CXA-0538-A [TDK]
DC/AC INVERTER UNIT;型号: | CXA-0538-A |
厂家: | TDK ELECTRONICS |
描述: | DC/AC INVERTER UNIT |
文件: | 总9页 (文件大小:129K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
*Notice
Product Drawing is not contract. This is only technical data.
This technical data may change internal description without any notice.
When you design final product please request us specification through our sales or distributors.
After you receive the specification, the contract is effective on signature of the specification.
CTR-3730-A
Precautionary Notes Regarding the Use of This Inverter
When using this product, give due consideration to the precautionary notes described below
and ensure a safe design. Inappropriate use may result in electric shock, injury or fire.
Warning
This product is subject to high voltage. Do not touch it while the power is on.
Failing to do so may result in electric shock.
Caution
This product is designed for lighting Cold Cathode Fluorescent Lamps.
Do not use it with any other load.
Store this product under the conditions defined in the specification document.
Do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present.
This product is subject to high voltage. If there is a possibility that the user may touch the product,
provide a proper warning indication in order to draw the user's attention.
This product is designed for use with general electronic equipment.
If it is to be used with medical equipment that directly affects human life or for the control of
transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures.
Consult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.).
Avoid using this product under high temperatures or high humidity or in an environment in which
dust, dirt or any corrosive gas (salt,acid,base, etc.) is present.
Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock.
If the product does not have a built-in protective circuit (circuit breaker, fuse, etc.),
it is recommended that a fuse be used at the input stage to prevent the generation of
smoke or fire in the event of a malfunction.
Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.),
the circuit may not function properly due to inappropriate operating conditions or power-supply capacity.
It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.)
be provided separately from the built-in circuit.
Use the product only within the specified input voltage, output power, output voltage
and operating temperature ranges. Exceeding these values may result in damage, etc.
Provide a measure for the prevention of surge voltage due to lightning, etc.
Abnormal voltage may result in damage, etc.
To prevent problems from occurring as a result of a short circuit in the high voltage section, be sure to take
appropriate measures to prevent the entry of foreign substances into the inverter after it is installed.
This product is not designed to provide resistance to radiation.
In order to protect the inverter from vibration and shock, be sure to use all the mounting holes when installing
the inverter.
Ripples could be superimposed on the voltage and the current in the input source connected to the inverter ,
depending on the impedance in the input source, wiring, etc.
When you select an input source, please check waveforms, etc on the final set.
Please use all the mounting holes, because to defend the converter from vibration and impact.
Handling Precautions
This product uses thin wires. Observe the following precautions and handle it with care so
as not to cause wire breakage. Broken wire may result in damage, etc.
Do not stack multiple products on top of one another.
Do not allow the product to come in contact with tools, etc.
Do not apply excessive stress during installation.
It may cause chipping and cracking,resulting in damage, etc.
Provide clearance between the high-voltage section of this product and the frame body on which the product
is installed and also the conductor section as on page 2 , [1] ”Outline” .
Do not use the product after it has been dropped because there is the possibility that components have been
damaged.
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
1
TSB-08-01-05(00) form-6(A4)
1. Product Name
The product nam e is D C -AC Inverter unit C XA-0538-A.
2. Contents
Item
Page
Attched view
1.Appearance,Structure and Dimensions
Outline
refer to [1]
refer to [1]
3
4
Pin configration
2.Characteristics
Absolute Maximum Ratings
3.Electrical Characteristics
4.Test circuit
refer to [2]
refer to [3]
refer to [4]
refer to [5]
refer to [6]
5
5
6
7
8
5.Reliability Test
6.Packing and Marking
7.Others
Test Cond
Std Warranty
Others
8
refer to [7]
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
2
TSB-08-01-05(00) form-6(A4)
●Features●
・This inverter is for Four lamps. It has Dimming function(PWM System) and Remote function.
・This product has shutdown function.
It prevents from keeping generating the high voltage when the lamps open.(Refer Note.4-3.)
