LM5035_15 [TI]

PWM Controller With Integrated Half-Bridge and SyncFET Drivers;
LM5035_15
型号: LM5035_15
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

PWM Controller With Integrated Half-Bridge and SyncFET Drivers

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LM5035  
SNVS428H JANUARY 2006REVISED OCTOBER 2015  
LM5035 PWM Controller With Integrated Half-Bridge and SyncFET Drivers  
1 Features  
3 Description  
The LM5035 half-bridge controller-gate driver  
contains all of the features necessary to implement  
half-bridge topology power converters using voltage  
mode control with line voltage feedforward. The  
floating high-side gate driver is capable of operating  
with supply voltages up to 105 V. Both the high-side  
and low-side gate drivers are capable of 2-A peak. An  
internal high voltage start-up regulator is included,  
along with programmable line undervoltage lockout  
(UVLO) and overvoltage protection (OVP). The  
oscillator is programmed with a single resistor to  
frequencies up to 2 MHz. The oscillator can also be  
synchronized to an external clock. A current sense  
input and a programmable timer provide cycle-by-  
cycle current limit and adjustable hiccup mode  
overload protection.  
1
105-V, 2-A Half-Bridge Gate Drivers  
Synchronous Rectifier-Control Outputs With  
Programmable Delays  
High-Voltage (105-V) Start-up Regulator  
Voltage Mode Control With Line Feedforward and  
Volt-Second Limiting  
Resistor Programmed, 2-MHz Capable Oscillator  
Patent Pending Oscillator Synchronization  
Programmable Line Undervoltage Lockout  
Line Overvoltage Protection  
Internal Thermal Shutdown Protection  
Adjustable Soft-Start  
Versatile Dual Mode Overcurrent Protection With  
Hiccup Delay Timer  
Device Information(1)  
Cycle-by-Cycle Overcurrent Protection  
Direct Optocoupler Interface  
5-V Reference Output  
PART NUMBER  
LM5035  
PACKAGE  
BODY SIZE (NOM)  
6.50 mm × 4.40 mm  
5.00 mm × 4.00 mm  
HTSSOP  
PowerPAD™ (20)  
WQFN (24)  
2 Applications  
(1) For all available packages, see the orderable addendum at  
the end of the data sheet.  
Industrial Power Converters  
Telecom Power Converters  
Simplied Application Diagram  
VPWR  
LM5035  
VIN  
HO  
VOUT  
UVLO  
OVP  
LO  
RAMP  
SR2  
RT  
SS  
SR1  
COMP  
PGND  
AGND  
Error Amplifier  
and Isolation  
1
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,  
intellectual property matters and other important disclaimers. PRODUCTION DATA.  
 
 
 
 
LM5035  
SNVS428H JANUARY 2006REVISED OCTOBER 2015  
www.ti.com  
Table of Contents  
7.3 Feature Description................................................. 12  
7.4 Device Functional Modes........................................ 19  
Application and Implementation ........................ 20  
8.1 Application Information............................................ 20  
8.2 Typical Application ................................................. 20  
Power Supply Recommendations...................... 31  
1
2
3
4
5
6
Features.................................................................. 1  
Applications ........................................................... 1  
Description ............................................................. 1  
Revision History..................................................... 2  
Pin Configuration and Functions......................... 3  
Specifications......................................................... 4  
6.1 Absolute Maximum Ratings ...................................... 4  
6.2 ESD Ratings ............................................................ 4  
6.3 Recommended Operating Conditions....................... 5  
6.4 Thermal Information ................................................. 5  
6.5 Electrical Characteristics........................................... 5  
6.6 Typical Characteristics.............................................. 8  
Detailed Description ............................................ 10  
7.1 Overview ................................................................. 10  
7.2 Functional Block Diagram ....................................... 11  
8
9
10 Layout................................................................... 31  
10.1 Layout Guidelines ................................................. 31  
10.2 Layout Example .................................................... 32  
11 Device and Documentation Support ................. 32  
11.1 Community Resources.......................................... 32  
11.2 Trademarks........................................................... 32  
11.3 Electrostatic Discharge Caution............................ 32  
11.4 Glossary................................................................ 32  
7
12 Mechanical, Packaging, and Orderable  
Information ........................................................... 32  
4 Revision History  
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.  
Changes from Revision G (March 2013) to Revision H  
Page  
Added ESD Rating table, Feature Description section, Device Functional Modes, Application and Implementation  
section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and  
Mechanical, Packaging, and Orderable Information section. ................................................................................................ 1  
Deleted Thermal Resistance section from Electrical Characteristics table. ........................................................................... 5  
Changes from Revision F (March 2013) to Revision G  
Page  
Changed layout of National Data Sheet to TI format ........................................................................................................... 21  
2
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LM5035  
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SNVS428H JANUARY 2006REVISED OCTOBER 2015  
5 Pin Configuration and Functions  
PWP Package  
20-Pin HTSSOP With PowerPAD  
Top View  
NHZ Package  
24-Pin WQFN  
Top View  
RAMP  
UVLO  
OVP  
1
2
VIN  
20  
19  
REF  
SR1  
SR2  
VCC  
24  
23  
22  
21  
20  
3
18  
17  
16  
NC  
OVP  
1
2
3
4
5
6
7
REF  
SR1  
SR2  
19  
18  
17  
COMP  
RT  
4
5
COMP  
EP  
AGND  
CS  
6
PGND  
LO  
15  
14  
RT  
VCC  
16  
15  
EP  
7
AGND  
PGND  
SS  
HO  
13  
8
CS  
SS  
14  
LO  
DLY  
RES  
9
12  
11  
HS  
HB  
13 HO  
10  
8
9
10  
11  
12  
Pin Functions  
PIN  
NO.  
TYPE  
DESCRIPTION  
APPLICATION INFORMATION  
NAME  
HTSSOP  
WQFN  
AGND  
COMP  
6
5
GND  
Analog ground  
Connect directly to Power Ground.  
An external optocoupler connected to the COMP pin sources current into an  
internal NPN current mirror. The PWM duty cycle is maximum with zero input  
current, while 1mA reduces the duty cycle to zero. The current mirror improves  
the frequency response by reducing the AC voltage across the optocoupler  
detector.  
4
3
I/O  
Input to the pulse width modulator  
If CS exceeds 0.25 V, the output pulse will be terminated, entering cycle-by-  
cycle current limit. An internal switch holds CS low for 50 ns after HO or LO  
switches high to blank leading edge transients.  
CS  
7
9
6
8
I
I
Current sense input for current limit  
Timing programming pin for the LO and HO  
to SR1 and SR2 outputs  
An external resistor to ground sets the timing for the nonoverlap time of HO to  
SR1 and LO to SR2.  
DLY  
An external diode is required from VCC to HB and an external capacitor is  
required from HS to HB to power the HO gate driver.  
HB  
HO  
HS  
11  
13  
12  
14  
11  
13  
12  
14  
I/O  
O
Boost voltage for the HO driver  
High side gate drive output  
Switch node  
Output of the high side PWM gate driver. Capable of sinking 2-A peak current.  
Connection common to the transformer and both power switches. Provides a  
return path for the HO gate driver.  
I/O  
LO  
NC  
O
Low side gate drive output  
No connection  
Output of the low side PWM gate driver. Capable of sinking 2-A peak current.  
No electrical contact.  
1, 10, 20, 22  
An external voltage divider from the power source sets the shutdown levels.  
The threshold is 1.25 V. Hysteresis is set by an internal current source that  
sources 23 µA into the external resistor divider.  
OVP  
3
15  
1
2
I
GND  
I
Line overvoltage protection  
Power ground  
PGND  
RAMP  
REF  
15  
23  
19  
Connect directly to Analog Ground.  
An external RC circuit from VIN sets the ramp slope. This pin is discharged at  
the conclusion of every cycle by an internal FET. Discharge is initiated by either  
the internal clock or the Volt Second clamp comparator.  
Modulator ramp signal  
Output of 5-V reference  
19  
O
Maximum output current is 20 mA. Locally decoupled with a 0.1-µF capacitor.  
Normally biased at 2 V. An external resistor connected between RT and AGND  
sets the internal oscillator frequency. The internal oscillator can be  
synchronized to an external clock with a frequency higher than the free running  
frequency set by the RT resistor.  
Oscillator frequency control and sync clock  
input  
RT  
5
4
I
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SNVS428H JANUARY 2006REVISED OCTOBER 2015  
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Pin Functions (continued)  
PIN  
NO.  
TYPE  
DESCRIPTION  
APPLICATION INFORMATION  
NAME  
HTSSOP  
WQFN  
If cycle-by-cycle current limit is exceeded during any cycle, a 22-µA current is  
sourced to the RES pin capacitor. If the RES capacitor voltage reaches 2.5 V,  
the soft-start capacitor will be fully discharged and then released with a pull-up  
current of 1.2 µA. After the first output pulse at LO (when SS > COMP offset,  
typically 1 V), the SS pin charging current will revert to 55 µA.  
RES  
10  
9
I
Restart timer  
SR1  
SR2  
18  
17  
18  
17  
O
O
Synchronous rectifier driver output  
Synchronous rectifier driver output  
Control output of the synchronous FET gate. Capable of 0.5-A peak current.  
Control output of the synchronous FET gate. Capable of 0.5-A peak current.  
An internal 55-µA current source charges an external capacitor to set the soft-  
start rate. During a current limit restart sequence, the internal current source is  
reduced to 1.2 µA to increase the delay before retry.  
SS  
8
7
I
Soft-start input  
An external voltage divider from the power source sets the shutdown and  
standby comparator levels. When UVLO reaches the 0.4-V threshold the VCC  
and REF regulators are enabled. When UVLO reaches the 1.25-V threshold,  
the SS pin is released and the device enters the active mode. Hysteresis is set  
by an internal current sink that pulls 23 µA from the external resistor divider.  
UVLO  
VCC  
2
24  
I
Line undervoltage lockout  
If an auxiliary winding raises the voltage on this pin above the regulation set-  
point, the start-up regulator will shutdown, thus reducing the internal power  
dissipation.  
