AN709 [VISHAY]

Designing with the Si9976DY N-Channel Half-Bridge Driver and LITTLE FOOT Dual MOSFETs; 与Si9976DY N通道半桥驱动器和LITTLE FOOT双MOSFET的设计
AN709
型号: AN709
厂家: VISHAY    VISHAY
描述:

Designing with the Si9976DY N-Channel Half-Bridge Driver and LITTLE FOOT Dual MOSFETs
与Si9976DY N通道半桥驱动器和LITTLE FOOT双MOSFET的设计

驱动器
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AN709  
Vishay Siliconix  
Designing with the Si9976DY N-Channel Half-Bridge Driver and  
LITTLE FOOTR Dual MOSFETs  
Wharton McDaniel  
provide logic signal compatibility and hysteresis for noise  
immunity. Low impedance outputs are provided to drive both  
the low- and high-side MOSFETs of the half-bridge. The  
addition of a bootstrap capacitor allows the internal circuitry to  
level shift both the power supply and the logic signals that are  
required for the high-side n-channel MOSFET gate drive. A  
chargepumphasbeenincludedtoreplacetheleakagecurrent  
in the high-side driver, which allows static (dc) operation.  
INTRODUCTION  
The Si9976DY is a fully integrated half-bridge driver IC which  
was designed to work with the LITTLE FOOT family of power  
MOSFET products in 20- to 40-V systems. The Si9976DY  
provides the gate drive for both the low- and high-side MOSFETs  
while the Si9945 (SO-8, 3.3 A) or Si4946EY (SO-8, 4.5 A) dual  
n-channel LITTLE FOOT MOSFETs provide power handling  
capability without the need of a heatsink. All of these devices are  
supplied in surface-mount packages. The combination of the  
Si9976DY and one of the dual n-channel MOSFETs creates a  
powerful and flexible solution for power switching in dc motor  
drives.  
A separate voltage input, VCC, powers the FAULT output to  
allow easy interfacing to the user’s system. Protection circuits  
include an undervoltage lockout to assure safe gate-drive  
levels, timing delays to prevent cross-conduction, and a  
monitor for short circuits on the half-bridge output (S1). An  
internal voltage regulator drops the input voltage (V+) to a  
nominal 16 V for the low-side circuitry, which allows the  
Si9976DY to operate over an input voltage range of 20 to 40 V.  
The device is specified over the industrial temperature range  
(–40_ to +85_C).  
SI9976DY OVERVIEW  
The Si9976DY is an integrated driver for an n-channel  
MOSFET half-bridge (see Figure 1). Schmitt trigger inputs  
V+  
Bootstrap  
Regulator  
CAP  
2
V+  
3
C
Boot  
Low Voltage  
Regulator  
Under Voltage  
Lockout 1  
V
DD  
V
DD  
4
Under Voltage  
Lockout 2  
Charge  
Pump  
G
1
12  
13  
V
CC  
7
8
S
1
Half-Bridge  
Output  
Short Ckt &  
UVL Detect  
FAULT  
IN  
5
250 ns  
Delay  
0.01 mF  
300 ns  
Delay  
EN  
6
G
2
R
9
S
Q
10  
GND  
Enable Latch  
Substrate  
GND  
Figure 1. Si9976DY Functional Block Diagram  
Document Number: 70582  
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AN709  
Vishay Siliconix  
charge while the charge pump provides the leakage current to  
allow static operation.  
INPUT VOLTAGE REQUIREMENTS  
The Si9976DY operates from a single supply voltage of 20 to  
40 V dc. This voltage feeds both the bootstrap and the  
low-voltage regulators. The bootstrap voltage regulator  
charges the bootstrap capacitor, while the low-voltage  
regulator drops the input voltage to a nominal VDD of 16 V for  
the low-side logic and the output drive for the low-side  
MOSFET.  
Because a bootstrap supply is used, the bootstrap capacitor  
must get charged immediately after power on and then be  
recharged after every high-side turn on. Likewise, the low-side  
MOSFET must be turned on to complete the charging circuit  
for the bootstrap capacitor. Some drive schemes toggle  
between the top and bottom MOSFETs, which accomplishes  
the required charge and recharge of the bootstrap capacitor  
automatically. It is important to understand that the charge  
pump operates only when the high-side is turned on.  
If the FAULT output is used, a separate voltage (4.5 to 16 V), must  
be applied to the VCC pin. This guarantees compatibility with the  
logic levels in the motor controller.  
