SA2007MPA [SAMES]

Single Phase Power/Energy Metering IC with Tamper Detection; 单相功率/电能计量IC,具有篡改检测
SA2007MPA
型号: SA2007MPA
厂家: SAMES    SAMES
描述:

Single Phase Power/Energy Metering IC with Tamper Detection
单相功率/电能计量IC,具有篡改检测

文件: 总10页 (文件大小:171K)
中文:  中文翻译
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Single Phase Power/Energy Metering IC with  
Tamper Detection  
SA2007M  
ssames  
FEATURES  
+
+
+
+
+
Providesdirectinterfacetomechanicalcounters  
MonitorsLiveandNeutralfortamperdetection  
Performsbidirectionalenergymeasurement  
Varioussetupmodesselectable  
+
+
+
+
+
Totalpowerconsumptionratingbelow30mW  
Adaptabletodifferenttypesofsensors  
Operatesoverawidetemperaturerange  
Precisionvoltagereferenceon-chip  
Precisionoscillatoronchip  
Meets the IEC 521/1036 Specification for Class 1 AC Watt  
hourmeters  
DESCRIPTION  
The power consumption on both the live and neutral are  
continuously measured and the larger of the two is selected for  
energymetering.  
The SAMES SA2007M is a single-phase bidirectional energy  
metering integrated circuit. It provides a mono-chip solution for  
energy meters with electro-mechanical displays, such as  
stepper motors and impulse counters. A precision oscillator,  
thatreplacesanexternalcrystalisintegratedonchip.  
The SA2007M drives the calibration LED, the indicator LEDs  
andtheelectro-mechanical counterdirectly.  
Two current sensor inputs allow the measurement of energy  
consumptiononboththeliveandneutral.  
The SA2007M integrated circuit is available in 20 pin dual-in-  
line plastic (DIP-20) and small outline (SOIC-20) package  
types.  
Direction detection of energy flow as well as other common  
tamperconditionsareflagged.  
VDD VSS  
POWER 1 (DIGITAL)  
IIN1  
IIP1  
ELT  
ANALOG  
SIGNAL  
PRO-  
COM-  
POWER 2 (DIGITAL)  
SEL1  
PARATOR  
IIN2  
IIP2  
CESSING  
AND  
POWER  
CAL-  
CULATION  
IVP  
GND  
DIRO  
LED  
POWER  
TO  
PULSE RATE  
MOP  
MON  
VOLTAGE  
REF.  
OSC  
Dr-01558  
VREF  
TCLK  
MP1 MP0  
RATED  
Figure 1: Block diagram  
1/10  
SPEC-0075 (REV. 2)  
PRELIMINARY  
16-01-01  
SA2007M  
ssaammeess  
ELECTRICAL CHARACTERISTICS  
#
(V = 2.5V, V = -2.5V, over the temperature range -10°C to +70°C , unless otherwise specified.)  
SS  
DD  
Symbol  
Typ  
Parameter  
Min  
Max  
Unit  
Condition  
Operating temp. Range  
T
-25  
+85  
2.75  
-2.25  
8.2  
°C  
V
O
Supply Voltage: Positive  
V
DD  
2.25  
-2.75  
4.1  
Supply Voltage: Negative  
Supply Current: Positive  
Supply Current: Negative  
Current Sensor Inputs (Differential)  
V
SS  
V
I
DD  
5.8  
5.8  
mA  
mA  
I
SS  
4.1  
8.2  
Input Current Range  
I
II  
µA  
-25  
+25  
Peak value  
Voltage Sensor Input (Asymmetrical)  
I
IV  
µA  
-25  
+25  
Peak value  
Input Current Range  
Pin VREF  
With R = 24kW  
µA  
V
-I  
45  
50  
55  
R
Ref. Current  
Ref. Voltage  
connected to V  
SS  
1.1  
V
1.3  
R
Reference to V  
SS  
Digital I/O  
Pins DIRO, LED, MON, MOP  
Output High Voltage  
V
V
V -1  
DD  
I
= -2mA  
OH  
OH  
V
V
V +1  
SS  
I
OL  
= 5mA  
OL  
Output Low Voltage  
Pins MP0, MP1, TCLK, RATED,  
SEL1, ELT  
Input High Voltage  
Input Low Voltage  
V
V
V
V
V -1  
DD  
IH  
V +1  
SS  
IL  
Pin RATED  
V = V  
I
I
mA  
mA  
3.1  
2
7
DD  
SS  
IH  
Pin scan current**  
V = V  
I
4.6  
-I  
IL  
Pins MP0, MP1, TCLK  
Pull down current  
V = V  
I
I
IH  
µA  
48  
110  
DD  
#Extended Operating Temperature Range available on request.  
