PQ48060QNA25NKS [SYNQOR]

DC-DC Regulated Power Supply Module, 1 Output, 100W, Hybrid, QUARTER-BRICK PACKAGE-8;
PQ48060QNA25NKS
型号: PQ48060QNA25NKS
厂家: SYNQOR WORLDWIDE HEADQUARTERS    SYNQOR WORLDWIDE HEADQUARTERS
描述:

DC-DC Regulated Power Supply Module, 1 Output, 100W, Hybrid, QUARTER-BRICK PACKAGE-8

文件: 总13页 (文件大小:739K)
中文:  中文翻译
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Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
High Efficiency, No Heatsink, Isolated DC/DC Converter  
The PQ48060QNA17 PowerQor™ quarter brick  
converter is a next-generation, board-mountable,  
isolated, fixed switching frequency dc/dc  
converter that uses synchronous rectification to  
achieve extremely high conversion efficiency. The  
power dissipated by the converter is so low that a  
heatsink is not required, which saves cost, weight,  
height, and application effort. All of the power and  
control components are mounted to the multi-layer PCB  
substrate with high-yield surface mount technology.  
Since the PowerQor converter has no explicit  
thermal connections, it is extremely reliable.  
PQ48060QNA17 Module  
Operational Features  
Protection Features  
• Ultra-high efficiency, 88.7% at full rated load current  
• Input under-voltage lockout disables converter at  
low input voltage conditions  
• Delivers up to 100 Watts of output power with mini-  
mal derating - no heatsink required  
• Output current limit and short circuit protection  
protects converter from excessive load current or  
short circuits  
• Wide input voltage range: 35V – 75V meets or  
exceeds all 48V bus standards  
• Output over-voltage protection protects load from  
• Fixed frequency switching provides predictable EMI  
damaging voltages  
performance  
• Thermal shutdown protects converter from abnor-  
mal environmental conditions  
• No minimum load requirement means no preload  
resistors required  
Mechanical Features  
Control Features  
• Industry standard pin-out configuration (pin for pin  
compatible with Lucent QHW series)  
• On/Off control referenced to input side (positive  
and negative logic options are available)  
• Industry standard size: 1.45” x 2.3”  
• Remote sense for the output voltage compensates  
• Total height less than 0.40”, permits better airflow  
for output distribution drops  
and smaller card pitch  
• Output voltage trim: +10%/-20%, permits custom  
voltages and voltage margining  
• Total weight: 34 grams (1.2 oz.), lower mass great-  
ly reduces vibration and shock problems  
Safety Features (cont.)  
Safety Features  
• Meets 72/23/EEC and 93/68/EEC directives  
• 2000V, 10 Minput-to-output isolation provides  
which facilitates CE Marking in user’s end product  
• Board and plastic components meet 94V-0 flamma-  
bility requirements  
input/output ground separation  
• UL 1950 recognized (US & Canada), basic insula-  
tion rating  
• TUV certified to EN60950  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 1  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
2.30  
(58.4)  
0.14  
(3.6)  
2.00  
(50.8)  
0.300  
(7.62)  
0.150  
(3.81)  
0.43  
(10.8)  
1.45  
0.450  
0.600  
(15.24)  
0.600  
(36.8)  
(11.43)  
Top View  
(15.24)  
0.300  
(7.62)  
0.110 *  
(2.79)  
0.40  
(10.2)  
Shown Actual Size  
Side View  
* Other pin lengths available  
Pin No. Name  
Function  
Positive input voltage (35V - 75V)  
1) All dimensions in inches (mm)  
2) Pins 1-3, 5-7 are 0.040” (1.02mm) dia. with  
0.080” (2.03mm) dia. standoff shoulders.  
3) Pins 4 and 8 are 0.062” (1.57 mm) dia. with 0.100”  
(2.54mm) dia. standoff shoulders.  
4) All pins are Brass with Tin/Lead plating over Nickel  
5) Tolerances: x.xx in. +/-0.02 in. (0.5mm)  
x.xxx in. +/-0.010 in. (0.25mm)  
1
Vin(+)  
2
ON/OFF  
TTL input to turn converter  
on and off, referenced to  
Vin(-), with internal pull up.  
