PQ60050EML10NNS-G

更新时间:2024-09-18 18:21:53
品牌:SYNQOR
描述:DC-DC Regulated Power Supply Module, 1 Output, Hybrid, ROHS COMPLIANT PACKAGE-8

PQ60050EML10NNS-G 概述

DC-DC Regulated Power Supply Module, 1 Output, Hybrid, ROHS COMPLIANT PACKAGE-8 电源模块

PQ60050EML10NNS-G 规格参数

是否无铅: 不含铅是否Rohs认证: 符合
生命周期:Contact Manufacturer零件包装代码:MODULE
包装说明:,针数:8
Reach Compliance Code:compliantECCN代码:EAR99
风险等级:5.25模拟集成电路 - 其他类型:DC-DC REGULATED POWER SUPPLY MODULE
最大输入电压:75 V最小输入电压:35 V
标称输入电压:48 VJESD-30 代码:R-XDMA-P8
JESD-609代码:e3最大负载调整率:0.2%
功能数量:1输出次数:1
端子数量:8最大输出电压:5.5 V
最小输出电压:4.5 V标称输出电压:5 V
封装主体材料:UNSPECIFIED封装形状:RECTANGULAR
封装形式:MICROELECTRONIC ASSEMBLY峰值回流温度(摄氏度):260
认证状态:Not Qualified表面贴装:NO
技术:HYBRID端子面层:MATTE TIN OVER NICKEL
端子形式:PIN/PEG端子位置:DUAL
处于峰值回流温度下的最长时间:10微调/可调输出:YES
Base Number Matches:1

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Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
10 Amp, No Heatsink, Isolated DC/DC Converter  
The PQ60050EML10 PowerQor Mega eighth-brick  
converter is a next-generation, board-mountable,  
isolated, fixed switching frequency DC/DC  
converter that uses synchronous rectification to  
achieve extremely high conversion efficiency. The  
power dissipated by the converter is so low that a  
heatsink is not required, which saves cost, weight,  
height, and application effort. All of the power and  
control components are mounted to the multi-layer  
PCB substrate with high-yield surface mount tech-  
nology. Since the PowerQor converter has no  
explicit thermal interfaces, it is extremely reliable.  
PQ60050EML10 Module  
Operational Features  
• High efficiency, >88% at full rated load current  
Protection Features  
• Delivers up to 10 amps of output current with mini-  
• Input under-voltage lockout disables converter at  
low input voltage conditions  
mal derating - no heatsink required  
• Wide input voltage range: 35V – 75V, with 100V  
100ms input voltage transient capability  
• Output current limit and short circuit protection  
protects converter and load from permanent damage  
and consequent hazardous conditions  
• Fixed frequency switching provides predictable EMI  
performance  
• Active back bias limit prevents damage to convert-  
er from external load induced pre-bias  
• No minimum load requirement means no preload  
resistors required  
• Output over-voltage protection protects load from  
damaging voltages  
Mechanical Features  
• Thermal shutdown protects converter from abnor-  
• Industry standard eighth-brick pin-out configuration  
• Industry standard size: 0.90” x 2.3” (22.9x58.4mm)  
mal environmental conditions  
• Total height only 0.335” (8.5mm), permits better air-  
Safety Features  
flow and smaller card pitch  
• 2000V, 30 Minput-to-output isolation provides  
• Total weight: 0.68 oz. (19 grams)  
input/output ground separation  
• Flanged pins designed to permit surface mount sol-  
• UL 1950 recognized (US & Canada), basic insula-  
dering (avoid wave solder) using FPiP technique  
tion rating  
• TUV certified to EN60950  
Control Features  
• Meets 72/23/EEC and 93/68/EEC directives  
• On/Off control referenced to input side (positive  
and negative logic options are available)  
which facilitates CE Marking in user’s end product  
• Board and plastic components meet UL94V-0 flam-  
mability requirements  
• Remote sense for the output voltage compensates  
for output distribution drops  
• Output voltage trim permits custom voltages and  
voltage margining  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 1  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
MECHANICAL  
DIAGRAM  
2.30  
(58.42)  
0.14  
(3.56)  
0.150  
(3.81)  
2.00  
0.150  
(3.81)  
(50.8)  
0.300  
(7.62)  
0.300  
(7.62)  
0.450  
Top View  
0.600  
(15.24)  
0.600  
(15.24)  
0.90  
(11.43)  
(22.86)  
EMA Option  
0.424 (10.76)  
max height  
See Note 9  
0.335  
(8.5)  
Bottom side  
Clearance  
See Note 9  
Side View  
0.019 +0.013  
(0.48 +0.33)  
Lowest  
Component  
Flanged Pin  
See Note 10  
Load Board  
EMA Option  
0.076 (1.93)  
min clearance  
See Note 9  
0.110  
(2.79)  
See Note 3  
NOTES  
PIN DESIGNATIONS  
1) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter. with  
0.080” (2.03mm) diameter standoff shoulders.  
