EV250 [TE]

EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching;
EV250
型号: EV250
厂家: TE CONNECTIVITY    TE CONNECTIVITY
描述:

EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching

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KILOVAC 28-1800 Vdc Traditional Contactors  
EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching  
Product Facts  
n Hydrogen dielectric for  
power switching high  
current loads  
n 400 A carry, 2,500 A  
interrupt @ 320 Vdc  
n Suited for circuit protection,  
control, battery switching,  
and main power safety  
disconnect  
n Versatile power, voltage,  
and current operating range:  
28-1800 Vdc tested  
Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm.  
n Low-cost compact version  
for volume production  
applications. Requires  
external coil economizer  
(PWM or lower hold  
voltage)  
Product Specifications  
Contact Arrangement — SPST-NO  
Contact Form — X  
Continuous Current Carry, Max. —  
400 A; 6.5 Minutes — 500 A  
Contact Ratings*  
n “Hammer effect”  
mechanism breaks light  
contact welds  
Break Current @ 320 Vdc —  
2,500 A  
Contact Resistance, Max. —  
0.0003 ohm  
Contact Resistance, Typ. —  
0.0001 – 0.0002 ohm  
Dielectric at Sea Level  
(Leakage < 1mA) — 2,200 Vrms  
Shock, 11ms, 1/2 Sine (Peak),  
Operating — 30 g  
n “Super-sealed”  
environment chamber  
uniquely protects ALL  
moving parts  
n Can operate in harsh  
environments  
Vibration, Sinusoidal  
*For circuit conditions and actual data refer to the EV250 hot switch study.  
Since each application is unique, user is encouraged to verify rating in actual  
application.  
n Moving contact rotates to  
provide fresh contact  
surface for low contact  
resistance and low power  
consumption  
(80-2000 Hz, Peak) — 20 g  
Operating Ambient Temperature  
Range — -40°C to +85°C  
Load Life — See chart on next page  
Operate Time, @ 25°C —  
Close (Includes Bounce), Typ. —  
30 ms  
Bounce (After Close Only), Max. —  
5 ms  
Open (Includes Arcing), Max. —  
15 ms  
Insulation Resistance @ 500 Vdc,  
Min. — 100 mohm  
Weight, Nominal —  
1.54 lb (0.7 kg)  
Coil Data***  
EV250-1A  
12 Vdc  
EV250-1B  
24 Vdc  
n Sealed control connector.  
Mating connector with flying  
leads Part Number 2005  
available, see page 7-95  
Voltage, Nominal*  
Pickup (Close), Max.  
Continuous Hold, Max./Min.**  
Dropout (Open), Min.  
Coil Resistance @ 25°C, 10%  
Coil Energy, Max.  
8.3 Vdc  
16.6 Vdc  
10.2/7.6 Vdc  
2.4 - 6.6 Vdc  
12  
5.1/3.8 Vdc  
0.88 - 3.3 Vdc  
3 Ω  
n Logic control enabled by  
external economizer Part  
Number 9913  
0.2 J  
0.2 J  
Coil Clamping  
3 x nom.  
3 x nom.  
n High temperature (135°C)  
model with 10 inch flying  
leads available (-4A — Call  
TE for sales drawing)  
*Do not apply continuously. Requires external coil economizer. Other special  
coil voltages available upon request.  
**At maximum continuous current and maximum ambient temperature. Hold  
voltage must be maintained within the limits specified to keep contacts  
closed and to prevent coil overheating.  
***Do not use a free wheeling diode or capacitor across the coil.  
n Bi-directional power  
switching  
Ordering Information  
n Fast operate and release  
time  
Sample Part Number  
EV250-1 A  
Series:  
Coil Voltage:  
A = 12 Vdc, Nominal  
B = 24 Vdc, Nominal  
For factory-direct application assistance,  
dial 800-253-4560, ext. 2055, or  
805-220-2055.  
For detailed specifications and recommendations, refer to the  
EV250-1A & B sales drawings.  
7–42  
Catalog 5-1773450-5  
Revised 3-13  
Dimensions are shown for  
Dimensions are in millimeters  
unless otherwise specified.  
USA: +1 800 522 6752  
Asia Pacific: +86 0 400 820 6015  
UK: +44 800 267 666  
For additional support numbers  
please visit www.te.com  
reference purposes only.  