Output of the high voltage start-up regulator.  
The VCC voltage is regulated to 7.6 V  
16  
20  
16  
21  
I/O  
Input to the Start-up Regulator. Operating input range is 13 V to 100 V with  
transient capability to 105 V. For power sources outside of this range, the  
LM5035 can be biased directly at VCC by an external regulator.  
VIN  
EP  
I
Input voltage source  
Exposed pad, underside of package (WQFN)  
PowerPAD (HTSSOP)  
No electrical contact. Connect to system ground plane for reduced thermal  
resistance.  
GND  
6 Specifications  
6.1 Absolute Maximum Ratings  
over operating free-air temperature range (unless otherwise noted)(1)(2)  
MIN  
–0.3  
–1  
MAX  
105  
105  
118  
18  
UNIT  
V
VIN to GND  
HS to GND  
V
HB to GND  
–0.3  
–0.3  
–0.3  
–0.3  
V
HB to HS  
V
VCC to GND  
16  
V
CS, RT, DLY to GND  
COMP input current  
All other inputs to GND  
Junction temperature  
Storage temperature, Tstg  
5.5  
10  
V
mA  
V
–0.3  
–65  
7
150  
150  
°C  
°C  
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings  
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended  
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.  
(2) If Military/Aerospace specified devices are required, contact the Texas Instruments Sales Office or Distributors for availability and  
specifications.  
6.2 ESD Ratings  
VALUE  
UNIT  
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001(2)  
±1500  
Electrostatic  
discharge  
(1)  
V(ESD)  
V
Charged-device model (CDM), per JEDEC specification JESD22-  
C101(3)  
±1000  
(1) The human body model is a 100-pF capacitor discharged through a 1.5-kΩ resistor into each pin. 2 kV for all pins except HB, HO, and  
HS, which are rated at 1.5 kV.  
(2) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.  
(3) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.  
4
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SNVS428H JANUARY 2006REVISED OCTOBER 2015  
6.3 Recommended Operating Conditions  
over operating free-air temperature range (unless otherwise noted)  
(1)  
MIN NOM  
MAX  
105  
15  
UNIT  
V
VIN voltage  
13  
8
External voltage applied to VCC  
Operating Junction Temperature  
V
–40  
125  
°C  
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which  
operation of the device is intended to be functional. For ensured specifications and test conditions, see the Electrical Characteristics.  
6.4 Thermal Information  
LM5035  
THERMAL METRIC(1)  
PWP (HTSSOP)  
NHZ (WQFN)  
UNIT  
20 PINS  
36.2  
20.6  
17.4  
0.5  
24 PINS  
30  
RθJA  
Junction-to-ambient thermal resistance  
Junction-to-case (top) thermal resistance  
Junction-to-board thermal resistance  
°C/W  
°C/W  
°C/W  
°C/W  
°C/W  
°C/W  
RθJC(top)  
RθJB  
20.1  
5.5  
ψJT  
Junction-to-top characterization parameter  
Junction-to-board characterization parameter  
Junction-to-case (bottom) thermal resistance  
0.2  
ψJB  
17.2  
1.6  
5.5  
RθJC(bot)  
1.5  
(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application  
report, SPRA953.  
6.5 Electrical Characteristics  
VVIN = 48 V, VVCC = 10 V externally applied, RRT = 15.0 kΩ, RDLY = 27.4 kΩ, VUVLO = 3 V, VOVP = 0 V unless otherwise  
stated(1)(2)  
.
PARAMETER  
START-UP REGULATOR (VCC PIN)  
TEST CONDITIONS  
MIN  
TYP  
7.6  
25  
MAX UNIT  
TJ = 25°C  
VVCC  
VCC voltage  
IVCC = 10 mA  
V
TJ = –40°C to 125°C  
7.3  
20  
7.9  
TJ = 25°C  
IVCC(LIM)  
VCC current limit  
VCC undervoltage  
VVCC = 7 V  
mA  
V
TJ = –40°C to 125°C  
TJ = 25°C  
0.1  
6.2  
30  
VIN = VCC, ΔVVCC from  
VVCCUV  
threshold (VCC increasing) the regulation set point  
TJ = –40°C to 125°C  
TJ = 25°C  
0.2  
5.5  
VCC decreasing  
VCC – PGND  
V
TJ = –40°C to 125°C  
TJ = 25°C  
6.9  
IVIN  
Start-up regulator current  
VIN = 90 V, UVLO = 0 V  
µA  
70  
TJ = –40°C to 125°C  
TJ = 25°C  
Outputs and COMP open,  
VVCC = 10 V, outputs  
switching  
4
Supply current into VCC  
from external source  
mA  
6
TJ = –40°C to 125°C  
VOLTAGE REFERENCE REGULATOR (REF PIN)  
TJ = 25°C  
5
25  
20  
VREF  
REF voltage  
IREF = 0 mA  
V
TJ = –40°C to 125°C  
TJ = 25°C  
4.85  
15  
5.15  
REF voltage regulation  
REF current limit  
IREF = 0 to 10 mA  
REF = 4.5 V  
mV  
50  
TJ = –40°C to 125°C  
TJ = 25°C  
mA  
TJ = –40°C to 125°C  
(1) All limits are ensured. All electrical characteristics having room temperature limits are tested during production with TA = 25°C. All hot  
and cold limits are ensured by correlating the electrical characteristics to process and temperature variations and applying statistical  
process control.  
(2) Typical specifications represent the most likely parametric norm at 25°C operation.  
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Electrical Characteristics (continued)  
VVIN = 48 V, VVCC = 10 V externally applied, RRT = 15.0 kΩ, RDLY = 27.4 kΩ, VUVLO = 3 V, VOVP = 0 V unless otherwise  
stated(1)(2)  
.
PARAMETER  
UVLO AND SHUTDOWN (UVLO PIN)  
TEST CONDITIONS  
MIN  
TYP  
1.25  
23  
MAX UNIT  
TJ = 25°C  
VUVLO  
Undervoltage threshold  
Hysteresis current  
V
TJ = –40°C to 125°C  
1.212  
19  
1.288  
TJ = 25°C  
IUVLO  
UVLO pin sinking  
µA  
27  
TJ = –40°C to 125°C  
Undervoltage shutdown  
threshold  
UVLO voltage falling, TJ = 25°C  
UVLO voltage rising, TJ = 25°C  
0.3  
0.4  
V
V
Undervoltage standby  
enable threshold  
OVERVOLTAGE PROTECTION (OVP PIN)  
TJ = 25°C  
1.25  
23  
VOVP  
Overvoltage threshold  
Hysteresis current  
V
TJ = –40°C to 125°C  
1.212  
19  
1.288  
TJ = 25°C  
IOVP  
OVP pin sourcing  
µA  
27  
TJ = –40°C to 125°C  
CURRENT SENSE INPUT (CS PIN)  
TJ = 25°C  
0.25  
80  
VCS  
Current limit threshold  
CS delay to output  
V
TJ = –40°C to 125°C  
0.228  
0.272  
TJ = 25°C, CS from zero to 1 V, Time for HO and LO to  
fall to 90% of VCC Output load = 0 pF  
ns  
ns  
Leading edge blanking time  
at CS  
TJ = 25°C  
50  
32  
TJ = 25°C  
CS sink impedance  
(clocked)  
Internal FET sink  
impedance  
Ω
TJ = –40°C to 125°C  
60  
CURRENT LIMIT RESTART (RES PIN)  
TJ = 25°C  
2.5  
22  
12  
VRES  
RES threshold  
V
TJ = –40°C to 125°C  
2.4  
16  
8
2.6  
TJ = 25°C  
Charge source current  
Discharge sink current  
VRES = 1.5 V  
VRES = 1 V  
µA  
28  
TJ = –40°C to 125°C  
TJ = 25°C  
µA  
16  
TJ = –40°C to 125°C  
SOFT-START (SS PIN)  
Charging current in normal  
TJ = 25°C  
55  
1.2  
55  
ISS  
VSS = 0  
µA  
70  
operation  
TJ = –40°C to 125°C  
TJ = 25°C  
40  
0.6  
40  
Charging current during a  
hiccup mode restart  
VSS = 0  
µA  
TJ = –40°C to 125°C  
TJ = 25°C  
1.8  
Soft-stop current sink  
VSS = 2.5 V  
µA  
70  
TJ = –40°C to 125°C  
OSCILLATOR (RT PIN)  
Frequency 1 (at HO, half  
TJ = 25°C  
185  
180  
200  
500  
215  
kHz  
220  
FSW1  
RRT = 15 kΩ,  
RRT = 5.49 kΩ  
oscillator frequency)  
TJ = –40°C to 125°C  
TJ = 25°C  
Frequency 2 (at HO, half  
oscillator frequency)  
FSW2  
kHz  
570  
TJ = –40°C to 125°C  
430  
2.5  
DC level  
TJ = 25°C  
2
3
V
TJ = 25°C  
Input Sync threshold  
V
TJ = –40°C to 125°C  
3.4  
6
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Electrical Characteristics (continued)  
VVIN = 48 V, VVCC = 10 V externally applied, RRT = 15.0 kΩ, RDLY = 27.4 kΩ, VUVLO = 3 V, VOVP = 0 V unless otherwise  
stated(1)(2)  
.