Pin No. Name  
Function  
1
2
Vin(+)  
Positive input voltage  
2) Pins 4 and 8 are 0.062” (1.57 mm) diameter with  
0.100” (2.54 mm) diameter standoff shoulders.  
ON/OFF  
TTL input to turn converter  
on and off, referenced to  
Vin(-), with internal pull up.  
3) Other pin extension lengths available. Recommended pin  
length is 0.03” (0.76mm) greater than the PCB thickness.  
4) All Pins: Material - Copper Alloy  
Finish - Tin/Lead over Nickel plate  
3
4
5
6
7
8
Vin(-)  
Vout(-)  
SENSE(-)  
TRIM  
SENSE(+)  
Vout(+)  
Negative input voltage  
Negative output voltage  
Negative remote sense1  
Output voltage trim2  
Positive remote sense3  
Positive output voltage  
5) Undimensioned components are shown for visual  
reference only.  
6) All dimensions in inches (mm)  
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)  
x.xxx +/-0.010 in. (x.xx +/-0.25mm)  
7) Weight: 0.68 oz. (19 g) typical  
8) Workmanship: Meets or exceeds IPC-A-610C Class II  
Notes:  
9) Modules can be ordered as EMA option that have different  
pins to provide a minimum bottom side clearance of  
0.076” while increasing maximum height to 0.424”.  
See ordering page for more information.  
10) The flanged pins are designed to permit surface mount  
soldeing (avoiding the wave soldering process) through  
the use of the flanged pin-in-paste technique.  
1. SENSE(-) may be connected to Vout(-) or left open.  
2. Leave TRIM pin open for nominal output voltage.  
3. SENSE(+) may be connected to Vout(+) or left open.  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 2  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
PQ60050EML10 ELECTRICAL CHARACTERISTICS  
TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient  
temperature with appropriate power derating. Specifications subject to change without notice.  
Parameter  
Min.  
Typ.  
Max.  
Units Notes & Conditions  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage  
Non-Operating  
100  
80  
V
V
continuous  
Operating  
continuous  
Operating Transient Protection  
100  
2000  
100  
125  
18  
V
100ms transient, square wave  
Basic insulation, Pollution Degree 2  
Isolation Voltage (input to output)  
Operating Temperature  
V
-40  
-55  
-2  
°C  
°C  
V
Storage Temperature  
Voltage at ON/OFF input pin  
INPUT CHARACTERISTICS  
Operating Input Voltage Range  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold  
Turn-Off Voltage Threshold  
Lockout Voltage Hysteresis  
Maximum Input Current  
35  
48  
75  
V
32  
28.5  
2.5  
33  
29.5  
3.5  
34  
30.5  
4.5  
1.7  
65  
V
V
V
A
100% Load, 35 Vin  
No-Load Input Current  
40  
mA  
mA  
Disabled Input Current  
2.5  
5.0  
0.01  
2
Inrush Current Transient Rating  
Response to Input Transient  
Input Reflected-Ripple Current  
Input Terminal Ripple Current  
Recommended Input Fuse  
Input Filter Component Values (C\L)  
Recommended External Input Capacitance  
OUTPUT CHARACTERISTICS  
Output Voltage Set Point  
Output Voltage Regulation  
Over Line  
A s  
100  
7
mV  
mA  
mA  
A
1000V/ms input transient  
RMS thru 10µH inductor; Figs. 13 & 15  
RMS; Figs. 13 & 14  
165  
20  
fast blow external fuse recommended  
1.0\4.7  
47  
µF\µH internal values, see Figure E  
µF  
V
Typical ESR 0.1-0.2, see Figure 13  
4.95  
4.85  
5.000  
5.050  
+
+
+
0.1 \ 5  
0.1 \ 5  
0.2 \ 10  
0.2 \ 10  
%\mV  
%\mV  
mV  
+
Over Load  
+
+
75  
Over Temperature  
25  
Total Output Voltage Range  
5.15  
V
over sample, line, load, temperature & life  
20MHz bandwidth; Fig. 13 & 16  
Full Load, see Figures 13 & 16  
1
Output Voltage Ripple and Noise  
Peak-to-Peak  
50  
100  
20  
mV  
mV  
A
RMS  
10  
Full Load, see Figures 13 & 16  