The bootstrap capacitor provides the charge that turns on the  
high-side MOSFET. This capacitor should be sized such that it will  
hold 10 times the charge required to turn on a MOSFET fully (i.e.,  
OUTPUT DRIVE DETAILS  
V
GS = 10 V). A typical capacitor value can be calculated by using  
the equation CBOOT = 10 x (Qg/VGS). The value of Qg is taken  
from the gate charge curve of the MOSFET being driven at VGS  
=10 V. Using this method of capacitor selection, the bootstrap  
voltage will drop approximately 1 V when the MOSFET is  
turned on. A 0.018-mF capacitor works well for the Si9945DY,  
which requires a 15-nC charge to turn on with VGS = 10 V.  
AuniquefeatureoftheSi9976DYistheintegralhigh-sidedrive  
circuitry. This includes logic-signal level shifting, a bootstrap  
power supply, a charge pump, an undervoltage lockout, and a  
40-mA output driver.  
A bootstrap supply and a charge pump comprise the high-side  
power supply, and utilize the benefits of each technique. By  
itself, bootstrap supply provides sufficient charge for MOSFET  
turn-on. However, it has two drawbacks when used alone.  
First, a bootstrap capacitor must be recharged after every  
MOSFET turn-on. Second, a bootstrap supply cannot sustain  
a MOSFET in the on state indefinitely because the gate  
leakage current continues to deplete the charge on the  
bootstrap capacitor. A charge pump meanwhile, can provide  
a continuous source of charge, but in fully integrated form it  
cannotprovidesufficientchargeforMOSFETturn-onattypical  
modulationfrequencies. Combining the two techniques solves  
these problems. The bootstrap supply provides the turn-on  
A certain minimum recharge time is required for the bootstrap  
capacitor after each high-side turn-on. The recharge time is a  
function of the amount of charge which has been used to turn  
on the high-side MOSFET, the size of the bootstrap capacitor,  
and the drain current of the bootstrap transistor in the  
Si9976DY. In the case of the Si9976DY, the recharge time  
decreases as V+ increases. Part of this decrease is due to the  
contribution of the charge pump to the recharging of the  
bootstrap capacitor. As V+ increases, the charge pump  
contribution increases. In some cases, the charge pump  
becomes the only source of charge required to recharge the  
bootstrap capacitor.  
Bootstrap  
Regulator  
CAP  
V+  
Under Voltage  
Lockout 1  
V
DD  
G
1
S
1
Charge  
Pump  
To High-Side Logic  
From High-Side Logic  
Figure 2. High-Side Drive  
Document Number: 70582  
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Vishay Siliconix  
G
1
TABLE 1:  
RECOMMENDED VALUES  
IN  
High Side  
Logic  
Qg @  
VGS = 10 V  
(nC)  
Minimum  
Recommended  
CBOOT (mF)  
Part  
rDS(on)  
Number  
Si4946EY  
Si9945  
0.055  
0.10  
30  
15  
0.039  
0.018  
250 ns  
Delay  
300 ns  
Delay  
Table 1 shows the selected bootstrap capacitor for each  
MOSFET was selected using the method described, with a  
switching frequency of 20 kHz.  
G
2
Low Side  
Logic  
EN  
If a shorter recharge time is required, an external signal diode  
can be added from VDD to the positive side of the bootstrap  
capacitor (CAP). This increases the charging current,  
especially at the lower values of V+. Also, the value of the  
capacitor on VDD should be increased, since this is the source  
of the additional charging current.  
Figure 3. Cross Conduction Protection  
UNDERVOLTAGE LOCKOUT  
During power up, both MOSFETs are held off until the internal  
power supply, VDD, is within approximately 0.7 V of the final  
value, which is nominally 16 V. After power up, the low-side  
undervoltage lockout circuitry, UVL2, continues to monitor  
The low-side drive circuitry operates directly from VDD and  
does not have recharge requirements. The capacitor  
connected to VDD supplies the charge required to turn on the  
low-side MOSFET. It must be sized to ensure that VDD does  
not drop below 14 V, which would trigger an undervoltage  
condition. As in the case of the bootstrap capacitor, the VDD  
bypass capacitor should be sized such that it will hold 10 times  
the charge required by the MOSFET at a VGS = 10 V (C = 10  
xQg/VGS). TheSi9945requiresa15-nCchargeforturnonwith  
VGS = 10 V. Therefore, a 0.018 mF capacitor will work well.  