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
PWM CONTROLLER (COMP PIN)  
Delay to output  
TJ = 25°C  
TJ = 25°C  
80  
1
ns  
VPWM-OS  
SS to RAMP offset  
V
TJ = –40°C to 125°C  
SS = 0 V, TJ = 25°C  
0.7  
1.2  
Minimum duty cycle  
0%  
ICOMP = 600 µA, COMP current to PWM voltage,  
TJ = 25°C  
Small signal impedance  
5000  
Ω
MAIN OUTPUT DRIVERS (HO and LO PINS)  
TJ = 25°C  
0.25  
0.2  
IOUT = 50 mA, VHB – VHO  
VVCC – VLO  
,
Output high voltage  
Output low voltage  
V
TJ = –40°C to 125°C  
TJ = 25°C  
0.5  
IOUT = 100 mA  
V
TJ = –40°C to 125°C  
0.5  
Rise time  
Fall time  
CLOAD = 1 nF, TJ = 25°C  
CLOAD = 1 nF, TJ = 25°C  
15  
13  
70  
ns  
ns  
TJ = 25°C  
Dead time, HO to LO, LO  
to HO  
VDLY = VREF, ICOMP = 0 mA  
ns  
TJ = –40°C to 125°C  
45  
100  
Peak source current  
Peak sink current  
VHO,LO = 0 V, VVCC = 10 V , TJ = 25°C  
VHO,LO = 10 V, VVCC = 10 V, TJ = 25°C  
1.25  
2
A
A
VOLTAGE FEEDFORWARD (RAMP PIN)  
TJ = 25°C  
2.5  
RAMP comparator  
threshold  
COMP current = 0  
V
TJ = –40°C to 125°C  
2.4  
2.6  
SYNCHRONOUS RECTIFIER DRIVERS (SR1, SR2)  
TJ = 25°C  
,
0.1  
IOUT = 10 mA, VVCC – VSR1  
VVCC – VSR2  
Output high voltage  
Output low voltage  
V
TJ = –40°C to 125°C  
TJ = 25°C  
0.25  
0.08  
IOUT = 20 mA (sink)  
V
TJ = –40°C to 125°C  
0.2  
Rise time  
CLOAD = 1 nF, TJ = 25°C  
CLOAD = 1 nF, TJ = 25°C  
40  
20  
ns  
ns  
A
Fall time  
Peak source current  
Peak sink current  
VSR = 0, VVCC = 10 V, TJ = 25°C  
VSR = VVCC, VVCC = 10 V, TJ = 25°C  
RDLY = 10 kΩ, TJ = 25°C  
0.5  
0.5  
40  
A
Dead time, SR1 falling to  
HO rising, SR2 falling to  
LO rising  
TJ = 25°C  
100  
T1  
T2  
RDLY = 27.4 kΩ  
ns  
TJ = –40°C to 125°C  
75  
30  
125  
RDLY = 100 kΩ, TJ = 25°C  
RDLY = 10 kΩ, TJ = 25°C  
300  
20  
Dead time, HO falling to  
SR1 rising, LO falling to  
SR2 rising  
TJ = 25°C  
45  
RDLY = 27.4 kΩ  
ns  
65  
TJ = –40°C to 125°C  
RDLY = 100 kΩ, TJ = 25°C  
140  
THERMAL SHUTDOWN  
TSD Shutdown temperature  
Hysteresis  
TJ = 25°C  
TJ = 25°C  
165  
20  
°C  
°C  
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6.6 Typical Characteristics  
8
7
6
5
4
3
2
1
0
8
7
V
VCC  
6
5
V
REF  
4
3
2
1
0
0
5
10  
15  
20  
0
5
10  
20  
25  
30  
15  
(mA)  
I
VCC  
V
(V)  
VIN  
Figure 2. VVCC vs IVCC  
Figure 1. VVCC and VREF vs VVIN  
6
1000  
900  
800  
700  
600  
500  
400  
300  
200  
100  
0
5
4
3
2
1
0
0
10  
20  
R
30  
(k:)  
40  
50  
0
5
10  
I
15  
20  
25  
(mA)  
REF  
RT  
Figure 3. VREF vs IREF  
Figure 4. Frequency vs RT  
410  
405  
400  
60  
30  
58  
56  
54  
52  
50  
48  
46  
44  
42  
40  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
SOFT-START  
SOFT-STOP  
R
= 15k  
RT  
395  
390  
RESTART  
-40  
0
40  
80  
120  
-40  
0
40  
80  
120  
TEMPERATURE (ºC)  
TEMPERATURE (ºC)  
Figure 5. Oscillator Frequency vs Temperature  
Figure 6. Soft-Start and Stop Current vs Temperature  
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Typical Characteristics (continued)  
6500  
350  
300  
250  
6000  
T1  
5500  
5000  
4500  
4000  
200  
150  
100  
T2  
50  
0
0
20  
40  
60  
80  
100  
-40  
0
40  
80  
120  
R
(k:)  
TEMPERATURE (ºC)  
DLY  
Figure 7. Effective Comp Input Impedance  
120  
Figure 8. RDLY vs Dead Time  
60  
55  
115  
110  
105  
100  
95  
50  
45  
40  
R
DLY  
= 27.4 k:  
90  
R
DLY  
= 27.4 k:  
35  
30  
85  
80  
-40  
0
40  
80  
120  
-40  
0
40  
80  
120  
TEMPERATURE (oC)  
TEMPERATURE (ºC)  
Figure 9. SR T1 Parameter vs Temperature  
Figure 10. SR T2 Parameter vs Temperature  
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7 Detailed Description  
7.1 Overview  
The LM5035 PWM controller contains all of the features necessary to implement half-bridge voltage-mode  
controlled power converters. The LM5035 provides two gate driver outputs to directly drive the primary side  
power MOSFETs and two signal level outputs to control secondary synchronous rectifiers through an isolation  
interface. Secondary side drivers, such as the LM5110, are typically used to provide the necessary gate drive  
current to control the sync MOSFETs. Synchronous rectification allows higher conversion efficiency and greater  
power density than conventional PN or Schottky rectifier techniques. The LM5035 can be configured to operate  
with bias voltages ranging from 8 V to 105 V. Additional features include line undervoltage lockout, cycle-by-cycle  
current limit, voltage feedforward compensation, hiccup mode fault protection with adjustable delays, soft-start, a  
2-MHz capable oscillator with synchronization capability, precision reference, thermal shutdown and  
programmable volt-second clamping. These features simplify the design of voltage-mode half-bridge DC-DC  
power converters. See the Functional Block Diagram.  
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7.2 Functional Block Diagram  
7.6V SERIES  
REGULATOR  
VCC  
VIN  
SHUTDOWN  
UVLO  
0.4V  
REF  
LOGIC  
5V  
UVLO-STANDBY  
1.25V  
Reference  
VCC/REF  
UVLO  
23 PA  
THERMAL  
LIMIT  
23 PA  
(165ºC)  
+5V  
OVP  
OVP-STANDBY  
HB  
1.25V  
HO  
HS  
Q
T
Q
CLK  
DRIVER  
VCC  
RT/SYNC  
OSCILLATOR  
Timer  
SLOPE  
PROPORTIONAL  
TO VIN  
Q
S
R
LO  
DRIVER  
RAMP  
FEED-FORWARD RAMP  
REF  
VCC  
VCC  
5k  
SR1  
PWM  
COMP  
1:1  
1V  
SS  
LOGIC  
SR2  
DLY  
SS Buffer  
(Sink Only)  
UVLO-  
Standby  
OVP-Standby  
Shutdown  
2.5V  
MAX V*S  
CLAMP  
Soft-Start  
Hiccup  
2.5V  
+5V  
22 PA  
CS  
Q
D
CURRENT  
LIMIT  
CYCLE  
0.25V  
CLK  
CLK + LEB  
RES  
+5V  
RESTART DELAY  
1.2 PA  
12 PA  
SOFT-START  
55 PA  
SS  
NON-CURRENT  
LIMIT CYCLE  
SS  
PGND  
55 PA  
AGND  
1 mA  
SHUTDOWN  
SOFT-STOP  
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7.3 Feature Description  
7.3.1 High-Voltage Start-Up Regulator  
The LM5035 contains an internal high voltage start-up regulator that allows the input pin (VIN) to be connected  
directly to a nominal 48-V DC input voltage. The regulator input can withstand transients up to 105 V. The  
regulator output at VCC (7.6-V) is internally current limited to 25-mA typical. When the UVLO pin potential is  
greater than 0.4 V, the VCC regulator is enabled to charge an external capacitor connected to the VCC pin. The  
VCC regulator provides power to the voltage reference (REF) and the output drivers (LO, SR1, and SR2). When  
the voltage on the VCC pin exceeds the UVLO threshold of 7.6 V, the internal voltage reference (REF) reaches  
its regulation set-point of 5 V and the UVLO voltage is greater than 1.25 V, the controller outputs are enabled.  
The value of the VCC capacitor depends on the total system design, and its start-up characteristics. The  
recommended range of values for the VCC capacitor is 0.1 µF to 100 µF.  
The VCC undervoltage comparator threshold is lowered to 6.2-V (typical) after VCC reaches the regulation set-  
point. If VCC falls below this value, the outputs are disabled, and the soft-start capacitor is discharged. If VCC  
increases above 7.6 V, the outputs will be enabled and a soft-start sequence will commence.  
The internal power dissipation of the LM5035 can be reduced by powering VCC from an external supply. In  
typical applications, an auxiliary transformer winding is connected through a diode to the VCC pin. This winding  
must raise the VCC voltage above 8.3 V to shut off the internal start-up regulator. Powering VCC from an  
auxiliary winding improves efficiency while reducing the power dissipation of the controller. The undervoltage  
comparator circuit will still function in this mode, requiring that VCC never falls below 6.2 V during the start-up  
sequence.  
During a fault mode, when the converter auxiliary winding is inactive, external current draw on the VCC line must  
be limited such that the power dissipated in the start-up regulator does not exceed the maximum power  
dissipation of the IC package.  
An external DC bias voltage can be used instead of the internal regulator by connecting the external bias voltage  
to both the VCC and the VIN pins. The external bias must be greater than 8.3 V to exceed the VCC UVLO  
threshold and less than the VCC maximum operating voltage rating (15 V).  
