1213668-1 [TE]
Seating Tool Assembly;
| 型号： | 1213668-1 |
| 厂家： | 
TE CONNECTIVITY |
| 描述： | Seating Tool Assembly |
| 文件： | 总3页 (文件大小：128K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Instruction Sheet
Seating Tool Assembly 1213670-1
For Stacked RJ-45 Integrated
Connector Assembly
408-8996
19 DEC 11 Rev A
Back Plate
Top Block
Side Plate
(2 Places)
Cutout
Alignment Post
Stacked RJ-45 Integrated
Connector Assembly
Printed Circuit (PC)
Board (Ref)
Compliant-Pin Contact
PC Board Support Fixture
(Ref)
Figure 1
block and side plates protect the connector assembly,
and the back plate supports the back of the connector
assembly.
1. INTRODUCTION
Seating Tool Assembly 1213670-1 is used to seat a
stacked RJ-45 integrated connector assembly
(reference part number 1658821-1) having compliant
pin contacts and alignment posts onto the pc board.
Refer to Application Specification 114-13147 for
description of connector assembly.
3. REQUIREMENTS
3.1. PC Board Support Fixture (Customer Supplied)
A pc board support must be used to provide proper
support for the pc board and to protect the pc board
and the connector and connector assembly from
damage. The support fixture must be designed for
specific needs using the following recommendations:
All numerical values in this instruction sheet are in
metric units [with U.S. customary units in brackets].
Dimensions are in millimeters [and inches]. Figures
are not drawn to scale.
NOTE
i
2. DESCRIPTION
• it should be at least 25.4 mm [1.0 in.] longer and
wider than the pc board
The seating tool consists of a top block, two side
plates, and a back plate. The back plate has a cutout
designed to accept the power-over-ethernet (PoE)
chip set of the connector assembly during seating of
the connector assembly. See Figure 1.
• it should have flat surfaces with holes or a channel
large enough and deep enough to receive any
protruding components of the connector assembly
3.2. Application Tool
The top block provides a surface to accept the force
applied by the application tool to seat the connector
assembly onto the pc board. During seating, the top
Power for seating tools must be provided by an
application tool (with a ram) capable of supplying a
downward force of 44.5 N [10 lb-force] per contact.
©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111
All Rights Reserved
*Trademark
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
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PRODUCT INFORMATION 1-800-522-6752
LOC B
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
408-8996
For available application tools, call PRODUCT INFO
at the number at the bottom of page 1.
5. SEATING (Figure 2)
1. Place the pc board on the support fixture.
Over-driving of the connector assembly will deform
parts critical to the quality of the connection.
Maximum force occurs prior to the connector
assembly bottoming on the pc board.
CAUTION
2. Orient the seating tool over the connector
assembly so that the back plate is aligned with the
back of the connector assembly and the cutout is
aligned with the PoE chip set. Then lower the
seating tool until it bottoms on the connector
assembly.
!
4. SETUP
When setting up equipment to seat the connector
assembly, pay particular attention to the alignment of
the seating tool, connector assembly, and application
tool ram before cycling the application tool.
3. Place the connector assembly on the pc board so
that the contacts and alignment posts are aligned
and started into the matching holes in the pc board.
4. Center the seating tool (with the connector
assembly) under the ram of the application tool.
Slowly lower the ram until it just meets the seating
tool. Verify alignment of pc board support, pc board,
connector assembly, and seating tool.
If the seating tool and connector assembly are
improperly aligned, damage could occur to the
tooling, connector assembly, or both.
CAUTION
!
1. Set tool seating height to the dimension shown in
Figure 2 (application tool shut height will equal the
tool seating height PLUS the combined thicknesses
of the pc board and support fixture). After seating, a
gap of no more than 0.10 mm [.004 in.] between the
connector assembly standoffs and the pc board
is allowed.
Damage to the pc board, seating tool, or connector
assembly may occur if the seating tool is not
CAUTION
properly seated on the connector assembly before
cycling the application tool.
!
5. Cycle the application tool to seat the connector
assembly on the pc board. Then retract the ram,
and carefully remove the seating tool by pulling it
straight from the connector assembly.
Use the tool seating height as a reference starting
point. This height may need to be adjusted to
obtain the amount allowed (maximum of 0.10 mm
[.004 in.]) between the standoffs of the connector
NOTE
i
assembly and the pc board.
Ram of Applicator Tool
(Fully Down)
Connector Assembly
Seating Tool
Note: Not to Scale
Contacts and Alignment
Posts Inserted into Holes
in PC Board and PC
Board Support Fixture
Application Tool
A
PC Board
Shut Height
(Ram Fully Down)
(See Section 4, Step 1)
B
PC Board
Support Fixture
DIMENSION A
Tool Seating Height
(With Connector Assembly Seated)
DIMENSION B
Maximum Gap Allowed
37.92 mm [1.493 in.]
0.10 mm [.004 in.]
Figure 2
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Rev A
408-8996
6. Check assembly for proper seating according to
the following:
7. REPLACEMENT AND REPAIR
Customer-replaceable parts are listed in Figure 3.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Parts other than those listed should
be replaced by TE Connectivity to ensure quality and
reliability. Order replacement parts through your
representative, or call 1-800-526-5142, or send a
facsimile of your purchase order to 717-986-7605, or
write to:
a. the widest section of each compliant pin is
inside its intended pc board hole
b. each connector alignment post is in its
intended pc board hole
c. the connector assembly is seated on the pc
board with a seating height of 25.22 mm [.993 in.]
measured from the top of the connector assembly
(not including the panel ground springs) to the top
of the pc board
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
d. if present, the gap between the connector
assembly standoffs and the pc board is no more
than 0.10 mm [.004 in.]
HARRISBURG PA 17105-3608
For customer repair service, call 1-800-526-5136.
For detailed application requirements of the
connector assembly, refer to Application
NOTE
Specification 114-13147.
i
98.35 mm
35.69 mm
[3.872 in.]
[1.405 in.]
6. MAINTENANCE AND INSPECTION
The seating tool is assembled and inspected before
shipment. It is recommended that the seating tool be
inspected immediately upon arrival at your facility to
ensure that it has not been damaged during shipment,
and that it conforms to the dimensions provided in
Figure 3.
4
1
29.72 mm
[1.17 in.]
6.1. Daily Maintenance
It is recommended that each operator be made aware
of, and responsible for, the following steps of daily
maintenance:
35.69 mm
[1.405 in.]
1. Remove dust, moisture, and contaminants with a
clean, soft brush or a lint-free cloth. DO NOT use
objects that could damage the components.
2
3
REPLACEMENT PARTS
DESCRIPTION
2. When the seating tool is not in use, store it in a
clean, dry area.
PART
NUMBER
QTY PER
TOOL
ITEM
6.2. Periodic Inspection
1
2
3
1213667-1 BLOCK, Top
1213669-1 PLATE, Back
1213668-1 PLATE, Side
1
1
2
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the seating tool or be supplied to
personnel responsible for the seating tool assembly.
Inspection frequency should be based on amount of
use, working conditions, operator training and skill,
and established standards.
SCREW, Button Head
Socket Cap, 8-32 X .375 in.
4
2-21002-1
Figure 3
8. REVISION SUMMARY
Since the previous version of this document, the
following changes were made:
• Updated document to corporate requirements.
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Rev A
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