Since the requirements for value selection are the same as for  
the bootstrap capacitor, the recommended values in Table 1  
alsoapplytotheVDD bypass capacitor. Ifanexternalbootstrap  
diode is used to reduce the bootstrap capacitor recharge time,  
the value of the VDD bypass capacitor should be doubled. This  
compensates for the additional load of recharging the  
bootstrap capacitor and prevents the occurrence of an  
undervoltage condition.  
V
DD. If an undervoltage condition occurs, both the high-side  
and the low-side MOSFETs will be turned off, and the FAULT  
output will be high. When the undervoltage condition no longer  
exists, the FAULT output will be cleared and normal function  
will resume.  
A separate undervoltage lockout circuit, UVL1, monitors the  
bootstrapvoltage. Ifanundervoltageconditionexistswhenthe  
IN line is switched high, this circuit will prevent the high-side  
MOSFET from turning on. In addition, one of the following  
conditions will exist. If S1 is high (as the result of inductive  
flyback current through the high-side MOSFET’s body-drain  
diode or a short from S1 to V+), the high-side MOSFET will be  
allowed to turn on as soon as the undervoltage condition has  
been removed. If S1 is low, the high-side MOSFET will be  
allowed to turn on only after the undervoltage condition has  
been removed and the IN line has been toggled low and back  
to high.  
CROSS CONDUCTION PROTECTION  
SHORT CIRCUIT PROTECTION  
Turn-on delays have been incorporated to prevent cross  
conduction of the half-bridge MOSFETs (Figure 3). The  
high-side MOSFET can be turned on only after a 250-ns time  
delay, which is initiated by the low-side output, G2, switching  
to ground. The low-side MOSFET can be turned on only after  
a 300-ns delay which is initiated by the high-side control logic.  
These delays prevent one half-bridge MOSFET from turning  
on before the other is completely turned off. The difference in  
the method of generating the delays occurs because the  
high-side output, G1, is level shifted with respect to S1.  
If the load voltage, S1, does not make the intended transition  
through ½ VDD to either ground or V+ before a specified time,  
the Si9976DY sees this as an output short circuit (Figure 4).  
The transition should take place in less than 300 ns for a  
transitiontoV+, and200nsforatransitiontoground.Detection  
of a short circuit condition latches both outputs off and the fault  
line high. The outputs are re-enabled by a rising edge on the  
enable line, EN.  
Document Number: 70582  
15-Jun-00  
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AN709  
Vishay Siliconix  
S
V
1
+
IN  
DD  
Short  
Circuit  
Detect  
S
1
V+ Transition Window  
(300 ns)  
V+  
Window  
GND  
Window  
GND Transition Window  
(200 ns)  
300 ns  
200 ns  
Figure 4. Short Circuit Protection  
to 50% duty cycle defines zero to full speed in one direction,  
50% duty cycle is zero speed, and 50% to 100% duty cycle  
defines zero to full speed in the opposite direction. This  
approach ensures that the bootstrap capacitor is always  
charged, since the H-bridge is continuously switching.  
FAULT OUTPUT  
The FAULT output goes high whenever the Si9976DY detects  
an output short circuit or a VDD undervoltage condition. The  
detection of the short circuit inhibits operation and sets a fault  
latch which is cleared by a rising edge on the enable line, EN.  
The VDD undervoltage condition inhibits operation and  
indicates a fault but is nonlatching.  
The basic hook-up of an anti-phase H-bridge is very simple.  
One half-bridge is driven directly with the PWM signal, and the  
other half-bridge is driven with the inverse of the PWM signal  
(see Figure 5).  
TABLE 2:  
FAULT OUTPUT TRUTH TABLE  
Out  
A
Out  
B
FAULT  
Output  
G1  
Out  
G2  
Out  
EN IN  
Condition  
Si9976  
Si9976  
1
1
0
1
1
1
1
X
0
1
X
0
1
1
0
X
Normal Operation  
Normal Operation  
Disabled  
0
0
X
1
1
0
0
1
Low  
High  
Low  
Low  
Low  
Low  
Low  
Low  
High  
Low  
Low  
Low  
Low  
Low  
High  
Low  
Dual  
LITTLE  
FOOT  
Dual  
LITTLE  
FOOT  
IN  
IN  
Load Shorted to V+  
Load Shorted to Ground  
MOSFET  
MOSFET  
Undervoltage on C  
Undervoltage on C  
BOOT  
BOOT  
Undervoltage on V  
DD  
Figure 5. Anti-Phase Control  
Thesystem-logicsupplyvoltageof4.5to16.5Vcanbeapplied  
to VCC to facilitate interfacing of the FAULT output to the user’s  
system. If VCC is not supplied, there will be no signal on the  
FAULT output. However, the fault protection circuitry will  
continue to function as described.  