7.3.2 Line Undervoltage Detector  
The LM5035 contains a dual level undervoltage Lockout (UVLO) circuit. When the UVLO pin voltage is below  
0.4 V, the controller is in a low current shutdown mode. When the UVLO pin voltage is greater than 0.4 V but  
less than 1.25 V, the controller is in standby mode. In standby mode, the VCC and REF bias regulators are  
active while the controller outputs are disabled. When the VCC and REF outputs exceed the VCC and REF  
undervoltage thresholds and the UVLO pin voltage is greater than 1.25 V, the outputs are enabled and normal  
operation begins. An external set-point voltage divider from VIN to GND can be used to set the minimum  
operating voltage of the converter. The divider must be designed such that the voltage at the UVLO pin will be  
greater than 1.25 V when VIN enters the desired operating range. UVLO hysteresis is accomplished with an  
internal 23-µA current sink that is switched on or off into the impedance of the set-point divider. When the UVLO  
threshold is exceeded, the current sink is deactivated to quickly raise the voltage at the UVLO pin. When the  
UVLO pin voltage falls below the 1.25-V threshold, the current sink is enabled causing the voltage at the UVLO  
pin to quickly fall. The hysteresis of the 0.4-V shutdown comparator is internally fixed at 100 mV.  
The UVLO pin can also be used to implement various remote enable and disable functions. Turning off a  
converter by forcing the UVLO pin to the standby condition provides a controlled soft-stop. See the Soft-Start  
section for more details.  
7.3.3 Line Overvoltage, Load Overvoltage, Remote Thermal Protection  
The LM5035 provides a multipurpose OVP pin that supports several fault protection functions. When the OVP pin  
voltage exceeds 1.25 V, the controller is held in standby mode, which immediately halts the PWM pulses at the  
HO and LO pins. In standby mode, the VCC and REF bias regulators are active while the controller outputs are  
disabled. When the OVP pin voltage falls below the 1.25-V OVP threshold, the outputs are enabled and normal  
soft-start sequence begins. Hysteresis is accomplished with an internal 23-µA current source that is switched on  
or off into the impedance of the OVP pin set-point divider. When the OVP threshold is exceeded, the current  
source is enabled to quickly raise the voltage at the OVP pin. When the OVP pin voltage falls below the 1.25-V  
threshold, the current source is disabled causing the voltage at the OVP pin to quickly fall.  
See the Application Information section for several examples of how to use the OVP pin.  
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Feature Description (continued)  
7.3.4 Reference  
The REF pin is the output of a 5-V linear regulator that can be used to bias an optocoupler transistor and  
external housekeeping circuits. The regulator output is internally current limited to 20-mA (typical).  
7.3.5 Cycle-by-Cycle Current Limit  
The CS pin is driven by a signal representative of the transformer primary current. If the voltage sensed at CS  
pin exceeds 0.25 V, the current sense comparator terminates the HO or LO output driver pulse. If the high-  
current condition persists, the controller operates in a cycle-by-cycle current-limit mode with duty cycle  
determined by the current sense comparator instead of the PWM comparator. Cycle-by-cycle current limiting may  
trigger the hiccup mode restart cycle, depending on the configuration of the RES pin (see the Overload  
Protection Timer section).  
TI recommends placing a small R-C filter connected to the CS pin and located near the controller to suppress  
noise. An internal 32-Ω MOSFET connected to the CS input discharges the external current sense filter capacitor  
at the conclusion of every cycle. The discharge MOSFET remains on for an additional 50 ns after the HO or LO  
driver switches high to blank leading edge transients in the current sensing circuit. Discharging the CS pin filter  
each cycle and blanking leading edge spikes reduces the filtering requirements and improves the current sense  
response time.  
The current sense comparator is very fast and responds to short duration noise pulses. Layout considerations  
are critical for the current sense filter and sense resistor. The capacitor associated with the CS filter must be  
placed very close to the device and must be connected directly to the CS and AGND pins. If a current sense  
transformer is used, both leads of the transformer secondary must be routed to the filter network, which must be  
located close to the IC. If a sense resistor located in the source of the main MOSFET switch is used for current  
sensing, a low-inductance type of resistor is required. When designing with a current sense resistor, all of the  
noise sensitive low-power ground connections must be connected together near the AGND pin, and a single  
connection must be made to the power ground (sense resistor ground point).  
7.3.6 Overload Protection Timer  
The LM5035 provides a current-limit restart timer (see Figure 11) to disable the outputs and force a delayed  
restart (hiccup mode) if a current limit condition is repeatedly sensed. The number of cycle-by-cycle current-limit  
events required to trigger the restart is programmable by the external capacitor at the RES pin. During each  
PWM cycle, the LM5035 either sources or sinks current from the RES pin capacitor. If no current limit is detected  
during a cycle, an 12-µA discharge current sink is enabled to pull the RES pin to ground. If a current limit is  
detected, the 12-µA sink current is disabled and a 22-µA current source causes the voltage at the RES pin to  
gradually increase. The LM5035 protects the converter with cycle-by-cycle current limiting while the voltage at  
RES pin increases. If the RES voltage reaches the 2.5-V threshold, the following restart sequence occurs (also  
see Figure 11):  
1. The RES capacitor and SS capacitors are fully discharged.  
2. The soft-start current source is reduced from 55 µA to 1 µA.  
3. The SS capacitor voltage slowly increases. When the SS voltage reaches 1 V, the PWM comparator will  
produce the first narrow output pulse. After the first pulse occurs, the SS source current reverts to the normal  
55-µA level. The SS voltage increases at its normal rate, gradually increasing the duty cycle of the output  
drivers.  
4. If the overload condition persists after restart, cycle-by-cycle current limiting will begin to increase the voltage  
on the RES capacitor again, repeating the hiccup mode sequence.  
5. If the overload condition no longer exists after restart, the RES pin will be held at ground by the 12-µA  
current sink and normal operation resumes.  
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Feature Description (continued)  
The overload-timer function is very versatile and can be configured for the following modes of protection:  
Cycle-by-cycle only The hiccup mode can be completely disabled by connecting a zero to 50-kΩ resistor from  
the RES pin to AGND. In this configuration, the cycle-by-cycle protection will limit the output current  
indefinitely and no hiccup sequences will occur.  
Hiccup only The timer can be configured for immediate activation of a hiccup sequence upon detection of an  
overload by leaving the RES pin open circuit.  
Delayed Hiccup Connecting a capacitor to the RES pin provides a programmed interval of cycle-by-cycle  
limiting before initiating a hiccup mode restart, as previously described. The dual advantages of this  
configuration are that a short term overload will not cause a hiccup mode restart but during  
extended overload conditions, the average dissipation of the power converter will be very low.  
Externally Controlled Hiccup The RES pin can also be used as an input. By externally driving the pin to a level  
greater than the 2.5-V hiccup threshold, the controller will be forced into the delayed restart  
sequence. For example, the external trigger for a delayed restart sequence could come from an  
overtemperature protection circuit or an output overvoltage sensor.  
Current  
Current  
5V  
CS  
Limit  
Sense  
Circuit  
Restart  
Current  
Source  
Logic  
22 PA  
0.25V  
SS  
RES  
CLK  
12 PA  
C
RES  
COMP  
To Output  
Drivers  
2.5V  
Voltage  
Feedback  
PWM  
S
R
Restart  
Comparator  
Q
Drivers Off  
Restart  
Latch  
55 PA  
1 PA  
SS  
Logic  
SS  
C
SS  
100 mV  
Drivers Off  
55 PA  
Soft-start  
LM5035  
Figure 11. Current-Limit Restart Circuit  
2.5V  
Current Limit Detected  
at CS  
RES  
0V  
5V  
+55 PA  
#1V  
+1 PA  
SS  
LO  
HO  
t1  
t2  
t3  
Figure 12. Current-Limit Restart Timing  
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Feature Description (continued)  
REF  
5V  
5k  
FEED-FORWARD RAMP  
+
1V  
_
COMP  
1 : 1  
PWM  
Potential across  
COMPARATOR  
Optocoupler detector  
is constant (approx. 4.3V)  
LM4041  
Voltage  
SOFT-START  
feedback  
LM5035  
Figure 13. Optocoupler-to-COMP Interface  
7.3.7 Soft-Start  
The soft-start circuit allows the regulator to gradually reach a steady state operating point, thereby reducing start-  
up stresses and current surges. When bias is supplied to the LM5035, the SS pin capacitor is discharged by an  
internal MOSFET. When the UVLO, VCC, and REF pins reach their operating thresholds, the SS capacitor is  
released and charged with a 55-µA current source. The PWM comparator control voltage is clamped to the SS  
pin voltage by an internal amplifier. When the PWM comparator input reaches 1 V, output pulses commence with  
slowly increasing duty cycle. The voltage at the SS pin eventually increases to 5 V, while the voltage at the PWM  
comparator increases to the value required for regulation, as determined by the voltage feedback loop.  
One method to shutdown the regulator is to ground the SS pin, which forces the internal PWM control signal to  
ground, thus quickly reducing the output duty cycle to zero. Releasing the SS pin begins a soft-start cycle, and  
normal operation resumes. A second shutdown method is discussed in the UVLO section.  
7.3.8 Soft-Stop  
If the UVLO pin voltage falls below the 1.25-V standby threshold but above the 0.4-V shutdown threshold, the  
55-µA SS pin source current is disabled and a 55-µA sink current discharges the soft-start capacitor. As SS  
voltage falls and clamps the PWM comparator input, the PWM duty cycle will gradually fall to zero. The soft-stop  
feature produces a gradual reduction of the power converter output voltage. This soft-stop method of turning off  
the converter reduces energy in the output capacitor before control of the main and synchronous rectification  
MOSFETs is disabled. The PWM pulses may cease before the SS voltage reduces the duty cycle if the VCC or  
REF voltage drops below the respective undervoltage thresholds during the soft-stop process.  
7.3.9 PWM Comparator  
The pulse width modulation (PWM) comparator compares the voltage ramp signal at the RAMP pin to the loop-  
error signal. This comparator is optimized for speed in order to achieve minimum controllable duty cycles. The  
loop-error signal is received from the external feedback, and the isolation circuit is in the form of a control current  
into the COMP pin. The COMP pin current is internally mirrored by a matched pair of NPN transistors that sink  
current through a 5-kΩ resistor connected to the 5-V reference. The resulting control voltage passes through a  
1-V level shift before being applied to the PWM comparator.  