Negative input voltage  
Negative output voltage  
Negative remote sense1  
Output voltage trim2  
3
4
5
6
7
8
Vin(-)  
Vout(-)  
SENSE(-)  
TRIM  
SENSE(+)  
Vout(+)  
6) Weight: 1.20 oz. (34 g)  
7) Workmanship: Meets or exceeds IPC-A-610B Class II  
Positive remote sense3  
Positive output voltage  
ABSOLUTE MAXIMUM RATINGS  
Input Voltage:  
Non-Operating: 100V continuous  
Notes:  
Operating:  
80V continuous  
100V 10  
1. Pin 5 must be connected to Vout(-) at load.  
2. Leave Pin 6 open for nominal output voltage.  
3. Pin 7 must be connected to Vout(+) at load.  
µs transients,1% duty cycyle  
Input/Output Isolation Voltage: 2000V  
Storage Temperature: -55°C to +125°C  
Operating Temperature: -40°C to +115°C  
Voltage at ON/OFF input pin: +18V / -2V  
OPTIONS  
SAFETY  
The PQ48060QNA17 comes in two versions that differ by The PQ48060QNA17 series of converters are UL 1950  
the sense of the logic used for the ON/OFF control signal. recognized (US & Canada) with basic insulation rating  
The PQ48060QNA17P version uses positive logic; mean- and TUV certified to EN60950 requirements.  
ing that the converter is on when the ON/OFF signal (Pin  
The converters also meet 72/23/EEC and 93/68/EEC  
2) is high. The PQ48060QNA17N version uses negative  
directives as well as 94V-0 flammability requirements for  
logic; the converter is on when the ON/OFF signal is low.  
board and plastic components.  
Logic input is TTL compatible with an internal pull up.  
An external input fuse must always be used to meet these  
Patents: SynQor is protected under various patents, safety requirements.  
including but not limited to U.S. Patent # 5,999,417.  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 2  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
PQ48060QNA17 ELECTRICAL CHARACTERISTICS  
(TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +115°C ambient  
temperature with appropriate power derating.)  
PARAMETER  
NOTES and CONDITIONS  
PQ48060QNA17  
Min.  
35  
Typ.  
Max.  
Units  
V
INPUT CHARACTERISTICS  
Operating Input Voltage Range  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold  
Turn-Off Voltage Threshold  
Lockout Hysteresis Voltage  
Maximum Input Current  
No-Load Input Current  
48  
75  
32  
28.5  
2.5  
33  
29.5  
3.5  
34  
30.5  
4.5  
3.5  
120  
3
V
V
V
100% Load, 35Vin  
A
80  
1.6  
.01  
5
mA  
mA  
Off Converter Input Current  
Inrush Current Transient Rating  
Input Reflected-Ripple Current  
OUTPUT CHARACTERISTICS  
Output Voltage Set Point  
Output Voltage Regulation  
Over Load  
2
A s  
P-P thru 10µH inductor; Figures 13 & 15  
mA  
V
5.910  
5.79  
6.000  
6.090  
+
+
+
+
2
2
10  
10  
mV  
mV  
mV  
V
Over Line  
+
+
Over Temperature  
45  
120  
Total Output Voltage Range  
Output Voltage Ripple and Noise  
Peak-to-Peak  
over sample load, line and temperature  
20MHz bandwidth; Figures 13 & 16  
Full Load, 1µF ceramic, 10µF tantalum  
Full Load, 1µF ceramic, 10µF tantalum  
6.22  
50  
100  
20  
mV  
mV  
A
RMS  
10  
Operating Output Current Range  
Output DC Current-Limit Inception  
Short-Circuit Protection (redundant shutdown)  
DYNAMIC CHARACTERISTICS  
Input Voltage Ripple Rejection  
Output Voltage Current Transient  
Positive Step Change in Output Current  
Negative Step Change in Output Current  
