PQ24018QGB25NYS-G [SYNQOR]

DC-DC Regulated Power Supply Module, 1 Output, 45W, Hybrid, QUARTER BRICK PACKAGE-8;
PQ24018QGB25NYS-G
型号: PQ24018QGB25NYS-G
厂家: SYNQOR WORLDWIDE HEADQUARTERS    SYNQOR WORLDWIDE HEADQUARTERS
描述:

DC-DC Regulated Power Supply Module, 1 Output, 45W, Hybrid, QUARTER BRICK PACKAGE-8

文件: 总16页 (文件大小:2262K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Technical  
Specification  
PQ24018QGx25  
18 - 36V  
Continuous Input  
1.8V  
Outputs  
25A  
Current  
45W  
Max Power  
2000V dc Quarter-brick  
Isolation  
DC-DC Converter  
The PQ24018QGx25 PowerQor Giga quarter-brick  
converter is a next-generation, board-mountable, isolated,  
fixed switching frequency DC-DC converter that uses  
synchronous rectification to achieve extremely high  
conversion efficiency. The power dissipated by the converter  
is so low that a heatsink is not required, which saves cost,  
weight, height, and application effort. All of the power and  
control components are mounted to the multi-layer PCB  
substrate with high-yield surface mount technology. Since  
the PowerQor converter has no explicit thermal connections,  
it is extremely reliable. RoHS Compliant, see last page.  
PQ24018QGx25 Module  
rotection Features  
Operational Features  
• High efficiency, >84% at full rated load current  
• Delivers up to 25 amps of output current with minimal derating  
- no heatsink required  
• Input under-voltage lockout disables converter at low input  
voltage conditions  
• Output current limit and short circuit protection protects converter  
from excessive load current or short circuits  
• Wide input voltage range: 18V - 36V meets or exceeds all 24V  
bus standards  
• Output over-voltage protection protects load from damaging voltages  
• Thermal shutdown protects converer from abnormal  
• Fixed frequency switching provides predictable EMI performance  
• No minimum load requirement means no preload resistors required.  
Mechanical Features  
• Industry standard pin-out configuration  
• UL 60950-1:R2011-12  
• Standard Size Open Frame:1.45" x 2.30" (36.8 x 58.4mm)  
• Open Frame height: .40” (10.2mm),  
• EN60950-1/A12:2011  
• CAN/CSA-C22.2 No. 60950-1/A1:2011  
• Open Frame Weight: 1.2 oz. (34g)  
• Flanged pins designed to permit surface mount soldering  
(avoid wave solder) using FPiP technique on Open Frame Units  
Control Features  
Contents  
Page No.  
Mechanical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16  
• On/Off control referenced to input side  
(positive and negative logic options are available)  
• Remote sense for the output voltage compensates for output  
distribution drops  
• Output voltage trim permits custom voltages and voltage margining  
P
Pn
ww.c
c.5D R. B  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Open Frame Mechanical Diagram  
1.45 [36.8]  
.40  
[10.2]  
0.600 [15.24]  
0.450 [11.43]  
0.300 [7.62]  
0.145  
0.150 [3.81]  
[3.68]  
See Note 3  
8
7
6 5 4  
Top View  
Side View  
2.30 [58.4]  
2.00 [50.8]  
0.14 [3.6]  
1
2
3
0.43 [10.9]  
Pin Farside Typical  
0.063+/- .026  
[1.60+/- .66]  
Bottomside Clearance  
See Notes 1, 2, and 3  
0.300 [7.62]  
0.600 [15.24]  
NOTES  
PIN DESIGNATIONS  
1)  
Pins 1-3, 5-7 are 0.040” (1.02mm) diameter  
with 0.080” (2.03mm) diameter standoff shoulders  
Pins 4 and 8 are 0.0620” (1.57mm) diameter  
Pin  
Name  
Function  
1
Vin(+)  
Positive input voltage  
2)  
with 0.100” (2.54mm) diameter standoff shoulders  
All Pins: Material - Copper Alloy  
Finish: Tin-Lead over Nickel Plate  
Other pin extension lengths available.  
TTL input to turn converter on and off, referenced  
3)  
2
ON/OFF  
to Vin(–), with internal pull up.  
Negative input voltage  
Positive output voltage  
Negative remote sense (See note 1)  
Output voltage trim(See note 2)  
Positive remote sense (See note 3)  
Positive output voltage  
4)  
5)  
3
4
5
6
7
8
Vin(–)  
Vout(–)  
SENSE(–)  
TRIM  
SENSE(+)  
Vout(+)  
Undimensioned components are shown for visual reference only.  
6)  
7)  
Open Frame Weight: 1.2 oz. (34g)  
All dimensions in inches (mm)  
Unless otherwise specified:  
Tolerances X.XXin. +/-0.02 (X.Xmm +/-0.5mm)  
X.XXin. +/-0.010 (X.XXmm +/-0.25mm)  
Notes:  
1)  
8)  
Workmanship: Meets or exceeds IPC-A-610 Class II  
SENSE(–) should be connected to Vout(–) either remotely or at the converter.  
Leave TRIM pin open for nominal output voltage.  
2)  
3)  
SENSE(+) should be connected to Vout(+) either remotely or at the converter.  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 2  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Baseplated Mechanical Diagram  
1.47 [37.3]  
1.030 [26.16]  
0.22 [5.6]  
0.600 [15.24]  
0.450 [11.43]  
0.300 [7.62]  
0.150 [3.81]  