An optocoupler detector can be connected between the REF pin and the COMP pin (see Figure 13). Because  
the COMP pin is controlled by a current input, the potential difference across the optocoupler detector is nearly  
constant. The bandwidth-limiting phase delay, which is normally introduced by the significant capacitance of the  
optocoupler, is thereby greatly reduced. Higher loop bandwidths can be realized because the bandwidth-limiting  
pole associated with the optocoupler is now at a much higher frequency. The PWM comparator polarity is  
configured such that, with no current into the COMP pin, the controller produces the maximum duty cycle at the  
main gate driver outputs, HO and LO.  
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Feature Description (continued)  
7.3.10 Feedforward Ramp and Volt-Second Clamp  
An external resistor (RFF) and capacitor (CFF) connected to VIN, AGND, and the RAMP pin are required to create  
the PWM ramp signal. The slope of the signal at RAMP will vary in proportion to the input line voltage. This  
varying slope provides line feedforward information necessary to improve line transient response with voltage  
mode control. The RAMP signal is compared to the error signal by the pulse width modulator comparator to  
control the duty cycle of the HO and LO outputs. With a constant error signal, the on-time (TON) varies inversely  
with the input voltage (VIN) to stabilize the volt-second product of the transformer primary signal. The power path  
gain of conventional voltage-mode pulse-width modulators (oscillator generated ramp) varies directly with input  
voltage. The use of a line generated ramp (input voltage feedforward) nearly eliminates this gain variation. As a  
result, the feedback loop is only required to make very small corrections for large changes in input voltage.  
In addition to the PWM comparator, a volt-second clamp comparator also monitors the RAMP pin. If the ramp  
amplitude exceeds the 2.5-V threshold of the volt-second clamp comparator, the on-time is terminated. The CFF  
ramp capacitor is discharged by an internal 32-Ω discharge MOSFET controlled by the volt-second clamp  
comparator. If the RAMP signal does not exceed 2.5 V before the end of the clock period, the internal clock will  
enable the discharge MOSFET to reset capacitor CFF.  
By proper selection of RFF and CFF values, the maximum on-time of HO and LO can be set to the desired  
duration. The on-time set by the volt-second clamp varies inversely to the line voltage because the RAMP  
capacitor is charged by a resistor (RFF) connected to VIN, while the threshold of the clamp is a fixed voltage  
(2.5 V). An example will illustrate the use of the volt-second clamp comparator to achieve a 50% duty cycle limit  
at 200 kHz with a 48-V line input. A 50% duty cycle at a 200 kHz requires a 2.5-µs on-time. To achieve this  
maximum on-time clamp level, use Equation 1:  
TON + 10%  
2.5 Ps + 0.25 Ps  
= 51.4 Ps  
=
RFF x CFF  
=
©
©
-1  
-1  
§
¨
¨
§
§
2.5V  
48V  
2.5V  
VIN  
In  
In  
1-  
1-  
§
¨
¨
©
©
(1)  
The recommended capacitor value range for CFF is 100 pF to 1000 pF. A standard value of 470 pF can be paired  
with 110 kΩ to approximate the desired 51.4-µs time constant. If load-transient response is slowed by the 10%  
margin, the RFF value can be increased. The system signal-to-noise will be slightly decreased by increasing  
RFF × CFF.  
7.3.11 Oscillator, Sync Capability  
The LM5035 oscillator frequency is set by a single external resistor connected between the RT and AGND pins.  
To set a desired oscillator frequency, the necessary RT resistor is calculated from Equation 2:  
©
¨
RT = § 1  
9
- 110 ns § x 6.25 x 10  
¨
FOSC  
©
(2)  
For example, if the desired oscillator frequency is 400 kHz (HO and LO each switching at 200 kHz) a 15-kΩ  
resistor would be the nearest standard one percent value.  
Each output (HO, LO, SR1 and SR2) switches at half the oscillator frequency. The voltage at the RT pin is  
internally regulated to a nominal 2 V. The RT resistor must be located as close as possible to the IC and  
connected directly to the pins (RT and AGND). The tolerance of the external resistor and the frequency tolerance  
indicated in the Electrical Characteristics must be taken into account when determining the worst-case frequency  
range.  
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Feature Description (continued)  
The LM5035 can be synchronized to an external clock by applying a narrow pulse to the RT pin. The external  
clock must be at least 10% higher than the free-running oscillator frequency set by the RT resistor. If the external  
clock frequency is less than the RT resistor programmed frequency, the LM5035 will ignore the synchronizing  
pulses. The synchronization pulse width at the RT pin must be a minimum of 15-ns wide. The clock signal must  
be coupled into the RT pin through a 100-pF capacitor or a value small enough to ensure the pulse width at RT  
is less than 60% of the clock period under all conditions. When the synchronizing pulse transitions low-to-high  
(rising edge), the voltage at the RT pin must be driven to exceed 3.2 V from its nominal 2-V DC level. During the  
low time of the clock signal, the voltage at the RT pin will be clamped at 2-V DC by an internal regulator. The  
output impedance of the RT regulator is approximately 100 Ω. The RT resistor is always required, whether the  
oscillator is free running or externally synchronized.  
7.3.12 Gate-Driver Outputs (HO and LO)  
The LM5035 provides two alternating gate-driver outputs, the floating high-side gate driver HO and the ground  
referenced low-side driver LO. Each driver can source 1.25 A and sink 2-A peak. The HO and LO outputs  
operate in an alternating manner at one-half of the internal oscillator frequency. The LO driver is powered directly  
by the VCC regulator. The HO gate driver is powered from a bootstrap capacitor connected between HB and HS.  
An external diode connected between VCC (anode pin) and HB (cathode pin) provides the high-side gate driver  
power by charging the bootstrap capacitor from VCC when the switch node (HS pin) is low. When the high-side  
MOSFET is turned on, HB rises to a peak voltage equal to VVCC + VHS where VHS is the switch-node voltage.  
The HB and VCC capacitors must be placed close to the pins of the LM5035 to minimize voltage transients due  
to parasitic inductances because the peak current sourced to the MOSFET gates can exceed 1.25 A. The  
recommended value of the HB capacitor is 0.01 µF or greater. A low-ESR or low-ESL capacitor, such as a  
surface-mount ceramic, must be used to prevent voltage droop during the HO transitions.  
The maximum duty cycle for each output is limited to slightly less than 50%, due to the internally fixed dead time  
and any programmed sync rectifier delay. The typical dead time in this condition is 70 ns. The programmed sync  
rectifier delay is determined by the DLY pin resistor. If the COMP pin is open circuit, the outputs will operate at  
maximum duty cycle. The maximum duty cycle for each output can be calculated with Equation 3:  
1
TS - TD - T1  
2
Maximum Duty Cycle =  
TS  
where  
TS is the period of one complete cycle for either the HO or LO outputs  
TD is the internally fixed dead time  
and T1 is the programmed sync rectifier delay  
(3)  
For example, if the oscillator frequency is 200 kHz, each output will cycle at 100 kHz (TS = 10 µs). Using the  
nominal dead time of 70 ns and no programmed delay, the maximum duty cycle at this frequency is calculated to  
be 49.3%. Using a programmed sync rectifier delay of 100 ns, the maximum duty cycle is reduced to 48.3%.  
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Feature Description (continued)  
7.3.13 Synchronous Rectifier Control Outputs (SR1 and SR2)  
Synchronous rectification (SR) of the transformer secondary provides higher efficiency, especially for low-output  
voltage converters. The reduction of rectifier forward-voltage drop (0.5 V – 1.5 V) to 10 mV – 200 mV VDS voltage  
for a MOSFET, significantly reduces rectification losses. In a typical application, the transformer secondary  
winding is center tapped, with the output-power inductor in series with the center tap. The SR MOSFETs provide  
the ground path for the energized secondary winding and the inductor current. Figure 14 shows that the SR2  
MOSFET is conducting while HO enables power transfer from the primary. The SR1 MOSFET must be disabled  
during this period, because the secondary winding connected to the SR1 MOSFET drain is twice the voltage of  
the center tap. At the conclusion of the HO pulse, the inductor current continues to flow through the SR1  
MOSFET body diode. Because the body diode causes more loss than the SR MOSFET, efficiency can be  
improved by minimizing the T2 period, while maintaining sufficient timing margin over all conditions (component  
tolerances, and so on) to prevent shoot-through current. When LO enables power transfer from the primary, the  
SR1 MOSFET is enabled, and the SR2 MOSFET is off.  
HO  
SR1  
T1  
T2  
LO  
SR2  
T2  
T1  
Figure 14. HO, LO, SR1 and SR2 Timing Diagram  
During the time that neither HO nor LO is active, the inductor current is shared between both the SR1 and SR2  
MOSFETs, which effectively shorts the transformer secondary and cancels the inductance in the windings. The  
SR2 MOSFET is disabled before LO delivers power to the secondary to prevent power being shunted to ground.  
The SR2 MOSFET body diode continues to carry about half the inductor current until the primary power raises  
the SR2 MOSFET drain voltage and reverse biases the body diode. Ideally, dead-time T1 would be set to the  
minimum time that allows the SR MOSFET to turn off before the SR MOSFET body diode starts conducting.  
The SR1 and SR2 outputs are powered directly by the VCC regulator. Each output is capable of sourcing and  
sinking 0.5-A peak. Typically, the SR1 and SR2 signals control SR MOSFET gate drivers through a pulse  
transformer. The actual gate sourcing and sinking currents are provided by the secondary-side bias supply and  
gate drivers.  
The timing of SR1 and SR2 with respect to HO and LO is shown in Figure 14. SR1 is configured out-of-phase  
with HO, and SR2 is configured out-of-phase with LO. The dead time between transitions is programmable by a  
resistor connected from the DLY pin to the AGND pin. Typically, RDLY is set in the range of 10 kΩ to 100 kΩ. The  
dead-time periods can be calculated using Equation 4 and Equation 5:  
T1 = [RDLY × 2.8 ps] + 20 ns  
T2 = [RDLY × 1.35 ps] + 6 ns  
(4)  
(5)  
To set the minimum dead time (propagation delays only), the DLY pin must be left open or connected to the REF  
pin. Any resistor value above 300 kΩ connected between the DLY pin and AGND will also provide the minimum  
period (approximately 5 ns).  
