1-543382-0 [TE]
Insertion/Extraction Tool 91285-1;型号: | 1-543382-0 |
厂家: | TE CONNECTIVITY |
描述: | Insertion/Extraction Tool 91285-1 连接器 连接器支架 |
文件: | 总6页 (文件大小:349K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Instruction Sheet
Insertion/Extraction Tool 91285-1
and Replacement Tip Kits 543382-[ ]
408-9404
26 MAR 13 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Insertion/Extraction
Handle
Cap
[.050 In.] Hex
Wrench
Insertion/Extraction Tips
Plug
INSERTION/EXTRACTION TIPS
CONTACT SIZE
WIRE SIZE (AWG)
COLOR CODE
Yellow
Red
TYPE
Insertion
PART NUMBER
543382-5
HD-20
HD-20
HD-20
HD-20
HD-20
HD-22
28-20
24-18
28-24
Posted
Posted
28-22
Extraction
1-543382-0
1-543382-1
543382-6
Brown
Blue
Extraction
Extraction
Black
Insertion
543382-7
Green
Insertion/Extraction
543382-8
Figure 1
illustrations are for reference only and are not drawn to
scale.
1. INTRODUCTION
This instruction sheet covers the use of Insertion/
Extraction Tool 91285-1 and Replacement Tip Kits
543382 shown in Figure 1. The tool is designed to
insert and extract HD-22 and HD-20 contacts used in
AMPLIMITE* High Density (HD) Connectors.
2. DESCRIPTION (Figure 1)
The insertion/extraction tool consists of a handle, a
cap, six insertion/extraction tips, a plug, and a
[.050 in.] hex wrench. The handle of the tool provides
storage for the tips, plug, and hex wrench. The
insertion/extraction tips convert the tool for the
appropriate product and are used to insert or extract
connector contacts. Each tip is color coded according
to specific type and wire size. The plug is inserted into
the widest end of the tip to prevent damage to the tip
when it is secured in the tool handle. The hex wrench
is used to tighten the setscrew which secures the tip in
the tool handle.
For information concerning the assembly of
AMPLIMITE HD connectors, refer to the instruction
sheet packaged with the connector.
Read these instructions thoroughly before using the
tool.
See Section 6, REVISION SUMMARY, for revision
information.
NOTE
NOTE
i
All dimensions on this document are in metric units [with
U.S. customary units in brackets]. Figures and
©20113 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change.
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All Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
For latest revision and Regional Customer Service,
TE logo is a trademark.
visit our website at www.te.com
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
LOC B
408-9404
Insertion/Extraction Tip
Wire Slot
(Ref)
Insertion/Extraction
Handle
Plug
Setscrew (Ref)
Bottom of Tool
(Ref)
Figure 2
3. Using the hex wrench, tighten the setscrew to
secure the tip in the tool handle.
3. TOOL ASSEMBLY (Figure 2)
Refer to Figure 1 and select the appropriate contact,
wire size, and insertion/extraction tip. Proceed as
follows:
4. INSERTION/EXTRACTION PROCEDURES
4.1. Inserting A Wire Crimped Contact (Figure 3)
1. Insert plug into the widest end of the insertion/
extraction tip.
1. Position tool handle between thumb and
fingertips, then place wire over the wire slot of the
tip. Hold wire in this position with your thumb.
2. Slide the insertion/extraction tip into the end of
the tool handle with the orientation latch positioned
toward the bottom of the tool.
Back of Receptacle
Connector 205439-1
Wire
Butt Tool Tip Against
Contact Shoulder
Insertion Tip
Contact Cavity
Wire Slot
Insertion Handle
Figure 3
2 of 6
Rev D
408-9404
2. Slide thumb over the wire toward the end of the
tip.
3. Place tip over the contact post or crimp barrel and
slide the tip straight into the contact cavity until the
tip bottoms against the contact shoulder.