Settling Time to 1%  
0
16.67  
22  
Output Voltage 10% Low; Figure 17  
18  
43  
20  
46  
A
49  
A
120 Hz; Figure 20  
470µF load cap, 5A/µs; Figure 12  
50% Io to 75% Io  
73  
dB  
240  
240  
300  
mV  
mV  
µs  
75% Io to 50% Io  
Turn-On Transient  
Turn-On Time  
Figures 9 & 10  
4
8
12  
215  
ms  
ms  
µF  
Start-Up Inhibit Period  
-40°C to +125°C; Figure F  
180  
200  
Maximum Output Capacitance  
EFFICIENCY  
Full load; 5% overshoot of Vout at startup  
6,000  
100% Load  
Figure 1  
88.7  
89.5  
%
%
50% Load  
TEMPERATURE LIMITS FOR POWER DERATING CURVES  
Semiconductor Junction Temperature  
Board Temperature  
Package rated to 150°C  
Board rated to 165°C  
Figures 5 & 7  
125  
125  
125  
°C  
°C  
°C  
Transformer Temperature  
ISOLATION CHARACTERISTICS  
Isolation Voltage  
2000  
10  
V
Isolation Resistance  
M
Isolation Capacitance  
6800  
215  
pF  
FEATURE CHARACTERISTICS  
Switching Frequency  
195  
235  
kHz  
ON/OFF Control (Option P)  
Off-State Voltage  
-2  
0.8  
18  
V
V
On-State Voltage  
2.4  
ON/OFF Control (Option N)  
Off-State Voltage  
2.4  
-2  
18  
V
V
On-State Voltage  
0.8  
ON/OFF Control (Either Option)  
Pull-Up Voltage  
See circuit diagram; Figure E  
Pull up to Vin/6  
Vin/6.5  
40  
9.2  
V
Pull-Up Resistance  
k
Output Voltage Trim Range  
Output Voltage Remote Sense Range  
Output Over-Voltage Protection  
Over-Temperature Shutdown  
Across Pins 8 & 4; Figures B & C  
Across Pins 7 & 5  
-20  
+10  
+10  
127  
%
%
%
Over full temp range; % of nominal Vout  
Average PCB Temperature  
117  
122  
125  
°C  
Specifications subject to change without notice.  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 3  
Performance Curves  
Brick  
Quarter  
48V 6.0V  
16.7A  
out  
in  
95  
90  
85  
80  
75  
70  
65  
60  
90  
89  
88  
87  
86  
85  
84  
83  
36 Vin  
48 Vin  
75 Vin  
25 C  
40 C  
55 C  
82  
0
100  
200  
300  
400  
500  
0
2
3
5
7
8
10  
12  
13  
15  
17  
Air Flow (LFM)  
Vin = 48V  
Load Current (A)  
Figure 1: Efficiency vs. load current for minimum, nominal, and  
Figure 2: Efficiency at 60% rated power vs. airflow rate for ambient  
maximum input voltage at 25  
°C .  
air temperatures of 25  
°
C, 40  
°C, and 55  
°
C and nominal input voltage.  
10.0  
9.5  
9.0  
8.5  
8.0  
7.5  
7.0  
6.5  
6.0  
5.5  
5.0  
16  
14  
12  
10  
8
6
4
36 Vin  
48 Vin  
75 Vin  
25 C  
40 C  
55 C  
2
0
0
2
3
5
7
8
10  
12  
13  
15  
17  
0
100  
200  
300  
400  
500  
Vin = 48V  
Air Flow (LFM)  
Load Current (A)  
Figure 3: Power dissipation vs. load current for minimum, nominal,  
Figure 4: Power dissipation at 60% rated power vs. airflow rate for  
and maximum input voltage at 25  
°C.  
ambient air temperatures of 25  
voltage.  
°C, 40°C, and 55°C and nominal input  
16  
14  
12  
10  
8
6
4
2
0
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
200 LFM (1.0 m/s)  
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
Semiconductor junction temperature is  
within 2 C of surface temperature  
°
0
25  
40  
55  
70  
85  
Ambient Air Temperature (oC)  
Vin = 48V  
Figure 5: Maximum output power-derating curves vs. ambient air tem-  
perature for airflow rates of 0 LFM through 400 LFM with air flowing  
across the converter from pin 1 to pin 3. (nominal input voltage).  
