 A, respectively.
Figure 9 shows a typical layout for a Si9976DY with LITTLE
FOOT dual n-channel MOSFETs. The use of surface-mount
packagesallowsautomatedassemblyoftheentiremotordrive
circuit, without the need for a separate heatsink and its
associated material and assembly costs.
SUMMARY
The Si9976DY provides both low- and high-side gate drive,
high-side level shifting, a bootstrap/charge pump high-side
power supply, and protection for undervoltage and short circuit
conditions in a single surface-mount IC. The Si4946EY,
Si9945DY, are Si9945DY are surface-mount MOSFETs for
power switching over a broad current range (2 to 5 A) and
require no heatsinking. The use of surface-mount packages
allows automated assembly of the entire drive system while
minimizing use of PC board space. The Si9976DY, when used
with one of the dual n-channel LITTLE FOOT power
MOSFETs, provides a very flexible approach to power
switching in dc motor drives.
Any circuit which generates signals with fast rise and fall times
can generate noise. This noise, if not dealt with, can affect the
operation of the circuit. Proper PC board layout techniques
and device decoupling will take care of these problems. The
signal ground trace from the Si9976DY and the trace from the
low-side MOSFET source should be run separately to the
common ground point. This prevents the noise generated by
fast MOSFET transitions from modulating the signal ground of
the Si9976DY. Similarly, the trace to the V+ input of the
Si9976DY and the trace to the drain of the high-side MOSFET
should be connected separately to the supply bypass
capacitor.
In addition to layout considerations, decoupling capacitors are
required to deal with noise. Adding capacitors across the
power supply lines, V+, VDD, and VCC, provides a low
impedance to ground for switching noise and serves as a local
energy reservoir when there is a demand for surge current.
The VDD capacitor provides the surge current required to turn
on the low-side MOSFET.
C1
C3
U1
U2
GND
IN
EN
A
V
CC
C4
FAULT
C5
D1
D2
C2 C8
U3
C6
In addition to basic decoupling, the capacitors added across
the half-bridge itself minimize the surge current in the power
supply traces, and therefore reduce the generated noise.
Although a single capacitor, typically 0.01 mF, works well to
decouple a single pin, it is advisable to apply several decades
of capacitance across the input power, V+ to GND, to handle
the broad spectrum of noise that can be present. The
high-frequency (lower value) capacitors should be located as
close as possible to the device being decoupled, while the
U4
GND
IN
EN
B
V
CC
C9
FAULT
C10
C7
Figure 9 Typical PC Board Layout (Scale 1:1)
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This datasheet has been download from:
www.datasheetcatalog.com
Datasheets for electronics components.
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