NOTE
NOTE
i
The wire must be positioned inside the wire slot of the
tip.
4. Holding the wire tight against the tool handle, pull
back on the tool handle to extract the contact. If you
experience difficulty in extracting the contact, repeat
Steps 1 through 4.
3. Slide tip over contact wire barrel until the tip butts
against the contact shoulder.
4.3. Inserting A Posted Contact (Figure 5)
4. Align contact with the BACK of the contact cavity.
Push contact straight into the contact cavity until the
contact bottoms.
1. Place the contact in the contact cavity. Do NOT
push on the contact post.
5. Remove the insertion tool; then pull back on the
wire to ensure that the contact is locked into the
contact cavity.
2. Position the tip over the contact post. Move the
tool along the post until the tip butts against the
contact stabilizer. Align the tip on the stabilizer as
shown in Figure 5.
4.2. Extracting A Wire Crimped Contact (Figure 4)
3. Hold the tool handle, and push the contact post to
make certain that the contact is locked in the cavity.
1. Position tool handle between thumb and
fingertips, and align contact wire with the wire slot
on the tip. Hold wire in this position with your thumb.
NOTE
NOTE
i
Contacts with tail lengths longer than 10.85 mm [.427
in.] must use yellow color coded insertion tips.
2. Slide your thumb over the wire toward the end of
the insertion tip.
NOTE
NOTE
i
The wire must be positioned inside the wire slot of the
tip.
Back of Receptacle
Connector 205439-1 (Ref)
Wire
Wire
Slot
Slide Extraction Tip Over
Contact Post or Crimp
Barrel
Extraction Handle
Figure 4
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Rev D
408-9404
Back of Connector (Ref)
Contact Post
Contact
Cavity
Insertion Tip
Butt Tool Tip
Against Contact
Stabilizer
Figure 5
4.4. Extracting A Posted Contact (Figure 6)
5. TOOL INSPECTION/REPLACEMENT (Figure 7)
1. Place the extraction tip over the contact post.
Move the tool along the post until the tip enters the
contact cavity.
Insertion/Extraction Tool is inspected before shipment.
TE recommends that the tool be inspected
immediately upon its arrival to ensure that the tool has
not been damaged during shipment, and that the tool
conforms to the dimensions provided in
Figure 7.Customer-replaceable parts are provided in
Figure 7. If the tool becomes broken or damaged,
replacement and/or spare parts can be purchased by
contacting:
2. Align the groove of the extraction tip with the
contact stabilizer as shown in Figure 6.
3. Push the tip past the stabilizer and straight into
the cavity until it bottoms.
4. For a receptacle style connector, insert a 1.02
mm [.040 in.] diameter pin straight into the FRONT
of the contact cavity. For a plug style connector,
push on mating tip of contact with a suitable device.
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
5. Apply pressure to remove the contact and tool
from the contact cavity.
For tool repair service, please contact an TE
Representative at 1-800-526-5136.
6. REVISION SUMMARY
Since the previous release, the last line of Figure 1
was corrected to indicate contact HD-22.
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Rev D
408-9404
Back of Connector
1.02 [.040] Pin Dia.
Contact Post
Extraction Tip
Groove of Extraction Tip Aligned
with Contact Stabilizer
Figure 6
5 of 6
Rev D
408-9404
REPLACEMENT PARTS†
PART NUMBER
543382-5
ITEM
COLOR CODE
Yellow
Blue
DESCRIPTION
TIP, Insertion
1
2
3
4
5
6
7
8
543382-6
TIP, Extraction
Black
543382-7
TIP, Insertion
Green
Red
543382-8
TIP, Insertion/Extraction
TIP, Extraction
1-543382-0
1-543382-1
2-21006-0
Brown
-----
TIP, Extraction
SCREW, Set No. 4-40 X .180 Lg.
CAP
-----
2-26538-5
† Available in packs of 25 only (one plug included in each packet).
Figure 7
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Rev D
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