Figure 6: Thermal plot of converter at 13.2 amp load current with 55°C  
air flowing at the rate of 200 LFM. Air is flowing across the converter  
sideways from pin 1 to pin 3 (nominal input voltage).  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 4  
Performance Curves  
Brick  
Quarter  
48V 6.0V  
16.7A  
out  
in  
16  
14  
12  
10  
8
6
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
200 LFM (1.0 m/s)  
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
4
2
0
Semiconductor junction temperature is  
within 2 C of surface temperature  
0
25  
40  
55  
70  
85  
°
Ambient Air Temperature (oC)  
Vin = 48V  
Figure 7: Maximum output power-derating curves vs. ambient air tem-  
perature for airflow rates of 0 LFM through 400 LFM with air flowing  
lengthwise from input to output (nominal input voltage).  
Figure 8: Thermal plot of converter at 13.3 amp load current with 55°C  
air flowing at the rate of 200 LFM. Air is flowing across the converter  
in the long direction from input to output (nominal input voltage).  
Figure 9: Turn-on transient at full rated load current (resistive load), (2  
ms/div). Top Trace: Vout; 2V/div  
Figure 10: Turn-on transient at zero load current (2 ms/div).  
Top Trace: Vout; 2V/div  
Bottom Trace: ON/OFF input; 5V/div  
Bottom Trace: ON/OFF input; 5V/div  
Figure 11: Output voltage response to step-change in load current (50%-75%-50%  
Figure 12: Output voltage response to step-change in load current (50%-75%-  
of Imax; dI/dt = 0.1A/  
µ
s). Load cap: 10  
µ
F, 100 m  
W
ESR tantalum capacitor and  
50% of Imax: dI/dt = 5A/µs). Load cap: 470µF, 30 mW ESR tantalum capacitor  
1µF ceramic capacitor. Top trace: Vout (200mV/div), Bottom trace: Iout (5A/div).  
and 1  
µF ceramic capacitor. Top trace: Vout (200mV/div), Bottom trace: Iout  
Product # PQ48060QNA17 Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 5  
Performance Curves  
Brick  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Figure 15  
10  
µH  
Figure 14  
source  
impedance  
Figure 16  
iS  
iC  
DC/DC  
Converter  
VOUT  
VSOURCE  
10  
µ
F,  
ESR  
1 µF  
47 µF,  
ceramic  
100m  
<1  
ESR  
capacitor  
tantalum  
electrolytic  
capacitor  
capacitor  
Figure 13: Test set-up diagram showing measurement points for Input  
Terminal Ripple Current (Figure 14), Input Reflected Ripple Current  
(Figure 15) and Output Voltage Ripple (Figure 16).  
Figure 14: Input Terminal Ripple Current, i , at full rated output current  
c
and nominal input voltage with 10  
µH source impedance and 47µF elec-  
trolytic capacitor (200 mA/div). (See Figure 13)  
Figure 15: Input reflected ripple current, i , through a 10  
µ
H source  
Figure 16: Output voltage ripple at nominal input voltage and rated  
load current (50 mV/div). Load capacitance: 1 F ceramic capacitor  
and 10 F tantalum capacitor. Bandwidth: 20 MHz. (See Figure 13)  
s
inductor at nominal input voltage and rated load current (10 mA/div).  
(See Figure 13)  
µ
µ
8.0  
7.0  
6.0  
5.0  
4.0  
3.0  
2.0  
36 V  
1.0  
0.0  
48 V  
75 V  
0
2.5  
5
7.5  
10  
12.5  
15  
17.5  
20  
Load Current (A)  
Figure 17: Output voltage vs. load current showing typical current limit  
Figure 18: Load current (10A/div) as a function of time when the con-  
verter attempts to turn on into a 10 m short circuit. Top trace is an  
expansion of the on-time portion of the bottom trace.  
curves and converter shutdown points.  