0.50 [12.7]  
M3 Threaded Insert  
4 Places  
0.145 [3.68]  
See Note4  
0.23 [5.8]  
See Notes 1 and 2  
8
7
6 5 4  
Top View  
Side View  
2.32 [58.9]  
1.86 [47.2]  
2.00 [50.8]  
1
2
3
0.15 [3.8]  
0.300 [7.62]  
0.44 [11.2]  
0.063+/- .026  
[1.60+/- .66]  
Bottomside Clearance  
Pin Farside Typical  
See Notes 5, 6, and 7  
0.600 [15.24]  
NOTES  
PIN DESIGNATIONS  
1)  
M3 Screws used to bolt unit's Baseplate to other surfaces  
Pin  
Name  
Function  
(such as heatsink) Must not exceed 0.138" (3.50mm) depth  
below the surface of the Baseplate  
1
Vin(+)  
Positive input voltage  
2)  
3)  
4)  
Applied Torque should not exceed 6in-lb (0.7Nm)  
TTL input to turn converter on and off, referenced  
Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface  
Other pin extension lengths available.  
Pins 1-3, 5-7 are 0.040" (1.02mm) Dia. with 0.080" (2.03mm)  
Dia. Standoff shoulders  
Pins 4, 8 are 0.062" (1.57mm) Dia. with 0.100" (2.54mm)  
Dia. Standoff shoulders  
All Pins: Material - Copper Alloy  
2
ON/OFF  
to Vin(–), with internal pull up.  
Negative input voltage  
Positive output voltage  
Negative remote sense (See note 1)  
Output voltage trim(See note 2)  
Positive remote sense (See note 3)  
Positive output voltage  
5)  
3
4
5
6
7
8
Vin(–)  
Vout(–)  
SENSE(–)  
TRIM  
SENSE(+)  
Vout(+)  
6)  
7)  
Finish: Tin-Lead over Nickel Plate  
Undimensioned components are shown for visual reference only.  
8)  
Notes:  
1)  
All dimensions in inches (mm)  
Baseplate Weight: 2.1 oz. (61g) typical  
All dimensions in inches (mm)  
SENSE(–) should be connected to Vout(–) either remotely or at the converter.  
Leave TRIM pin open for nominal output voltage.  
9)  
2)  
3)  
10)  
SENSE(+) should be connected to Vout(+) either remotely or at the converter.  
Unless otherwise specified:  
Tolerances X.XXin. +/-0.02 (X.Xmm +/-0.5mm)  
X.XXin. +/-0.010 (X.XXmm +/-0.25mm)  
Workmanship: Meets or exceeds IPC-A-610 Class II  
11)  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 3  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Specifications  
PQ24018QGx25 Electrical Characteristics  
Ta = 25 °C, airflow rate = 300 LFM, Vin = 24Vdc, nominal Vout unless otherwise noted; full operating temperature range is -40 °C to +115 °C ambient  
temperature with appropriate power derating. Specifications subject to change without notice.  
Parameter  
Min.  
Typ.  
Max. Units Notes & Conditions  
INPUT CHARACTERISTICS  
Operating Input Voltage Range  
Input Under-Voltage Lockout  
Turn-On Voltage Threshold  
Turn-Off Voltage Threshold  
Lockout Hysteresis Voltage  
Maximum Input Current  
No-Load Input Current  
Off Converter Input Current  
Input Reflected-Ripple Current  
OUTPUT CHARACTERISTICS  
Output Voltage Set Point  
Output Voltage Regulation  
Over Line  
18  
24  
36  
V
15.5  
14  
1.0  
16  
14.5  
1.5  
16.5  
15  
2.0  
3.0  
100  
3
V
V
V
A
100% Load, 18Vin  
60  
1.6  
6
mA  
mA  
mA  
P-P thru 3.3μH inductor; Figures 13 & 15  
1.782  
1.75  
1.800  
1.816  
V
+0.1 (2)  
+0.1 (2)  
±9  
+0.3 (5) % (mV)  
+0.3 (5) % (mV)  
±27  
Over Load  
Over Temperature  
Total Output Voltage Range  
Output Voltage Ripple and Noise  
Peak-to-Peak  
mV  
V
1.85  
over sample line, load and temperature  
20MHz bandwidth; Figures 13 & 16  
Full Load, 1μF ceramic, 10μF tantalum  
Full Load, 1μF ceramic, 10μF tantalum  
25  
6
50  
12  
25  
34  
60  
mV  
mV  
A
A
A
RMS  
Operating Output Current Range  
Output DC Current-Limit Inception  
Short-Circuit Protection (redundant shutdown)  
DYNAMIC CHARACTERISTICS  
Input Voltage Ripple rejection  
Output Voltage Current Transient  
Positive Step Change in Outpu Current  
Negative Step Change in Output Current  
Settling Time to within 1% Vout nominal  
Turn-On Transient  
0
26  
52  
30  
56  
Output Voltage 10% Low; Fig 17 & 18  
TBD  
dB  
120 Hz; Figure 20  
470μF load cap, 5A/μs; Figure 12  
50% lo to 75% lo  
190  
190  
700  
mV  
mV  
μs  
75% lo to 50% lo  
Turn-On Time  
Start-Up Inhibit Period  
Maximum Output Capacitance  
EFFICIENCY  
1
180  
4
200  
8
215  
35,000  
ms  
ms  
μF  
Full load, Vout=90% nom.; Figs 9 & 10  
-40°C to +125°C; Figure F  
Full load; 5% overshoot of Vout at startup  
100% Load  
50% Load  
84  
87  
%
%
Figure 1  
TEMPERATURE LIMITS FOR POWER DERATING CURVES  
Semiconductor Junction Temperature  
Board Temperature  
125  
125  
125  
°C  
°C  
°C  
Plastic Package rated to 150°C  
Board rated to 165°C  
Figures 5 - 8  
Transformer Temperature  
ISOLATION CHARACTERISTICS  
Isolation Voltage  
Isolation Resistance  
Isolation Capacitance  
2000  
10  
V
MΩ  
pF  
470  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 4  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Specifications  