Operating Output Current Range  
Output DC Current-Limit Inception  
Output DC Current-Limit Shutdown Voltage  
Back-Drive Current Limit while Enabled  
Back-Drive Current Limit while Disabled  
Maximum Output Capacitance  
DYNAMIC CHARACTERISTICS  
Input Voltage Ripple Rejection  
Output Voltage during Load Current Transient  
For a Step Change in Output Current (0.1A/µs)  
For a Step Change in Output Current (5A/µs)  
Settling Time  
0
10  
Subject to thermal derating; Figs 5-8  
Output Voltage 10% Low; Fig. 17  
10.2  
12  
3.0  
0.5  
10  
14.4  
A
V
A
Negative current drawn from output  
Negative current drawn from output  
5Vout at 10A Resistive Load  
50  
mA  
µF  
6,800  
70  
dB  
120 Hz; Fig. 20  
100  
100  
400  
mV  
mV  
µs  
50% to 75% to 50% Iout max; Figure 11  
50% to 75% to 50% Iout max; Figure 12  
to within 1% Vout nom  
Turn-On Transient  
Turn-On Time  
9
200  
0
13  
ms  
ms  
%
Full load, Vout=90% nom.; Figs. 9 & 10  
-40°C to +125°C; Figure F  
Start-Up Inhibit Time  
180  
240  
Output Voltage Overshoot  
EFFICIENCY  
6,800 µF load capacitance, Iout = 0A  
100% Load  
88.5  
89.5  
%
%
Figures 1 - 4  
Figures 1 - 4  
50% Load  
TEMPERATURE LIMITS FOR POWER DERATING CURVES  
Semiconductor Junction Temperature  
Board Temperature  
125  
125  
125  
°C  
°C  
°C  
Package rated to 150°C  
UL rated max operating temp 130°C  
See Figures 5 - 8 for derating curves  
Transformer Temperature  
ISOLATION CHARACTERISTICS  
Isolation Voltage (dielectric strength)  
Isolation Resistance  
2000  
30  
V
M
Isolation Capacitance2  
470  
pF  
Note 1: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: support@synqor.com)  
Note 2: Higher values of isolation capacitance can be added external to the module.  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 3  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
ELECTRICAL CHARACTERISTICS (Continued)  
Parameter  
P
Min.  
Typ.  
Max.  
Units Notes & Conditions  
FEATURE CHARACTERISTICS  
Switching Frequency  
230  
260  
290  
kHz  
Buck stage and isolation stage  
ON/OFF Control (Option P)  
Off-State Voltage  
-2  
0.8  
18  
V
V
On-State Voltage  
2.4  
ON/OFF Control (Option N)  
Off-State Voltage  
2.4  
-2  
18  
V
V
On-State Voltage  
0.8  
ON/OFF Control (Either Option)  
Pull-Up Voltage  
Figures A, B  
Vin/6.5  
40  
9.2  
V
Pull-Up Resistance  
k
Output Voltage Trim Range  
Output Voltage Remote Sense Range  
Output Over-Voltage Protection  
Over-Temperature Shutdown  
Over-Temperature Shutdown Restart Hysteresis  
Load Current Scale Factor  
RELIABILITY CHARACTERISTICS  
Calculated MTBF (Telcordia)  
Calculated MTBF (MIL-217)  
Field Demonstrated MTBF  
-10  
+10  
+10  
127  
%
Measured across Pins 8 & 4; Figure C  
Measured across Pins 8 & 4  
%
%
117  
122  
125  
10  
Over full temp range; % of nominal Vout  
Average PCB Temperature  
°C  
°C  
250  
See App Note: Output Load Current Calc.  
o
2.4  
1.4  
106 Hrs. TR-NWT-000332; 80% load,300LFM, 40 C T  
a
a
106 Hrs. MIL-HDBK-217F; 80% load, 300LFM, 40 C T  
o
106 Hrs. See website for latest values  
STANDARDS COMPLIANCE  
Parameter  
P
Notes  
STANDARDS COMPLIANCE  
UL/cUL 60950  
File # E194341, Basic insulation & pollution degree 2  
Certified by TUV  
EN60950  
72/23/EEC  
93/68/EEC  
Needle Flame Test (IEC 695-2-2)  
IEC 61000-4-2  
test on entire assembly; board & plastic components UL94V-0 compliant  
ESD test, 8kV - NP, 15kV air - NP (Normal Performance)  
GR-1089-CORE  
Section 7 - electrical safety, Section 9 - bonding/grounding  
Telcordia (Bellcore) GR-513  
An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety  
certificates on new releases or download from the SynQor website.  
