GP-MPFC1H12 [VICOR]
AC Input Front End Module;
| 型号： | GP-MPFC1H12 |
| 厂家： | 
VICOR CORPORATION |
| 描述： | AC Input Front End Module |
| 文件： | 总9页 (文件大小：390K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Not Recommended for New Designs
MIL-COTS PFC Front End
GP-MPFC1H21
AC Input Front End Module
Features
• AC input: 102 – 264 V
• Wide input frequency range:
47 – 440 Hz
• Output power: Up to 1400 W
• Input transient protection
• Power factor corrected
• Rugged construction
Product Highlights
The MIL-COTS PFC Front End from
Granite Power Technologies can accept a
wide 102-264 Vac input range, frequencies
from 47 to 440 Hz and deliver up to 1400 W
of output power. The MIL-COTS PFC Front
End is compliant to select OV transients of
MIL-STD-704F as detailed herein. It also
complies, as noted herein, to the conducted
emissions and susceptibility portions of
Absolute Maximum Ratings
Parameter
Rating
Unit
Notes
L to N voltage
264
385
VRMS
Continuous
+Out to –Out voltage
Mounting torque
Operating temperature
Vdc
in-lbs (N-m)
°C
°C
°F (°C)
°F (°C)
Amps
°C
4 – 6 (0.45 – 0.68)
8 each 4-40 screw
H-Grade
H-Grade
<5 sec; wave solder
<7 sec; hand solder
Absolute max.
-40 to +100
MIL-STD-461 when used with the specified
external filter. The MIL-COTS PFC Front
End has a very low profile and robust brick
construction, compliant to many environments
in MIL-STD-810, including shock and vibration.
Storage temperature
Pin soldering temperature
-55 to +125
500 (260)
750 (390)
4.0
Output current
Baseplate temperature
MOD Enable to -OUT voltage
100
30
The MIL-COTS PFC Front End provides
customers with a highly reliable, easily
customizable, and low risk solution suitable
for defense and aerospace environments.
Vdc
Granite Power Technologies, a division of
the Vicor Corporation, specializes in the design,
development, and manufacture of rapid response
custom switching power supplies and power
systems for the defense industry.
Part Numbering
MIL-COTS PFC Front End
GP - MPFC
1
H
2
1
Granite
Power
Product
Output Power
Product Grade
Pin Style
1 = Short
2 = Long
Baseplate
1 = Slotted
MIL-COTS PFC
1 = 1,400 W
Operating
Temperature
2 = Threaded
H = -40 to +100°C
S = Short Modumate
N = Long Modumate
3 = Through Hole
MIL-COTS PFC Front End
Page 1 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless otherwise
specified. All temperatures refer to the operating temperature at the center of the baseplate.
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Operating input voltage
102
264
Vac
Operation to 85 Vac with additional power derating -
consult Applications Engineering
Input undervoltage
AC line frequency
Power factor
<65
440
0.99
20
Vac
Hz
Shutdown
47
0.85
0.95
102-264 Vac
Inrush current
Amps
264 Vac line voltage
Input Power Transients
As specified below per MIL-HDBK-704,
no other compliance expressed or implied
1 phase 60 Hz 115 V
Table SXF109-II Test Conditions for Normal Voltage Transients for single phase 60 Hz utilization equipment compliant to test conditions A,B,C,D
Table SXF110-II Test Conditions for Normal Frequency Transients for single phase 60 Hz utilization equipment compliant to test conditions A,B,C,D,E
Table SXF302-II Test Conditions for Abnormal Voltage Transients for single phase 60 Hz utilization equipment compliant to test conditions A,B,C,D,E
Table SXF303-II Test Conditions for Abnormal Frequency Transients for single phase 60 Hz utilization equipment compliant to test conditions A,B,C,D,E
1 phase 400 Hz 115 V
Table SAC109-II Test Conditions for MIL-STD-704A Normal Voltage Transients compliant to test conditions A,B,C,D,E,F,G
Table SAC109-III Test Conditions for MIL-STD-704B,C,D,E,F Normal Voltage compliant to test conditions AA,BB,CC,DD,EE,FF,GG
Table SAC110-II Test Conditions for MIL-STD-704A Normal Frequency Transients compliant to test conditions A,B,C,D,E,F,G,H,I
Table SAC110-III Test Conditions for MIL-STD-704B,C,D,E,F Normal Frequency Transients compliant to test conditions AA,BB,CC,DD,EE,FF,GG,HH,II
Table SAC302-II Test Conditions for MIL-STD-704A Abnormal Voltage Transients compliant to test conditions A,B,C,D,E,F,G
Table SAC302-III Test Conditions for MIL-STD-704B,C,D,E,F Abnormal Voltage compliant to test conditions AA,BB,CC,DD,EE,FF,GG,OO
Table SAC303-II Test Conditions for MIL-STD-704A Abnormal Frequency Transients compliant to test conditions A,B,C,D,E
Table SAC303-III Test Conditions for MIL-STD-704B,C,D,E,F Abnormal Frequency Transients compliant to test conditions AA,BB,CC,DD,EE
OUTPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Output power
0
1,400
Watts
See Figure 1
Efficiency
@115 Vac
92
92
95
95
%
%
Full load
Full load
@ 230 Vac
Output voltage
External hold-up capacitance
Turn-on time
375
385
2000
<3
395
Vdc
μF
1500
3000
seconds
Vp-p
After application of AC input.