・With lamp failure detector.
Normal Operation
: CN1-6=0V
Some Lamps Open : CN1-6=5V
・This product adjusts the output current for the leakage current.
・The high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust.
( )
・This product is conformity to RoHS directive. ※
( )
※ Conformity to RoHS Directive:This means that, in conformity with EU Directive 2002/95/EC,
lead, cadmium, hexavalent chromium, and specific bromine-based flame retardants, PBB
and PBDE, have not been used,except for exempted applications.
[1] Outline
1-1. Outline
150±0.5
144±0.3
(3)
(3)
CN5
1
CN2
1
CXA-0538-A
U 9Z11
MADE IN JAPAN
④
③
③
④
1
T2
T1
1
1
Silicone
CN4
CN3
Silicone
CN1
②
①
8.5
MAX
a:55mm
part generating high voltage
(all the 55mm part from the edge of the board)※
a:60mm
part generating high voltage
(all the 60mm part from the edge of the board)※
※Please secure 3mm or longer space distance from the high voltage generating area in all directions. Please see Note 1-3 for the details.
Unit : mm
4-φ2.5±0.2
4-φ5(GND)
Weight : 46.2g typ.
The dim ensional deviation not instructed is assum ed to be ±0.3m m
No.
①
Part Description
Material
Qu
1
Remark
UL94V-0 t=1.0
JST
Mates With
-
PCB
Composite (CEM-3)
Input Connector CN1
S7B-PH-SM4-TB(LF)(SN)
SM02B-BHSS-1-TB(LF)(SN)
SM02(4.0)B-BHS-1-TB(LF) (SN)
1
PHR-7
②
③
Output Connector CN2,CN4
Output Connector CN3,CN5
2
JST
BHSR-02VS-1
BHR-02VS-1
2
JST
④
※The warp of the substrate is 2mm or less. (h)
PCB
h
Surface
Plate
REMARK
MATERIAL
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
3
TSB-08-01-05(00) form-6(A4)
1-2. Connector Configuration
Input side
Output side
Pin No. Symbols
Ratings
Notes
Output1
Pin No.
Symbols
Vin
Ratings
Notes
CN2-1
CN2-2
CN3-1
CN3-2
CN4-1
CN4-2
CN5-1
CN5-2
VHIGH1 (585Vrms)
VHIGH2 (585Vrms)
CN1-1
CN1-2
CN1-3
CN1-4
~
10.8 13.2V
Input Voltage
Output2
VLOW1
VLOW2
(3.8V)
(3.8V)
Output1 Return
Output2 Return
Output3
GND
0V
GND
0
~
1.9V
CN1-5
Vbr/Rbr
Control/VR
VHIGH3 (585Vrms)
VHIGH4 (585Vrms)
0
~
20kΩ
Output4
The warning output
5V in abnormal
circumstances
CN1-6
(OUT PUT)
Vst
0V/5V
VLOW3
VLOW4
(3.8V)
(3.8V)
Output3 Return
Output4 Return
0~0.4V:OFF
2.5~Vin V:ON
CN1-7
Vrmt
0V/2.5V~Vin
Note1-1. Marking of TDK part No, Date code, Country of origin.
1) TDK part No., Date code, Country of origin, TDK-Lambda Logo, is marked on the transformer.
2) Date code example. (ex. Dec.11. 2009)
9
Z
1
1
U
Two digits of production day.
One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z).
Last digit of production year.
Manufacturing base code
3) Country of origin code example. (ex. MADE IN JAPAN. MADE IN CHINA,MADE IN MALAYSIA).
Note1-2.
Note1-3.
For circuit connection, please prefer to test circuit diagram [4].
Please use minimum of 3mm clearance (all directions) between inverter high voltage area and any conductors.
Please refer to mechanical drawing for marking of high voltage area.
Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at the
output connector would be less than the actual value.
Note1-4.
Note1-5.