Specifications subject  
to change.  
www.te.com  
KILOVAC 28-1800 Vdc Traditional Contactors  
EV250-1A & 1B 400 Amps CZONKA-II EVX Make & Break Load Switching (Continued)  
Current vs Time  
Life Ratings and Qualification Test Plan  
Normal Operations  
Abnormal Operations  
Test #  
Current  
Voltage  
1
2
3
-250 A  
320 V  
4
2500 A  
320 V  
Reference Graph and  
Test Circuit Diagram (Sht. 8)  
Load Type  
% Pre Charge  
Capacitive Capacitive  
90% 70%  
Resistive  
NA  
Resistive  
N/A  
Switch Mode  
Make Only  
Make Only  
Make/Break  
Break Only  
Sequence  
1
2
3
4
5
10K cycles  
10K  
10 cycles  
2
2
2
2
2
2
10  
10  
10  
10  
2
10K  
10K  
10K  
Etc.  
Continue Cycling to Relay Failure  
The testing objective is to verify proper relay function for a given number of consecutive and cumulative cycles under  
both normal and abnormal conditions in a variety of load switching applications. The life rating of 40K cycles minimum  
was calculated with 95% Weibull reliability.  
7
Electrical Data  
(Over Temperature Range —  
Max. Terminal Temp. = 200°C)  
Make/Break Life for Capacitive &  
Resistive Loads at 320 Vdc 1,2  
@ 90% Capacitive Pre-Charge —  
50,000 cycles  
Notes:  
@ 70% Capacitive Pre-Charge —  
50 cycles  
1 Resistive load includes inductance  
L = 25 µH. Load @ 2500 A tested  
@ 200 µH.  
2 Conductor: 2 each of copper  
54 mm2 (AWG 0) required for  
> 250 A carry. 1 Copper (AWG 0)  
conductor recommended for  
250 A  
@ -250 A (2 Consecutive, Reverse  
Polarity) 1 — 10 cycles  
@ 3300 A (Break only,  
2 Consecutive) 1 — 4 cycles  
Mechanical Life — 100,000 cycles  
For factory-direct application assistance,  
dial 800-253-4560, ext. 2055, or  
805-220-2055.  
7–43  
Catalog 5-1773450-5  
Revised 3-13  
Dimensions are shown for  
Dimensions are in millimeters  
unless otherwise specified.  
USA: +1 800 522 6752  
Asia Pacific: +86 0 400 820 6015  
UK: +44 800 267 666  
For additional support numbers  
please visit www.te.com  
reference purposes only.  
Specifications subject  
to change.  
www.te.com  
KILOVAC 28-1800 Vdc Traditional Contactors  
EV250-2A & 2B 400 Amps CZONKA II EVX Make & Break Load Switching  
Product Facts  
n Hydrogen dielectric for  
power switching high  
current loads  
n 400 A carry, 2,500 A  
interrupt @ 320 Vdc  
n Suited for circuit protection,  
control, battery switching,  
and main power safety  
disconnect  
n Versatile power, voltage,  
and current operating range:  
28-1800 Vdc tested  
Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm.  
n Internal coil economizer  
Product Specifications  
Contact Arrangement — SPST-NO  
Contact Form — X  
Continuous Current Carry, Max. —  
400 A; 6.5 Minutes — 500 A  
Break Current @ 320 Vdc —  
2,500 A  
Contact Resistance, Max. —  
0.0003 ohm  
Contact Resistance, Typ. —  
0.0001 – 0.0002 ohm  
Dielectric at Sea Level  
(Leakage < 1mA) — 2,200 Vrms  
Shock, 11ms, 1/2 Sine (Peak),  
Operating — 30 g  
Vibration, Sinusoidal  
(80-2000 Hz, Peak) — 20 g  
Operating Ambient Temperature  
Range — -40°C to +85°C  
Load Life — See chart on next page  
Operate Time, @ 25°C —  
Close (Includes Bounce), Typ. —  
18 ms  
Bounce (After Close Only), Max. —  
5 ms  
Release Time (Includes Arcing),  
Max. — 15 ms  
Insulation Resistance @ 500 Vdc,  
Min. — 100 mohm  
Weight, Nominal —  
1.76 lb (0.8 kg)  
Contact Ratings*  
provides:  
n
4W typical hold power  
independent of tempera-  
ture & voltage range  
n
n
EMI spectrum tested and  
approved  
Built-in coil suppression  
n “Hammer effect”  
mechanism breaks light  
contact welds  
n Hermetically “Super-  
sealed” environment  
chamber uniquely protects  
ALL moving parts  
*For circuit conditions and actual data refer to the EV250 hot switch study.  
