DI-43 [POWERINT]

30 W, Universal Input, 12 V Supply with <250 mW No-load; 30 W,通用输入, 12 V电源\u003c 250 mW的空载
DI-43
型号: DI-43
厂家: Power Integrations    Power Integrations
描述:

30 W, Universal Input, 12 V Supply with <250 mW No-load
30 W,通用输入, 12 V电源\u003c 250 mW的空载

文件: 总2页 (文件大小:52K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
®
Design Idea DI-43  
TOPSwitch®-GX 30 W, Universal Input,  
12 V Supply with <250 mW No-load  
Topology  
Flyback  
Device  
Power Output  
Input Voltage  
Output Voltage  
Application  
Adapter  
30 W  
85-265 VAC  
TOP244Y  
12 V  
Design Highlights  
limiting the maximum overload power of the supply. The  
reduced current limit allows continuous conduction mode  
operation with a small transformer, reducing primary and  
secondarypeakcurrents,optimizingefficiency,andreducing  
component stress.  
• High efficiency (79% minimum)  
• Low component count  
• Excellent input no-load consumption <200 mW at 115 VAC  
and <250 mW at 230 VAC input  
• Rugged supply includes UV/OV shutdown, thermal and  
short circuit protection with auto-recovery  
• Comfortably meets EN55022B and CISPR22B conducted  
EMI standards  
• Overload power delivery at 265 VAC limited to 160% of  
rated load  
Diode D1 and VR1 form a clamp circuit that absorbs leakage  
inductance energy during normal operation, with Zener VR1  
clamping the voltage to a safe level. Capacitor C2 diverts  
someoftheleakageenergyfromVR1,reducingitstemperature  
and increasing overall efficiency. After clamping, reverse  
current flows through D1, recovering some of the clamp  
energy. R3 limits the reverse current in D1 and improves  
EMI by limiting drain voltage ringing.  
Operation  
TheTOPSwitch-GXintegratesmanyfeaturestoimplementlow  
cost, switched mode power supplies.  
Resistors R9 and R10 set the output voltage. Components  
C10 and R8 provide compensation with R6 setting DC loop  
gain. Using a TL431 error amplifier gives better regulation  
and output voltage tolerance than a Zener reference and also  
provides better no-load performance due to lower (1 mA)  
bias current.  
A single resistor (R1) implements input UV/OV protection  
usingtheLpin(UVtyp.100VDC;OVtyp.450VDC). Resistor  
R4 programs the U1 current limit to 85% of nominal, and  
resistor R2 reduces this current limit as input voltage increases,  
C7  
2.2 nF  
Y1  
C12  
R11  
470 pF 33  
100 V 1/4 W  
D3  
MBR10100  
L2  
3.3 µH  
T1  
12 V, 2.5 A  
6,7  
1
3
C2  
4.7 nF  
1 kV  
C6  
680 µF  
35 V  
C7  
680 µF  
35 V  
C8  
100 µF  
35 V  
BR1  
2 A, 600 V  
VR1  
P6KE  
200  
R3  
47 Ω  
1/2 W  
RTN  
9,10  
D2  
1N4148  
D1  
UF4005  
5
4
C3  
1 µF  
50 V  
L1  
22 mH  
R7  
15 kΩ  
R1  
2 MΩ  
1/2 W  
C1  
100 µF  
400 V  
R2  
8.2 MΩ  
U2  
ISP817C  
R9  
38.3 kΩ  
1%  
1/2 W  
CX1  
TOPSwitch-GX  
D
S
L
220 nF  
D4  
250 VAC  
R6  
CONTROL  
1N4148  
U1  
TOP244Y  
C
1 kΩ  
R8  
4.7 kΩ  
F1  
3.15 A  
C11  
10 µF  
35 V  
R5  
X
F
C10  
47 nF  
6.8 Ω  
C4  
100 nF  
L
R4  
8.25 kΩ  
1%  
C5  
47 µF  
10 V  
U3  
TL431  
85-265 VAC  
N
R10  
10 kΩ  
1%  
PI-3405-112702  
Figure 1. TOPSwitch-GX 12 V, 30 W Universal Power Supply.  
November 2002  
DI-43  
www.powerint.com  
DI-43  
Optional components D4, C11, and R7 implement soft finish  
to limit startup overshoot. Resistor R7 discharges this soft-  
finish capacitor at power down.  
TRANSFORMER PARAMETERS  
EF25 Nippon Ceramic NC-2H  
LG of 264 nH/T2  
Core Material  
Bobbin  
A
Key Design Points  
EF25 10 pin  