** Switched to pin-scan mode every 1.1 seconds for 71µs.  
ABSOLUTEMAXIMUMRATINGS*  
Parameter  
Symbol  
Min  
Max  
6.0  
Unit  
V
mA  
°C  
Supply Voltage  
V -V  
DD  
-0.3  
-150  
-40  
SS  
Currentonanypin  
StorageTemperature  
OperatingTemperature  
I
PIN  
+150  
+125  
+85  
T
STG  
T
O
-25  
°C  
*Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress  
rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of  
this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability.  
2/10  
http://www.sames.co.za  
PRELIMINARY  
SA2007M  
ssaammeess  
PIN DESCRIPTION  
Designation  
PIN  
Description  
Analog Ground. The voltage to this pin should be mid-way between V and V .  
SS  
20  
GND  
DD  
Positive supply voltage. The voltage to this pin is typically +2.5V if a shunt resistor is used for  
current sensing or in the case of a current transformer a +5V supply can be applied.  
V
DD  
8
Negative supply voltage. The voltage to this pin is typically -2.5V if a shunt resistor is used for  
current sensing or in the case of a current transformer a 0V supply can be applied.  
V
SS  
14  
The current into the A/D converter should be set at 14µA at nominal mains voltage.  
RMS  
19  
IVP  
The voltage sense input saturates at an input current of ±25µA peak.  
Inputs for current sensor - channel 1 and channel 2. The shunt resistor voltage from each  
1, 2,  
3, 4  
IIN1, IIP1  
IIN2, IIP2  
channel is converted to a current of 16µA at rated conditions. The current sense input  
RMS  
saturates at an input current of ±25µA peak.  
This pin provides the connection for the reference current setting resistor. A 24kW resistor  
5
VREF  
connected to V sets the optimum operating condition.  
SS  
Motor pulse rate select inputs. Described under Input Signals.  
6, 7  
MP0, MP1  
9, 12  
MON, MOP  
Motor pulse outputs. These outputs can be used to drive an impulse counter or stepper motor  
directly.  
Calibration LED output. Refer to section Led Output (LED) for the pulse rate output options.  
13  
15  
16  
LED  
RATED  
SEL1  
Rated condition select input. Described under Input Signals.  
Current channel select output. This output indicates which channel is been used for kWh  
metering.  
17  
ELT  
Earth loop tamper output. This output indicates an earth loop tamper condition.  
Direction output. This output indicates the energy flow direction.  
DIRO  
18  
NC  
No Connection.  
11  
10  
Test input. Connect to V for normal operation.  
SS  
TCLK  
ORDERING INFORMATION  
IIN1  
IIP1  
1
20 GND  
Part Number  
SA2007MPA  
SA2007MSA  
Package  
DIP-20  
IVP  
2
19  
IIN2  
IIP2  
3
18 DIRO  
SOIC-20  
ELT  
17  
4
VREF  
MP1  
MP0  
VDD  
SEL1  
5
16  
15  
14  
13  
12  
11  
RATED  
6
VSS  
LED  
MOP  
NC  
7
8
MON  
TCLK  
9
10  
DR-01595  
Figure 2: Pin connections: Package: DIP-20, SOIC-20  
3/10  
http://www.sames.co.za  
PRELIMINARY  
SA2007M  
ssaammeess  
FUNCTIONAL DESCRIPTION  
ANALOG INPUT CONFIGURATION  
The input circuitry of the current and voltage sensor inputs are  
illustrated below.  
