CXA-0538-A [TDK]

DC/AC INVERTER UNIT;
CXA-0538-A
型号: CXA-0538-A
厂家: TDK ELECTRONICS    TDK ELECTRONICS
描述:

DC/AC INVERTER UNIT

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中文:  中文翻译
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*Notice  
Product Drawing is not contract. This is only technical data.  
This technical data may change internal description without any notice.  
When you design final product please request us specification through our sales or distributors.  
After you receive the specification, the contract is effective on signature of the specification.  
CTR-3730-A  
Precautionary Notes Regarding the Use of This Inverter  
When using this product, give due consideration to the precautionary notes described below  
and ensure a safe design. Inappropriate use may result in electric shock, injury or fire.  
Warning  
This product is subject to high voltage. Do not touch it while the power is on.  
Failing to do so may result in electric shock.  
Caution  
This product is designed for lighting Cold Cathode Fluorescent Lamps.  
Do not use it with any other load.  
Store this product under the conditions defined in the specification document.  
Do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present.  
This product is subject to high voltage. If there is a possibility that the user may touch the product,  
provide a proper warning indication in order to draw the user's attention.  
This product is designed for use with general electronic equipment.  
If it is to be used with medical equipment that directly affects human life or for the control of  
transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures.  
Consult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.).  
Avoid using this product under high temperatures or high humidity or in an environment in which  
dust, dirt or any corrosive gas (salt,acid,base, etc.) is present.  
Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock.  
If the product does not have a built-in protective circuit (circuit breaker, fuse, etc.),  
it is recommended that a fuse be used at the input stage to prevent the generation of  
smoke or fire in the event of a malfunction.  
Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.),  
the circuit may not function properly due to inappropriate operating conditions or power-supply capacity.  
It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.)  
be provided separately from the built-in circuit.  
Use the product only within the specified input voltage, output power, output voltage  
and operating temperature ranges. Exceeding these values may result in damage, etc.  
Provide a measure for the prevention of surge voltage due to lightning, etc.  
Abnormal voltage may result in damage, etc.  
To prevent problems from occurring as a result of a short circuit in the high voltage section, be sure to take  
appropriate measures to prevent the entry of foreign substances into the inverter after it is installed.  
This product is not designed to provide resistance to radiation.  
In order to protect the inverter from vibration and shock, be sure to use all the mounting holes when installing  
the inverter.  
Ripples could be superimposed on the voltage and the current in the input source connected to the inverter ,  
depending on the impedance in the input source, wiring, etc.  
When you select an input source, please check waveforms, etc on the final set.  
Please use all the mounting holes, because to defend the converter from vibration and impact.  
Handling Precautions  
This product uses thin wires. Observe the following precautions and handle it with care so  
as not to cause wire breakage. Broken wire may result in damage, etc.  
Do not stack multiple products on top of one another.  
Do not allow the product to come in contact with tools, etc.  
Do not apply excessive stress during installation.  
It may cause chipping and cracking,resulting in damage, etc.  
Provide clearance between the high-voltage section of this product and the frame body on which the product  
is installed and also the conductor section as on page 2 , [1] ”Outline” .  
Do not use the product after it has been dropped because there is the possibility that components have been  
damaged.  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
1
TSB-08-01-05(00) form-6(A4)  
1. Product Name  
The product nam e is D C -AC Inverter unit C XA-0538-A.  
2. Contents  
Item  
Page  
Attched view  
1.Appearance,Structure and Dimensions  
Outline  
refer to [1]  
refer to [1]  
3
4
Pin configration  
2.Characteristics  
Absolute Maximum Ratings  
3.Electrical Characteristics  
4.Test circuit  
refer to [2]  
refer to [3]  
refer to [4]  
refer to [5]  
refer to [6]  
5
5
6
7
8
5.Reliability Test  
6.Packing and Marking  
7.Others  
Test Cond  
Std Warranty  
Others  
8
refer to [7]  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
2
TSB-08-01-05(00) form-6(A4)  
Features●  
This inverter is for Four lamps. It has Dimming function(PWM System) and Remote function.  
This product has shutdown function.  
It prevents from keeping generating the high voltage when the lamps open.(Refer Note.4-3.)  
With lamp failure detector.  