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Feature Description (continued)  
7.3.14 Thermal Protection  
Internal thermal-shutdown circuitry is provided to protect the integrated circuit in the event that the maximum-  
rated junction temperature is exceeded. When activated, typically at 165°C, the controller is forced into a low-  
power standby state with the output drivers (HO, LO, SR1, and SR2) and the bias regulators (VCC and REF)  
disabled. This helps prevent catastrophic failures from accidental device overheating. During thermal shutdown,  
the soft-start capacitor is fully discharged, and the controller follows a normal start-up sequence after the junction  
temperature falls to the operating level (145°C).  
7.4 Device Functional Modes  
The LM5035 can be used as a half-bridge PWM controller or as a push-pull PWM controller.  
To implement the LM5035 in a push-pull application, the HB pin is connected to VCC and the HS pin is  
connected to PGND. The LM5035 will deliver 180º out-of-phase ground-referenced PWM signals to the gates of  
the power MOSFETS.  
The high-side driver has an HS-to-GND maximum voltage rating of 105 V, but in higher-voltage applications the  
high-side MOSFET can be driven with a gate-drive transformer.  
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8 Application and Implementation  
NOTE  
Information in the following applications sections is not part of the TI component  
specification, and TI does not warrant its accuracy or completeness. TI’s customers are  
responsible for determining suitability of components for their purposes. Customers must  
validate and test their design implementation to confirm system functionality.  
8.1 Application Information  
The following information is intended to provide guidelines for the power-supply designer using the LM5035.  
8.2 Typical Application  
Figure 15 shows an example of a 100-W half-bridge power converter controlled by the LM5035. The operating  
input-voltage range (VPWR) is 36 V to 75 V, and the output voltage is 3.3 V. The output-current capability is 30 A.  
Current sense transformer T2 provides information to the CS pin for current-limit protection. The error amplifier  
and reference, U3 and U5 respectively, provide voltage feedback through optocoupler U4. Synchronous rectifiers  
(Q4, Q5, Q6, and Q7) minimize rectification losses in the secondary. An auxiliary winding on transformer T1  
provides power to the LM5035 VCC pin when the output is in regulation. The input voltage UVLO thresholds are  
34 V for increasing VPWR, and 32 V for decreasing VPWR. The circuit can be shut down by driving the  
ON/OFF input (J2) below 1.25 V with an open-collector or open-drain circuit. An external synchronizing  
frequency can be applied through a 100-pF capacitor to the RT input (U1 pin 5). The regulator output is current  
limited at 34 A.  
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Figure 15. Application Circuit  
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8.2.1 Design Requirements  
Table 1 lists example design parameters for the application circuit layout in Figure 15.  
Table 1. Design Parameters  
PARAMETER  
MIN  
NOM  
MAX  
UNIT  
V
Input voltage (VIN)  
36  
72  
Output voltage (VOUT  
)
3.3  
V
Output current (IOUT  
)
0
30  
A
Switching frequency  
Efficiency (full load)  
Efficiency (half load)  
Load regulation  
400  
89%  
92%  
0.2%  
0.1%  
33.9  
31.9  
79.4  
78.3  
kHz  
Line regulation  
undervoltage lock-out (ON)  
V
V
V
V
undervoltage lock-out (OFF)  
Line overvoltage protection (ON)  
Line overvoltage protection (OFF)  
8.2.2 Detailed Design Procedure  
8.2.2.1 VIN  
The voltage applied to the VIN pin, which may be the same as the system voltage applied to the power  
transformer primary (VPWR), can vary in the range from 13 V to 105 V. The current into VIN depends primarily on  
the gate charge provided to the output drivers, the switching frequency, and any external loads on the VCC and  
REF pins. It is recommended the filter shown in Figure 16 be used to suppress transients which may occur at the  
input supply. This is particularly important when VIN is operated close to the maximum operating rating of the  
LM5035.  
When power is applied to VIN and the UVLO pin voltage is greater than 0.4 V, the VCC regulator is enabled and  
supplies current into an external capacitor connected to the VCC pin. When the voltage on the VCC pin reaches  
the regulation point of 7.6 V, the voltage reference (REF) is enabled. The reference regulation set point is 5 V.  
The HO, LO, SR1, and SR2 outputs are enabled when the two bias regulators reach their set point and the  
UVLO pin potential is greater than 1.25 V. In typical applications, an auxiliary transformer winding is connected  
through a diode to the VCC pin. This winding must raise the VCC voltage above 8.3 V to shut off the internal  
start-up regulator.  
After the outputs are enabled and the external VCC supply voltage has begun supplying power to the IC, the  
current into VIN drops below 1 mA. VIN must remain at a voltage equal to or above the VCC voltage to avoid  
reverse current through protection diodes.  
V
PWR  
50  
VIN  
LM5035  
0.1 PF  
Figure 16. Input-Transient Protection  
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8.2.2.2 For Applications >100 V  
For applications where the system input voltage exceeds 100 V or the IC power dissipation is of concern, the  
LM5035 can be powered from an external start-up regulator as shown in Figure 17. In this configuration, the VIN  
and the VCC pins must be connected together, which allows the LM5035 to be operated below 13 V. The voltage  
at the VCC pin must be greater than 8.3 V, yet not exceed 15 V. An auxiliary winding can be used to reduce the  
power dissipation in the external regulator once the power converter is active. The NPN base-emitter reverse  
breakdown voltage, which can be as low as 5 V for some transistors, must be considered when selecting the  
transistor.  
8.2.2.3 Current Sense  
The CS pin needs to receive an input signal representative of the primary current of the transformer, either from  
a current sense transformer or from a resistor in series with the source of the LO switch, as shown in Figure 18  
and Figure 19. In both cases, the sensed current creates a ramping voltage across R1, and the RF / CF filter  
suppresses noise and transients. R1, RF and CF must be located as close to the LM5035 as possible, and the  
ground connection from the current sense transformer, or R1, must be a dedicated track to the AGND pin. The  
current sense components must provide greater than 0.25 V at the CS pin when an overcurrent condition exists.  
8.3V - 15V  
(from aux winding)  
V
VIN  
VCC  
PWR  
LM5035  
9V  
Figure 17. Start-Up Regulator for VPWR >100 V  
V
PWR  
Power  
Transformer  
Current  
Sense  
Q1  
VIN  
CS  
R
F
C
F
R1  
AGND  
HO  
LO  
Q2  
LM5035  
Figure 18. Current Sense Using Current Sense Transformer  
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V
PWR  
Power  
Transformer  
Q1  
Q2  
VIN  
HO  
LO  
R
F
CS  
Current  
Sense  
C
F
R1  
AGND  
LM5035  
Figure 19. Current Sense Using Current Sense Resistor (R1)  
If the current sense resistor method is used, the overcurrent condition will only be sensed while LO is driving the  
low-side MOSFET. Overcurrent while HO is driving the high-side MOSFET will not be detected. In this  
configuration, it will take 4 times as long for continuous cycle-by-cycle current limiting to initiate a restart event  
since each overcurrent event during LO enables the 22-µA RES pin current source for one oscillator period, and  
then the lack of an overcurrent event during HO enables the 12-µA RES pin current sink for one oscillator period.  
The time average of this toggling is equivalent to a continuous 5-µA current source into the RES capacitor,  
increasing the delay by a factor of four. The value of the RES capacitor can be reduced to decrease the time  
before restart cycle is initiated.  
When using the resistor current sense method, an imbalance in the input capacitor voltages may develop when  
operating in cycle-by-cycle current limiting mode. If the imbalance persists for an extended period, excessive  
currents in the non-sensed MOSFET, and possible transformer saturation may result. This condition is inherent  
to the half-bridge topology operated with cycle-by-cycle current limiting and is compounded by only sensing in  
one leg of the half-bridge circuit. The imbalance is greatest at large duty cycles (low input voltages). If using this  
method, it is recommended that the capacitor on the RES pin be no larger than 220 pF. Check the final circuit  
and reduce the RES capacitor further, or omit the capacitor completely to ensure the voltages across the bridge  
capacitors remain balanced. The current limit value may decrease slightly as the RES capacitor is reduced.  
8.2.2.4 HO, HB, HS, and LO  
Attention must be given to the PC board layout for the low-side driver and the floating high-side driver pins HO,  
HB and HS. A low ESR or ESL capacitor (such as a ceramic surface mount capacitor) must be connected close  
to the LM5035, between HB and HS to provide high peak currents during turnon of the high-side MOSFET. The  
capacitor must be large enough to supply the MOSFET gate charge (Qg) without discharging to the point where  
the drop in gate voltage affects the MOSFET RDS(ON). Use Equation 6 to calculate the value for CBOOST. A value  
that is ten to 20 times Qg is recommended.  
Qg  
20 x  
=
CBOOST  
VCC  
(6)  
The diode (DBOOST) that charges CBOOST from VCC when the low-side MOSFET is conducting must be capable  
of withstanding the full converter input voltage range. When the high-side MOSFET is conducting, the reverse  
voltage at the diode is approximately the same as the MOSFET drain voltage because the high-side driver is  
boosted up to the converter input voltage by the HS pin, and the high side MOSFET gate is driven to the HS  
voltage plus VCC. Since the anode of DBOOST is connected to VCC, the reverse potential across the diode is  
equal to the input voltage minus the VCC voltage. DBOOST average current is less than 20 mA in most  
applications, so a low current ultra-fast recovery diode is recommended to limit the loss due to diode junction  
capacitance. Schottky diodes are also a viable option, particularly for lower input voltage applications, but  
attention must be paid to leakage currents at high temperatures.  
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The internal gate drivers need a very low impedance path to the respective decoupling capacitors; the VCC cap  
for the LO driver and CBOOST for the HO driver. These connections must be as short as possible to reduce  
inductance and as wide as possible to reduce resistance. The loop area, defined by the gate connection and its  
respective return path, must be minimized.  