QUALIFICATION TESTING  
Parameter  
P
# Units Test Conditions  
QUALIFICATION TESTING  
Life Test  
32  
95% rated Vin and load, units at derating point, 1000 hours  
Vibration  
5
10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis  
100g minimum, 2 drops in x and y axis, 1 drop in z axis  
-40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles  
Toperating = min to max, Vin = min to max, full load, 100 cycles  
Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load  
85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off  
MIL-STD-883, method 2003  
Mechanical Shock  
Temperature Cycling  
Power/Thermal Cycling  
Design Marginality  
Humidity  
5
10  
5
5
5
Solderability  
15 pins  
Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply  
robust, reliable product. Contact factory for official product family qualification document.  
OPTIONS  
PATENTS  
SynQor provides various options for Enable Logic and Pin Length SynQor is protected under various patents, including but not lim-  
for this family of DC/DC converters. Please consult the last page ited to U.S. Patent numbers 5,999,417; 6,222,742 B1;  
of this specification sheet for information on available options.  
6,594,159 B2; 6,545,890 B2.  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 4  
Performance Curves  
Brick  
Eighth  
48V 5.0V  
10A  
out  
in  
92  
91  
90  
89  
88  
87  
86  
85  
95  
90  
85  
80  
75  
70  
65  
60  
25 C  
40 C  
55 C  
35 Vin  
48 Vin  
75 Vin  
84  
0
0
1
2
3
4
5
6
7
8
9
10  
100  
200  
300  
400  
500  
Load Current (A)  
Air Flow (LFM)  
Figure 1: Efficiency at nominal output voltage vs. load current for min-  
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.  
imum, nominal, and maximum input voltage at 25  
°C.  
airflow rate for ambient air temperatures of 25  
(nominal input voltage).  
°C, 40°C, and 55°C  
8
7
6
5
4
3
2
1
0
5.0  
4.0  
3.0  
2.0  
1.0  
0.0  
25 C  
40 C  
55 C  
35 Vin  
48 Vin  
75 Vin  
0
1
2
3
4
5
6
7
8
9
10  
0
100  
200  
300  
400  
500  
Air Flow (LFM)  
Load Current (A)  
Figure 3: Power dissipation at nominal output voltage vs. load current  
Figure 4: Power dissipation at nominal output voltage and 60% rated  
power vs. airflow rate for ambient air temperatures of 25 C, 40 C, and  
55 C (nominal input voltage).  
for minimum, nominal, and maximum input voltage at 25  
°C.  
°
°
°
10  
9
8
7
6
5
4
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
3
2
1
0
200 LFM (1.0 m/s)  
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
Semiconductor junction temperature is  
within 1 C of surface temperature  
0
25  
40  
55  
70  
85  
°
Ambient Air Temperature (oC)  
Figure 5: Maximum output power derating curves vs. ambient air tem-  
perature for airflow rates of 0 LFM through 400 LFM with air flowing  
across the converter from pin 3 to pin 1 (nominal input voltage).  
Figure 6: Thermal plot of converter at 10 amp load current with 55°C  
air flowing at the rate of 200 LFM. Air is flowing across the converter  
sideways from pin 3 to pin 1 (nominal input voltage).  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 5  
Performance Curves  
Brick  
Eighth  
48V 5.0V  
10A  
out  
in  
10  
9
8
7
6
5
4
3
2
1
0
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
200 LFM (1.0 m/s)  
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
Semiconductor junction temperature is  
within 1 C of surface temperature  
0
25  
40  
55  
70  
85  
°
Ambient Air Temperature (oC)  
Figure 7: Maximum output power-derating curves vs. ambient air tem-  
perature for airflow rates of 0 LFM through 400 LFM with air flowing  
from input to output (nominal input voltage).  
Figure 8: Thermal plot of converter at 10 amp load current with 55°C  
air flowing at the rate of 200 LFM. Air is flowing across the converter  
from input to output (nominal input voltage).  