If the start up voltage falls below Cold Cathode Tube strike voltage, the CCFL will not light up easily specially at
lower ambient temperature. Please review mounting instruction to avoid any abnormal operation due to
coupling/leakage capacitance of inverter high voltage area to any surrounding conductor.
Fig1.High Voltage Code
OK
NG
CN5
CN5
LCD MODULE
LCD MODULE
CN4
CN4
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
4
TSB-08-01-05(00) form-6(A4)
Note1-6.
Note1-7.
Please check your lamp characteristic for minimum operational current and set the limit point in your design to
avoid flickering and/or abnormal operation.
For proper operation of circuit protection (fuse or IC PROTECTOR),Please use minimum of 6.3A capacity for input
power supply.
Note1-8.
Note1-9.
Impedence from the wire connection can cause a ripple in the input. The product has an internal fuse
of 3.15A. Please check that input current peak wave form does not exceed 3.15A.
The cable of hight voltage m ust not com e in contact with a m etallic fram e.
[2] Absolute maximum ratings
Items
Symbols
Specification
15
Unit
Notes
Vin
Vrmt
Vbr
0
~
Input Voltage
0
~
Vin
VDC
0
~
16
Load Resistance
Operating Temp. range
Storage Temp. range
Humidity range
RL1~4//CL1~4
100//6
-30~80
-30~85
95
kΩ//pF
℃
Ta
Ts
℃
A maximum wet ball temperature is 38°C
No dew.
RH
%RH
[3]Electrical specifications
C onditions
Vbr(V) /
Specifications
Item
Sym bol
lout1~4
U nit
RL1~4(kΩ)
//C L1~4(pF)
Vin(V)
Vrm t(V)
5±0.25
0
Ta(
)
M IN. TYP. M AX.
℃
Rbr(kΩ)
O utput C urrent
(m ax.)
0 / 0
-20~70
6.0
3.5
5.9
-
6.5
4.2
6.5
1.7
-
7.0
4.9
7.1
2.5
1
O utput C urrent
(m in.)
~
lout1
4
1.9 / 20
0 / 0
m Arm s
O utput C urrent
(m ax.)
lout1~4
lin1
Input C urrent1
Input C urrent2
Frequency
0 / 0
90 // 6
A
m A
lin2
0~1.9 / 0~20
0 / 0
-
12±1.2
F1
-30~80
45
125
1.7
4.5
-
50
55
kHz
H z
Frequency
(duty)
F2
1.9 / 2.0
0 / 0
155
2.0
5.0
0
185
2.3
5.5
0.5
∞
∞
O pen C ircuit
Voltage
Vopen
5±0.25
kVrm s
90 // 6
(Note4-3)※1
~
~
1.9 / 0 20
0
W arning Signal
(Note4-3)
Vst
V
0~1.9 / 0~20
90 // 6
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
5
TSB-08-01-05(00) form-6(A4)
[4] Test circuit
Vin
CL1
RL1
CL2
RL2
T1
Iin
Q6
F1
CN1-1,2
Vin
CN2-1
Vhigh1
1
2
6
9
A
A
Iout1
10.8 13.2V
~
CN3-1
Vlow1
V
3
4
CN1-3,4
GND
CN2-2
Vhigh2
5
A
Iout2
SW2
Rbr
CN3-2
Vlow2
a
b
Vbr
0~1.9V
CN1-5
Vbr
CL3
V
T2
CP
3
CN4-1
Vhigh3
1
2
6
9
CN1-6
Vst
RL3
CL4
A
Iout3
0
~
20kΩ
F2
CN5-1
Vlow3
V
3
4
Vst
CN4-2
Vhigh4
5
RL4
A
Iout4
a
CN5-2
Vlow4
Vrmt
5V
CN1-7
Vrmt
b SW1
V
F
1000:1
V
RL1~4:Load resistance(7W or more)
CL1~4:Distribution capacity capacitor(3kV or more)
Note.4-1.SW1(ON/OFF) Operation is as following;
Note.4-2.SW2(ON/OFF) Operation is as following;
SW1
Operation of unit
Operation of unit
SW2
a
b
Operation
*Voltage dimming
Vbr=0~1.9V
a
b
Non operation
Non operation
*Variable resistance dimming
VR=0~20k
Open
Note4-3.Safety Function
Note4-4.Safety Function
V
A
F
Digital Multiple Meter(ADVA NTEST R6451A or
equivalent)
Alarm Signal Function
Shutdown
Function※2
Conditions
Normality
(CN1-6)※1
DC Current Meter(ADVANTEST R6451A or
equivalent)
No shutdown
(Operation)
0.5V max.