The high-side gate driver can also be used with HS connected to PGND for applications other than a half bridge  
converter (for example, push-pull). The HB pin is then connected to VCC, or any supply greater than the high-  
side driver undervoltage lockout (approximately 6.5 V). In addition, the high-side driver can be configured for high  
voltage offline applications where the high-side MOSFET gate is driven via a gate drive transformer.  
8.2.2.5 Programmable Delay (DLY)  
The RDLY resistor programs the delays between the SR1 and SR2 signals and the HO and LO driver outputs.  
Figure 14 shows the relationship between these outputs. The DLY pin is nominally set at 2.5 V and the current is  
sensed through RDLY to ground. This current is used to adjust the amount of dead time before the HO and LO  
pulse (T1) and after the HO and LO pulse (T2). Typically RDLY is in the range of 10 kΩ to 100 kΩ. The dead-time  
periods can be calculated using Equation 7 and Equation 8:  
T1 = [RDLY × 2.8 ps] + 20 ns  
T2 = [RDLY × 1.35 ps] + 6 ns  
(7)  
(8)  
T1 and T2 can be set to minimum by not connecting a resistor to DLY, connecting a resistor greater than 300 kΩ  
from DLY to ground, or connecting DLY to the REF pin. This may cause lower than optimal system efficiency if  
the delays through the SR signal transformer network, the secondary gate drivers and the SR MOSFETs are  
greater than the delay to turn on the HO or LO MOSFETs. must an SR MOSFET remain on while the opposing  
primary MOSFET is supplying power through the power transformer, the secondary winding will experience a  
momentary short circuit, causing a significant power loss to occur.  
When choosing the RDLY value, worst case propagation delays and component tolerances must be considered to  
assure that there is never a time where both SR MOSFETs are enabled AND one of the primary side MOSFETs  
is enabled. The time period T1 must be set so that the SR MOSFET has turned off before the primary MOSFET  
is enabled. Conversely, T1 and T2 must be kept as low as tolerances allow to optimize efficiency. The SR body  
diode conducts during the time between the SR MOSFET turns off and the power transformer begins supplying  
energy. Power losses increase when this happens since the body diode voltage drop is many times higher than  
the MOSFET channel voltage drop. The interval of body diode conduction can be observed with an oscilloscope  
as a negative 0.7 V to 1.5 V pulse at the SR MOSFET drain.  
8.2.2.6 UVLO and OVP Voltage Divider Selection for R1, R2, and R3  
Two dedicated comparators connected to the UVLO and OVP pins are used to detect undervoltage and  
overvoltage conditions. The threshold value of these comparators, VUVLO and VOVP, is 1.25 V (typical). The two  
functions can be programmed independently with two voltage dividers from VIN to AGND as shown in Figure 20  
and Figure 21, or with a three-resistor divider as shown in Figure 22. Independent UVLO and OVP pins provide  
greater flexibility for the user to select the operational voltage range of the system. Hysteresis is accomplished by  
23-µA current sources (IUVLO and IOVP), which are switched on or off into the sense pin resistor dividers as the  
comparators change state.  
When the UVLO pin voltage is below 0.4 V, the controller is in a low current shutdown mode. For a UVLO pin  
voltage greater than 0.4 V but less than 1.25 V the controller is in standby mode. Once the UVLO pin voltage is  
greater than 1.25 V, the controller is fully enabled. Two external resistors can be used to program the minimum  
operational voltage for the power converter as shown in Figure 20. When the UVLO pin voltage falls below the  
1.25-V threshold, an internal 23-µA current sink is enabled to lower the voltage at the UVLO pin, thus providing  
threshold hysteresis. Resistance values for R1 and R2 can be determined from Equation 9 and Equation 10.  
VHYS  
R1 =  
23 PA  
(9)  
1.25V x R1  
R2 =  
VPWR ± 1.25V ± (23 PA x R1)  
where  
VPWR is the desired turnon voltage  
VHYS is the desired UVLO hysteresis at VPWR  
(10)  
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For example, if the LM5035 is to be enabled when VPWR reaches 34 V, and disabled when VPWR is decreased  
to 32 V, R1 must be 87 kΩ, and R2 must be 3.54 kΩ. The voltage at the UVLO pin must not exceed 7 V at any  
time. Be sure to check both the power and voltage rating (0603 resistors can be rated as low as 50 V) for the  
selected R1 resistor.  
V
PWR  
LM5035  
R1  
1.25V  
23 PA  
Disable Output Drivers  
UVLO  
0.4V  
Disable VCC and REF Regulators  
R2  
Figure 20. Basic UVLO Configuration  
V
PWR  
LM5035  
5V  
23 PA  
R1  
R2  
OVP  
STANDBY  
1.25V  
Figure 21. Basic Overvoltage Protection  
V
PWR  
LM5035  
R1  
1.25V  
23 PA  
UVLO  
Disable Output Drivers  
0.4V  
Disable VCC and REF Regulators  
R2  
5V  
23 PA  
OVP  
STANDBY  
1.25V  
R3  
Figure 22. UVLO and OVP Divider  
The impedance seen looking into the resistor divider from the UVLO and OVP pins determines the hysteresis  
level. UVLO and OVP enable and disable thresholds are calculated using the equations in Table 2 for the three-  
resistor divider listed in Figure 22.  
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Table 2. UVO and OVP Divider Formulas  
THRESHOLD  
EQUATION  
©
¨
§
R1 + R2 + R3  
¨
UVLOoff = 1.25V x ¨¨  
Outputs disabled due to VIN falling below UVLO threshold  
Outputs enabled due to VIN rising above UVLO threshold  
Outputs disabled due to VIN rising above OVP threshold  
Outputs enabled due to VIN falling below OVP threshold  
§
©
R2 + R3  
(11)  
(12)  
UVLOon = UVLOoff + (23 µA × R1)  
©
¨
¨
§
§
R1 + R2 + R3  
R3  
OVPoff = 1.25V x ¨¨  
©
OVPon = OVPoff – [23 µA × (R1 + R2)]  
The equations listed in Table 2 calculate the typical operating ranges of undervoltage and overvoltage  
thresholds. For example, for resistor values R1 = 86.6 kΩ, R2 = 2.1 kΩ and R3 = 1.4 kΩ the calculated thresholds  
are as follows:  
UVLO turnoff = 32.2 V  
UVLO turnon = 34.2 V  
OVP turnon = 78.4 V  
OVP turnoff = 80.5 V  
V
PWR  
LM5035  
R1  
1.25V  
UVLO  
STANDBY  
23 PA  
0.4V  
STANDBY  
OFF  
OFF  
R2  
Figure 23. Remote Standby and Disable Control  
To maintain the accuracy of the threshold, a resistor tolerance of 1% or better is recommended.  
The design process begins with the selection of the voltage difference between the UVLO enabling and disabling  
thresholds. This selection also sets the approximate difference between OVP enabling and disabling regulation.  
Use Equation 13 to calculate the value of R1.  
UVLOon - UVLOoff  
R1 =  
23 PA  
(13)  
Next, the combined resistance of R2 and R3 is calculated by selecting the threshold for the UVLO disabling  
threshold. Use Equation 14 to calculate the value of RCOMBINED  
.
1.25V x R1  
RCOMBINED  
=
UVLOoff ± 1.25V  
(14)  
The value of R3 is then determined by selecting the OVP disabling threshold. Use Equation 15 to calculate the  
value of R3.  
1.25V x (R1 + RCOMBINED  
)
R3 =  
OVPoff  
(15)  
Finally, subtract the value of R3 from the value of RCOMBINED calculate the value of R2 as shown in Equation 16.  
R2 = RCOMBINED — R3  
(16)  
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Remote configuration of the operational modes of the controller can be accomplished with open drain devices  
connected to the UVLO pin as shown in Figure 23.  
8.2.2.7 Fault Protection  
The overvoltage protection (OVP) comparator of the LM5035 can be configured for line or load fault protection or  
thermal protection using an external temperature sensor or thermistor. Figure 21 shows a line over voltage  
shutdown application using a voltage divider between the input power supply, VPWR, and AGND to monitor the  
line voltage.  
Figure 24 demonstrates the use of the OVP pin for latched output overvoltage fault protection, using a zener and  
optocoupler. When VOUT exceeds the conduction threshold of the optocoupler diode and zener, the optocoupler  
momentarily turns on Q1 and the LM5035 enters standby mode, disabling the drivers and enabling the hysteresis  
current source on the OVP pin. When the current source is enabled, the OVP voltage will remain at 2.3 V (23 µA  
× 100 kΩ) without additional drive from the external circuit. If the optocoupler transistor emitter were directly  
connected to the OVP pin, then leakage current in the zener diode amplified by the gain of the optocoupler could  
falsely trip the protection latch. R1 and Q1 are added reduce the sensitivity to low level currents in the  
optocoupler. Using the values of Figure 24, the optocoupler collector current must equal VBE(Q1) / R1 = 350 µA  
before OVP latches. Once the controller has switched to standby mode, the outputs no longer switch but the  
VCC and REF regulators continue functioning and supply bias to the external circuitry. VCC must fall below 6.2 V  
or the UVLO pin must fall below 0.4 V to clear the OVP latch.  
V
REF  
R1  
2k  
LM5035  
V
OUT  
5V  
23 PA  
Q1  
OVP  
STANDBY  
1.25V  
R2  
100k  
Figure 24. Latched Load Overvoltage Protection  
Figure 25 shows an application of the OVP comparator for Remote Thermal Protection using a thermistor (or  
multiple thermistors) which may be located near the main heat sources of the power supply. The negative  
temperature coefficient (NTC) thermistor is nearly logarithmic, and in this example a 100kΩ thermistor with the β  
material constant of 4500 kelvins changes to approximately 2 kΩ at 130°C. Setting R1 to one-third of this  
resistance (665 Ω) establishes 130°C as the desired trip point (for VREF = 5 V). In a temperature band from 20°C  
below to 20°C above the OVP threshold, the voltage divider is nearly linear with 25 mV per°C sensitivity.  