PQ24018QGx25 Electrical Characteristics (continued)  
Ta = 25 °C, airflow rate = 300 LFM, Vin = 24V dc unless otherwise noted; full operating temperature range is -40 °C to +115 °C baseplate temperature  
with appropriate power derating. Specifications subject to change without notice.  
Parameter  
FEATURE CHARACTERISTICS  
Min.  
Typ.  
Max. Units Notes & Conditions  
Switching Frequency  
220  
240  
260  
kHz  
ON/OFF Control (Option P)  
Off-Stage Voltage  
-2  
2.4  
0.8  
18  
V
V
On-Stage Voltage  
ON/OFF Control (Option N)  
Off-Stage Voltage  
2.4  
-2  
18  
0.8  
V
V
On-Stage Voltage  
ON/OFF Control (Either Option)  
Pull-up Voltage  
Vin/3  
33  
9.6  
V
See circuit diagram; Figure B  
Pull up to Vin/3  
Across Pins 8 & 4; % of nominal Vout  
Over full temp range; % of nominal Vout  
Average PCB Temperature  
Pull-up Resistance  
kΩ  
%
%
°C  
Output Voltage Trim Range  
Output Over-Voltage Protection  
Over-Tempperature Shutdown  
-20  
117  
+10  
127  
122  
125  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 5  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Figures  
95  
90  
85  
80  
75  
70  
65  
60  
88  
87  
86  
85  
84  
83  
82  
81  
80  
25 C  
40 C  
55 C  
18Vin  
24Vin  
36Vin  
0
100  
200  
300  
400  
500  
0
3
5
8
10  
13  
15  
18  
20  
23  
25  
Air Flow (LFM)  
Load Current (A)  
Figure 1: Efficiency at nominal output voltage vs. load current for minimum,  
nominal, and maximum input voltage at 25°C.  
Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow  
rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input  
voltage).  
12  
10  
8
6.0  
5.5  
5.0  
4.5  
4.0  
6
4
18Vin  
25 C  
3.5  
2
24Vin  
40 C  
55 C  
36Vin  
3.0  
0
0
100  
200  
300  
400  
500  
0
3
5
8
10  
13  
15  
18  
20  
23  
25  
Air Flow (LFM)  
Load Current (A)  
Figure 3: Power dissipation at nominal output voltage vs. load current for  
minimum, nominal, and maximum input voltage at 25°C.  
Figure 4: Power dissipation at nominal output voltage and 60% rated power  
vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal  
input voltage).  
25  
20  
15  
10  
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
200 LFM (1.0 m/s)  
5
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
0
0
25  
40  
55  
70  
85  
Ambient Air Temperature (oC)  
Figure 5: Maximum output power derating curves vs. ambient air temperature  
for airflow rates of 0 LFM through 400 LFM with air flowing across the  
converter from pin 1 to pin 3 (nominal input voltage)  
Figure 6: Thermal plot of converter at 25 amp load current with 55°C air flowing  
at the rate of 200 LFM. Air is flowing across the converter sideways from pin 1  
to pin 3 (nominal input voltage)  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 6  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Figures  
25  
20  
15  
10  
400 LFM (2.0 m/s)  
300 LFM (1.5 m/s)  
200 LFM (1.0 m/s)  
5
100 LFM (0.5 m/s)  
0 LFM (0 m/s)  
0
0
25  
40  
55  
70  
85  
Ambient Air Temperature (oC)  
Figure 7: Maximum output power derating curves vs. ambient air temperature  
for airflow rates of 0 LFM through 400 LFM with air flowing lengthwise from  
output to input (nominal input voltage).  
Figure 8: Thermal plot of converter at 25 amp load current with 55°C air  
flowing at the rate of 200 LFM. Air is flowing across the converter from output  
to input (nominal input voltage).  
Figure 9: Turn-on transient at full load (resistive load) (2 ms/div).  
Ch 1: Vout (500mV/div) Ch 2: ON/OFF input (5V/div)  
Figure 10: Turn-on transient at zero load (2 ms/div). Ch 1: Vout (500mV/div).  
Ch 2: ON/OFF input (5V/div).  
Figure 11: Output voltage response to step-change in load current (50%-75%-  
50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 10µF, 100 mΩ ESR tantalum cap  
and 1µF ceramic cap. Ch 1: Vout (100mV/div), Ch 2: Iout (10A/div).  
Figure 12: Output voltage response to step-change in load current (50%-75%-  
50% of Iout(max): dI/dt = 5A/µs). Load cap: 470µF, 30 mΩ ESR tantalum cap  
and 1µF ceramic cap. Ch 1: Vout (100mV/div), Ch 2: Iout (10A/div).  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 7  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Figures  
Fig. 15  
3.3 μH  
Fig. 14  
source  
impedance  
Fig. 16  
DC-DC  
Converter  
iS  
iC  
V
OUT  
1 μF,  
10 μF,  
VSOURCE  
100 μF,  
~
ceramic 100mΩ ESR  
capacitor tantalum  
capacitor  
0.33Ω ESR  
=
electrolytic  
capacitor  
Figure 14: Input Terminal Ripple Current, ic, at full rated output current and  
nominal input voltage with 3.3µH source impedance and 100µF electrolytic  
capacitor (500 mA/div). See Figure 13  
Figure 13: Test set-up diagram showing measurement points for Input Terminal  