W
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C 9/5/01  
Page 6  
Performance Curves  
Brick  
Quarter  
48V 6.0V  
16.7A  
out  
in  
1
0.1  
0
-10  
-20  
-30  
-40  
-50  
-60  
-70  
-80  
-90  
-100  
36 Vin  
48 Vin  
75 Vin  
36 Vin  
48 Vin  
75 Vin  
0.01  
0.001  
0.0001  
-110  
10  
10  
100  
1,000  
Hz  
10,000  
100,000  
100  
1,000  
Hz  
10,000  
100,000  
Figure 19: Output impedance (Z  
= V /I ) for minimum, nomi-  
Figure 20: Forward Transmission (FT = V /V ) for minimum, nomi-  
out  
out out  
out in  
nal, and maximum input voltage at full rated power.  
nal, and maximum input voltage at full rated power.  
0
-10  
-20  
-30  
-40  
-50  
-60  
100  
10  
36 Vin  
48 Vin  
75 Vin  
36 Vin  
48 Vin  
75 Vin  
1
0.1  
10  
100  
1,000  
Hz  
10,000  
100,000  
10  
100  
1,000  
Hz  
10,000  
100,000  
Figure 21: Reverse Transmission (RT = I /I ) for minimum, nomi-  
Figure 22: Input impedance (Z = V /I ) for minimum, nominal, and  
in in in  
in out  
nal, and maximum input voltage at full rated power.  
maximum input voltage at full rated power.  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 7  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
the converter. Because the PowerQor converter is much  
lighter, vibration and shock-induced problems are greatly  
reduced. Moreover, due to the lack of failure-prone explicit  
thermal connections and the lack of potting material the  
PowerQor converter is more reliable than conventional  
dc/dc converters.  
BASIC OPERATION AND  
FEATURES  
The PowerQor series converter uses a two-stage power cir-  
cuit topology. The first stage is a buck-converter that keeps  
the output voltage constant over variations in line, load, and  
temperature. The second stage uses a transformer to provide  
the functions of input/output isolation and voltage step-  
down to achieve the low output voltage required.  
The PowerQor series converter uses the industry standard  
pin-out configuration used by other vendors of comparably  
sized and rated dc/dc converters. The unit is pin for pin  
compatible with the Lucent QW series.  
Both the first stage and the second stage switch at a fixed  
frequency for predictable EMI performance. Rectification of  
the transformer’s output is accomplished with synchronous  
rectifiers. These devices, which are MOSFETs with a very  
low on-state resistance, dissipate far less energy than  
Schottky diodes used in conventional dc/dc converters. This  
is the primary reason that the PowerQor converter has such  
high efficiency—even at very low output voltages and very  
high output currents.  
The PowerQor converter has many standard control and  
protection features. All shutdown features are non-latching,  
meaning that the converter shuts off for 200ms before  
restarting. (see Figure F)  
• An ON/OFF input permits the user to control when the  
converter is on and off in order to properly sequence dif-  
ferent power supplies and to reduce power consumption  
during a standby condition.  
Dissipation throughout the converter is so low that the  
PowerQor converter requires no heatsink to deliver  
a greater level of power than can be delivered by a con-  
ventional, Schottky-diode-based dc/dc converter with a  
0.5” high heatsink. At equivalent ambient air temperature,  
airflow rate, and output power level, the hottest semicon-  
ductor junction temperature and the hottest PCB temperature  
within the PowerQor converter are cooler than those found  
in conventional dc/dc converters with a 0.5” high heatsink  
attached.  
Remote sense inputs permit the user to maintain an  
accurate voltage at the load despite distribution voltage  
drops between the converter’s output and the load.  
• An output voltage trim input permits the user to trim  
the output voltage up or down to achieve a custom volt-  
age level or to do voltage margining.  
• An input under-voltage lockout avoids input system  
instability problems while the input voltage is rising.  
Since a heatsink is not required, the PowerQor converter  
does not need a metal baseplate or potting material to help  
conduct the dissipated energy to the heatsink. The  
PowerQor converter can thus be built more simply using  
high yield surface mount techniques on a PCB substrate.  
The output current limit protects both the converter  
and the board on which it is mounted against a short cir-  
cuit condition.  