Frequency Countor(ADVANTE ST R6452A or
equivalent)
Load (Lamp)
one open
4.5~5.5V
4.5~5.5V
Shutdown
Shutdown
Shutdown
Shutdown
V
~
True RMS Meter(KEITHLEY 2001 or
equivalent.)
Load (Lamp)
Two open
A
~
High Frequency Current Meter(KEITHLEY 2001 or
equivalent)
Load (Lamp)
Three open
~
4.5 5.5V
1000:1 High Voltage Probe (Tektronix P3000 or equivalent)
Load (Lamp)
Four open
4.5~5.5V
※1.When any of the load is opened, the alarm output becomes 5V.
※2.If the inverter detects open output connector for about 3 seconds it will shut down.
Input current 3 is an input current after operation stops.
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
6
TSB-08-01-05(00) form-6(A4)
LCD module Connected chart (reference)
DC-AC inverter
Vrmt terminal circuit (Reference)
CN1-1,2
LCD module
VLOW
A
Lamp
Lamp
Vin
VHIGH
VHIGH
10kΩ
14.3kΩ
CN1-7
Vrmt
VLOW
A
10kΩ
10kΩ
VLOW
A
A
IC1-3
VHIGH
VHIGH
Lamp
Lamp
VLOW
Connect the High Frequency Current Meter to the Low-Voltage (VLOW) side.
[5] Reliability test
Following test items are assured.
Items
Conditions
Judgement
Low Temp.
Non operational
-30°C 500h
-30°C 500h
Load cond.:TYP
Low Temp.operational
High Temp.
Non operational
85°C 500h
80°C 500h
Load cond.:TYP
High Temp.operational
Heat shock
-30°C to 80°C
30min.Each 100 Cycles
Electrical and apperrance should be in the
spec.
Humidity
(Non operational)
60°C 90~95%RH 500h
10~57Hz Amplitude 0.75mm or 9.8m/s2
58~500Hz 9.8m/s2
Vibration
Shock
Sweep:11min
60min each axis X,Y,Z
980m/s2 11ms
Harf-sine pulse
1 time each axis ±X,Y,Z
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
7
TSB-08-01-05(00) form-6(A4)
[6] Packing and Marking
A shipping box is packaged to avoid from water or damage. Following items are printed on the box.
CXA-0538-A
6-1. TDK part No.
6-2. Manufacture
6-3. QTY.
Anti static bag
Marking
TDK Part No.
Manufacture
QTY.
10pcs / box
10pcs/Inner box × 10
=100pcs/Outer carton
Inner box
Marking
TDK Part No.
Manufacture
QTY.
7 Others
[ ]
7-1.Test conditions
Unless otherwise specified, the temperature to be (25±15)℃ and humidity to be (65±20) %RH.
7-2. Warranty
Warranty shall be for one year after delivery, and those products causing failure during the warranty period
and which failures are attributed to the manufacturer's responsibility shall be replaced at no charge.
7-3.Oters
When any doubt arises about this specification, it shall be discussed and decided upon between both parties.
Shipment inspection result sheet are subject to change without notice.
MATERIAL
REMARK
QU
No.
MATERIALS NAME
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
<The specifications may be changed without any notice.>
DRAWING No.
PAGE
CTR-3730-A
8
TSB-08-01-05(00) form-6(A4)
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