Normal Operation  
: CN1-6=0V  
Some Lamps Open : CN1-6=5V  
This product adjusts the output current for the leakage current.  
The high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust.  
( )  
This product is conformity to RoHS directive. ※  
( )  
Conformity to RoHS Directive:This means that, in conformity with EU Directive 2002/95/EC,  
lead, cadmium, hexavalent chromium, and specific bromine-based flame retardants, PBB  
and PBDE, have not been used,except for exempted applications.  
[1] Outline  
1-1. Outline  
150±0.5  
144±0.3  
3)  
3)  
CN5  
1
CN2  
1
CXA-0538-A  
U 9Z11  
MADE IN JAPAN  
1
T2  
T1  
1
1
Silicone  
CN4  
CN3  
Silicone  
CN1  
8.5  
MAX  
a:55mm  
part generating high voltage  
(all the 55mm part from the edge of the board)※  
:60mm  
part generating high voltage  
(all the 60mm part from the edge of the board)※  
Please secure 3mm or longer space distance from the high voltage generating area in all directions. Please see Note 1-3 for the details.  
Unit : mm  
4-φ2.5±0.2  
4-φ5(GND)  
Weight : 46.2g typ.  
The dim ensional deviation not instructed is assum ed to be ±0.3m m  
No.  
Part Description  
Material  
Qu  
1
Remark  
UL94V-0 t=1.0  
JST  
Mates With  
-
PCB  
Composite (CEM-3)  
Input Connector CN1  
S7B-PH-SM4-TB(LF)(SN)  
SM02B-BHSS-1-TB(LF)(SN)  
SM02(4.0)B-BHS-1-TB(LF) (SN)  
1
PHR-7  
Output Connector CN2,CN4  
Output Connector CN3,CN5  
2
JST  
BHSR-02VS-1  
BHR-02VS-1  
2
JST  
The warp of the substrate is 2mm or less. (h)  
PCB  
h
Surface  
Plate  
REMARK  
MATERIAL  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
3
TSB-08-01-05(00) form-6(A4)  
1-2. Connector Configuration  
Input side  
Output side  
Pin No. Symbols  
Ratings  
Notes  
Output1  
Pin No.  
Symbols  
Vin  
Ratings  
Notes  
CN2-1  
CN2-2  
CN3-1  
CN3-2  
CN4-1  
CN4-2  
CN5-1  
CN5-2  
VHIGH1 (585Vrms)  
VHIGH2 (585Vrms)  
CN1-1  
CN1-2  
CN1-3  
CN1-4  
10.8 13.2V  
Input Voltage  
Output2  
VLOW1  
VLOW2  
(3.8V)  
(3.8V)  
Output1 Return  
Output2 Return  
Output3  
GND  
0V  
GND  
0
1.9V  
CN1-5  
Vbr/Rbr  
Control/VR  
VHIGH3 (585Vrms)  
VHIGH4 (585Vrms)  
0
20kΩ  
Output4  
The warning output  
5V in abnormal  
circumstances  
CN1-6  
(OUT PUT)  
Vst  
0V/5V  
VLOW3  
VLOW4  
(3.8V)  
(3.8V)  
Output3 Return  
Output4 Return  
00.4V:OFF  
2.5Vin V:ON  
CN1-7  
Vrmt  
0V/2.5VVin  
Note1-1. Marking of TDK part No, Date code, Country of origin.  
1) TDK part No., Date code, Country of origin, TDK-Lambda Logo, is marked on the transformer.  
2) Date code example. (ex. Dec.11. 2009)  
9
Z
1
1
U
Two digits of production day.  
One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z).  
Last digit of production year.  
Manufacturing base code  
3) Country of origin code example. (ex. MADE IN JAPAN. MADE IN CHINA,MADE IN MALAYSIA).  
Note1-2.  
Note1-3.  
For circuit connection, please prefer to test circuit diagram [4].  
Please use minimum of 3mm clearance (all directions) between inverter high voltage area and any conductors.  
Please refer to mechanical drawing for marking of high voltage area.  
Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at the  
output connector would be less than the actual value.  
Note1-4.  
Note1-5.  
If the start up voltage falls below Cold Cathode Tube strike voltage, the CCFL will not light up easily specially at  
lower ambient temperature. Please review mounting instruction to avoid any abnormal operation due to  
coupling/leakage capacitance of inverter high voltage area to any surrounding conductor.  