2000uF external capacitance.
Ripple
10
15
MIL-COTS PFC Front End
Page 2 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
ELECTRICAL CHARACTERISTICS (CONT.)
Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless otherwise
specified. All temperatures refer to the operating temperature at the center of the baseplate.
CONTROL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
MOD EN (open drain ouput)
>500
mS
After PFC output in regulation.
See Figure 2 for required protection components.
Low State Voltage
0.1
V
Isink = 50mA
EMI
Parameter
Standard
Notes
MIL-STD-461F Conducted Emissions
CE102
Compliant when used with Vicor V375 family DC-DC
converters and external filter supplied by JMK filters, Inc.
(www.jmkfilters.com) Part # FF-2137B-13
Conducted Susceptibility
CS101, CS114, CS115, CS116
SAFETY SPECIFICATIONS (with baseplate earthed and quick acting line fuse.)
Parameter
Min
Typ
Max
Unit
Notes
Isolation (in to out)
None
Isolation provided by DC-DC converter(s)
Dielectric withstand
(I/O to baseplate)
1,500 / 2,121
Vac / Vdc
Baseplate earthed
Leakage current
None (No internal electrical connection to the baseplate,
leakage current will be dependent on external filtering.)
Fuse (External)
15A
Bussman ABC-15 UL-listed
AGENCY APPROVALS
Safety Standards
Agency Markings
Notes-1
EN60950-1, UL60950-1, CSA 60950-1
CE Marked
Low voltage directive
GENERAL SPECIFICATIONS
Parameter
Weight
Min
Typ
Max
Unit
Ounces (grams)
Inches
Notes
9.6 (272)
6.40 x 2.70 x 0.5
162,2 x 68,6 x 12,7
2,010,528
Size
mm
MTBF
Hours
25˚C, Ground Benign MIL HDBK 217F
MIL-COTS PFC Front End
Page 3 of 9
Rev 1.3
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800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
Power De-Rating
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
Baseplate Temp °C
102-114 VAC
115-196 VAC
197-264 VAC
Figure 1 — Module power de-rating for input voltage at baseplate temperature
F2
•
3A / 5A
+In
R1
D1
+Out
MOD EN
•
•
•
•
•
•
•
DC/DC
CONVERTER
PC
PR
249R
1/4W
PFC
BRICK
800 V
N/C2
N/C3
–In
C1
D2
12 V
C2
C3
0.1uF
50 V
D3
200mA
0.1uF
50 V
p
p
R1 = 249 Ohm 0.25 W
C1 = ALEL 1500 µF min 3000 µF max 450 V
C2, C3 = 0.1µF 50V Ceramic
D1 = 800 V Diode
•
•
•
249R 1/4W
R2
[a] R2 = 249 Ohm 0.25 W
RT1*= Cantherm F20BE068505 (85C)
F20BE0610005 (100C)
D2 = 12 V 0.5 W Zener
RT1
D3 = 0.2A 40V SCHOTTKY
F2 = 3A or 5A PC-Tron (see DC-DC safety approvals for details)
*Note: RT1 must be placed as close to PFC baseplate as possible
Figure 2 — Mod EN protection circuit and Optional Thermal Safety Ckt
[a]
Optional, not required
C
F2
F1
Line
Line
+
+
>
>
EMI
Filter
V375x
PC
MOD EN
N/C
PFC
BRICK
Protection
Figure 2
C1
JMK
P/N FF-2137B-13
PR
–
N/C
–
Neutral
Neutral
NOTE:
C
•
C = 4.7nF
C1 and F2 are the same as those shown in Figure 2
F1 = Bussman ABC-15 UL-listed 250 V Fast Acting
•
Figure 3— Typical Connection diagram
MIL-COTS PFC Front End
Page 4 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
TEST DATA
VICOR
Equipment ID : MIL-COTS PFC Front End
Serial # - 09121107000024
CE-102-1 117VAC 400Hz Return Line
Mode of Operation - 90% Load
120.0
110.0
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
10.0K
100.0K
1.0M
10.0M
Frequency
Figure 4— 400HzꢀReturn Line
VICOR
Equipment ID : MIL-COTS PFC Front End
Serial # - 09121107000024
CE-102-1 117VAC 400Hz Hot Line
Mode of Operation - 90% Load
120.0
110.0
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
10.0K
100.0K
1.0M
10.0M
Frequency
Figure 5— 400HzꢀHot Line
MIL-COTS PFC Front End
Page 5 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
TEST DATA (CONT.)