Since each application is unique, user is encouraged to verify rating in actual  
application.  
n Can operate in harsh  
environments  
Coil Data**  
n Moving contact rotates to  
provide fresh contact  
surface for low contact  
resistance and low power  
consumption  
EV250-2A  
12 Vdc  
9 Vdc  
EV250-2B  
24 Vdc  
Voltage, Nominal*  
Pickup (Close), Max.  
Hold, Min.  
18 Vdc  
7 Vdc  
14 Vdc  
Dropout (Open), Min.  
Current (@ VsNom / 25°C)  
Inrush  
5 Vdc  
10 Vdc  
n Sealed control connector.  
Mating connector with flying  
leads Part Number 2005  
available  
2.8 A  
0.34 A  
200 ms  
1.8 A  
0.11 A  
200 ms  
Holding, Standby  
Inrush Time, Max.  
n Special versions available:  
*Other special coil voltages available upon request.  
**Do not use a free wheeling diode or capacitor across the coil. Built in  
suppression limits back EMF to zero volts.  
n
Economical (-8A/B) for  
light duty power switch-  
ing (without arc blowout  
magnets)  
Ordering Information  
n
10 inch flying leads  
model (-7A)  
Sample Part Number ᮣ  
EV250 -2 A  
Series:  
Model:  
2 = With Blowout Magnets  
8 = Without Blowout Magnets  
7 = 10" Flying Leads (12 V, with Magnets Only)  
Coil Voltage:  
A = 12 Vdc, Nominal  
B = 24 Vdc, Nominal  
For factory-direct application assistance,  
dial 800-253-4560, ext. 2055, or  
805-220-2055.  
For detailed specifications and recommendations, refer to the  
EV250-2A & B or 7A sales drawings.  
7–44  
Catalog 5-1773450-5  
Dimensions are shown for  
Dimensions are in millimeters  
unless otherwise specified.  
USA: +1 800 522 6752  
Asia Pacific: +86 0 400 820 6015  
UK: +44 800 267 666  
For additional support numbers  
please visit www.te.com  
Revised 3-13  
reference purposes only.  
Specifications subject  
to change.  
www.te.com  
KILOVAC 28-1800 Vdc Traditional Contactors  
EV250-2A & 2B 400 Amps CZONKA II EVX Make & Break Load Switching (Continued)  
Life Ratings and Qualification Test Plan  
Normal Operations  
Abnormal Operations  
Test #  
Current  
Voltage  
1
2
3
-250 A  
320 V  
4
2500 A  
320 V  
Reference Graph and  
Test Circuit Diagram (Sht. 8)  
Load Type  
% Pre Charge  
Capacitive Capacitive  
90% 70%  
Resistive  
NA  
Resistive  
N/A  
Switch Mode  
Make Only  
Make Only  
Make/Break  
Break Only  
Sequence  
1
2
3
4
5
10K cycles  
10K  
10 cycles  
2
2
2
2
2
2
10  
10  
10  
10  
2
10K  
10K  
10K  
Etc.  
Continue Cycling to Relay Failure  
The testing objective is to verify proper relay function for a given number of consecutive and cumulative cycles under  
both normal and abnormal conditions in a variety of load switching applications. The life rating of 40K cycles minimum  
was calculated with 95% Weibull reliability.  
7
Electrical Data  
(Over Temperature Range —  
Max. Terminal Temp. = 200°C)  
Make/Break Life for Capacitive &  
Resistive Loads at 320 Vdc 1,2  
@ 90% Capacitive Pre-Charge —  
50,000 cycles  
Notes:  
@ 70% Capacitive Pre-Charge —  
50 cycles  
1 Resistive load includes inductance  
L = 25 µH. Load @ 2500 A tested  
@ 200 µH.  
2 Conductor: 2 each of copper  
54 mm2 (AWG 0) required for  
> 250 A carry. 1 Copper (AWG 0)  
conductor recommended for  
250 A  
@ -250 A (2 Consecutive, Reverse  
Polarity) 1 — 10 cycles  
@ 3300 A (Break only,  
2 Consecutive) 1 — 4 cycles  
Mechanical Life — 100,000 cycles  
For factory-direct application assistance,  
dial 800-253-4560, ext. 2055, or  
805-220-2055.  
7–45  
Catalog 5-1773450-5  
Revised 3-13  
Dimensions are shown for  
Dimensions are in millimeters  
unless otherwise specified.  
USA: +1 800 522 6752  
Asia Pacific: +86 0 400 820 6015  
UK: +44 800 267 666  
For additional support numbers  
please visit www.te.com  
reference purposes only.  
Specifications subject  
to change.  
www.te.com  

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