The SA2007M is a CMOS mixed signal analog/digital  
integrated circuit, which performs power/energy calculations  
across a power range of 1000:1, to an overall accuracy of  
better than Class 1.  
These inputs are protected against electrostatic discharge  
through clamping diodes.  
The integrated circuit includes all the required functions for 1-  
phase power and energy measurement such as oversampling  
A/D converters for the voltage and current sense inputs, power  
calculation and energy integration. Internal offsets are  
eliminated through the use of cancellation procedures. The  
SA2007M incorporates an anti-tamper scheme by  
continuously measuring the power consumption on both LIVE  
and NEUTRAL lines. A fault is indicated when these  
measurements differ by more than 12.5%. The SA2007M  
generates pulses with a frequency proportional to the larger of  
the two current measurements. The source (LIVE or  
NEUTRAL) for these pulses is indicated on the SEL1 pin.  
The feedback loops from the outputs of the amplifiers A and A  
I
V
generate virtual shorts on the signal inputs. Exact duplications  
of the input currents are generated for the analog signal  
processingcircuitry.  
ELECTROSTATIC DISCHARGE (ESD)  
PROTECTION  
The SA2007M integrated circuit's input's/outputs are protected  
againstESD.  
POWER CONSUMPTION  
The power consumption rating of the SA2007M integrated  
circuitislessthan30mW.  
Frequency outputs (MOP, MON and LED) are available. The  
pulse rate on these pins follows the instantaneous active  
power consumption measured.  
A low voltage stepper may be driven directly from the device by  
connecting it between the MOP and MON pins, alternatively an  
impulse counter may be driven directly by connecting it  
V
DD  
between MOP and V .  
SS  
IIP  
POWER CALCULATION  
V
SS  
CURRENT  
In Figure 6, the voltage drops across the current transformers  
terminating resistors are converted to currents for each current  
sense input, by means of resistors R and R (channel 1) as  
SENSOR  
INPUTS  
AI  
V
DD  
10  
11  
well as R and R  
12  
(channel 2). The current sense input  
13.  
IIN  
saturates at an input current of ±25µA peak.  
The mains voltage (230VAC) is divided down through a divider  
V
SS  
to 14V . The current into the A/D converter input is set at  
RMS  
V
DD  
14µA at nominal mains voltage, via resistor R (1MW).  
7
RMS  
IVP  
Different pulse rates are available at the MOP and MON pins.  
The device may be programmed for a 1 pulse/kWh, 10  
pulses/kWh or 100 pulses/kWh output, depending on the  
status of the motor pulse rate select pins MP0 and MP1.  
VOLTAGE  
SENSOR  
INPUT  
V
SS  
A
V
The LED pulse rate is fixed at 6400 pulses per kWh. Rated  
conditions such as 230V/20A, 230V/40A and 230V/60A may  
be chosen with the rated pin. This facility allows meter  
manufacturers to cater for a wide range of metering  
applications with minimal design changes.  
GND  
DR-01288  
Figure 3: Analog input internal configuration  
4/10  
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PRELIMINARY  
SA2007M  
ssaammeess  
INPUT SIGNALS  
OUTPUT SIGNALS  
VREF  
Motor output (MOP, MON)  
A bias resistor of 24kW sets optimum bias and reference  
conditions on chip. Calibration of the SA2007M should be  
done on the voltage input as described in Typical Application.  
The MON pulse will follow the MOP pulse within 142ms. This  
prevents that the motor armature is in the wrong position after a  
power failure. Both MOP and MON outputs are active high.  