Figure 9: Turn-on transient at full load (resistive load) (10 ms/div).  
Input voltage pre-applied. Ch 1: Vout (2V/div)  
Ch 2: ON/OFF input (5V/div)  
Figure 10: Turn-on transient at zero load (10 ms/div).  
Ch 1: Vout (2V/div)  
Ch 2: ON/OFF input (5V/div)  
Figure 11: Output voltage response to step-change in load current (50%-75%-50%  
Figure 12: Output voltage response to step-change in load current (50%-75%-  
of Iout(max); dI/dt = 0.1A/  
µ
s). Load cap: 10  
µ
F, 100 m  
ESR tantalum capacitor  
50% of Iout(max): dI/dt = 5A/µs). Load cap: 470µF, 30 mESR tantalum  
and 1  
µF ceramic capacitor. Ch 1: Vout (100mV/div), Ch 2: Iout (5A/div).  
capacitor and 1  
µ
F ceramic cap. Ch 1: Vout (100mV/div), Ch 2: Iout (5A/div).  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 6  
Performance Curves  
Brick  
Eighth  
48V 5.0V  
10A  
out  
in  
See Fig. 15  
10  
µH  
See Fig. 14  
source  
impedance  
See Fig. 16  
iS  
iC  
DC/DC  
Converter  
VOUT  
VSOURCE  
10  
µ
F,  
ESR  
1 µF  
47 µF,  
ceramic  
100m  
<1  
ESR  
capacitor  
tantalum  
electrolytic  
capacitor  
capacitor  
Figure 13: Test set-up diagram showing measurement points for Input  
Terminal Ripple Current (Figure 14), Input Reflected Ripple Current  
(Figure 15) and Output Voltage Ripple (Figure 16).  
Figure 14: Input Terminal Ripple Current, i , at full rated output cur-  
c
rent and nominal input voltage with 10  
µH source impedance and 47µF  
electrolytic capacitor (200 mA/div). See Figure 13.  
Figure 15: Input reflected ripple current, i , through a 10 µH source  
Figure 16: Output voltage ripple at nominal input voltage and rated  
load current (20 mV/div). Load capacitance: 1 F ceramic capacitor  
and 10 F tantalum capacitor. Bandwidth: 20 MHz. See Figure 13.  
s
inductor at nominal input voltage and rated load current (5 mA/div).  
See Figure 13.  
µ
µ
6.0  
5.0  
4.0  
35 V  
3.0  
48 V  
75 V  
2.0  
8
9
10  
11  
12  
13  
14  
Load Current (A)  
Figure 17: Output voltage vs. load current showing typical current limit  
Figure 18: Load current (5A/div) as a function of time when the con-  
verter attempts to turn on into a 10 m short circuit. Top trace  
(2.5ms/div) is an expansion of the on-time portion of the bottom trace.  
curves and converter shutdown points.  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B 10/18/04 Page 7  
Performance Curves  
Brick  
Eighth  
48V 5.0V  
10A  
out  
in  
0.1  
0.01  
-20  
-30  
-40  
-50  
-60  
-70  
-80  
-90  
35 Vin  
48 Vin  
75 Vin  
35 Vin  
48 Vin  
75 Vin  
0.001  
0.0001  
-100  
10  
10  
100  
1,000  
Hz  
10,000  
100,000  
100  
1,000  
Hz  
10,000  
100,000  
Figure 19: Magnitude of incremental output impedance (Z  
=
Figure 20: Magnitude of incremental forward transmission (FT =  
out  
v
/i ) for minimum, nominal, and maximum input voltage at full  
v
/v ) for minimum, nominal, and maximum input voltage at full  
out in  
out out  
rated power.  
rated power.  
0
-5  
100  
-10  
-15  
-20  
-25  
-30  
-35  
-40  
-45  
10  
1
35 Vin  
48 Vin  
75 Vin  
35 Vin  
48 Vin  
75 Vin  
-50  
10  
0.1  
10  
100  
1,000  
Hz  
10,000  
100,000  
100  
1,000  
Hz  
10,000  
100,000  
Figure 21: Magnitude of incremental reverse transmission (RT =  
Figure 22: Magnitude of incremental input impedance (Z = v /i  
)
in  
in in  
i
/i ) for minimum, nominal, and maximum input voltage at full rated  
for minimum, nominal, and maximum input voltage at full rated  
in out  
power.  
power.  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 8  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
BASIC OPERATION AND FEATURES  
CONTROL FEATURES  
The PowerQor series converter uses a two-stage power conver-  
sion topology. The first stage is a buck-converter that keeps the  
output voltage constant over variations in line, load, and tem-  
perature. The second stage uses a transformer to provide the  
functions of input/output isolation and voltage step-down to  
achieve the low output voltage required.  
REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, per-  
mits the user to control when the converter is on or off. This  
input is referenced to the return terminal of the input bus,  
Vin(-). There are two versions of the converter that differ by the  
sense of the logic used for the ON/OFF input.  
In the positive logic version, the ON/OFF input is active high  
(meaning that a high turns the converter on). In the negative  
logic version, the ON/OFF signal is active low (meaning that a  
low turns the converter on). Figure A details five possible cir-  
cuits for driving the ON/OFF pin. Figure B is a detailed look of  
the internal ON/OFF circuitry.  
Both the first stage and the second stage switch at a fixed fre-  
quency for predictable EMI performance. Rectification of the  
transformer’s output is accomplished with synchronous recti-  
fiers. These devices, which are MOSFETs with a very low on-  
state resistance, dissipate far less energy than Schottky diodes.  
This is the primary reason that the PowerQor converter has such  
high efficiency, even at very low output voltages and very high  
output currents.  
REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs  
correct for voltage drops along the conductors that connect the  
converter’s output pins to the load.  
Dissipation throughout the converter is so low that it does not  
require a heatsink for operation. Since a heatsink is not  
required, the PowerQor converter does not need a metal base-  
plate or potting material to help conduct the dissipated energy  
to the heatsink. The PowerQor converter can thus be built more  
simply and reliably using high yield surface mount techniques  
on a PCB substrate.  
Pin 7 should be connected to Vout(+) and Pin 5 should be con-  
nected to Vout(-) at the point on the board where regulation is  
desired. A remote connection at the load can adjust for a volt-  
age drop only as large as that specified in this datasheet, that  
is  
[Vout(+) - Vout(-)] [Vsense(+) - Vsense(-)] <  
Sense Range % x Vout  
The PowerQor series of eighth-brick, quarter-brick and half-  
brick converters uses the industry standard footprint and pin-out  
configuration.  
Pins 7 and 5 must be connected for proper regulation of the  
output voltage. If these connections are not made, the convert-  
er will deliver an output voltage that is slightly lower than its  
specified value.  
ON/OFF  
ON/OFF  
ON/OFF  
_
_
_
Vin( )  
Vin( )  
Vin( )  
Vin(+)  
5V  
Positive Logic  
(Permanently Enabled)  
Negative Logic  
(Permanently Enabled)  
Remote Enable Circuit  
274k  
5V  
ON/OFF  
ON/OFF  
50k  
TTL  
TTL/  
CMOS  
ON/OFF  
100pF  
50k  
_
Vin( )  
_
_
Vin( )  
Vin( )  
Open Collector Enable Circuit  
Direct Logic Drive  
Figure A: Various circuits for driving the ON/OFF pin.  
Figure B: Internal ON/OFF pin circuitry  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 9  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
Note: the output over-voltage protection circuit senses the volt-  
age across the output (pins 8 and 4) to determine when it  
should trigger, not the voltage across the converter’s sense  
leads (pins 7 and 5). Therefore, the resistive drop on the board  
should be small enough so that output OVP does not trigger,  
even during load transients.  
Note: the TRIM feature does not affect the voltage at which the  
output over-voltage protection circuit is triggered. Trimming the  
output voltage too high may cause the over-voltage protection  
circuit to engage, particularly during transients.  
It is not necessary for the user to add capacitance at the Trim  
pin. The node is internally bypassed to eliminate noise.  
OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits  
the user to adjust the output voltage across the sense leads up  
or down according to the trim range specifications.  
Total DC Variation of Vout: For the converter to meet its  
full specifications, the maximum variation of the DC value of  
Vout, due to both trimming and remote load voltage drops,  
should not be greater than that specified for the output voltage  
trim range.  