Ripple Current (Figure 14), Input Reflected Ripple Current (Figure 15) and  
Output Voltage Ripple (Figure 16).  
Figure 15: Input reflected ripple current, is, through a 3.3 µH source inductor at  
nominal input voltage and rated load current (10 mA/div). See Figure 13  
Figure 16: Output voltage ripple at nominal input voltage and rated load current  
(20 mV/div). Load capacitance: 1µF ceramic capacitor and 10µF tantalum  
capacitor. Bandwidth: 20 MHz. (See Figure 13)  
2.0  
1.9  
1.8  
1.7  
1.6  
1.5  
1.4  
1.3  
1.2  
18V  
1.1  
24 V  
1.0  
36 V  
0.9  
Series1  
0.8  
0
5
10  
15  
20  
25  
30  
35  
Load Current (A)  
Figure 17: Output voltage vs. load current showing typical current limit curves.  
Below 0.9V (tpical), the converter will shut off, and restart after a start-up inhibit  
period has elapsed. (see Figure F)  
Figure 18: Load current (20A/div) as a function of time when the converter  
attempts to turn on into a 10 mΩ short circuit. Top trace (2.5ms/div) is an  
expansion of the on-time portion of the bottom trace.  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 8  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Technical Figures  
1
0
-10  
-20  
-30  
-40  
-50  
-60  
-70  
0.1  
0.01  
18 Vin  
24 Vin  
36 Vin  
18 Vin  
24 Vin  
36 Vin  
0.001  
10  
100  
1,000  
Hz  
10,000  
100,000  
10  
100  
1,000  
Hz  
10,000  
100,000  
Figure 19: Magnitude of incremental output impedance (Zout = vout/iout) for  
minimum, nominal, and maximum input voltage at full rated power.  
Figure 20: Magnitude of incremental forward transmission (FT = vout/vin) for  
minimum, nominal, and maximum input voltage at full rated power.  
0
-10  
-20  
100  
10  
18 Vin  
18 Vin  
-30  
-40  
-50  
-60  
24 Vin  
36 Vin  
24 Vin  
36 Vin  
1
0.1  
10  
100  
1,000  
Hz  
10,000  
100,000  
10  
100  
1,000  
Hz  
10,000  
100,000  
Figure 21: Magnitude of incremental reverse transmission (RT = iin/iout) for  
minimum, nominal, and maximum input voltage at full rated power.  
Figure 22: Magnitude of incremental input impedance (Zin = vin/iin) for  
minimum, nominal, and maximum input voltage at full rated power.  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 9  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Application Section  
the converter. Because the PowerQor converter is much  
lighter, vibration and shock-induced problems are greatly  
reduced. Moreover, due to the lack of failure-prone explicit  
thermal connections and the lack of potting material the  
PowerQor converter is more reliable than conventional  
dc/dc converters.  
BASIC OPERATION AND  
FEATURES  
The PowerQor series converter uses a two-stage power cir-  
cuit topology. The first stage is a buck-converter that keeps  
the output voltage constant over variations in line, load, and  
temperature. The second stage uses a transformer to provide  
the functions of input/output isolation and voltage step-  
down to achieve the low output voltage required.  
The PowerQor series converter uses the industry standard  
pin-out configuration used by other vendors of comparably  
sized and rated dc/dc converters. The unit is pin for pin  
compatible with the Lucent QW series.  
Both the first stage and the second stage switch at a fixed  
frequency for predictable EMI performance. Rectification of  
the transformer’s output is accomplished with synchronous  
rectifiers. These devices, which are MOSFETs with a very  
low on-state resistance, dissipate far less energy than  
Schottky diodes used in conventional dc/dc converters. This  
is the primary reason that the PowerQor converter has such  
high efficiency—even at very low output voltages and very  
high output currents.  
The PowerQor converter has many standard control and  
protection features. All shutdown features are non-latching,  
meaning that the converter shuts off for 200ms before  
restarting. (see Figure F)  
• An ON/OFF input permits the user to control when the  
converter is on and off in order to properly sequence dif-  
ferent power supplies and to reduce power consumption  
during a standby condition.  
Dissipation throughout the converter is so low that the  
PowerQor converter requires no heatsink to deliver  
a greater level of power than can be delivered by a con-  
ventional, Schottky-diode-based dc/dc converter with a  
0.5” high heatsink. At equivalent ambient air temperature,  
airflow rate, and output power level, the hottest semicon-  
ductor junction temperature and the hottest PCB temperature  
within the PowerQor converter are cooler than those found  
in conventional dc/dc converters with a 0.5” high heatsink  
attached.  
Remote sense inputs permit the user to maintain an  