The motor drive wave forms are shown below:  
Motor pulse rate select (MP1 and MP0)  
The pulse rate of the motor driver output of the SA2007M is  
selected by the inputs MP1 and MP0. Three pulses rate  
options are available as shown in the following table:  
VDD  
MOP  
VSS  
Pulse rate selection  
VDD  
Pulse Rate  
Motor drive  
Selection Input  
MON  
VSS  
output  
Unit  
DR-01559  
tm  
tm  
tm  
selection  
MP1  
MP0  
t = 142ms  
m
V
V
1
pulses/kWh  
pulses/kWh  
pulses/kWh  
SS  
SS  
Figure 4: Motor drive on MON and MOP pins  
V
SS  
V
DD  
10  
100  
V
DD  
V
SS  
LED output (LED)  
The LED output pulse at a fixed rate of 6400 pulses per kWh.  
The LED output is active low. The LED waveform is shown  
below:  
V
DD  
V
DD  
Device test mode  
Please note that the device will not perform metering functions  
as described in this document while in test mode.  
Rated condition select (RATED)  
VDD  
The rated condition select pin gives the option of having a 3:2:1  
scaling ratio for the rated meter current. This feature is  
particularly useful in circumstances where a manufacturer  
requires a meter for use in a system rated for two different  
conditions, for example 230V/60A and 230V40A. With the  
rated condition select the SA2007M allow for the development  
of different rated meters requiring minimal changes. The  
following table below lists the option available (assuming the  
rated condition to be 230V/60A).  
LED  
VSS  
DR-01332  
t
LED  
Figure 5: LED pulse output  
An integrated anti-creep function prevents any output pulses if  
the measured power is less than 0.02% of the meters rated  
current.  
Selected input indicator (SEL1)  
Rated condition select (RATED)  
The SA2007M continuously compares the power  
consumptions on current channel 1 inputs and current channel  
2 inputs. The larger of the two measurements are used for  
metering. The SEL1 output pin indicates which channel is  
currently being used for the pulse output.  
Signal Input RATED  
Rated Conditions  
V
SS  
230V / 20A  
230V / 40A  
230V / 60A  
OPEN  
V
DD  
Signal  
Description  
Value  
Output  
0
Channel 1 selected (IIN1/IIP1)  
SEL 1  
Channel 2 selected (IIN2/IIP2)  
1
Switching between channels will not be faster than once per  
second when both channels are balanced.  
5/10  
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PRELIMINARY  
SA2007M  
ssaammeess  
Earth loop tamper indication (ELT)  
If the power measurements from both current channels differ  
by more than 12.5%, (indicating a earth loop tamper  
condition), the ELT output is set to zero. The SA2007M  
continues to generate output pulses from the larger of the two  
measured powers in this condition. The ELT output is active  
low.  
Direction indication (DIRO)  
The SA2007M provides information about the energy flow  
direction of both current channels on pin DIRO .  
A logic 1 on pin DIRO indicates reverse energy flow of both  
current channels. Reverse energy flow is defined as the  
condition where the voltage sense input and current sense  
input are out of phase (greater than 90 degrees).  
Positive energy flow, when voltage sense and both current  
sense input are in phase, is indicated on pin DIRO as a logic 0.  
The DIRO output will toggle between 1 and 0 a rate of 1Hz  
when one of the current channels measure positive energy  
and the other negative energy. This condition may occur with a  
improper installed or tampered meter.  
The DIRO pin may be used to drive a LED in order to indicate  
reverse energy.  
Signal  
Description  
Value  
Output  
1
Reverse energy flow  
DIRO  
Forward energy flow  
0
Out of phase current channels  
1Hz  
6/10  
http://www.sames.co.za  
PRELIMINARY  
SA2007M  
ssaammeess  
TYPICAL APPLICATION  
at approximately 17µA. At a nominal voltage current of 14µA  
allows for 20% overdriving. The mains voltage is divided with a  
voltage divider to 14V that is fed to the voltage input pins via a  
1MW resistor.  
The analog (metering) interface described in this section is  
designed for measuring 230V/60A with precision better than  
Class 1.  
The most important external components for the SA2007M  
integrated circuit are the current sense resistors, the voltage  
sense resistors and the bias setting resistor. The resistors  
used in the metering section should be of the same type so  
temperature effects are minimized.  
VoltageDivider  
The voltage divider is calculated for a voltage drop of 14V.  