• An output over-voltage limit circuit shuts the unit  
down if the output voltage at the output pins gets too  
high.  
Unlike conventional dc/dc converters, which have critical  
thermal connections between the power components and the  
baseplate, and between the baseplate and the heatsink, the  
PowerQor converter has no explicit, failure-prone thermal  
connections.  
• A sensor located in a central spot of the PCB provides a  
PCB temperature limit. If, due to an abnormal con-  
dition, this spot gets too hot, the converter will turn off.  
Once the converter has cooled, it will automatically turn  
on again without the need to recycle the input power.  
Compared to a conventional Schottky-diode-based dc/dc  
converter with a 0.5” high heatsink, the PowerQor convert-  
er is more efficient and therefore it dissipates less than half  
the energy. Additionally, because the PowerQor converter is  
thinner (0.4” vs. 1.0”), the board-to-board pitch in a rack  
can be much smaller, and cooling airflow is less impeded by  
CONTROL PIN DESCRIPTIONS  
Pin 2 (ON/OFF): The ON/OFF input, Pin 2, permits the  
user to control when the converter is on or off. This input is  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 8  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
referenced to the return terminal of the 48V input bus. There  
are two versions of the PowerQor series converter that differ  
by the sense of the logic used for the ON/OFF input. In the  
PQxxyyyQNAzzPxx version, the ON/OFF input is active  
high (meaning that a high turns the converter on). In the  
PQxxyyyQNAzzNxx version, the ON/OFF signal is active  
low (meaning that a low turns the converter on). Figure A  
details five possible circuits for driving the ON/OFF pin.  
it should trigger, not the voltage across the converter’s sense  
pins (pins 7 and 5). Therefore, the resistive drop on the  
board should be small enough so that output OVP does not  
trigger, even during load transients.  
Pin 6 (TRIM): The TRIM input permits the user to adjust the  
output voltage across the sense leads up or down. To lower  
the output voltage, the user should connect a resistor  
between Pin 6 and Pin 5, which is the SENSE(-) input. To  
raise the output voltage, the user should connect a resistor  
between Pin 6 and Pin 7, which is the SENSE(+) input.  
Pins 7 and 5 (SENSE(+)): The SENSE(+) inputs correct  
for voltage drops along the conductors that connect the con-  
verter’s output pins to the load.  
A resistor connected between Pin 6 and Pin 5 will decrease  
the output voltage. For a desired decrease of percent of  
the nominal output voltage, the value of this resistor should  
be  
Pin 7 should be connected to Vout(+) and Pin 5 should be  
connected to Vout(-) at the point on the board where regu-  
lation is desired. That is,  
[Vout(+) - Vout(-)] [SENSE(+) - SENSE (-)] < 10%Vout  
511  
R
(k)  
- 10.22  
=
trim-down  
(% )  
Pins 7 and 5 must be connected for proper regulation of the  
output voltage. However, if these connections are not made,  
nothing catastrophic will happen to the converter under nor-  
mal operating conditions—the converter will simply deliver  
an output voltage that is slightly higher than its specified  
value.  
where  
and  
VNOM – VDES  
=
x 100%  
( )  
VNOM  
VNOM = Nominal Voltage  
VDES = Desired Voltage  
Note: the output over-voltage protection circuit senses the  
voltage across the output (pins 8 and 4) to determine when  
ON/OFF  
ON/OFF  
ON/OFF  
_
_
_
Vin( )  
Vin( )  
Vin( )  
Negative Logic  
(Permanently Enabled)  
Positive Logic  
(Permanently Enabled)  
Remote Enable Circuit  
ON/OFF  
5V  
TTL/  
CMOS  
ON/OFF  
_
_
Vin( )  
Vin( )  
Open Collector Enable Circuit  
Direct Logic Drive  
Figure A: Various circuits for driving the ON/OFF pin.  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 9  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
Figure B graphs this relationship between R  
The output voltage can be trimmed down as much as 20%.  
and .  
Note: the TRIM feature does not affect the voltage at which  
the output over-voltage protection circuit is triggered.  