To decrease the output voltage, the user should connect a resis-  
tor between Pin 6 and Pin 5 (SENSE(-) input). For a desired  
decrease of the nominal output voltage, the value of the resis-  
tor should be  
PROTECTION FEATURES  
511  
R
=
- 10.22 (k)  
trim-down  
( %)  
Input Under-Voltage Lockout: The converter is designed  
to turn off when the input voltage is too low, helping avoid an  
input system instability problem, described in more detail in the  
application note titled “Input System Instability”. The lockout cir-  
cuitry is a comparator with DC hysteresis. When the input volt-  
age is rising, it must exceed the typical Turn-On Voltage  
Threshold value (listed on the specification page) before the  
converter will turn on. Once the converter is on, the input volt-  
age must fall below the typical Turn-Off Voltage Threshold value  
before the converter will turn off.  
where  
Vnominal – Vdesired  
Vnominal  
=
x 100%  
∆%  
To increase the output voltage, the user should connect a resis-  
tor between Pin 6 and Pin 7 (SENSE(+) input). For a desired  
increase of the nominal output voltage, the value of the resistor  
should be  
5.11VOUT(100+%)  
1.225%  
511  
Output Current Limit: The maximum current limit remains  
constant as the output voltage drops. However, once the imped-  
ance of the short across the output is small enough to make the  
output voltage drop below the specified Output DC Current-  
Limit Shutdown Voltage, the converter turns off.  
_
_
R
=
trim-up  
where  
(k)  
10.22  
)
(
%  
V
= Nominal Output Voltage  
OUT  
Figure C graphs the relationship between the trim resistor value  
and Rtrim-up and Rtrim-down, showing the total range the out-  
The converter then enters a “hiccup mode” where it repeatedly  
turns on and off at a 5 Hz (nominal) frequency with a 5% duty  
cycle until the short circuit condition is removed. This prevents  
excessive heating of the converter or the load board.  
put voltage can be trimmed up or down.  
100,000  
Output Over-Voltage Limit: If the voltage across the output  
pins exceeds the Output Over-Voltage Protection threshold, the  
converter will immediately stop switching. This prevents dam-  
age to the load circuit due to 1) excessive series resistance in  
output current path from converter output pins to sense point, 2)  
a release of a short-circuit condition, or 3) a release of a cur-  
rent limit condition. Load capacitance determines exactly how  
high the output voltage will rise in response to these conditions.  
After 200 ms the converter will automatically restart.  
10,000  
1,000  
100  
10  
Over-Temperature Shutdown: A temperature sensor on  
the converter senses the average temperature of the module.  
The thermal shutdown circuit is designed to turn the converter  
off when the temperature at the sensed location reaches the  
0
1
2
3
4
5
6
7
8
9
10  
% increase Vout  
% decrease Vout  
Figure C: Trim Graph for 5.0Vout module  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 10  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
Over-Temperature Shutdown value. It will allow the converter to  
turn on again when the temperature of the sensed location falls  
by the amount of the Over-Temperature Shutdown Restart  
Hysteresis value.  
More detailed information is available in the application note  
titled “EMI Characteristics” on the SynQor website.  
APPLICATION CONSIDERATIONS  
Input System Instability: This condition can occur  
because any DC/DC converter appears incrementally as a  
negative resistance load. A detailed application note titled  
“Input System Instability” is available on the SynQor web site  
(www.synqor.com) which provides an understanding of why  
this instability arises, and shows the preferred solution for cor-  
recting it.  
Application Circuits: Figure D below provides a typical cir-  
cuit diagram which details the input filtering and voltage trim-  
ming.  
Input Filtering and External Capacitance: Figure E  
below provides a diagram showing the internal input filter com-  
ponents. This filter dramatically reduces input terminal ripple  
current, which otherwise could exceed the rating of an external  
electrolytic input capacitor. The recommended external input  
capacitance is specified in the “Input Characterisitcs” section.  
Vout(+)  
Vin(+)  
Vsense(+)  
Electrolytic  
Capacitor  
External  
Input  
R
trim-up  
or  
47µF  
Vin  
Trim  
ON/OFF  
Filter  
C
R
load  
trim-down  
Iload  
_
Vsense( )  
_
_
Vin( )  
Vout( )  
Figure D: Typical application circuit (negative logic unit, permanently enabled).  
L
Vin(+)  
C
_
Vin( )  
Figure E: Internal Input Filter Diagram (component values listed on page 3).  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 11  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
Startup Inhibit Period: The Startup Inhibit Period ensures  
that the converter will remain off for at least 200ms when it is  
shut down for any reason. When an output short is present,  
this generates a 5Hz "hiccup mode," which prevents the con-  
verter from overheating. In all, there are seven ways that the  
converter can be shut down, initiating a Startup Inhibit Period:  
Before time t0, when the input voltage is below the UVL thresh-  
old, the unit is disabled by the Input Under-Voltage Lockout fea-  
ture. When the input voltage rises above the UVL threshold, the  
Input Under-Voltage Lockout is released, and a Startup Inhibit  
Period is initiated. At the end of this delay, the ON/OFF pin is  
evaluated, and since it is active, the unit turns on.  