Fig1.High Voltage Code  
OK  
NG  
CN5  
CN5  
LCD MODULE  
LCD MODULE  
CN4  
CN4  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
4
TSB-08-01-05(00) form-6(A4)  
Note1-6.  
Note1-7.  
Please check your lamp characteristic for minimum operational current and set the limit point in your design to  
avoid flickering and/or abnormal operation.  
For proper operation of circuit protection (fuse or IC PROTECTOR),Please use minimum of 6.3A capacity for input  
power supply.  
Note1-8.  
Note1-9.  
Impedence from the wire connection can cause a ripple in the input. The product has an internal fuse  
of 3.15A. Please check that input current peak wave form does not exceed 3.15A.  
The cable of hight voltage m ust not com e in contact with a m etallic fram e.  
[2] Absolute maximum ratings  
Items  
Symbols  
Specification  
15  
Unit  
Notes  
Vin  
Vrmt  
Vbr  
0
Input Voltage  
0
Vin  
VDC  
0
16  
Load Resistance  
Operating Temp. range  
Storage Temp. range  
Humidity range  
RL14//CL14  
100//6  
-3080  
-3085  
95  
kΩ//pF  
Ta  
Ts  
A maximum wet ball temperature is 38°C  
No dew.  
RH  
%RH  
3Electrical specifications  
C onditions  
Vbr(V) /  
Specifications  
Item  
Sym bol  
lout1~4  
U nit  
RL1~4(kΩ)  
//C L1~4(pF)  
Vin(V)  
Vrm t(V)  
5±0.25  
0
Ta(  
)
M IN. TYP. M AX.  
Rbr(kΩ)  
O utput C urrent  
(m ax.)  
0 / 0  
-20~70  
6.0  
3.5  
5.9  
6.5  
4.2  
6.5  
1.7  
7.0  
4.9  
7.1  
2.5  
1
O utput C urrent  
(m in.)  
lout1  
4
1.9 / 20  
0 / 0  
m Arm s  
O utput C urrent  
(m ax.)  
lout1~4  
lin1  
Input C urrent1  
Input C urrent2  
Frequency  
0 / 0  
90 // 6  
A
m A  
lin2  
01.9 / 020  
0 / 0  
12±1.2  
F1  
-30~80  
45  
125  
1.7  
4.5  
-
50  
55  
kHz  
H z  
Frequency  
(duty)  
F2  
1.9 / 2.0  
0 / 0  
155  
2.0  
5.0  
0
185  
2.3  
5.5  
0.5  
O pen C ircuit  
Voltage  
Vopen  
5±0.25  
kVrm s  
90 // 6  
(Note4-3)1  
1.9 / 0 20  
0
W arning Signal  
(Note4-3)  
Vst  
V
01.9 / 020  
90 // 6  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
5
TSB-08-01-05(00) form-6(A4)  
[4] Test circuit  
Vin  
CL1  
RL1  
CL2  
RL2  
T1  
Iin  
Q6  
F1  
CN1-1,2  
Vin  
CN2-1  
Vhigh1  
1
2
6
9
A
A
Iout1  
10.8 13.2V  
CN3-1  
Vlow1  
V
3
4
CN1-3,4  
GND  
CN2-2  
Vhigh2  
5
A
Iout2  
SW2  
Rbr  
CN3-2  
Vlow2  
a
b
Vbr  
01.9V  
CN1-5  
Vbr  
CL3  
V
T2  
CP  
3
CN4-1  
Vhigh3  
1
2
6
9
CN1-6  
Vst  
RL3  
CL4  
A
Iout3  
0
20kΩ  
F2  
CN5-1  
Vlow3  
V
3
4
Vst  
CN4-2  
Vhigh4  
5
RL4  
A
Iout4  
a
CN5-2  
Vlow4  
Vrmt  
5V  
CN1-7  
Vrmt  
b SW1  
V
F
1000:1  
V
RL14:Load resistance(7W or more)  
CL14:Distribution capacity capacitor(3kV or more)  
Note.4-1.SW1(ON/OFF) Operation is as following;  
Note.4-2.SW2(ON/OFF) Operation is as following;  
SW1  
Operation of unit  
Operation of unit  
SW2  
a
b
Operation  
*Voltage dimming  
Vbr=0~1.9V  
a
b
Non operation  
Non operation  
*Variable resistance dimming  
VR=0~20k  
Open  
Note4-3.Safety Function  
Note4-4.Safety Function  
V
A
F
Digital Multiple Meter(ADVA NTEST R6451A or  
equivalent)  
Alarm Signal Function  
Shutdown  
Function2  
Conditions  
Normality  
(CN1-6)1  
DC Current Meter(ADVANTEST R6451A or  
equivalent)  
No shutdown  
(Operation)  
0.5V max.  