accurate voltage at the load despite distribution voltage  
drops between the converter’s output and the load.  
• An output voltage trim input permits the user to trim  
the output voltage up or down to achieve a custom volt-  
age level or to do voltage margining.  
• An input under-voltage lockout avoids input system  
instability problems while the input voltage is rising.  
Since a heatsink is not required, the PowerQor converter  
does not need a metal baseplate or potting material to help  
conduct the dissipated energy to the heatsink. The  
PowerQor converter can thus be built more simply using  
high yield surface mount techniques on a PCB substrate.  
The output current limit protects both the converter  
and the board on which it is mounted against a short cir-  
cuit condition. (see Figure 18)  
• An output over-voltage limit circuit shuts the unit  
down if the output voltage at the output pins gets too  
high.  
Unlike conventional dc/dc converters, which have critical  
thermal connections between the power components and the  
baseplate, and between the baseplate and the heatsink, the  
PowerQor converter has no explicit, failure-prone thermal  
connections.  
• A sensor located in a central spot of the PCB provides a  
PCB temperature limit. If, due to an abnormal con-  
dition, this spot gets too hot, the converter will turn off.  
Once the converter has cooled, it will automatically turn  
on again without the need to recycle the input power.  
Compared to a conventional Schottky-diode-based dc/dc  
converter with a 0.5” high heatsink, the PowerQor convert-  
er is more efficient and therefore it dissipates less than half  
the energy. Additionally, because the PowerQor converter is  
thinner (0.4” vs. 1.0”), the board-to-board pitch in a rack  
can be much smaller, and cooling airflow is less impeded by  
CONTROL PIN DESCRIPTIONS  
Pin 2 (ON/OFF): The ON/OFF input, Pin 2, permits the  
user to control when the converter is on or off. This input is  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 10  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Application Section  
referenced to the return terminal of the 24V input bus. There  
are two versions of the PowerQor series converter that differ  
by the sense of the logic used for the ON/OFF input. In the  
PQxxyyyQGAzzPxx version, the ON/OFF input is active  
high (meaning that a high turns the converter on). In the  
PQxxyyyQGAzzNxx version, the ON/OFF signal is active  
low (meaning that a low turns the converter on). Figure A  
details five possible circuits for driving the ON/OFF pin.  
Figure B shows detail of the internal ON/OFF circuitry.  
voltage across the output (pins 8 and 4) to determine when  
it should trigger, not the voltage across the converter’s sense  
pins (pins 7 and 5). Therefore, the resistive drop on the  
board should be small enough so that output OVP does not  
trigger, even during load transients.  
Pin 6 (TRIM): The TRIM input permits the user to adjust the  
output voltage across the sense leads up or down. To lower  
the output voltage, the user should connect a resistor  
between Pin 6 and Pin 5, which is the SENSE(-) input. To  
raise the output voltage, the user should connect a resistor  
between Pin 6 and Pin 7, which is the SENSE(+) input.  
Pins 7 and 5 (SENSE(+)): The SENSE(+) inputs correct  
for voltage drops along the conductors that connect the con-  
verter’s output pins to the load.  
A resistor connected between Pin 6 and Pin 5 will decrease  
the output voltage. For a desired decrease of percent of  
the nominal output voltage, the value of this resistor should  
be  
Pin 7 should be connected to Vout(+) and Pin 5 should be  
connected to Vout(-) at the point on the board where regu-  
lation is desired. That is,  
511  
R
(k)  
- 10.22  
=
trim-down  
[Vout(+) - Vout(-)] [SENSE(+) - SENSE (-)] < 10%Vout  
(% )  
Pins 7 and 5 must be connected for proper regulation of the  
output voltage. However, if these connections are not made,  
nothing catastrophic will happen to the converter under nor-  
mal operating conditions—the converter will simply deliver  
an output voltage that is slightly higher than its specified  
value.  
where  
and  
VNOM – VDES  
=
x 100%  
( )  
VNOM  
VNOM = Nominal Voltage  
VDES = Desired Voltage  
Note: the output over-voltage protection circuit senses the  
ON/OFF  
ON/OFF  
ON/OFF  
_
_
_
5V  
Vin( )  
Vin( )  
Vin( )  
Vin(+)  
Negative Logic  
(Permanently Enabled)  
Positive Logic  
(Permanently Enabled)  
Remote Enable Circuit  
100k  
ON/OFF  
5V  
50k  
ON/OFF  
TTL  
TTL/  
CMOS  
ON/OFF  
100pF  
50k  
_
_
Vin( )  
Vin( )  
_
Vin( )  
Open Collector Enable Circuit  
Direct Logic Drive  
          