Sign-Magnitude Control  
As a secondary function, the Si9976 can be used in  
sign-magnitude controls. In this approach, direction of rotation  
is determined by the diagonal pair of MOSFETs that are turned  
on, and speed is controlled by pulse width modulation of the  
active diagonal pair.  
PWM CIRCUITS IN HĆBRIDGES  
Anti-Phase Control  
The logic required to control the H-bridge is more complex due  
to the need to steer the pulse width modulation signal to the  
active MOSFET pair. The circuit in Figure 7a applies the PWM  
signal only to the low-side active MOSFET.  
The Si9976 was designed to be used in an anti-phase control  
strategy. This approach is unique in that the PWM signal  
controls both speed and direction with duty cycle alone. Zero  
Document Number: 70582  
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Vishay Siliconix  
Si9976  
Si9976  
Dual  
LITTLE  
FOOT  
Dual  
LITTLE  
FOOT  
DIR  
IN  
IN  
MOSFET  
MOSFET  
EN  
EN  
PWM  
Figure 7a. Sign-Magnitude Control  
Si9976  
Si9976  
Dual  
LITTLE  
FOOT  
Dual  
LITTLE  
FOOT  
DIR  
IN  
IN  
MOSFET  
MOSFET  
EN  
EN  
PWM  
Figure 7b. Sign-Magnitude Control for Low-Side MOSFET PWM  
There are a couple of things to be aware of in this mode of  
operation. Application of the PWM signal to the EN input when  
the IN input is held low will create an erroneous Fault signal  
which is the inverse of the PWM signal. This can be eliminated  
by applying the inverse of the PWM signal to the IN input as  
shown in Figure 7b. Secondly, care must be taken to ensure  
that the bootstrap capacitor has been charged prior to a  
high-side turn on. As low-side on-times decrease, this  
becomesofgreaterconcern. Minimumlow-sideon-timesmust  
be observed to ensure that the high-side will turn on.  
Remember that this minimum time can be reduced by adding  
an external bootstrap diode (see Figure 8). When this is done,  
it increases the load on VDD and therefore on the decoupling  
capacitor. The value of the VDD decoupling capacitor should  
be doubled to prevent an undervoltage condition from  
occurring.  
CURRENT SENSING  
If current sensing is required, a fractional W resistor can be  
inserted in between the low-side MOSFET source connection  
and ground. External op amps or comparators can then be  
used to implement current limit or some other current control.  
A Schottky diode must be connected from the half-bridge  
output to ground to protect output from negative voltage  
spikes. In addition to causing potential damage to the Si9976,  
negative spikes can cause an erroneous latching FAULT. The  
sensing resistor provides a small amount of isolation of the  
MOSFET decoupling capacitors from ground. Make sure that  
decoupling capacitors on MOSFETs are connected directly  
across the MOSFET pair, high-side drain to low-side source to  
maximize their effectiveness at reducing noise (see Figure 7).  
C
BOOT  
BRAKING  
CAP  
S1  
Brakingisaccomplishedbyturningonbothupperorbothlower  
MOSFETs in the H-bridge so the motor windings are shorted  
together. If the upper MOSFETs are used for this function, be  
certain that the bootstrap capacitors are charged prior to  
turning them on.  