Trimming the output voltage too high may cause the over-  
voltage protection circuit to engage, particularly during tran-  
sients.  
trim-down  
10,000  
TOTAL DC VARIATION OF Vout: For the converter to  
meet its full specifications, the maximum variation of the dc  
value of Vout, due to both trimming and remote load voltage  
drops, should not be greater than +10%/-20%  
1,000  
100  
10  
PROTECTION FEATURES  
0
2
4
6
8
10  
12  
14  
16  
18  
20  
Input Under-Voltage Lockout: The converter is  
designed to turn off when the input voltage is too low, help-  
ing avoid an input system instability problem, described in  
more detail below. The lockout circuitry is a comparator with  
dc hysteresis. When the input voltage is rising, it must  
exceed a typical value of 33V before the converter will turn  
on. Once the converter is on, the input voltage must fall  
below a typical value of 29.5V before the converter will turn  
off.  
% Decrease in Output Voltage  
Figure B: Trim Down Graph for 6.0Vout  
A resistor connected between Pin 6 and Pin 7 will increase  
the output voltage. For a desired increase of percent of the  
nominal output voltage, the value of this resistor should be  
5.11VOUT(100+%)  
1.225%  
511  
Output Current Limit: The current limit does not change  
appreciably as the output voltage drops. However, once the  
impedance of the short across the output is small enough to  
make the output voltage drop below approximately 60% of  
its nominal value, the converter turns off.  
_
_
R
=
trim-up  
where  
(k)  
10.22  
)
(
%  
VOUT = Nominal Output Voltage  
The converter then enters a mode where it repeatedly turns  
on and off at a 5 Hz (nominal) frequency with a 5% duty  
cycle until the short circuit condition is removed. This pre-  
vents excessive heating of the converter or the load board  
(see Figure 18).  
Figure C graphs this relationship between Rtrim-up and .  
The output voltage can be trimmed up as much as 10%.  
100,000  
10,000  
1,000  
100  
Output Over-Voltage Limit: If the voltage across the  
output pins exceeds the O.V. threshold, the converter will  
immediately stop switching. This prevents damage to the  
load circuit due to 1) a sudden unloading of the converter,  
2) a release of a short-circuit condition, or 3) a release of a  
current limit condition. Load capacitance determines exactly  
how high the output voltage will rise in response to these  
conditions. After 200 ms the converter will automatically  
restart.  
Thermal Shutdown: The PowerQor series has a temper-  
ature sensor located such that it senses the average temper-  
ature of the converter. The thermal shutdown circuit is  
designed to turn the converter off when the temperature at  
0
1
2
3
4
5
6
7
8
9
10  
% Increase in Output Voltage  
Figure C: Trim Up Graph for 6.0Vout  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 10  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
the sensed location reaches 115°C. It will allow the con-  
verter to turn on again when the temperature of the sensed  
location falls below 110°C.  
APPLICATION CONSIDERATIONS  
Input System Instability: This condition can occur  
because a dc/dc converter appears incrementally as a  
negative resistance load. A detailed application note titled  
“Input System Instability” is available on the SynQor web  
site (www.synqor.com) which provides an understanding  
of why this instability arises, and shows the preferred solu-  
tion for correcting it.  
Application Circuits: Figure D below provides a typical  
circuit diagram which is useful when using input filtering  
and voltage trimming. Figure E is a detailed look of the inter-  
nal ON/OFF circuitry that is shown in Figure A.  
Input Filtering  
Vin(+)  
Vout(+)  
Vsense(+)  
Electrolytic  
Capacitor  
33µF  
Rtrim-up  
or  
ESR  
1Ω  
Trim  
ON/OFF  
Rtrim-down  
Cload  
Iload  
_
35V < Vin < 75V  
Vsense( )  
_
_
Vin( )  
Vout( )  
Figure D: Typical application circuit (negative logic unit, permanently enabled).  