VICOR
Equipment ID : MIL-COTS PFC Front End
Serial # - 09121107000024
CE-102-1 117VAC 60Hz Hot Line
Mode of Operation - 90% Load
120.0
110.0
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
10.0K
100.0K
1.0M
10.0M
Frequency
Figure 6— 60HzꢀHot Line
VICOR
Equipment ID : MIL-COTS PFC Front End
Serial # - 09121107000024
CE-102-1 117VAC 60Hz Return Line
Mode of Operation - 90% Load
120.0
110.0
100.0
90.0
80.0
70.0
60.0
50.0
40.0
30.0
10.0K
100.0K
1.0M
10.0M
Frequency
Figure 7— 60HzꢀReturn Line
MIL-COTS PFC Front End
Page 6 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
DESCRIPTION
PFC Brick
Safety Features:
Pin function/description
Over Temperature Shut Down:
LINE/NEUTRAL (Pins 1 & 4)
The PFC Brick is designed to shut down if the baseplate
Connect single phase AC mains from appropriate EMI filter to
these pins via a 15 Amp 250V fuse. Connect the output of the
filter to the LINE and NEUTRAL pins of the PFC Brick. To
meet MIL-STD-461E/F requirements, an EMI filter between the
AC input and PFC Brick similar to that shown in Fig. 4
is required.
temperature (measured in the center of the baseplate) exceeds
100°C. Certain line and load conditions dictate lower maximum
temperatures as indicated in Figure 1.
Exceeding the power/temperature limits shown in Figure 1 or
the maximum 100°C limit may result in permanent module
failure. We do not guarantee module survival if the temperature
limits are exceeded.
N/C (Pins 2, 3, 6, 7)
The addition of the thermal safety components shown in Figure
2 should be used if the application requires operation at input
voltage and output power where a lower baseplate temperature
is required.
No Connect. Do not connect to these pins.
MOD ENABLE (Pin 8)
Connect this pin to the down stream Vicor DC/DC converter(s)
PC pin as shown in Figure 2. The external circuitry between the
MOD ENABLE pin and PC pin shown in the figure must be
used to ensure proper operation. During power up, the MOD
ENABLE pin is held low until the PFC output is up and
regulating. Any fault with the PFC output will cause this pin to
go low and held low until the fault is cleared. If an external load
is connected directly to the output of the PFC Brick, do not
apply the load until the holdup capacitors are fully charged.
Output Over Voltage Protection:
In the event the PFC output exceeds approximately 415VDC, the
boost converter will momentarily shut down to keep the PFC
output below 415VDC. The MOD Enable pin will go low and
stay low until the PFC output returns to its normal
operating range.
Safety Notes:
The PFC Brick is not isolated from the AC mains. An isolation
transformer must be used when making scope measurements.
The PFC Brick does not provide input to output isolation.
Differential probes should be used to avoid destructive ground
loops.
+/- OUTPUTS (+ Pin 9, - Pin 5)
Connect the +OUT pin to the +IN of the respected Vicor DC/DC
converter. Connect the -OUT pin to the -IN of the respected
Vicor DC/DC converter. In addition, external hold-up capacitor
of 1500uF with a minimum voltage rating of 450VDC is
required across the +OUT and –OUT pins. This capacitor must
be in close proximity of the PFC Brick. Do not exceed 3000uF
of total output capacitance.
MIL-COTS PFC Front End
Page 7 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
MECHANICAL DRAWINGS
THREADED
BASEPLATE
THRUHOLE
BASEPLATE
MIL-COTS PFC Front End
Page 8 of 9
Rev 1.3
vicorpower.com
800 927.9474
01/2014
Granite Power
GP-MPFC1H21
Not Recommended for New Designs
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls
are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of
all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR
DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW)
WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY,
FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER
MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Vicor Custom
Granite Power
540 North Commercial Street
Manchester, NH 03101 USA
Tel: 603-623-3222
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
Fax: 603-627-3222
email
granitepower.com
An ISO9001:2008 Certified Company
Customer Service: custserv@vicorpower.com
Technical Support: apps@vicorpower.com
MIL-COTS PFC Front End
Rev 1.3
vicorpower.com
800 927.9474
Page 9 of 9
01/2014
Granite Power
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