Frequency Countor(ADVANTE ST R6452A or  
equivalent)  
Load (Lamp)  
one open  
4.55.5V  
4.55.5V  
Shutdown  
Shutdown  
Shutdown  
Shutdown  
V
~
True RMS Meter(KEITHLEY 2001 or  
equivalent.)  
Load (Lamp)  
Two open  
A
~
High Frequency Current Meter(KEITHLEY 2001 or  
equivalent)  
Load (Lamp)  
Three open  
4.5 5.5V  
1000:1 High Voltage Probe (Tektronix P3000 or equivalent)  
Load (Lamp)  
Four open  
4.55.5V  
1.When any of the load is opened, the alarm output becomes 5V.  
2.If the inverter detects open output connector for about 3 seconds it will shut down.  
Input current 3 is an input current after operation stops.  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
6
TSB-08-01-05(00) form-6(A4)  
LCD module Connected chart (reference)  
DC-AC inverter  
Vrmt terminal circuit (Reference)  
CN1-1,2  
LCD module  
VLOW  
A
Lamp  
Lamp  
Vin  
VHIGH  
VHIGH  
10kΩ  
14.3kΩ  
CN1-7  
Vrmt  
VLOW  
A
10kΩ  
10kΩ  
VLOW  
A
A
IC1-3  
VHIGH  
VHIGH  
Lamp  
Lamp  
VLOW  
Connect the High Frequency Current Meter to the Low-Voltage (VLOW) side.  
[5] Reliability test  
Following test items are assured.  
Items  
Conditions  
Judgement  
Low Temp.  
Non operational  
-30°C 500h  
-30°C 500h  
Load cond.:TYP  
Low Temp.operational  
High Temp.  
Non operational  
85°C 500h  
80°C 500h  
Load cond.:TYP  
High Temp.operational  
Heat shock  
-30°C to 80°C  
30min.Each 100 Cycles  
Electrical and apperrance should be in the  
spec.  
Humidity  
(Non operational)  
60°C 90~95%RH 500h  
10~57Hz Amplitude 0.75mm or 9.8m/s2  
58~500Hz 9.8m/s2  
Vibration  
Shock  
Sweep:11min  
60min each axis X,Y,Z  
980m/s2 11ms  
Harf-sine pulse  
1 time each axis ±X,Y,Z  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
7
TSB-08-01-05(00) form-6(A4)  
[6] Packing and Marking  
A shipping box is packaged to avoid from water or damage. Following items are printed on the box.  
CXA-0538-A  
6-1. TDK part No.  
6-2. Manufacture  
6-3. QTY.  
Anti static bag  
Marking  
TDK Part No.  
Manufacture  
QTY.  
10pcs / box  
10pcs/Inner box × 10  
100pcs/Outer carton  
Inner box  
Marking  
TDK Part No.  
Manufacture  
QTY.  
7 Others  
[ ]  
7-1.Test conditions  
Unless otherwise specified, the temperature to be (25±15)and humidity to be (65±20) %RH.  
7-2. Warranty  
Warranty shall be for one year after delivery, and those products causing failure during the warranty period  
and which failures are attributed to the manufacturer's responsibility shall be replaced at no charge.  
7-3.Oters  
When any doubt arises about this specification, it shall be discussed and decided upon between both parties.  
Shipment inspection result sheet are subject to change without notice.  
MATERIAL  
REMARK  
QU  
No.  
MATERIALS NAME  
PRODUCT NAME or MODEL,TITLE  
DC-AC INVERTER UNIT CXA-0538-A  
NAME OF DRAWING  
Product Drawing  
<The specifications may be changed without any notice.>  
DRAWING No.  
PAGE  
CTR-3730-A  
8
TSB-08-01-05(00) form-6(A4)  

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