Equationsforthevoltagedividerare:  
RA=R1+R2+R3  
RB=R7||(R5+P1)  
Current Input IIN1, IIP1, IIN2, IIP2  
Two current transformers are used to measure the current in  
the live and neutral phases. The output of the current  
transformer is terminated with a low impedance resistor. The  
voltage drop across the termination resistor is converted to a  
current that is fed to the differential current inputs of the  
SA2007M.  
A 5k trimpot will be used in the voltage channel for meter  
calibration. The center position on the pot is used in the  
calibrationP1=2.5kW.  
Combiningthetwoequationsgives:  
(RA+RB)/230V=RB/14V  
Values for resistors R5 = 22kW, P1 = 2.5kW and R7 = 1MW is  
chosen.  
CT Termination Resistor  
The voltage drop across the CT termination resistor at rated  
current should be at least 20mV. The CTs have low phase shift  
and a ratio of 1:2500. The CT is terminated with a 3.6W resistor  
giving a voltage drop of 86.4mV across the termination resistor  
Substitutingthevaluesresultin:  
at rated conditions (I for the meter).  
max  
RB=23.9kW  
RA=RBx(230V/14V–1)  
RA = 369kW.  
The termination resistor on the second current channel is  
adjustable by means of P2 to facilitate channel equalization  
calibration. The termination resistor is chosen so that a 10W  
trimpot in parallel will provide a sufficient channel range.  
Standard resistor values of R1, R2 and R3 are chosen to be  
120kW, 120kW and130kW.  
Current Sensor Input Resistors  
The capacitor C1 is used to compensate for phase shift  
between the voltage sense inputs and the current sense inputs  
of the device, in cases where CTs with phase errors are used.  
The phase shift caused by the CT may be corrected by  
inserting a capacitor in the voltage divider circuit. To  
compensate for a phase shift of 0.18 degrees the capacitor  
valueiscalculatedasfollows:  
The resistors R10, R11 and R12, R13 define the current level  
into the current sense inputs of the SA2007M. The resistor  
values are selected for an input current of 16µA on the current  
inputs of the SA2007M at rated conditions. For a 60A meter at  
2500:1 CT the resistor values are calculated as follows:  
R10 = R11 = ( I / 16µA ) x R / 2  
SH  
L
=60A/2500/1Ax3.6W /2  
= 2.7kW  
C=1/(2x p xMainsfrequencyxR5xtan(Phaseshiftangle))  
C=1/(2x p x50x1MW xtan(0.18degrees))  
C=1.013µF  
I =Linecurrent  
L
RSH=CTTerminationresistor  
2500=CTratio  
ReferenceVoltageBiasresistor  
R6 defines all on chip and reference currents. With R6 = 24kW  
optimum conditions are set. Device calibration is done on the  
voltageinputofthedevice.  
The two current channels are identical so R10 = R11 = R12 =  
R13.  