        
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 11  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Application Section  
Figure C graphs this relationship between R  
The output voltage can be trimmed down as much as 20%.  
and .  
Note: The TRIM feature does not affect the voltage at which  
the output over-voltage protection circuit is triggered.  
Trimming the output voltage too high may cause the over-  
voltage protection circuit to trip, particularly during tran-  
sients.  
trim-down  
  
TOTAL DC VARIATION OF Vout: For the converter to  
meet its full specifications, the maximum variation of the dc  
value of Vout, due to both trimming and remote load voltage  
drops, should not be greater than +10%/-20%  
  
  
  
PROTECTION FEATURES  
  
  
  
  
  
  
Input Under-Voltage Lockout: The converter is  
designed to turn off when the input voltage is too low, help-  
ing avoid an input system instability problem, described in  
more detail below. The lockout circuitry is a comparator with  
dc hysteresis. When the input voltage is rising, it must  
exceed a typical value of 16V before the converter will turn  
on. Once the converter is on, the input voltage must fall  
below a typical value of 14.5V before the converter will turn  
off.  
      
        
A resistor connected between Pin 6 and Pin 7 will increase  
the output voltage. For a desired increase of percent of the  
nominal output voltage, the value of this resistor should be  
Output Current Limit: The current limit does not change  
appreciably as the output voltage drops. However, once the  
impedance of the short across the output is small enough to  
make the output voltage drop below approximately 60% of  
its nominal value, the converter turns off.  
5.11VOUT(100+%)  
1.225%  
511  
_
_
R
=
trim-up  
where  
(k)  
10.22  
)
(
%  
VOUT = Nominal Output Voltage  
The converter then enters a mode where it repeatedly turns  
on and off at a 5 Hz (nominal) frequency with a 5% duty  
cycle until the short circuit condition is removed. This pre-  
vents excessive heating of the converter or the load board.  
Figure D graphs this relationship between Rtrim-up and .  
The output voltage can be trimmed up as much as 10%.  
Output Over-Voltage Limit: If the voltage across the  
output pins exceeds the O.V. threshold, the converter will  
immediately stop switching. This prevents damage to the  
load circuit due to 1) a sudden unloading of the converter,  
2) a release of a short-circuit condition, or 3) a release of a  
current limit condition. Load capacitance determines exactly  
how high the output voltage will rise in response to these  
conditions. After 200 ms the converter will automatically  
restart.  
  