Vin(+)  
5V  
274k  
50k  
ON/OFF  
TTL  
100pF  
50k  
_
Vin( )  
Figure E: Internal ON/OFF pin circuitry  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 11  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
STARTUP INHIBIT PERIOD  
Figure F shows three turn-on scenarios, where a Startup  
Inhibit Period is initiated at t0, t1, and t2:  
The Startup Inhibit Period ensures that the converter will  
remain off for at least 200ms when it is shut down for any  
reason. When an output short is present, this generates a  
5Hz "hiccup mode," which prevents the converter from over-  
heating. In all, there are seven ways that the converter can  
be shut down, initiating a Startup Inhibit Period:  
Before time t0, when the input voltage is below 34V (typ.),  
the unit is disabled by the Input Under-Voltage Lockout fea-  
ture. When the input voltage rises above 34V, the Input  
Under-Voltage Lockout is released, and a Startup Inhibit  
Period is initiated. At the end of this delay, the ON/OFF pin  
is evaluated, and since it is active, the unit turns on.  
• Input Under-Voltage Lockout  
• Input Over-Voltage Shutdown (not present in Quarter-  
brick)  
At time t1, the unit is disabled by the ON/OFF pin, and it  
cannot be enabled again until the Startup Inhibit Period has  
elapsed.  
• Output Over-Voltage Protection  
• Over Temperature Shutdown  
• Current Limit  
When the ON/OFF pin goes high after t2, the Startup Inhibit  
Period has elapsed, and the output turns on within the 4ms  
(typ.) "Turn On Time."  
• Short Circuit Protection  
• Turned off by the ON/OFF input  
V
in  
Under-Voltage  
Lockout Turn-On  
Threshold  
ON/OFF  
(pos logic)  
ON  
OFF ON  
OFF  
ON  
V
4ms (typical  
turn on time)  
out  
200ms  
(typical start-up  
inhibit period)  
200ms  
200ms  
t
t0  
t1  
t2  
Figure F: Startup Inhibit Period (turn-on time not to scale)  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 12  
Technical Specification  
Quarter  
48V 6.0V  
16.7A  
out  
in  
Brick  
PART NUMBERING SYSTEM  
The part numbering system for SynQor’s PowerQor DC/DC  
converters has the following format:  
Quarter-Brick Product Family and Part Numbering Scheme  
Output  
Voltage  
Performance  
Series  
Thermal  
Design  
"Rated"  
Output Current  
Pos./Neg.  
Logic  
Product Family Input Voltage  
Package Size  
Pin Length  
Features  
PQ  
48  
033  
Q
N
A
25  
N
N
S
015 - 1.5V  
018 - 1.8V  
020 - 2.0V  
025 - 2.5V  
033 - 3.3V  
050 - 5.0V  
060 - 6.0V  
120 - 12V  
150 - 15V  
25 - 25 Amps  
K - 0.110"  
A - Open Frame  
B - Baseplate  
P - Positive N - 0.145"  
N - Negative R - 0.180"  
Y - 0.250"  
PQ - PowerQor 48 - (35v-75v)  
Q - Quarter Brick N - Normal  
S - Standard  
20 - 20 Amps  
17 - 16.67 Amps  
08 - 8.33 Amps  
07 - 6.67 Amps  
Base Part Number  
Options  
Example part #: PQ48033QNA25NNS  
This part number indicates a PowerQor converter with  
48Vin, 3.3Vout, quarter-brick size, normal performance  
level, open air design, 25 amps output current, negative  
logic, 0.145” pins, and the standard feature set.  
When ordering SynQor converters, please ensure that you  
use the complete 15 character part number.  
Contact SynQor for further information:  
Warranty  
SynQor offers a three (3) year limited warranty. Complete warranty  
information is listed on our web site or is available upon request from  
SynQor.  
Phone:  
Toll Free: 888-567-9596  
Fax:  
978-567-9596  
978-567-9599  
E-mail:  
Web:  
sales@synqor.com  
www.synqor.com  
Information furnished by SynQor is believed to be accurate and reliable.  
However, no responsibility is assumed by SynQor for its use, nor for any  
infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any  
patent or patent rights of SynQor.  
Address: 188 Central Street  
Hudson, MA 01749  
Product # PQ48060QNA17  
Phone 1-888-567-9596  
Doc.# 005-2QN460D_C  
9/5/01  
Page 13  

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