• Input Under-Voltage Lockout  
• Input Over-Voltage Shutdown (not present in Eighth-brick)  
• Output Over-Voltage Protection  
• Over Temperature Shutdown  
• Current Limit  
At time t1, the unit is disabled by the ON/OFF pin, and it can-  
not be enabled again until the Startup Inhibit Period has  
elapsed.  
When the ON/OFF pin goes high after t2, the Startup Inhibit  
Period has elapsed, and the output turns on within the typical  
Turn-On Time.  
• Short Circuit Protection  
• Turned off by the ON/OFF input  
Figure F shows three turn-on scenarios, where a Startup Inhibit  
Period is initiated at t0, t1, and t2:  
V
in  
Under-Voltage  
Lockout Turn-On  
Threshold  
ON/OFF  
(pos logic)  
ON  
OFF  
ON  
OFF  
ON  
9ms (typical  
turn on time)  
V
out  
200ms  
(typical start-up  
inhibit period)  
200ms  
200ms  
t
t0  
t1  
t2  
Figure F: Startup Inhibit Period (turn-on time not to scale)  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 12  
Technical Specification  
Eighth  
48V 5.0V  
10A  
out  
in  
Brick  
ORDERING INFORMATION  
PART NUMBERING SYSTEM  
The tables below show the valid model numbers and order-  
ing options for converters in this product family. When  
ordering SynQor converters, please ensure that you use the  
complete 15 character part number consisting of the 12  
character base part number and the additional 3 characters  
for options.  
The part numbering system for SynQor’s PowerQor DC/DC  
converters follows the format shown in the example below.  
PQ 60 050 E M L 10 N N S  
Options (see  
Ordering Information)  
Output Current  
Output Max Output  
Model Number  
Input Voltage  
Thermal Design  
Performance Level  
Package Size  
Voltage  
1.2 V  
1.5 V  
1.8 V  
2.5 V  
3.3 V  
5.0 V  
12 V  
Current  
15 A  
15 A  
15 A  
15 A  
15 A  
10 A  
4.2 A  
PQ60012EML15xyz  
PQ60015EML15xyz  
PQ60018EML15xyz  
PQ60025EML15xyz  
PQ60033EML15xyz  
PQ60050EML10xyz  
PQ60120EML04
xyz  
35 - 75 V  
35 - 75 V  
35 - 75 V  
35 - 75 V  
35 - 75 V  
35 - 75 V  
35 - 75 V  
Output Voltage  
Input Voltage  
Product Family  
The first 12 characters comprise the base part number and  
the last 3 characters indicate available options. Although  
there are no default values for enable logic and pin length,  
the most common options are negative logic and 0.145”  
pins. These part numbers are more likely to be readily avail-  
able in stock for evaluation and prototype quantities.  
Modules above can be ordered to have an increased bot-  
tom side board clearance and a slightly larger total height  
(see page 2 for dimensions). To order these parts, replace  
EML in part number with EMA. There are no other differ-  
ences from the EML units.  
The following option choices must be included in place of  
the x y z spaces in the model numbers listed above.  
Options Description: x y z  
Application Notes  
Enable  
Logic  
Pin  
Feature  
Set  
Length  
K - 0.110"  
A variety of application notes and technical white papers  
can be downloaded in pdf format at www.synqor.com.  
P - Positive N - 0.145"  
N - Negative R - 0.180"  
Y - 0.250"  
S - Standard  
Contact SynQor for further information:  
Warranty  
SynQor offers a three (3) year limited warranty. Complete warranty  
information is listed on our web site or is available upon request from  
SynQor.  
Phone:  
Toll Free: 888-567-9596  
Fax:  
978-849-0600  
978-849-0602  
E-mail:  
Web:  
sales@synqor.com  
www.synqor.com  
Information furnished by SynQor is believed to be accurate and reliable.  
However, no responsibility is assumed by SynQor for its use, nor for any  
infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any  
patent or patent rights of SynQor.  
Address: 155 Swanson Road  
Boxborough, MA 01719  
Product # PQ60050EML10  
Phone 1-888-567-9596  
Doc.# 005-2EM650E Rev. B  
10/18/04  
Page 13  

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