IN4148  
or  
Equivalent  
Si9976  
V
DD  
2 x C  
DD  
Figure 6. External Bootstrap Diode  
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V+  
G
1
G
1
A
B
S
1
S
1
Si9976  
Si9976  
G
2
G
2
To  
Current Sense  
Circuitry  
R
5
GND  
Figure 7. Current Sensing  
A
OUT  
B
OUT  
V
CC  
V+  
C4  
0.01 mF  
C10  
0.01 mF  
U1  
NC  
U2  
U3  
U4  
8
7
8
7
1
2
3
4
5
6
7
1
14  
14  
NC  
S1  
NC  
CAP  
V+  
NC  
2
3
4
5
6
7
13  
12  
13  
12  
S1  
G1  
CAP  
V+  
2
4
2
4
G1  
1
6
5
1
6
5
11  
10  
9
11  
10  
9
NC  
NC  
GND  
G2  
V
V
DD  
DD  
GND  
G2  
IN  
IN  
EN  
IN A  
IN B  
EN A  
EN  
EN B  
8
8
FLT  
FLT  
V
V
CC  
CC  
3
3
Si9976DY  
Si9945DY  
Si9945DY  
Si9976DY  
FAULT  
OUT  
FAULT  
OUT  
C6  
1 mF  
C2  
C3  
C5  
0.1 mF  
C6  
1 mF  
C7  
10 mF  
C8  
1 mF  
C9  
0.1 mF  
C11  
C12  
0.01 mF 0.01 mF  
0.01 mF 0.01 mF  
GND  
Figure 8 Full-Bridge Configuration with the Si9976DY and the Si9945DY  
Document Number: 70582  
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Vishay Siliconix  
larger capacitors (> 1 mF) can be located farther away and  
A
FULLĆBRIDGE APPLICATION  
bypass only the power supply.  
Figure 8 shows a basic implementation of the Si9976DY and  
Si9945DY in a full-bridge configuration. Each half-bridge is  
made up of one Si9976DY driver IC, one Si9945DY LITTLE  
FOOT dual n-channel MOSFET, a bootstrap capacitor, a filter  
capacitor for VDD, and decoupling capacitors for each IC. This  
configuration yields a full-bridge circuit with a continuous  
current rating of 3 A without heatsinking. Use of the  
Si9945DYortheSi4946EYyieldscurrentratingsof3.7 Aor  
4.5 A, respectively.  
Figure 9 shows a typical layout for a Si9976DY with LITTLE  
FOOT dual n-channel MOSFETs. The use of surface-mount  
packagesallowsautomatedassemblyoftheentiremotordrive  
circuit, without the need for a separate heatsink and its  
associated material and assembly costs.  
SUMMARY  
The Si9976DY provides both low- and high-side gate drive,  
high-side level shifting, a bootstrap/charge pump high-side  
power supply, and protection for undervoltage and short circuit  
conditions in a single surface-mount IC. The Si4946EY,  
Si9945DY, are Si9945DY are surface-mount MOSFETs for  
power switching over a broad current range (2 to 5 A) and  
require no heatsinking. The use of surface-mount packages  
allows automated assembly of the entire drive system while  
minimizing use of PC board space. The Si9976DY, when used  
with one of the dual n-channel LITTLE FOOT power  
MOSFETs, provides a very flexible approach to power  
switching in dc motor drives.  
Any circuit which generates signals with fast rise and fall times  
can generate noise. This noise, if not dealt with, can affect the  
operation of the circuit. Proper PC board layout techniques  
and device decoupling will take care of these problems. The  
signal ground trace from the Si9976DY and the trace from the  
low-side MOSFET source should be run separately to the  
common ground point. This prevents the noise generated by  
fast MOSFET transitions from modulating the signal ground of  
the Si9976DY. Similarly, the trace to the V+ input of the  
Si9976DY and the trace to the drain of the high-side MOSFET  
should be connected separately to the supply bypass  
capacitor.  
In addition to layout considerations, decoupling capacitors are  
required to deal with noise. Adding capacitors across the  
power supply lines, V+, VDD, and VCC, provides a low  
impedance to ground for switching noise and serves as a local  
energy reservoir when there is a demand for surge current.  
The VDD capacitor provides the surge current required to turn  
on the low-side MOSFET.  
C1  
C3  
U1  
U2  
GND  
IN  
EN  
A
V
CC  
C4  
FAULT  
C5  
D1  
D2  
C2 C8  
U3  
C6  
In addition to basic decoupling, the capacitors added across  
the half-bridge itself minimize the surge current in the power  
supply traces, and therefore reduce the generated noise.  
Although a single capacitor, typically 0.01 mF, works well to  
decouple a single pin, it is advisable to apply several decades  
of capacitance across the input power, V+ to GND, to handle  
the broad spectrum of noise that can be present. The  
high-frequency (lower value) capacitors should be located as  
close as possible to the device being decoupled, while the  
U4  
GND  
IN  
EN  
B
V
CC  
C9  
FAULT  
C10  
C7  
Figure 9 Typical PC Board Layout (Scale 1:1)  
Document Number: 70582  
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