(Miles Platts FE0100 with TBS-601)  
• Use reflected voltage from 90 V to 120 V  
Primary: 58T x 26 AWG  
Bias: 2T x 26 AWG  
12 V: 6T 4 x 25 AWG T.I.W.  
(T.I.W. = Triple Insulated Wire)  
• Compact layout for components D3, C6 and C7 will  
improve efficiency. Make sure the both capacitors C6 and  
C7 have equal secondary loop areas to balance the ripple  
currents in each.  
• Clamp: for lowest cost use an RCD clamp replacing Zener  
VR1 with a power resistor. For best no-load performance,  
use the Zener clamp as shown.  
• Reference voltage: Use low current Zener secondary  
reference with 5 mA bias current for lowest cost. Use  
TL431 as shown for both better regulation accuracy and  
no-load consumption (due to lower bias current 1 mA).  
Winding Details  
Winding Order  
(Pin Numbers)  
1/2 Primary, tape, 1/2 primary (1-3),  
tape, Bias (5-4), tape,  
12 V (9-10, 6-7), tape  
Primary: 876 µH ± 10% at 132 kHz,  
Leakage: 28 µH (maximum)  
Inductance  
Primary Resonant Frequency  
570 kHz (minimum)  
Table 1. Transformer Construction Information.  
.35  
.30  
.25  
.20  
.15  
.10  
.05  
0
80  
120  
160  
200  
240  
280  
AC Input Voltage  
Figure 2. PIN vs VIN Curve.  
For the latest updates, visit our Web site: www.powerint.com  
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability.  
Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it convey any  
license under its patent rights or the rights of others. The products and applications illustrated herein (including circuits external to the  
products and transformer construction) may be covered by one or more U.S. and foreign patents or potentially by pending U.S. and foreign  
patent applications assigned to Power Integrations. A complete list of Power Integrations’ patents may be found at www.powerint.com.  
The PI Logo, TOPSwitch, TinySwitch, LinkSwitch and EcoSmart are registered trademarks of Power Integrations, Inc.  
PI Expert is a trademark of Power Integrations, Inc. ©Copyright 2002, Power Integrations, Inc.  
WORLD HEADQUARTERS  
AMERICAS  
Power Integrations, Inc.  
San Jose, CA 95138 USA  
Customer Service:  
EUROPE & AFRICA  
Power Integrations (Europe) Ltd.  
United Kingdom  
SINGAPORE  
Power Integrations, Singapore  
Republic of Singapore 308900  
TAIWAN  
Power Integrations  
International Holdings, Inc.  
Taipei, Taiwan  
Phone:  
Fax:  
Phone:  
Fax:  
+44-1344-462-300  
+44-1344-311-732  
Phone:  
Fax:  
+65-6358-2160  
+65-6358-2015  
+886-2-2727-1221  
+886-2-2727-1223  
Phone:  
Fax:  
+1 408-414-9665  
+1 408-414-9765  
e-mail: eurosales@powerint.com  
e-mail: singaporesales@powerint.com  
e-mail: taiwansales@powerint.com  
KOREA  
JAPAN  
e-mail: usasales@powerint.com  
Power Integrations  
International Holdings, Inc.  
Seoul, Korea  
Power Integrations, K.K.  
Keihin-Tatemono 1st Bldg.  
Japan  
INDIA (Technical Support)  
Innovatech  
Bangalore, India  
Phone:  
Fax:  
CHINA  
Power Integrations International  
Holdings, Inc.  
Phone:  
Fax:  
+82-2-782-2840  
+82-2-782-4427  
Phone:  
Fax:  
+81-45-471-1021  
+81-45-471-3717  
+91-80-226-6023  
+91-80-228-9727  
China  
Phone:  
Fax:  
+86-755-8367-5143  
+86-755-8377-9610  
e-mail: koreasales@powerint.com  
e-mail: japansales@powerint.com  
e-mail: indiasales@powerint.com  
APPLICATIONS HOTLINE  
World Wide +1-408-414-9660  
APPLICATIONS FAX  
World Wide +1-408-414-9760  
e-mail: chinasales@powerint.com  
A
11/02  
www.powerint.com  

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