VoltageInputIVP  
The voltage input of the SA2007M (IVP) is driven with a current  
of1Aatnominalmainsvoltage. Thevoltageinputsaturates  
7/10  
http://www.sames.co.za  
PRELIMINARY  
NEUTRAL  
VDD  
U1  
Vin  
3
1
Vout  
LIVE  
D1  
D3  
R4  
L
R18  
C2  
T1  
TZ1  
GND  
+C5  
+
C6  
p
s
R19  
P1  
D2  
D4  
C3  
GND  
R5  
VSS  
R1  
R2  
R3  
VSS  
14V  
VDD  
C1  
LED2  
LED3  
LED1  
LED4  
CT2  
R7  
U2  
IIN1  
R8  
R10  
R14  
R15  
R16  
R17  
1
2
3
4
5
6
7
8
9
20  
19  
18  
17  
16  
15  
14  
13  
12  
11  
GND  
R11  
R12  
R13  
IIP1  
IIN2  
IIP2  
IVP  
DIRO  
ELT  
CT1  
P2  
R9  
VREF  
MP1  
MP0  
VDD  
MON  
SEL1  
RATED  
VSS  
VDD  
R6  
VSS  
LED  
MOP  
C4  
10  
TCLK  
CNT1  
LIVE  
dr-01597  
VSS  
6 5 4 3 2 1 .1  
NEUTRAL  
SA2007M  
ssaammeess  
Parts List for Application Circuit: Figure 6  
Symbol  
Item  
1
Detail  
Description  
DIP-20/SOIC-20  
U2  
D1  
SA2007M  
2
Diode, Silicon 1N4148  
Diode, Silicon 1N4148  
Diode, Silicon 1N4148  
Diode, Silicon 1N4148  
Light emitting diode, Amber  
Light emitting diode, Green  
Light emitting diode, Red  
or Similar  
or Similar  
or Similar  
or Similar  
3
D2  
4
D3  
5
D4  
6
LED1  
LED2  
LED3  
LED4  
R1  
7
8
9
Light emitting diode, Green  
Resistor, 120k, 1/4W, 1%, metal  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
R2  
Resistor, 120k, 1/4W, 1%, metal  
Resistor, 130k, 1/4W, 1%, metal  
Resistor, 10W, 2W, Wire wound  
Resistor, 24k, 1/4W, 1%, metal  
Resistor, 22k, 1/4W, 1%, metal  
Resistor, 1M, 1/4W, 1%, metal  
Resistor, 1/4W, 1%, metal  
R3  
R4  
R5  
R6  
R7  
R8  
Note 2  
R9  
Resistor, 1/4W, 1%, metal  
Note 2  
Note 1  
R10  
R11  
R12  
R13  
R14  
R15  
R16  
R17  
R18  
R19  
P1  
Resistor, 1/4W, 1%, metal  
Note 1  
Resistor, 1/4W, 1%, metal  
Resistor, 1/4W, 1%, metal  
Resistor, 1/4W, 1%, metal  
Note 1  
Note 1  
Resistor, 1k, 1/4W, 5%  
Resistor, 1k, 1/4W, 5%  
Resistor, 1k, 1/4W, 5%  
Resistor, 1k, 1/4W, 5%  
Resistor, 1k, 1/4W, 5%, metal  
Resistor, 1k, 1/4W, 5%, metal  
Multi-turn, Trim pot, 10k  
Multi-turn, Trim pot, 10W  
Capacitor  
Note 2  
P2  
Note 4  
C1  
Capacitor, 220nF  
C2  
Capacitor, 220nF  
C3  
Capacitor, 820nF  
Note 3  
C4  
C5  
Capacitor, 2200µF, 25V, electrolytic  
C6  
Capacitor, 100µF, 16V, electrolytic  
Current Transformer  
CT1  
CT2  
T1  
Current Transformer  
Transformer, 230V/9V  
78LC05, Voltage regulator  
Bipolar step motor  
U1  
CNT1  
TZ1  
400V, Metal oxide varistor  
Note 1: Resistor (R10, R11, R12 and R13) values are dependent upon the selected value of R8 and R9  
Note 2: See TYPICAL APPLICATION when selected the value of R8 and R9.  
Note 3: Capacitor (C4) to be positioned as closed to Supply Pins (V & V ) of U-1, as possible.  
SS  
DD  
Note 4: Capacitor (C1) selected to minimize phase error introduced by current transformer (typically 1.5µF for normal CTs)  
9/10  
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PRELIMINARY  
SA2007P
ssaammeess  
DISCLAIMER:  
The information contained in this document is confidential and proprietary to South African Micro-Electronic Systems (Pty) Ltd  
("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The  
information contained herein is current as of the date of publication; however, delivery of this document shall not under any  
circumstances create any implication that the information contained herein is correct as of any time subsequent to such date.  
SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES  
expressly reserves the right to make changes in such information, without notification, even if such changes would render  
information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by  
reference to the information contained herein, will function without errors and as intended by the designer.  
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SOUTH AFRICAN MICRO-ELECTRONIC SYSTEMS  
DIVISION OF LABAT TECHNOLOGIES (PTY) LTD  
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