  
  
Thermal Shutdown: The PowerQor series has a temper-  
ature sensor located such that it senses the average temper-  
ature of the converter. The thermal shutdown circuit is  
designed to turn the converter off when the temperature at  
the sensed location reaches 125°C. It will allow the con-  
  
  
      
        
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 12  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Application Section  
verter to turn on again when the temperature of the sensed  
location falls below 115°C.  
APPLICATION CONSIDERATIONS  
Input System Instability: This condition can occur  
because a dc/dc converter appears incrementally as a  
negative resistance load. A detailed application note titled  
“Input System Instability” is available on the SynQor web  
site (www.synqor.com) which provides an understanding  
of why this instability arises, and shows the preferred solu-  
tion for correcting it.  
Application Circuits: Figure E below provides a typical  
circuit diagram which is useful when using input filtering  
and voltage trimming.  
Input Filtering  
Vin(+)  
Vout(+)  
Vsense(+)  
Electrolytic  
3.3µH  
Capacitor  
100µF  
Rtrim-up  
or  
ESR 0.33  
Trim  
ON/OFF  
Rtrim-down  
Cload  
Iload  
_
18V<Vin<36V  
Vsense( )  
_
_
Vin( )  
Vout( )  
           
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 13  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
STARTUP INHIBIT PERIOD  
Figure F shows three turn-on scenarios, where a Startup  
Inhibit Period is initiated at t0, t1, and t2:  
The Startup Inhibit Period ensures that the converter will  
remain off for at least 200ms when it is shut down for any  
reason. When an output short is present, this generates a  
5Hz "hiccup mode," which prevents the converter from over-  
heating. In all, there are seven ways that the converter can  
be shut down, initiating a Startup Inhibit Period:  
Before time t0, when the input voltage is below 16V (typ.),  
the unit is disabled by the Input Under-Voltage Lockout fea-  
ture. When the input voltage rises above 16V, the Input  
Under-Voltage Lockout is released, and a Startup Inhibit  
Period is initiated. At the end of this delay, the ON/OFF pin  
is evaluated, and since it is active, the unit turns on.  
• Input Under-Voltage Lockout  
• Input Over-Voltage Shutdown (not present in Quarter-  
brick)  
At time t1, the unit is disabled by the ON/OFF pin, and it  
cannot be enabled again until the Startup Inhibit Period has  
elapsed.  
• Output Over-Voltage Protection  
• Over Temperature Shutdown  
• Current Limit  
When the ON/OFF pin goes high after t2, the Startup Inhibit  
Period has elapsed, and the output turns on within the 4ms  
(typ.) "Turn On Time."  
• Short Circuit Protection  
• Turned off by the ON/OFF input  
V
in  
Under-Voltage  
Lockout Turn-On  
Threshold  
ON/OFF  
(pos logic)  
ON  
OFF ON  
OFF  
ON  
V
4ms (typical  
out  
turn on time)  
200ms  
(typical start-up  
inhibit period)  
200ms  
200ms  
  
  
  