R2 provides temperature hysteresis by raising the OVP comparator input by R2 × 23 µA. For example, if a 22-kΩ  
resistor is selected for R2, then the OVP pin voltage will increase by 22 kΩ × 23 µA = 506 mV. The NTC  
temperature must therefore fall by 506 mV / 25 mV per°C = 20°C before the LM5035 switches from the standby  
mode to the normal mode.  
V
REF  
LM5035  
5V  
23 PA  
NTC  
THERMISTOR  
T
R2  
OVP  
STANDBY  
1.25V  
R1  
Figure 25. Remote Thermal Protection  
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8.2.2.8 HICCUP Mode Current-Limit Restart (RES)  
The basic operation of the hiccup mode current limit restart is described in the functional description. The delay  
time to restart is programmed with the selection of the RES pin capacitor CRES as shown in Figure 25.  
2.5V  
Current Limit Detected  
at CS  
RES  
0V  
5V  
+55 PA  
#1V  
+1 PA  
SS  
LO  
HO  
t1  
t2  
t3  
Figure 26. Hiccup Overload Restart Timing  
In the case of continuous cycle-by-cycle current-limit detection at the CS pin, refer to Figure 26 and use  
Equation 17 to calculate the time required for CRES to reach the 2.5-V hiccup mode threshold.  
CRES x 2.5V  
t1 =  
= 114 k: x CRES  
22 PA  
For example, if CRES = 0.01 µF the time, t1, is approximately 1.14 ms.  
(17)  
The cool down time, t2 is set by the soft-start capacitor (CSS) and the internal 1-µA SS current source. Use  
Equation 18 to calculate the value of t2.  
CSS x 1V  
= 1 M: x CSS  
t2 =  
1 PA  
(18)  
If CSS = 0.01 µF, the value of t2 is 10 ms.  
The soft-start time t3 is set by the internal 55-µA current source. Use Equation 19 to calculate the value of t3.  
CSS x 4V  
= 73 k: x CSS  
t3 =  
55 PA  
(19)  
If CSS = 0.01 µF, the value of t3 is 730 µs.  
The time t2 provides a periodic cool-down time for the power converter in the event of a sustained overload or  
short circuit. This off time results in lower average input current and lower power dissipation within the power  
components. It is recommended that the ratio of t2 / (t1 + t3) be in the range of 5 to 10 to take advantage of this  
feature.  
If the application requires no delay from the first detection of a current limit condition to the onset of the hiccup  
mode (t1 = 0), the RES pin can be left open (no external capacitor). If it is desired to disable the hiccup mode  
entirely, the RES pin must be connected to ground (AGND).  
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8.2.3 Application Curves  
Figure 29 shows typical output ripple seen across the output terminals (with standard 10-µF and 1-µF ceramic  
capacitors) for an input voltage of 48 V and a load of 30 A. This waveform is typical of most loads and input  
voltages.  
Figure 30 and Figure 31 show the drain voltage of Q1 with a 5-A load. Figure 30 represents an input voltage of  
36 V and Figure 29 represents an input voltage of 72 V.  
Figure 32 shows the gate voltages of the synchronous rectifiers. The dead time provided by the 20-kΩ DLY  
resistor is difficult to see at this timescale.  
VIN = 48 VDC  
IOUT = 5 A  
Horizontal resolution = 0.5 ms/div  
VIN = 48 VDC  
Horizontal resolution = 0.5 ms/div  
Upper trace: VOUT V/div = 50 mV  
Trace 1: output voltage V/div = 500 mV  
IOUT = 15 A to 22.5 A  
Lower trace: IOUT = 15 A to 22.5 A to 15 A  
Figure 27. Output Voltage During a Typical Start-Up  
Figure 28. Transient Response for a Load Change  
From 15 A to 22.5 A  
VIN = 48 VDC  
IOUT = 30 A  
Trace 1: output ripple voltage V/div = 20 mV  
Horizontal resolution = 1 µs/div  
Bandwidth limit = 20 MHz  
VIN = 36 VDC  
IOUT = 5 A  
Trace 1: Q1 drain voltage V/div = 10 V  
Horizontal resolution = 1 µs/div  
Figure 30. Drain Voltage of Q1 With a 5-A Load  
Figure 29. Typical Output Ripple Across the Output  
Terminals  
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VIN = 72 VDC  
IOUT = 5 A  
Trace 1: Q2 drain voltage V/div = 10 V  
Horizontal resolution = 1 µs/div  
VIN = 48 VDC  
IOUT = 5 A  
Upper trace: SR1, Q4 gate V/div = 5 V  
Middle trace: HS, Q2 drain V/div = 20 V  
Lower trace: SR2, Q6 gate V/div = 5 V  
Horizontal resolution = 1 µs/div  
Figure 31. Drain Voltage of Q1 With a 5-A Load  
Figure 32. Gate Voltages of the Synchronous Rectifiers  
9 Power Supply Recommendations  
The LM5035 can be used to control power levels up to 500 W; therefore, the current levels can be considerable.  
Care must be taken in choosing components with the correct current rating which includes: magnetic  
components, power MOSFETS and diodes, connectors, and wire sizes. Input and output capacitors must have  
the correct ripple current rating. The use of a multilayer PCB is recommended with a copper area chosen to  
ensure the LM5035 operates below the maximum junction temperature.  
Full power loading must never be attempted without providing for adequate cooling.  
10 Layout  
10.1 Layout Guidelines  
The LM5035 current sense and PWM comparators are very fast, and they respond to short duration noise  
pulses. The components at the CS, COMP, SS, OVP, UVLO, DLY, and the RT pins must be as physically close  
to the device as possible, thereby minimizing noise pickup on the PC board tracks.  
Layout considerations are critical for the current sense filter. If a current sense transformer is used, both leads of  
the transformer secondary must be routed to the sense filter components and to the IC pins. The ground side of  
the transformer must be connected through a dedicated PC board track to the AGND pin rather than through the  
ground plane.  
If the current sense circuit employs a sense resistor in the drive transistor source, low inductance resistors must  
be used. In this case, all the noise sensitive, low-current ground tracks must be connected in common near the  
device, and then a single connection made to the power ground (sense resistor ground point).  
The gate drive outputs of the LM5035 must have short, direct paths to the power MOSFETs to minimize  
inductance in the PC board traces. The SR control outputs must also have minimum routing distance through the  
pulse transformers and through the secondary gate drivers to the sync FETs.  
The two ground pins (AGND, PGND) must be connected together with a short, direct connection, to avoid jitter  
due to relative ground bounce.  
If the internal dissipation of the LM5035 produces high junction temperatures during normal operation, the use of  
multiple vias under the IC to a ground plane can help conduct heat away from the IC. Judicious positioning of the  
PC board within the end product, along with use of any available air flow (forced or natural convection) will help  
reduce the junction temperatures. If using forced air cooling, avoid placing the LM5035 in the airflow shadow of  
tall components, such as input capacitors.  
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10.2 Layout Example  
VIN  
RAMP  
VIN  
UVLO  
OVP  
COMP  
RT  
REF  
SR1  
SR2  
VCC  
To Sense Resistor Return  
AGND  
CS  
PGND  
LO  
To Sense Resistor Positive  
To Low Side MOSFET Gate  
To High Side MOSFET Gate  
SS  
HO  
DLY  
RES  
HS  
HB  
Figure 33. LM5035 Board Layout  
11 Device and Documentation Support  
11.1 Community Resources  
The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective  
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of  
Use.  
TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration  
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help  
solve problems with fellow engineers.  
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and  
contact information for technical support.  
11.2 Trademarks  
PowerPAD, E2E are trademarks of Texas Instruments.  
All other trademarks are the property of their respective owners.  
11.3 Electrostatic Discharge Caution  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
11.4 Glossary  
SLYZ022 TI Glossary.  
This glossary lists and explains terms, acronyms, and definitions.  
12 Mechanical, Packaging, and Orderable Information  
The following pages include mechanical, packaging, and orderable information. This information is the most  
current data available for the designated devices. This data is subject to change without notice and revision of  
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
24-Jul-2015  
PACKAGING INFORMATION  
Orderable Device  
LM5035MH/NOPB  
LM5035MHX/NOPB  
LM5035SQ/NOPB  
Status Package Type Package Pins Package  
Eco Plan  
Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
-40 to 125  
Device Marking  
Samples  
Drawing  
Qty  
(1)  
(2)  
(6)  
(3)  
(4/5)  
ACTIVE  
HTSSOP  
HTSSOP  
WQFN  
PWP  
20  
20  
24  
73  
Green (RoHS  
& no Sb/Br)  
CU SN  
CU SN  
CU SN  
Level-1-260C-UNLIM  
Level-1-260C-UNLIM  
Level-1-260C-UNLIM  
LM5035  
MH  
ACTIVE  
ACTIVE  
PWP  
NHZ  
2500  
1000  
Green (RoHS  
& no Sb/Br)  
-40 to 125  
LM5035  
MH  
Green (RoHS  
& no Sb/Br)  
-40 to 125  
L5035SQ  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.  
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation  
of the previous line and the two combined represent the entire Device Marking for that device.  
(6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish  
value exceeds the maximum column width.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information  
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
24-Jul-2015  
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.  
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 2  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
24-Jul-2015  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
LM5035MHX/NOPB  
LM5035SQ/NOPB  
HTSSOP PWP  
WQFN NHZ  
20  
24  
2500  
1000  
330.0  
178.0  
16.4  
12.4  
6.95  
4.3  
7.1  
5.3  
1.6  
1.3  
8.0  
8.0  
16.0  
12.0  
Q1  
Q1  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
24-Jul-2015  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
LM5035MHX/NOPB  
LM5035SQ/NOPB  
HTSSOP  
WQFN  
PWP  
NHZ  
20  
24  
2500  
1000  
367.0  
210.0  
367.0  
185.0  
35.0  
35.0  
Pack Materials-Page 2  
MECHANICAL DATA  
PWP0020A  
MXA20A (Rev C)  
www.ti.com  
MECHANICAL DATA  
NHZ0024B  
SQA24B (Rev A)  
www.ti.com  
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