           
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 14  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Standards and Qualifications  
Parameter  
STANDARDS COMPLIANCE  
Notes & Conditions  
UL 60950-1:R2011-12  
Basic insulation  
EN60950-1/A12:2011  
CAN/CSA-C22.2 No. 60950-1/A1:2011  
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new  
releases or download from the SynQor website.  
Parameter  
QUALIFICATION TESTING  
Life Test  
# Units Test Conditions  
32  
95% rated Vin and load, units at derating point, 1000 hours  
Vibration  
5
5
10  
5
5
5
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis  
100g minimum, 2 drops in x, y and z axis  
Mechanical Shock  
Temperature Cycling  
Power/Thermal Cycling  
Design Marginality  
Humidity  
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles  
Toperating = min to max, Vin = min to max, full load, 100 cycles  
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load  
85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day  
MIL-STD-883, method 2003  
Solderability  
15 pins  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 15  
18 - 36V  
1.8V  
Input:  
Output:  
Current:  
Package:  
25A  
Quarter-brick  
Ordering Information  
PART NUMBERING SYSTEM  
ORDERING INFORMATION  
The tables below show the valid model numbers and ordering  
options for converters in this product family. When ordering  
SynQor converters, please ensure that you use the complete  
15 character part number consisting of the 12 character  
base part number and the additional characters for options.  
Add “-G” to the model number for 6/6 RoHS compliance.  
The part numbering system for SynQor’s dc-dc converters  
follows the format shown in the example below.  
PQ 24 018 Q G A 25 N K S  
Options (see  
Ordering Information)  
Output Current  
The following options must be included in place of the w x y z  
Thermal Design  
Performance Level  
Package Size  
spaces in the model numbers listed above.  
Options Description: w x y z  
Thermal Design  
Enable Logic  
Pin Style  
Feature Set  
K - 0.110"  
N - 0.145"  
R - 0.180"  
Y - 0.250"  
Output Voltage  
A - Open Frame  
B - Baseplated  
N - Negative  
P - Positive  
S - Standard  
Input Voltage  
Product Family  
Not all combinations make valid part numbers, please contact  
SynQor for availability.  
The first 12 characters comprise the base part number and  
the last 3 characters indicate available options. The “-G”  
suffix indicates 6/6 RoHS compliance.  
Input Voltage  
Range  
Output  
Voltage  
Max Output  
Current  
Model Number  
Application Notes  
PQ24018QGw25xyz  
PQ24033QGw25xyz  
PQ24050QGw20xyz  
PQ24120QGw08xyz  
PQ24150QGw07xyz  
18 - 36V  
18 - 36V  
18 - 36V  
18 - 36V  
18 - 36V  
1.8V  
3.3 V  
5.0 V  
12 V  
15 V  
25A  
25A  
20A  
8.3A  
6.7A  
A variety of application notes and technical white papers can  
be downloaded in pdf format from our website.  
RoHS Compliance: The EU led RoHS (Restriction of Hazardous  
Substances) Directive bans the use of Lead, Cadmium,  
Hexavalent Chromium, Mercury, Polybrominated Biphenyls  
(PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical  
and Electronic Equipment. This SynQor product is 6/6 RoHS  
compliant. For more information please refer to SynQor’s  
RoHS addendum available at our RoHS Compliance / Lead Free  
Initiative web page or e-mail us at rohs@synqor.com  
.
PATENTS  
SynQor holds the following U.S. patents, one or more of which apply  
to each product listed in this document. Additional patent applications  
may be pending or filed in the future.  
5,999,417  
6,894,468  
7,119,524  
7,765,687  
6,222,742  
6,896,526  
7,269,034  
7,787,261  
6,545,890  
6,927,987  
7,272,021  
8,023,290  
6,577,109  
7,050,309  
7,272,023  
8,149,597  
6,594,159  
7,072,190  
7,558,083  
6,731,520  
7,085,146  
7,564,702  
Contact SynQor for further information and to order:  
Phone:  
978-849-0600  
Toll Free: 888-567-9596  
Warranty  
Fax:  
E-mail:  
Web:  
978-849-0602  
power@synqor.com  
www.synqor.com  
SynQor offers a three (3) year limited warranty. Complete warranty  
information is listed on our website or is available upon request from SynQor.  
Information furnished by SynQor is believed to be accurate and reliable.  
However, no responsibility is assumed by SynQor for its use, nor for any  
infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any  
patent or patent rights of SynQor.  
Address: 155 Swanson Road  
Boxborough, MA 01719  
USA  
Product # PQ24018QGx25  
Phone 1-888-567-9596  
www.synqor.com  
Doc.# 005-2QG218D Rev. B  
04/09/13  
Page 16  

相关型号:

PQ24018QGB25PNS-G

DC-DC Regulated Power Supply Module, 1 Output, 45W, Hybrid, QUARTER BRICK PACKAGE-8
SYNQOR

PQ24018QGB25PRS-G

DC-DC Regulated Power Supply Module, 1 Output, 45W, Hybrid, QUARTER BRICK PACKAGE-8
SYNQOR

PQ24018QGB25PYS-G

DC-DC Regulated Power Supply Module, 1 Output, 45W, Hybrid, QUARTER BRICK PACKAGE-8
SYNQOR

PQ24018QGw25xyz

Industry standard pin-out configuration
SYNQOR

PQ24018QGX25

Industry standard pin-out configuration
SYNQOR

PQ24033QGA25

Quarter-brick DC/DC Converter
SYNQOR

PQ24033QGA25NKS

Quarter-brick DC/DC Converter
SYNQOR

PQ24033QGA25NKS-G

DC-DC Regulated Power Supply Module, 1 Output, 82.5W, Hybrid, ROHS COMPLIANT PACKAGE-8
SYNQOR

PQ24033QGA25NNS

Quarter-brick DC/DC Converter
SYNQOR

PQ24033QGA25NNS-G

暂无描述
SYNQOR

PQ24033QGA25NRS

Quarter-brick DC/DC Converter
SYNQOR

PQ24033QGA25NRS-G

DC-DC Regulated Power Supply Module, 1 Output, 82.5W, Hybrid, ROHS COMPLIANT PACKAGE-8
SYNQOR